Pitco SGM24W Installation Manual
IMPORTANT FOR FUTURE REFERENCE
L20-281 Rev0 SGH18HP & SGM (4/30/05)
Please complete this information and retain this manual
for the life of the equipment:
Model #: __________________________
Serial #: __________________________
Date Purchased: ___________________
Installation and Operation Manual
Covering Models
SG18HP and SGM Series
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of
this or any other appliance.
Improper installation, alteration, service or maintenance can cause property damage,
injury or death. Read the installation, operating and maintenance instructions
thoroughly before installing or servicing this equipment.
TO THE PURCHASER
Post in a prominent location the instructions
to be followed in the event that an operator
smells gas. Obtain this information from
your local gas supplier.
WARNING
There is an open flame inside this appliance.
The unit may get hot enough to set nearby
materials on fire. Keep the area around the
appliance free from combustibles.
WARNING
DO NOT
that is not indicated on the data plate. If you
need to convert the appliance to another
type of fuel, contact your dealer.
supply the appliance with a gas
WARNING
DO NOT
gas leaks!
use an open flame to check for
WARNING
If gas flow to appliance is interrupted, or pilots
extinguish, wait 5 minutes before attempting to
relight the pilot to allow any residual gas in
appliance to dissipate.
WARNING
Ensure that the appliance can get enough air to
keep the flame burning correctly. If the flame is
starved for air, it can give off a dangerous carbon
monoxide gas. Carbon monoxide is a clear
odorless gas that can cause suffocation.
WARNING
Adequate means must be provided to limit the
movement of this appliance without depending on
the gas line connection. Single appliances
equipped with legs must be stabilized by installing
anchor straps. All appliances equipped with
casters must be stabilized by installing restraining
WARNING
chains. If a flexible gas line is used, an additional
restraining cable must be connected at all times
when the appliance is in use.
An appliance equipped with casters and a flexible
gas line must be connected to the gas supply with
a quick disconnect device. This quick disconnect
must comply with ANSI Z24.41. To limit the
movement of the appliance without depending on
the connector or quick disconnect, a restraining
cable must also be installed.
Models with electric controls are equipped with an
oil proof electrical supply cord, with a three-prong
safety plug. This is to protect operators from
electrical shock hazard in the event of an
equipment malfunction. DO NOT cut or remove the
grounding (third) prong from this plug.
This appliance, when installed, must be electrically
grounded in accordance with local codes, or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical
Code, CSA C22.2, as applicable.
The power supply must be disconnected before
servicing or cleaning this appliance.
Do not attempt to move this appliance when the
unit is at operating temperature. Serious personal
injury could result if skin comes in contact with the
hot surfaces.
DO NOT sit or stand on this appliance. Serious
injury could result from falling or contact with hot
shortening/oil.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
CHECKING YOUR NEW FRYER
Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is
delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something
is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15
days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts
to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased.
CAUTION
To prevent equipment damage, don't tilt the fryer onto any two of it's casters or pull the unit by the flue
vents.
Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You will find the
serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return
the card to Pitco Frialator.
INSTALLATION
Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that you have it done
by qualified professionals. The professionals that install your new fryer will know the local building codes and ensure
that your installation is safe.
WARNING
DO NOT obstruct the flow of combustion/ventilation or air openings around the
fryer. Adequate clearance around the fryer is necessary for servicing and proper
burner operation. Ensure that you meet the minimum clearances specified in this
manual.
ENGLISH
Installation Clearances
The fryer needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner
operation. The clearances shown below are for cooker installation in combustible and noncombustible construction.
Combustible Non-Combustible
Construction Construction
Back 6'' 0''
Sides 6'' 0''
Floor - Combustible 9'' 9''
In addition to the clearances required for proper fryer operation, there must be at least 21 inches of aisle space in front
of the fryer to remove/install the filter pan/module.
WARNING
The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the fryer from
movements that would splash hot liquids on personnel, which could cause severe burns or injuries. Always wear oil
proof gloves when moving or handling equipment or hot liquids.
Leveling
When you receive your fryer it is completely assembled. The fryer will need to be leveled once it is in place. Leveling
the fryer is done with a large pair of water pump pliers. The casters provide the necessary height to meet sanitation
requirements and assure adequate air supply to the burner.
a. Adjust the height and level the fryer by adjusting the leveling devices on the caster with the water pump
pliers.
b. Move the fryer to the desired location and lock the wheels using the locking devices on the sides of the
casters.
c. Once the unit is in place, check and readjust the levelness as necessary.
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Gas Connection
Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow.
The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition.
In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements
can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural
gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all
appliances without losing pressure to any appliance.
WARNING
NEVER supply the fryer with a gas that is not indicated on the data plate. Using the incorrect gas type will
cause improper operation. If you need to convert the fryer to another type of fuel, contact your dealer.
Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which
the appliance is intended to operate is stamped on the data plate attached to the inside of the
door.
NOTICE
NEVER use an adaptor to make a smaller gas supply line fit the cooker connection. This may
not allow proper gas flow for optimum burner operation, resulting in poor cooker performance.
Quick Disconnect Gas Connection
Gas fryers equipped with casters must be installed with connectors that comply with the Standard for Connectors for
Movable Gas Appliances, ANSI Z223.1 Latest Edition, and Addenda Z21.69A Latest Edition. This connection should
include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas
Fuel , ANSI Z223.1 Latest Edition. When installing a quick disconnect you must also install a means for limiting the
movement of the fryer. This device will prevent the gas line or the quick disconnect from being strained. The
restraining device should be attached to the cooker on the back panel.
Fuel Supply Line Leak and Pressure Testing
The fuel supply system must be tested before the fryer is used. If the fuel line is going to be tested at a pressure greater
than (>)1/2 PSIG (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested at a
pressure equal to or less than (<) 1/2 PSIG (3.45 kPa), the fryer can be connected but the unit's gas valve must be shut.
Test all gas line connections for leaks with a solution of soap and water when pressure is applied.
ELECTRICAL CONNECTION
The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to
the National Electrical Code (NEC), ANSI/NFPA 70 to install the service. In Canada refer to CSA Standard C22.1
and local codes. Wiring diagrams are provided inside the fryer control box. The power requirements for the fryer are shown
below.
North America International
Input Voltage 120 VAC, 60Hz 220 (or 240) VAC, 50Hz
Current per fryer 0.5 Amps 0.5 Amps
Filter System 7.0 Amps 4.0 Amps
The fryer must be grounded in accordance with local code; if there is not a local code, comply with NEC ANSI/NFPA
No. 70-1990. It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation
control. This will prevent the fryer from being operated without the ventilator on.
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VENTILATION AND FIRE SAFETY SYSTEMS
Your new fryer must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as
high as 1000°F. Therefore, it is very important to install a fire safety system. Your ventilation system should be designed
to allow for easy cleaning. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire. Table
1-2 provides a list of reference documents that provide guidance on ventilation and fire safety systems. This table is
not necessarily complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Road,
Cleveland, OH 44131.
Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner.
Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood.
CAUTION
Ensure that your ventilation system does not cause a down draft at the fryer's flue opening. Down drafts will
not allow the fryer to exhaust properly and will cause overheating which may cause permanent damage. Damage
caused by down drafts will not be covered under equipment warranty. NEVER allow anything to obstruct the
flow of combustibles or ventilation exiting from the fryer flue. DO NOT put anything on top of the flue area.
ENGLISH
TOPIC UNDERWRITERS LABORATORY NATIONAL FUEL GAS
EXHAUST HOODS ANSI/UL 710 ANSI/NFPA 96
POWER VENTILATORS ANSI/UL 705 ANSI/NFPA 96
FILTER UNIT ANSI/UL 586 ANSI/NFPA 96
L20-281 rev 0 (4/30/05)
Table 1-2 Ventilation and Fire Safety References
DOCUMENT CODE DOCUMENT
ANSI/UL 900
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TYPES OF FIRE EXTINGUISHERS
AND DETECTION EQUIPMENT
2
CO
ANSI/UL 154 ANSI/NFPA 12
DRY CHEMICAL ANSI/UL 299 ANSI/NFPA 17
WATER ANSI/UL 626 ANSI/NFPA 13
FOAM ANSI/UL 8 ANSI/NFPA 11
SPRINKLERS ANSI/UL 199 ANSI/NFPA 13
SMOKE DETECTORS ANSI/UL 268 ANSI/NFPA 72
FIRE DETECTION THERMOSTATS ANSI/UL 521 ANSI/NFPA
Gas pressure check
Gas pressure should be measured at the burner manifold and should match the pressure requirement
listed on the data plate mounted on the inside of the fryer door..
LIGHTING INSTRUCTIONS
a. Fill kettle before lighting.
b. Turn combination gas valve knob to “ON” position.
c. Computer Controller: Press the button on the controller panel to turn fryer ON, the fryer
equipped with a matchless ignition system and will automatically light the pilot, and heat up to set
temperature.
d. Delighting - wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to
dissipate.
WARNING
DO NOT TURN COMBINATION GAS VALVE KNOB TO THE “ON” POSITION UNTIL
VESSEL IS FULL OF WATER OR SHORTENING. TURNING THE KNOB TO “ON” WITH VESSEL
EMPTY WILL DAMAGE THE VESSEL OR COMPONENTS AND VOID WARRANTY.
INITIAL CLEANING
When the fryer is shipped, many of its parts are covered with a thin coat of oil for protection. Before the fryer is ready
for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during
storage and shipment. Perform the cleaning as described below.
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a. Fill the tank with water and add one packet of Pitco fryer cleaner or a mild detergent, and turn gas valve knob
to ON position.
b. Computer Controller: Press the button on the controller panel to turn fryer ON. The
fryer will automatically switch into the boil-out mode which will prevent the fryer from
boiling over. Note: do not leave the fryer unattended during this operation. Once the fryer
has heated up to approximately 1950F, allow it to operate for 15 minutes to allow any build
up in the tank to soften.
NOTE
Do not leave the fryer unattended during cleaning. Never let the
water level go below the "Min Level" mark on the back of the tank.
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