Pitco SG18HP Operator’s Manual

IMPORTANT FOR FUTURE REFERENCE

L20-281 Rev1 SGH18HP & SGM (5/29/13)

Please complete this information and retain this manual for the life of the equipment:

Model #: __________________________

Serial #: __________________________

Date Purchased: ___________________

Installation and Operation Manual

Covering Models

SG18HP and SGM Series

TO THE PURCHASER, OWNER AND STORE MANAGER

Please review these warnings prior to posting them in a prominent location for reference.

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TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.

FOR YOUR PROTECTION DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not spray aerosols in the vicinity of this appliance when it is in operation.

WARNING Improper installation, operation, alteration, adjustments, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operation, servicing this appliance.

WARNING Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.

WARNING Installation and all connections must be made according to local codes in force. In the absence of local codes in North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601.

WARNING During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.

WARNING This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable

WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.

WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.

WARNING If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.

WARNING The power supply must be disconnected before servicing, maintaining or cleaning this appliance.

WARNING The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.

WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.

WARNING DO NOT use an open flame to check for gas leaks!

WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, work shelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.

The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.

The contents of the crumb catch and/or filter pan of any filter system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.

Completely shut the appliance down when shortening/oil is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.

This appliance is intended for indoor use only. DO NOT operate appliance unless all panels and access covers are

attached correctly. It is recommended that this appliance be inspected by a qualified

service technician for proper performance and operation on a yearly basis.

There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.

DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.

If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.

Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

Never add oil to the appliance when it is at operating temperature. Splashing hot o

Never add water to hot oil. Violent boiling can occur causing severe injury.

This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.

To avoid splashing of hot liquid when installed, this fryer must be restrained either by the manner of installation, or with adequate ties to prevent tipping.

An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z 2 1.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z221.41.CSA

6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627. The hose must comply with AS/NZS 1869 and be class B or D and have a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line.

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l can cause severe injuries.

WARNING

WARNING WARNING

WARNING

CHECKING YOUR NEW FRYER

Your new fryer has been carefully packed into one crate. Every effort has been made to ensure that your fryer is delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased.

CAUTION

To prevent equipment damage, don't tilt the fryer onto any two of it's casters or pull the unit by the flue

vents.

Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received. You will find the serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator.

INSTALLATION

Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that you have it done by qualified professionals. The professionals that install your new fryer will know the local building codes and ensure

that your installation is safe.

WARNING DO NOT obstruct the flow of combustion/ventilation or air openings around the fryer. Adequate clearance around the fryer is necessary for servicing and proper burner operation. Ensure that you meet the minimum clearances specified in this

manual.

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Installation Clearances

The fryer needs clearance around it for proper operation. Adequate clearances allow for servicing and proper burner operation. The clearances shown below are for cooker installation in combustible and noncombustible construction.

Combustible Non-Combustible

Construction Construction Back 6'' 0'' Sides 6'' 0'' Floor - Combustible 9'' 9''

In addition to the clearances required for proper fryer operation, there must be at least 21 inches of aisle space in front of the fryer to remove/install the filter pan/module.

WARNING

The fryer must be properly restrained to prevent movement or tipping. This restraint must prevent the fryer from

movements that would splash hot liquids on personnel, which could cause severe burns or injuries. Always wear oil

proof gloves when moving or handling equipment or hot liquids.

Leveling

When you receive your fryer it is completely assembled. The fryer will need to be leveled once it is in place. Leveling the fryer is done with a large pair of water pump pliers. The casters provide the necessary height to meet sanitation requirements and assure adequate air supply to the burner.

a. Adjust the height and level the fryer by adjusting the leveling devices on the caster with the water pump pliers. b. Move the fryer to the desired location and lock the wheels using the locking devices on the sides of the casters.

c. Once the unit is in place, check and readjust the levelness as necessary.

L20-281 rev 1 (5/29/13)

Gas Connection

Your fryer will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In Canada, install the fryer in accordance with CAN/CGA-B149.1 or .2 and local codes. Gas line sizing requirements can be determined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (natural gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance.

WARNING

NEVER supply the fryer with a gas that is not indicated on the data plate. Using the incorrect gas type will

cause improper operation. If you need to convert the fryer to another type of fuel, contact your dealer.

Fuel Types - Each fryer is equipped to work with one type of fuel. The type of fuel with which

the appliance is intended to operate is stamped on the data plate attached to the inside of the door.

NOTICE NEVER use an adaptor to make a smaller gas supply line fit the cooker connection. This may not allow proper gas flow for optimum burner operation, resulting in poor cooker performance.

Quick Disconnect Gas Connection

Gas fryers equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z223.1 Latest Edition, and Addenda Z21.69A Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel , ANSI Z223.1 Latest Edition. When installing a quick disconnect you must also install a means for limiting the movement of the fryer. This device will prevent the gas line or the quick disconnect from being strained. The restraining device should be attached to the cooker on the back panel.

Fuel Supply Line Leak and Pressure Testing

The fuel supply system must be tested before the fryer is used. If the fuel line is going to be tested at a pressure greater than (>)1/2 PSIG (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than (<) 1/2 PSIG (3.45 kPa), the fryer can be connected but the unit's gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.

ELECTRICAL CONNECTION

The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 to install the service. In Canada refer to CSA Standard C22.1 and local codes. Wiring diagrams are provided inside the fryer control box. The power requirements for the fryer are shown below.

North America International Input Voltage 120 VAC, 60Hz 220 (or 240) VAC, 50Hz Current per fryer 0.5 Amps 0.5 Amps Filter System 7.0 Amps 4.0 Amps

The fryer must be grounded in accordance with local code; if there is not a local code, comply with NEC ANSI/NFPA No. 70-1990. It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation

control. This will prevent the fryer from being operated without the ventilator on.

L20-281 rev 1 (05/29/13)

VENTILATION AND FIRE SAFETY SYSTEMS

Your new fryer must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1000°F. Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire. Table 1-2 provides a list of reference documents that provide guidance on ventilation and fire safety systems. This table is not necessarily complete. Additional information can be obtained from CSA International, 8501 East Pleasant Valley Road, Cleveland, OH 44131.

Excessive ventilation causes drafts, which will interfere with the proper operation of the pilot and the burner. Leave at least 18 inches of open space between the fryer's flue vent opening and the intake of the exhaust hood.

CAUTION Ensure that your ventilation system does not cause a down draft at the fryer's flue opening. Down drafts will not allow the fryer to exhaust properly and will cause overheating which may cause permanent damage. Damage caused by down drafts will not be covered under equipment warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation exiting from the fryer flue. DO NOT put anything on top of the flue area.

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TOPIC UNDERWRITERS LABORATORY NATIONAL FUEL GAS

EXHAUST HOODS ANSI/UL 710 ANSI/NFPA 96

POWER VENTILATORS ANSI/UL 705 ANSI/NFPA 96

FILTER UNIT ANSI/UL 586 ANSI/NFPA 96

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Table 1-2 Ventilation and Fire Safety References

DOCUMENT CODE DOCUMENT

ANSI/UL 900

TYPES OF FIRE EXTINGUISHERS AND DETECTION EQUIPMENT

ANSI/UL 154 ANSI/NFPA 12

DRY CHEMICAL ANSI/UL 299 ANSI/NFPA 17

WATER ANSI/UL 626 ANSI/NFPA 13

FOAM ANSI/UL 8 ANSI/NFPA 11

SPRINKLERS ANSI/UL 199 ANSI/NFPA 13

SMOKE DETECTORS ANSI/UL 268 ANSI/NFPA 72

FIRE DETECTION THERMOSTATS ANSI/UL 521 ANSI/NFPA

Gas pressure check

Gas pressure should be measured at the burner manifold and should match the pressure requirement listed on the data plate mounted on the inside of the fryer door..

LIGHTING INSTRUCTIONS

a. Fill kettle before lighting. b. Turn combination gas valve knob to “ON” position.

c. Computer Controller: Press the button on the controller panel to turn fryer ON, the fryer

equipped with a matchless ignition system and will automatically light the pilot, and heat up to set temperature.

d. Delighting - wait 5 minutes before attempting to relight the pilot to allow for any gas in the fryer to dissipate.

WARNING

DO NOT TURN COMBINATION GAS VALVE KNOB TO THE “ON” POSITION UNTIL

VESSEL IS FULL OF WATER OR SHORTENING. TURNING THE KNOB TO “ON” WITH VESSEL

EMPTY WILL DAMAGE THE VESSEL OR COMPONENTS AND VOID WARRANTY.

INITIAL CLEANING

When the fryer is shipped, many of its parts are covered with a thin coat of oil for protection. Before the fryer is ready for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Perform the cleaning as described below.

L20-281 rev 1 (05/29/13)

a. Fill the tank with water and add one packet of Pitco fryer cleaner or a mild detergent, and turn gas valve knob to ON position.

b. Computer Controller: Press the button on the controller panel to turn fryer ON. The

fryer will automatically switch into the boil-out mode which will prevent the fryer from boiling over. Note: do not leave the fryer unattended during this operation. Once the fryer has heated up to approximately 1950F, allow it to operate for 15 minutes to allow any build

up in the tank to soften.

NOTE Do not leave the fryer unattended during cleaning. Never let the water level go below the "Min Level" mark on the back of the tank.

c. While wearing protective gloves, use the fryer cleaning brush to scrub the inside of the fryer to remove protective coating. d. When cleaning is complete, turn off the fryer main burners and turn gas valve knob to the OFF position. While wearing protective gloves, drain the water into a container suitable for hot water and dispose of it. e. When the tank has cooled, rinse it thoroughly with cool water. Continue to rinse the tank until the cleaner has been rinsed, thoroughly from the tank. f. Using a clean dry cloth, wipe out all of the water. Be very thorough removing the water, because any residual water will cause hot oil to splatter out of the fryer. g. Now that the tank is clean, you are ready to fill and operate the fryer.

WARNING

Gas units installed with casters must have a restraining device. This device must be connected at all times

that the fryer is connected to the gas supply. If it is disconnected for any reason, it must be reconnected.

Filling the fryer with solid shortening

a. Make sure the drain valve is completely closed.

b. Cut the solid shortening into 1" (2.54CM) sqare cubes andcompletely pack fry tank up to oil level mark with

cubes making sure there are no air pockets.

c. Computer Controller: Press the button on the controller panel to turn fryer ON,

(Note: if using solid shortening, ensure computer controller is programming is set on the solid shortening melt cycle setting, by following digital programming instructions in manual)

d. Allow unit to heat to operating temperature, unit is now ready for use.

Filling the fryer with liquid shortening

a. Make sure the drain valve is completely closed.

b. Fill the fryer with shortening up to the oil level mark indicated on the back splash of the fry tank.

c. Once the fryer has been filled with shortening, turn the unit ON and allow to heat up to set temperature.

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Fryer Shut-Down

There are two shutdown modes of fryer operation, STANDBY and COMPLETE. The standby mode removes the ability for the fryer's main burners to cycle. Complete shutdown turns off the gas supply to the fryer. Shut down the fryer by:

STANDBY Turn the thermostat or controller OFF. The cooker is now in

COMPLETE To compl etely shut down the cooker, push and turn the gas

L20-281 rev 1 (05/29/13)

Standby and can remain this way for only brief periods of time. NEVER leave the cooker in standby overnight.

valve to the OFF position. The fryer is now completely shut down and can be cleaned and filtered.

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