Pitco BKSSH60W Operator’s Manual

Page 1
IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
ENGLISH
Installation & Operation Manual
Covering all Solstice & Solstice Supreme
With Matchless Ignition
Built after 08/2000
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CIRET IFED
L20-378 rev. 3 (01/13)
Page 2
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
FOR YOUR PROTECTION DO NOT store or use gasoline or other flammable vapors a nd liquids in the vicinity of this or any other appliance. Do not spray aerosols in the vicinity of this appliance when it is in operation.
WARNING Improper installation, operation, alteration, adjustments, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operation, servicing this appliance.
WARNING Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING Installation and all connections must be made according to local codes in force. In the absence of local codes in North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601.
WARNING During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectl y, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable and the hose must comply with AS/NZS 1869 and be class B or D.
WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. In North America this quick disconnect must comply with ANSI Z24.41. In Australia, the quick disconnect must comply with AS
4627.
WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING If the appliance is equipped with a power cord and it is da maged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING DO NOT use an open flame to check for gas leaks!
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.
The contents of the crumb catch and/or filter pan of any filter system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.
Completely shut the appliance down when shortening/oil is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.
This appliance is intended for indoor use only. DO NOT operate appliance unless all panels and ac cess covers
are attached correctly. It is recommended that this appliance be inspected by a qualified
service technician for proper performance and operation on a yearly basis.
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep t he ar ea around the appliance free from combustibles.
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to anothe r type of fuel, contact your dealer.
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
Never add oil to the appliance when it is at operating temperature. Splashing hot oil can cause severe injuries.
Never add water to hot oil. Violent boiling can occur causing severe injury.
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
Excessive loading or loading of over wet food can cause surge boiling. The maximum cooking load must not exceed (14T- 1.5lbs (0.68kg), 14-3 lbs (1.36 kg), 18- 5 lbs (2.27 kg)
In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA
6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z221.41.CSA
6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies wit h AS 4627 and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line.
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
WARNING
ii
L20-378 rev.3 (01/13)
Page 3
1. INSTALLATION ................................................................................... 6
1.1.CHECKING YOUR NEW APPLIANCE .......................................................................................... 6
1.2.INSTALLATION CLEARANCES ................................................................................................... 6
1.3.HEAT DEFLECTOR INSTALLATION (IF EQUIPPED) ................................................................. 6
1.4.LEG/CASTER INSTALLATION AND LEVELING ......................................................................... 7
1.4.1. GAS CONNECTION ................................................................................................................ 8
1.4.2. QUICK DISCONNECT CONNECTION ................................................................................... 8
1.4.3. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING ...................................................... 8
1.4.4. INSTALLATION SETUP .......................................................................................................... 8
1.4.5. CE GAS TABLE (NOT APPLICABLE TO ALL MODELS) ...................................................... 9
1.4.6. OVERALL DIMENSIONS AND WEIGHTS ........................................................................... 12
1.5.ELECTRICAL CONNECTIONS ................................................................................................... 14
1.6.VENTILATION AND FIRE SAFETY SYSTEMS .......................................................................... 14
1.7.INSPECTION ................................................................................................................................ 15
1.8.INITIAL ADJUSTMENTS ............................................................................................................. 16
1.8.1. FILLING THE APPLIANCE ................................................................................................... 16
1.8.2. LIGHTING INSTRUCTIONS ................................................................................................. 16
1.8.3. PILOT FLAME ADJUSTMENT .............................................................................................. 17
1.8.4. MAIN BURNER SYSTEM ADJUSTMENT ............................................................................ 17
1.9.INITIAL CLEANING ..................................................................................................................... 18
1.10. OPERATIONAL FEATURES ................................................................................................... 19
1.10.1. BASIC OPERATIONAL FEATURES ..................................................................................... 20
1.10.2. OPERATION FEATURES SPECIFIC TO MODELS WITH FILTERS. .................................. 20
1.11. FILLING THE COOKER TANK ................................................................................................ 21
1.11.1. FILLING THE TANK WITH LIQUID SHORTENING .............................................................. 21
1.11.2. FILLING THE TANK WITH SOLID SHORTENING ............................................................... 21
1.12. APPLIANCE START UP .......................................................................................................... 22
1.13. COOKING ................................................................................................................................. 23
1.13.1. TIMER OPERATION ............................................................................................................. 23
L20-378 rev.3 (01/13) 3
Page 4
1.13.2.
1.13.3. SPINFRESH
1.13.4. ADDITIONAL CONTROLLER FUNCTIONS ........................................................................ 24
1.15.1. STANDBY MODE .................................................................................................................. 24
1.15.2. COMPLETE SHUTDOWN .................................................................................................... 25
BASKET LIFT OPERATION .................................................................................................. 23
TM
....................................................................................................................... 23
1.14. COOKING TIPS ........................................................................................................................ 24
1.15. APPLIANCE SHUTDOWN ....................................................................................................... 24
2. PREVENTATIVE MAINTENANCE .................................................... 25
2.1.DAILY PREVENTATIVE MAINTENANCE................................................................................... 25
2.1.1. FILTERING WITH A FILTER DRAWER (IF EQUIPPED) .................................................... 25
2.1.2. FLUSH HOSE OPERATION (IF EQUIPPED) ....................................................................... 26
2.1.3. REPLACING THE FILTER MEDIA (IF EQUIPPED) ............................................................. 26
2.1.4. APPLIANCE INSPECTION ................................................................................................... 27
2.1.5. CLEANING THE COOK TANK .............................................................................................. 27
2.1.6. CLEANING THE CABINET ................................................................................................... 27
2.1.7. FILTER CLEANING (IF EQUIPPED) .................................................................................... 28
2.2.WEEKLY PREVENTATIVE MAINTENANCE .............................................................................. 28
2.3.MONTHLY PREVENTATIVE MAINTENANCE ........................................................................... 28
2.3.1. BOIL OUT PROCEDURE ...................................................................................................... 28
2.3.2. TEMPERATURE CHECK ...................................................................................................... 29
2.4.ANNUAL/PERIODIC PREVENTATIVE MAINTENA N CE AN D INSPECTION ............................ 29
2.4.1. SAFETY EVALUATION ......................................................................................................... 30
2.4.2. MECHANICAL INSPECTION ................................................................................................ 30
2.4.3. TEMPERATURE CONTROL SYSTEM ................................................................................. 30
2.4.4. FILTER SYSTEM (IF EQUIPPED) ........................................................................................ 30
2.4.5. GAS COMBUSTION SYSTEM .............................................................................................. 30
2.5.VENTILATION HOOD .................................................................................................................. 30
3. TROUBLESHOOTING ....................................................................... 31
3.1.POWER FAILURE ........................................................................................................................ 31
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L20-378 rev.3 (01/13)
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3.2.
HIGH TEMPERATURE LIMIT SWITCH....................................................................................... 31
3.3.DRAIN VALVE INTERLOCK & FLOAT SWITCH (NOT ON ALL MODELS) ............................. 31
3.4.SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS) .............................................. 31
3.5.RESETTING THE SELF CLEANING BURNER SYSTEM TEMPERATURE LIMIT SWITCH .... 32
3.6.TROUBLESHOOTING CHARTS ................................................................................................. 33
3.6.1. FRYER TROUBLESHOOTING CHART ............................................................................... 33
3.6.2. FILTER TROUBLESHOOTING CHART (IF EQUIPPED) ..................................................... 33
3.7.COMPUTER & DIGITAL CONTROLLER DISPLAYS (IF EQUIPPED) ...................................... 34
L20-378 rev.3 (01/13) 5
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INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Back Sides
DO NOT obstruct the flow of ventilation, or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
Counter Floor
In addition to the above clearances there must also be at least 30 inches (76.2cm) of aisle space in front of the unit.
1.3. HEAT DEFLECTOR INSTALLATION (IF EQUIPPED)
If the appliance requires a heat deflector, you will find a removable label at the rear top edge of the unit. This label has instructions for positioning and installation of the heat deflector. Refer to the label and the instructions below to install the deflector.
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, work shelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
Combustible Construction Non Combustible Construction
Inches (centimeters) Inches (centimeters)
6.0" (15.2cm) 0.0" (0.0cm)
6.0" (15.2cm) 0.0" (0.0cm)
6.0" (15.2cm) 6.0" (15.2cm)
9” (22.86 cm) 9” (22.86 cm)
WARNING
WARNING
WARNING DO NOT install this appliance next to a water cooker. A splash over of water into the hot oil may cause a flash fire.
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L20-378 rev.3 (01/13)
Page 7
INSTALLATION
1. Remove the two self-drilling screws from the top, back area of the appliance.
2. Position the heat deflector so that the angled portion of the deflector is facing toward the front of appliance. Secure the heat deflector to the back of the unit using the two previously removed fasteners.
3. When properly installed the angled section of the heat deflector will extend over the flue opening to redirect the heat. It SHOULD NOT cover the flue opening. Never allow anything to block the flue opening; this will cause the appliance to over heat and inhibit proper combustion, which could produce dangerous gases.
CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.
1.4. LEG/CASTER INSTALLATION AND LEVELING
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the power supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure.
WARNING
This appliance must
be installed with the legs or casters provided by the manufacturer.
Required tools: 7/16 “ (12 mm) wrench and socket and a large pair of water pump pliers.
1. Lay the appliance on its back, being careful not to damage the splash back by pulling on it. Protect the outside of the appliance with cardboard or a drop cloth when laying it down.
2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four ¼-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
3. Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.
DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
WARNING
4. When all four legs/casters are securely mounted, stand the unit up, being careful not to put too much weight on any one leg. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. On casters, loosen 2 screws (A) before leveling, make your height adjustments, then retighten.
L20-378 rev.3 (01/13) 7
Page 8
INSTALLATION
y
1.4.1. GAS CONNECTION Your gas appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas pressure. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In Canada, install the appliance in accordance with CAN/CGA-B149.1 or .2 and local codes. In Australia, install the appliance in accordance with AS/NZS 5601. Gas line sizing requirements can be determined by your local gas company or, in North America, by referring to the National Fuel Gas Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large enough to supply the necessary amount
of fuel to all appliances without losing pressure to any appliance. A properly sized and installed gas
line will deliver a supply pressure between 7.0” W.C. (17.4mbars, 1.74kPa) and 10.0”W.C. (24.9mbars, 2.49kPa) natural gas or between 11.0”W.C. (27.4mbars, 2.74kPa) and 13.0” W.C. (32.4mbars, 3.25kPa) for propane to all appliances connected to the supply line, operating simultaneously at full demand. The pressure at the gas valve shall not exceed ½ PSI.
The gas supply connection to this appliance is located in the rear of the appliance approximately 10-1/2” (26.7 cm) from the floor of the appliance when legs are used.
Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended to operate is stamped on the data plate, which is attached to the inside of the door.
NEVER supply the appliance with a gas other than the one that is indicated on the data plate. Using the incorrect gas type will cause improper operation and could result in serious injury or death. If you need to convert the appliance to another type of fuel, contact the dealer
ou purchased it from.
NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This may not allow proper gas flow for optimum burner operation, resulting in poor performance and improper operation.
WARNING
NOTICE
WARNING The fryer must be restrained from tipping to prevent spilling of hot liquid. The fryer shall be restrained from tipping when installed, such as by connection to other appliances, installation in an alcove, or by separate means such as a mechanical tie to structural features. In the case where a mechanical tie is used, the fryer shall not be operated without first checking that the mechanical tie is in place.
1.4.2. QUICK DISCONNECT CONNECTION In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel Appliances ANSI Z21.41.CSA 6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line. The restraining device should be attached to the appliance at the back panel.
1.4.3. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a pressure greater than ½ PISG (3.45 kPa, 34.5 mbar), insure that that appliance is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPa, 34.5 mbar), the appliance can be connected during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure applied.
1.4.4. INSTALLATION SETUP
The installation of this appliance MUST conform to local codes. In the absence of local codes in
North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601 (current revision).
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L20-378 rev.3 (01/13)
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INSTALLATION
1.4.5. CE GAS TABLE (NOT APPLICABLE TO ALL MODELS) Refer to the following table for gas specifications for the country of use. If the country of use is NOT listed, refer to the information stamped on the data plate.
NOTICE If this appliance cannot be adjusted to perform correctly contact your local authorized service company or call the factory at the number on the back of this manual.
Gas
Appliance
Categor y
Gross
Applicable
AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR
Countries
Model
SGC 22
SG14 33
SG14R 36
SG14T 30
SG18 40
SG6H 40
MGII 23.4
MGIIT 23.4
Fuel Type
G20
Nat
LP G31 I
G20
Nat
LP G31 I
G20
Nat 32.4 10 N22
LP G31 I
G20
Nat
LP G31 I
G20
Nat
LP G31 I
G20
Nat
LP G31 I
G20
Nat
LP G31 I
G20
Nat
LP G31 I
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
Input (kW)
Net
Input (kW)
Supply
Pressure (mbar)
Burner
Pressure (mbar)
Burner
Orifice
20
19.8 20/25
25 #40 YES 2.4
20.2 50/37 25.4 #54 LP16 YES 0.8
20
29.7 10 20/25
25 #37 YES 3.6
30.4 50/37 25.4 #53 LP16 YES 1.2
20
20/25
25 #36 YES 4.0
33.1 50/37 25.4 .062" LP16 YES 1.4
20
27.0 20/25
25 #43 YES 3.3
27.6 50/37 25.4 1.45 mm LP16 YES 1.1
20 9 #41
36.0 20/25 9/10 #41/#38 3.8/4.4
25 10 #38 YES 4.4
36.8 50/37 25.4 #53 LP16 YES 1.5
20
36.0 20/25
25 #38 YES 4.4
36.8 50/37 25.4 #53 LP16 YES 1.5
20
21.1 20/25
25 #44 YES 2.6
21.5 50/37 25.4 #55 LP16 YES 0.9
20
21.1 20/25 #46/#44 2.2/2.6
25 #44 YES 2.6
21.5 50/37 25.4 #55 LP16 YES 0.9
10
10
10
10
#43 YES 2.1
N2210
#43/#40
#41
N22
#41/#37 3.1/3.6
#38/#36
#43
N22
#43/#41 2.9/3.3
N22
#41
N22
#41/#38 3.8/4.4
#46
N22
#46/#44
#46
N22
Pilot
Orifice (code)
YES
YES
YES
YES#38
YES
YES 2.9
YES
YES
YES
YES
YES
YES 2.2
YES
YES
YES
Nominal Gas
Governor
NO
NO
NO
NO
NO
NO
NO
NO
Rate (m3/hr)
2.1/2.4
3.1
3.4
3.4/4.0
3.8
3.8
2.2/2.6
2.2
L20-378 rev.3 (01/13) 9
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INSTALLATION
AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE,
LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI , G B, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR
Applicable
Countries
Model
SGH50 23.4
SGH50T 23.4
SGM18D4
SGM18D5
SGM1824
SGM20 25
SGM24 44
SGM34 61.5
Fuel Type
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Gas
Appliance
Category
Gross
Input (kW)
Net
I
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
20
2E+
2L
3P
I
2H
2E
2ESI
25
2E+
2L
3P
I
2H
2E
2ESI
35
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
G20
G20
G20
G20
G20
G20
G20
G20 20
Input (kW)
21.1 20/25 #46/#44 2.2/2.6
21.5 50/37 25.4 #55 LP16 YES 0.9
21.1 20/25 #46/#44 2.2/2.6
21.5 50/37 25.4 #55 LP16 YES 0.9
18.0
20/25 #48/#45 1.9/2.2
18.4 50/37 25.4 #56 LP16 YES 0.8
22.5
20/25 #48/#45 2.4/2.8
23.0 50/37 25.4 #56 LP16 YES 0.9
31.5
20/25 #40/#37 3.3/3.9
32.2 50/37 25.4 0.0625" LP16 YES 1.3
22.5 20/25
23.0 50/37 25.4 #56 LP16 YES 0.9
39.6 20/25
40.5 50/37 25.4 1.45 mm LP16 YES 1.7
55.4 20/25
56.6 50/37 25.4 1.5 mm LP16 YES 2.3
Supply
Pressure (mbar)
Burner
Pressure (mbar)
20
10
25 #44 Y E S 2.6
20
10
25 #44 Y E S 2.6
20
10
25 #45 Y E S 2.2
20
10
25 #45 Y E S 2.8
20
10
25 #37 Y E S 3.9
20
10
25 #45 Y E S 2.8
20
10
25 #41 Y E S 4.9
10
25 #39 Y E S 6.8
Burner
Orifice
Pilot
Orif ice (code)
#46
N22
#46
N22
#48
N22
#48
N22
#40
N22
N22
#48/#45
#44 4.2
N22
#44/#41
N22
#42/#39 5.9/6.8
Governor
YES
NO
YES
YES 2.2
NO
YES
YES
NO
YES
YES
NO
YES
YES 3.3
NO
YES
YES#48
NO
2.4/2.8
YES
YES
NO
4.2/4.9
YES
YES#42 5.9
NO
YES
Nominal Gas
2.2
1.9
2.4
2.4
Rate (m3/ hr)
10
L20-378 rev.3 (01/13)
Page 11
Applicable
AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE,
LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR
Countries
Model
SSH55 23.4
SSH55R 29.3
SSH55T 23.4
SSH55TR 29.3
SSH60 23.4
SSH60R 29.3
SSH60W 29.3
SSH60WR 36.6
Fuel Type
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
Nat
LP G31 I
G20
G20
G20
G20
G20
G20
G20
G20
INSTALLATION
Gas
Appliance
Cate g ory
Gross
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
2ELL
Input (kW)
Net
Input (kW)
Supply
Pressure (mbar)
Burne r
Pressure (mbar)
Burne r
Orifice
Pilot
Orif i ce ( code)
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
I
2H
2E
2ESI
2E+
2L
3P
21.1
21.5 50/37 25.4 #55 LP16 YES 0.9
26.4
27.0 50/37 25.4 1.55 mm LP16 YES 1.1
21.1
21.5 50/37 25.4 #55 LP16 YES 0.9
26.4
27.0 50/37 25.4 1.55 mm LP16 YES 1.1
21.1
21.5 50/37 25.4 #55 LP16 YES 0.9
26.4
27.0 50/37 25.4 1.55 mm LP16 YES 1.1
26.4
27.0 50/37 25.4 #55 LP16 YES 1.1
33.0
33.7 50/37 25.4 1.55 mm LP16 YES 1.4
20
10
20/25
25 #44 YES 2.6
20
10
20/25
25 #40 YES 3.4
20
10
20/25
25 #44 YES 2.6
20
10
20/25 #43/#40
25 #40 YES 3.4
20
10
20/25 #46/#44 2.2/2.6
25 #44 YES 2.6
20
10
20/25 #43/#40 2.8/3/4
25 #40 YES 3.4
20
10
25 #43 YES 3.4
20
10
20/25
25 #40 YES 4.1
#46
N22
#46/#44 2.2/2.6
N22
#43/#40 2.8/3/4
#46
N22
#46/#44 2.2/2.6
#43
N22
#46
N22
#43
N22
#46
N22
#46/#43
N22
#43/#40 3.5/4.1
Governor
NO YES
YES
NO YES
YES 2.2
NO YES
YES
NO
2.8/3/4
YES
YES
NO YES
YES 2.8
NO YES
YES 2.8
NO
2.8/3/420/25
YES
YES#43 3.5
NO YES
Nominal Gas
Rate (m3/ h r)
2.2YES
2.8#43
2.8
2.2
L20-378 rev.3 (01/13) 11
Page 12
INSTALLATION
Gas
Appliance
Category
Gross
Applicable
AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR AT, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE,
LU I FR I BE G20/G25 I DE G20/G25 I NL G25 I BG, CH, CY, CZ, FR, DE, GB, GR, HU, IE, IT, LU, MT, NL, PL, PT, RO, ES, SI, SK, TR
Countries
Model
SSH75 30.8
SSH75R 36.6
Fuel Type
G20
Nat
LP G31 I
G20
Nat
LP G31 I
I
2ESI
2ELL
I
2ESI
2ELL
2H
2E
2E+
2L
3P
2H
2E
2E+
2L
3P
Input (kW)
Net
Input (kW)
Supply
Pressure (mbar)
Burner
Pressure (mbar)
Burner
Orifice
Pilot
Orifice (code)
20
27.7 20/25
25 #45 YES 3.4
28.3 50/37 25.4 1.35 mm LP16 YES 1.2
20
33.0 20/25 #43/#40 3.5/4.1
25 #40 YES 4.1
33.7 50/37 25.4 1.55 mm LP16 YES 1.4
10
#45/#43 2.9?3.4
#43
10
YES#45 2.9
N22
YES
YES 3.5
N22
YES
Nominal Gas
Governor
NO
NO
Rate (m3/hr)
1.4.6. OVERALL DIMENSIONS AND WEIGHTS
2
Appliance Model Number SGC 30-9/32" (76.9) 14 (35.6) 14 (35.6) 150 (68.04) 196 (1267.3) SG14,14R 14 (35.6) 14 (35.6) 208 (95) 196 (1267.3) SG14T, SG14TR 7 (17.8) 14 (35.6) 230 (104) 98 (633.7) SG18,18R 18 (45.7) 18 (45.7) 226 (103) 324 (2088.5) SG6H 69-1/16" (175.4) 14 (35.6) 18 (45.7) 300 (136.08) 252 (1626.9)
46-1/8" (117.5)
Height with Legs (cm)
MG2,MG2T
45-3/4 (116.2)
SGH50 14 (35.6) 14 (35.6) 208 (95) 196 (1267.3) SGH50T 7 (17.8) 14 (35.6) 230 (104) 98 (633.7) SGM18D4 18 (45.7) 18 (45.7) 226 (103) 324 (2088.5) SGM18D5 18 (45.7) 18 (45.7) 226 (103) 324 (2088.5) SGM20 20 (50.8) 20 (50.8) 310 (181) 400 (2580.6)
46-1/8" (117.5)
41-1/4" (105.4)
Width in (cm)
Depth in (cm)
14 (35.6) 14 (35.6) 208 (95) 196 (1267.3)
7 (17.8) 14 (35.6) 230 (104) 98 (633.7)
lbs (kg)
Approximate
Shipping Weight
Total Cook Area cm
SGM24 24 (61) 24 (61) 375 (170) 576 (3721) SGM34 34 (86.4) 24 (61) 495 (225) 816 (5270.4)
48-1/4" (122.6) SGM1824 18 (45.7) 24 (61) 250 (113) 432 (2787.7) SSH55,55R 14 (35.6) 14 (35.6) 208 (95) 196 (1267.3) SSH55T,55TR 7 (17.8) 14 (35.6) 230 (104) 98 (633.7) SSH60,60R 14 (35.6) 18 (45.7) 226 (103) 252 (1626.9)
46-1/8" (117.5) SSH60W,60WR 18 (45.7) 14 (35.6) 275 (124.5) 252 (1626.9) SSH75,75R 18 (45.7) 18 (45.7) 275 (124.5) 324 (2088.5)
12
L20-378 rev.3 (01/13)
Page 13
INSTALLATION
R
R
US and Canada
Australia
SGC
SG14
SG14R
SG14T
SG18
SG6H
MGII
MGIIT
SGH50
SGH50T
SGM18D4
SGM18D5
SGM1824
SGM20
SGM24
SGM34
SSH55
SSH55T
SSH55R
SSH55TR
SSH60
SSH60R
SSH60W
SSH60W
SSH75
SSH75R
Gas
Model
Type
Nat #43 4.0
LP #54 10.0
Nat #41 4. 0 Nat 2.4 mm 0.9
LP #53 10.0 LP 1.5 mm 2.5
Nat #38 4. 0 Nat 2.6 mm 0.9
LP .062" 10.0 LP .062" 2.5
Nat #43 4.0 Nat #44 0. 9
LP 1.45 mm 10. 0 LP #55 2.5
Nat #41 4. 0 Nat 2.3 mm 0.9
LP #53 10.0 LP 1.5 mm 2.5
Nat #41 4.0
LP #53 10.0
Nat #46 4.0
LP #55 10.0
Nat #46 4.0
LP #55 10.0
Nat #46 4.0
LP #55 10.0
Nat #46 4.0
LP #55 10.0
Nat #48 4.0
LP #56 10.0
Nat #48 4.0
LP #56 10.0
Nat #40 4.0
LP 0.0625" 10.0
Nat #48 4.0
LP #56 10.0
Nat #42 4.0
LP 1.45mm 10.0
Nat #42 4.0
LP 1.5 mm 10.0
Nat #46 4.0 Nat #46 1. 0
LP #55 10.0 LP #55 2. 5
Nat #46 4.0 Nat #46 1. 0
LP #55 10.0 LP #55 2. 5
Nat #43 4.0
LP 1.45 mm 10. 0
Nat #43 4.0
LP 1.45 mm 10. 0
Nat #46 4.0 Nat #46
LP #55 10.0 LP #55
Nat #43 4.0
LP 1.45 mm 10.0
Nat #46 4.0 Nat #46
LP #55 10.0 LP #55
Nat #43 4.0
LP 1.45 mm 10.0
Nat #45 4.0 Nat #45
LP 1.35mm 10.0 LP 1.35mm
Nat #43 4.0
LP 1.45 mm 10.0
Size
Burner
Pressure
Orifice Tip
(in. W. C.)
Input
Gross
75kBtu (22kW)
110kBt u
(33kw)
122kBt u
(36kW)
100kBt u
(30kW)
140kBt u
(40kW)
140kBt u
(40kW)
80kB tu
(23.4k W)
80kB tu
(23.4k W)
80kB tu
(23.4k W)
80kB tu
(23.4k W)
65kBtu
(19 kW)
85kBtu
(25 kW)
120kBtu
(35.0 kW)
85kBtu
(25 kW)
165kBtu
(48.3kW)
210kBtu
(61.5 kW)
80 kBtu
(23.4k W)
80 kBt u
(23.4 kW )
100 kBtu
(29.3 kW )
100 kBtu
(29.3 kW )
80 kBtu
23.4 kW
100 kBtu
(29.3 kW)
100 kBtu
(29.3 kW)
125 kBtu
(36.6 kW)
105 kBtu
(30.8 kW)
125 kBtu
(36.6 kW)
SGC
SG14 119 Mj/hr
SG14R 129 Mj/hr
SG14T 100 Mj/hr
SG18 145 Mj/hr
SG6H
MGII
MGIIT
SGH50
SGH50T
SGM18D4
SGM18D5
SGM1824
SGM20
SGM24
SGM34
SSH55 88 Mj/hr
SSH55T 88 Mj/hr
SSH55R
SSH55TR
SSH60
SSH60R
SSH60W
SSH60W
SSH75
SSH75R
Gas
Model
Type
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROVED FOR USE IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROVED FOR USE IN THIS
NOT APPROVED FOR USE IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROV ED FOR US E IN THIS
NOT APPROVED FOR USE IN THIS
NOT APPROVED FOR USE IN THIS
NOT APPROVED FOR USE IN THIS
Size
Orifice Tip
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
COUNTRY
1.0
2.5
1.0
2.5
1.0
2.5
Pressure
Gross
88 Mj/hr
110
Mj/hr
116
Mj/hr
Burner
Input
L20-378 rev.3 (01/13) 13
Page 14
INSTALLATION
,
plugg
1.5. ELECTRICAL CONNECTIONS
It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below.
Input Voltage 120 VAC, 50/60 Hz 220, 230 or 240 VAC 50/60 Hz Current per unit 1.0 Amp 0.5 Amps Filter Current 7.5 Amp 4.2 Amps
North America International
Heat Tape 0.4 Amp 0.2 Amps
Connecting the appliance to the wrong power supply may damage the appliance and void the warranty.
CAUTION
WARNING This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the inside of the appliance door.
DO NOT attempt to connect the appliance to an electrical supply other then that indicated on the data plate. Electrical connection should be performed by qualified personnel.
The electrical connection used by this appliance must comply with local codes. In the United States if there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other cases
refer to local and national codes and regulations.
If your appliance is equipped with an oil proof, electrical supply cord with a three-prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug; it should be
ed into a properly grounded three-prong receptacle.
WARNING
WARNING
WARNING
1.6. VENTILATION AND FIRE SAFETY SYSTEMS
Your new appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1100 °F (593 °C). Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire. Ventilation and fire safety systems must comply to local and national codes for US and Canada. Refer to ANSI 83.11 for a list of reference documents that will provide guidance on ventilation and fire safety systems. For installations in U.S. and Canada, additional information can be obtained from CSA International, 8501 East Pleasant Valley Road, Cleveland, OH, 44131 or visit their website at www.csa-international.org
. In Australia the ventilation system must comply with
AS/NZS 5601.0.
It is essential that the appliance be operated only when adequate ventilation is provided. Your ventilation hood should be properly maintained. A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance. Inadequate ventilation may not properly evacuate appliance all emissions. Excessive or unbalanced ventilation may cause drafts, which could interfere with proper operation of the pilot and burners. Leave at least 18 inches (47cm) of open space between the flue of the appliance and the intake of the exhaust hood.
14
L20-378 rev.3 (01/13)
Page 15
INSTALLATION
y sy
WARNING Ensure that your ventilation system does not cause a down draft at the appliance’s flue opening. A down draft will not allow the appliance to exhaust properly and will cause overheating, which may cause permanent damage. Damage caused by down drafts will not be covered by the warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the appliance. NEVER place anything on top of the flue area, or block the flue in any way. Never place a grease condensing drip pan over the flue opening.
WARNING NEVER connect the ventilation blower or hood directly to the flue of this appliance. The resulting increased flow of air through the combustion system will cause improper operation, poor temperature recovery, poor ignition and could extinguish the pilot.
If your appliance is equipped with SPINFRESH
TM
, the tank enclosure can interfere with the performance of pre-existing fire safety systems. Modifications to the fire safety system should be performed by a professional who is qualified in installing, designing and maintaining your fire safety
system prior to operating any SPINFRESH
TM
appliance.
Replacing or adding appliances under a pre-existing fire safety system may require modifications to the system. ALWAYS contact a professional who is qualified in installing, designing and maintaining your fire safety system to assure that any appliances located under the fire safet
stem are adequately protected.
WARNING
For Australia, the fryer must be installed in accordance with AS/NZS 5601, local authority and any other relevant statutory regulations. Flexible hose (if used) must comply with AS/NZS 1869 Class B or D, be of appropriate internal diameter, be kept as short as possible (not exceed 1.2 meters), must not be kinked and not be in contact with a hot surface. A chain must be fitted to restrict the fryer movement to no more than 80% of the hose length.
1.7. INSPECTION
Before you begin filling and adjusting the appliance, perform the following visual checks:
After the appliance is in its permanent location, check the levelness. Any additional leveling that
is necessary can be performed as previously described.
Ensure that the probe and high temperature limit is in place and secure. Check the high limit
bulb mounting screws to ensure that they are tight.
Review the installation portion of this manual and ensure that all steps have been followed and
executed properly.
1) Probe
2) High Temperature Limit
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INSTALLATION
1.8. INITIAL ADJUSTMENTS
After your appliance has been properly installed as described in the installation section of this manual, it will need to be adjusted to ensure that it will perform as designed. A qualified person must perform these adjustments.
To perform these adjustments the following tools will be needed:
Manometer Digital Thermometer (Temperature Probe)  DC Microammeter DC Voltmeter
1.8.1. FILLING THE APPLIANCE Refer to the following procedure to fill the cook tank prior to operation.
1. Ensure that the drain valve is closed.
2. Fill the tank with oil/shortening until the oil/shortening reaches the level line(s). Never let the oil/shortening level go below the MIN LEVEL mark stamped on the tank.
WARNING
Oil/shortening must completely cover the heat tubes at all times while appliance is on.
CAUTION
This appliance is not designed for cooking with water. Fill with oil/shortening only.
WARNING During operation there is an open flame inside this appliance. The unit may get hot enough to set near by materials on fire. Keep the area around the appliance free from combustibles.
1.8.2. LIGHTING INSTRUCTIONS There is nothing to manually light on the electronic ignition system. Pilot ignition is performed and controlled by the electronic ignition system. Refer to the following instructions to light the appliance.
1. Open the gas supply valves to the appliance.
2. Turn the gas valve knob to the ON position.
3. Turn the controller on.
Solid State Thermostat: Assure the Melt switch is in the correct position. Turn the I/0 (ON/OFF) switch to the I (ON) position
Computer and Digital Control:
*
Press the
*The specified button may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
4. The main burners will light and be controlled by the thermostat.
Note: If your appliance has a self cleaning burner system, the burners may make a popping sound immediately after the main burners light during startup. This noise during startup is part of the normal operation of the self cleaning burner system and should NOT continue during normal cooking & idle periods. (SCB Only)
button to turn the controller on.
ON
DRAIN VALVE CLOSED
OFF
Solid State Melt
Switch
Solid State
I/0 ON/OFF
Switch
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INSTALLATION
Do not store flammable materials in or near this appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation. Contact a qualified service person or the factory, using the information on the back of this manual, if the appliance produces unusual odor, yellow tipping flames or is not performing as per the original installation.
WARNING
1.8.3. PILOT FLAME ADJUSTMENT Perform this procedure with the pilot lit.
Note: This procedure requires the use of a DC microammeter.
1. Connect the DC microammeter between the flame sensor terminal and the flame sensor lead. Observe proper polarity: if the meter needle goes below 0, reverse the leads. The current reading must be 1.0 A or greater, (0.15 A or greater for CE units).
2. Adjust the current reading to the required level by adjusting the pilot flame. Remove the pilot adjustment screw cap screw to expose the pilot adjustment screw. Turning the pilot adjustment screw clockwise will
ON
decrease the size of the pilot flame and flame sense current. Turning the pilot adjustment screw counterclockwise will increase the pilot flame size and the flame sense current.
3. Rotate the screw in the direction needed to achieve a reading of 1.0 A or greater, (0.15 A or greater for CE units).
Note: Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize.
4. Once the pilot flame has been adjusted properly, replace the pilot adjustment screw cap screw and
A) Burner Pressure Tap B) Pilot Adjustment Screw Cap C) ON/OFF Knob D) Burner Pressure Adjustment Screw Cap E) Inlet Pressure Tap
remove the microammeter.
1.8.4. MAIN BURNER SYSTEM ADJUSTMENT For the main burners to operate the gas supply valve must be open and the thermostat must be turned on. The main power switch must be on. The main burners receive gas from the main gas supply through the thermostatically controlled valve. When the oil temperature drops below the preset temperature the gas control valve opens.
The main burners must be adjusted to deliver optimum flame. Refer to the following procedure to adjust the main burners.
1. Ensure that the main gas valve is shut off, remove the manifold pressure tap plug and connect an accurate pressure gauge (range of 0-16 “W.C. (39.85mbar, 3.98kPa) in 0.1” (.25mbar, .02kPa) increments) or manometer.
2. Turn on this and all appliances connected to the gas supply line and light their main burners. The pressure reading of the installed pressure gauge should not drop from the required installation pressure. Any loss of pressure indicates inadequate supply line installation, which will cause poor performance of all appliances during peak usage.
3. The installed pressure gauge should be the same, ±0.1” W.C. (.25mbar, .02kPa), as that marked on the data plate on the inside door of the appliance. If the pressure is correct, go to step 6, if it is not, adjust the pressure as outlined in step 4.
OFF
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INSTALLATION
4. To adjust the pressure, remove the regulator adjustment screw cap and, with a flat head screwdriver, adjust the regulator screw until the proper burner pressure is reached. Turning the screw clockwise will increase the burner pressure. Turning the screw counterclockwise will decrease the burner pressure.
5. When the pressure is correct, replace the regulator adjustment screw cover.
6. Turn off the ALL appliances, shut the main gas valve to your Pitco appliance and remove the pressure gauge. Apply pipe joint compound to the manifold pressure tap plug and reinstall it.
Be careful not to disturb the probe and high temperature limit during operation and cleaning of this appliance.
CAUTION
1.9. INITIAL CLEANING
When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection. Before the appliance is ready for cooking all transit material must be removed and the appliance must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Refer to the following procedure to clean the appliance.
Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water. The water is extremely hot and can cause severe injuries.
WARNING
DO NOT leave the appliance unattended during cleaning. Never let the liquid level go below the heat tubes.
CAUTION
1. Read the “operation” section of this manual prior to filling or operating the appliance.
2. The following steps should be followed using a grease dissolving commercial cleaner.
WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces. Read the directions and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces.
3. Following the manufacturer’s directions, clean the tank interior and all other food contact surfaces.
4. When cleaning is complete, rinse the inside of the tank thoroughly with cool water. Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank.
5. Using a clean dry cloth, wipe out all of the water.
6. Repeat the previous steps to clean the bread and batter station or filter pan if equipped.
If the appliance can’t be adjusted to operate properly contact a qualified service person or contact the factory using the contact information on the back of this manual.
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OPERATION
OPERATION An operator’s manual for your appliance’s specific control type should be included with this manual. Refer to that manual prior to operating this appliance.
1.10. OPERATIONAL FEATURES
The diagram below outlines some of the key operational components of your appliance. Refer to the following sections of this manual to learn more about these features.
3
4
5
6
7
8
9
10
2
4
11
6
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OPERATION
1.10.1. BASIC OPERATIONAL FEATURES
1. Cook Tank
2. Front Panel
3. Door (Shown Open)
4. Drain Valve Handle (Blue) (Shown in the closed position)
5. Tank Drain Outlet
6. High Temperature Reset Button
7. Basket Hanger
8. Gas Shutoff Valve
9. Gas Valve Knob
The gas valve controls the flow of gas to the pilot and burners.
10. Pilot
11. Burners
12. Self Cleaning Burner System (if equipped)
1.10.2. OPERATION FEATURES SPECIFIC TO MODELS WITH FILTERS.
13. Filter Pump
14. Filter Pump Reset Button
15. Oil Return Handle (Red)
If the appliance is equipped with a computer or digital controller, it will be located on the front panel.
Provides access to, the drain valve handle, tank drain outlet and high temperature reset button Solid State (if equipped), gas valve, pilot, burners, gas shutoff valve and self cleaning burner system (if equipped). Filter models: Filter pump, oil/shortening return handle and flush hose (if equipped).
Opens the drain valve so oil/shortening can be drained from the cook tank. If the drain valve interlock feature is equipped, the appliance will stop heating if the drain valve is opened.
Oil/shortening exits the cook tank through the drain outlet when draining.
This button may need to be pressed in the event that the high temperature limit has tripped.
For hanging and/or draining baskets when they are outside of the cook tank.
Shuts off the supply of gas to the gas valve.
Turning the gas valve knob to the OFF position shuts off the gas supply to the pilot and burners
The pilot lights the burners when the water in the cook tank requires more heat.
Heats the oil/shortening inside the cook tank.
The self cleaning burner system cleans the burners when the appliance is turned ON.
The filter pump is used to pump oil/shortening from the filter pan back into the cook tank or through the flush hose (if equipped).
This button may need to be pressed in the event that the filter pump circuit breaker has tripped.
Oil exits the cook tank through the drain outlet when draining.
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16. Filter Pan
Oil drained from the cook tank goes into the filter pan. Filter media is located inside the filter pan.
17. Flush Hose Connection (if equipped)
Connect the flush hose here when using the flush hose feature.
18. Flush Hose Handle (Yellow) (if equipped)
Pulling this handle starts the flow of oil/shortening through the flush hose. Pushing the handle in will stop the flow of oil/shortening through the flush hose.
19. Oil Reclamation Handle (Brown) (if equipped)
Pulling this handle out will start the flow of oil/shortening through the oil reclamation system. Pushing this handle in will stop the flow of oil/shortening through the oil reclamation system.
1.11. FILLING THE COOKER TANK
Both liquid and solid shortening can be used in this appliance, but liquid is preferred. If solid shortening is used it is recommended that you melt the shortening before adding it to the appliance. You can melt solid shortening in the appliance, but you must be very careful not to scorch the shortening.
This appliance is NOT designed for cooking with water. Fill with oil or shortening only.
CAUTION
1.11.1. FILLING THE TANK WITH LIQUID SHORTENING
To fill the tank with liquid shortening refer to the following procedure.
1. Ensure that the drain valve is completely closed and that there is no residual moisture
in the tank.
2. Fill the tank with oil. You may fill the tank to the “MIN LEVEL” mark or slightly below the
nominal level mark: the oil will expand slightly when it heats up, raising the level slightly.
1.11.2. FILLING THE TANK WITH SOLID SHORTENING
To fill the tank with solid shortening refer to the following procedure.
WARNING NEVER melt blocks of solid shortening on top of the heat tubes. This will cause a fire and could result in personal injury.
1. Remove the tank rack.
2. Cut the solid shortening into cubes no larger than one inch. ALWAYS pack the shortening below, between, and on top of the burner tubes. Do NOT leave any large air
1. Fill Line
2. Heat Tubes
3. Solid Shortening
4. Excessive Air Gaps
gaps. Use care when packing the solid shortening into the tank. Do NOT bend or break the temperature or high limit sensor probes. If these are damaged the appliance will not function properly.
OPERATION
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OPERATION
3. Once the appliance tank is firmly packed with shortening, the shortening must be melted. If your appliance has a Melt Cycle option, use this to melt the shortening automatically.
WARNING
Oil/shortening must completely cover the heat tubes at all times while appliance is on.
1.12. APPLIANCE START UP
Refer to the following procedure to start the appliance prior to operation.
1. Ensure that the drain valve is closed.
2. Fill the cook tank with oil/shortening. (See section 2.2 “Filling the Cook Tank”)
3. Light the appliance. (See “Lighting Instructions” section)
NEVER operate the appliance with an empty fry tank. It will void the warranty.
4. If the appliance is equipped with a controller, turn the controller on.
Solid State Thermostat: Turn the I/0 (ON/OFF) switch to the I (ON) position
Computer and Digital Control:
*
Press the
button to turn the controller on.
*The specified button may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
Note: If your appliance has a self cleaning burner system, the burners may make a popping sound immediately after the main burners light during startup. This noise during startup is part of the normal operation of the self cleaning burner system and should NOT continue during normal cooking & idle periods. (SCB Only)
5. The appliance is now on and heating the oil/shortening in the cook tank.
Oil/shortening level should NOT be allowed to fall below the minimum indicated level line at any time. Dry firing of the fry tank will shorten tank service life and will void your warranty.
Keep the oil temperature in the fryer to a maximum of 190°C (374°F). Higher temperatures will cause rapid breakdown of the oil and give you no faster cooking. At 205°C (401°F) to 210°C (410°F) the life of the oil is only one third of its life at 190°C (374°F). In addition, increased decomposition causes the oil to smoke badly even if the temperature is lowered to 190°C (374°F) again. High temperatures give you no advantage, cost you money and increase the fire danger.
Mantenere la temperatura dell’olio nella friggitrice fino a un massimo di 190°C. Temperature maggiori causano un rapido degrado dell’olio, senza tuttavia eseguire una cottura più rapida. Da 205°C a 210°C la durata dell’olio è inferiore di un terzo rispetto a quella a 190°C. Inoltre, l’accresciuta decomposizione comporta una forte emissione di fumo, anche se la temperatura viene riportata di nuovo a 190°C. Le alte temperature non prevedono vantaggi, sono antieconomiche e aumentano il rischio d’incendio.
WARNING
Solid State
I/0 ON/OFF
Switch
WARNING
OIL TEMPERATURE
TEMPERATURA DELL’OLIO
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OPERATION
ΘΕΡΜΟΚΡΑΣΙΑ ΛΑΔΙΟΥ
Διατηρείτε τη θερμοκρασία λαδιού στη φριτέζα μέχρι 190 βαθμούς Κελσίου. Υψηλότερες θερμοκρασίες θα αλλάξουν τη σύνθεση του λαδιού πολύ σύντομα και δεν ψήνετε γρηγορότερα. Η δυναμικότητα του λαδιού στους 205-210 βαθμούς Κελσίου είναι μόνο το ένα τρίτο της δυναμικότητάς του στους 190 βαθμούς Κελσίου. Επιπλέον η αυξημένη αποσύνθεση του λαδιού, σε θερμοκρασίες πάνω από 190 βαθμούς Κελσίου, κάνει το λάδι να καπνίζει άσχημα κι αν ακόμη κατεβάσετε τη θερμοκρασία κατόπιν πάλι στους 190 βαθμούς Κελσίου. Οι υψηλές θερμοκρασίες δε σας παρέχουν κανένα πλεονέκτημα, σας κοστίζει περισσότερα χρήματα και αυξάνουν τον κίνδυνο πυρκαγιάς.
1.13. COOKING
To ensure the quality of the food you cook in this appliance, follow the preparation instructions from the food manufacturer. When the appliance is not in use, the oil/shortening should be cooled and covered to prevent contamination.
Maxi m um All owable Loa d per Ta nk Si z e (W x L)
7 x 14 in
(17.8 x 35.6 cm)
14 x 14 in
(35.6 x 35.6 cm)
18 x 18 in
(45.7 x 45.7)
14 x 18 in
(35.6 x 45.7 cm)
18 x 14 in
(45.7 x 35.6 cm)
1.5 LBS (0.68kg) 3 LBS (1.36 kg) 5 LBS (2.27 kg) 3 LBS (1.36 k g) 5 LBS (2.27 kg)
18 x 24 in
(45.7 x 61.0 cm)
20 x 20 in
(45.7 x 35.6 cm)
24 x 24 in
(61.0 x 61.0 cm)
34 x 24 in
(86.4 x 61.0 cm)
5 LBS (2.3 kg) 6 LBS (2.7 kg) 8 LBS (3.7 kg) 9 LBS (4.0 kg)
Dry fired heat tubes are extremely hot, will shorten its service life and will void your warranty.
WARNING
1.13.1. TIMER OPERATION
Not all control types include timers. Timers provide accurate cook times for multiple product quantities and types. Refer to the operator’s manual for your appliance’s specific control type to determine how to set the cook timers if equipped.
To start a timer: Press the appropriate timer button.
Typical Timer Buttons*
1.13.2. BASKET LIFT OPERATION
If the appliance is equipped with basket lifts, place the basket onto the basket lift prior to starting the timer(s). The basket(s) will be lowered into the cook tank when the timer cycle starts. At the end of the preset cooking time, the basket lift will raise the basket out of the cook tank.
1.13.3. SPINFRESH
If the appliance is equipped with SPINFRESH
TM
TM
, place the basket directly onto the basket lift pin and close the lid prior to starting the timer(s). The basket(s) will be lowered into the cook tank when the timer cycle starts. At the end of the preset cooking time, the basket lift will raise the basket out of the cook tank and spin the basket to remove excess oil. The lid may be opened during the cooking cycle but must be closed prior to the spin cycle.
NEVER open the lid or reach into the SPINFRESH injury could result.
WARNING
TM
enclosure during the spin cycle. Serious
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OPERATION
1.13.4. ADDITIONAL CONTROLLER FUNCTIONS
Some controllers have additional functions not described in this manual. If your appliance’s controller has additional functions, refer to the controller’s operation manual to access these functions.
*The specified buttons and/or displays may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
1.14. COOKING TIPS
Always follow the food manufacturer’s directions.
The lower the oil temperature, the longer the cooking time and the greater the fat absorption.
NEVER overfill fryer baskets. Overfilling can result
in soggy, greasy product.
When removing baskets from the cook tank, shake
gently to remove excess oil.
Never leave a basket over the fryer. The heat from
the cook tank will continue to cook the product.
Oil/shortening quality can effect product quality.
Keep salt and water away from the oil/shortening to maintain its life. Oil/shortening filtration removes
Typical French Fry Cook Times
Fry Thickness 350F 360F 370F (177C) (182C) (188C)
Thin 2:45 2:30 2:15 medium 3:45 3:30 3:15 Thick 4:15 4:00 3:45
This table is for reference only. Please refer
to the product manufacturer’s specifications to
determine exact cook temperatures and
crumbs from the oil which will also extend its life.
1.15. APPLIANCE SHUTDOWN
There are two shutdown modes of appliance operation: STANBY and COMPLETE. The standby mode removes the ability of the appliances main burners to operate. Complete shutdown turns off the gas supply to the appliance. Refer to the following procedures to enter the appropriate shutdown mode.
1.15.1. STANDBY MODE
1. Turn the temperature controller or thermostat OFF.
Solid State Thermostat: Turn the I/0 (ON/OFF) switch to the O (OFF) position
Computer and Digital Control:
Press and hold the
*
button to turn the controller OFF.
*The specified button may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
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PREVENTATIVE MAINTENANCE
1.15.2. COMPLETE SHUTDOWN
1. Turn the temperature controller or thermostat OFF..
ON
Solid State Thermostat: Turn the I/0 (ON/OFF) switch to the O (OFF) position
Computer and Digital Control:
Press and hold the
*
button to turn the controller OFF.
Matchless Ignition
*The specified button may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
2. Turn the ON/OFF knob on the gas valve clockwise to the OFF position.
3. The appliance is now completely shut down and can be cleaned if desired.
2. PREVENTATIVE MAINTENANCE
2.1. DAILY PREVENTATIVE MAINTENANCE
Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance. During the cooking process, oil/shortening may spill and splatter and requires immediate attention. Furthermore, during the cooking process, particles, crumbs and crackling collect inside the cooker tank reducing product quality and decreasing oil/shortening life. If you are producing high quantities of fried food and/or frying heavily battered food, it may be necessary to perform these steps more then once a day.
Serious injury could result from direct contact with hot surfaces and/or oil. Always
wear apron, heat resistant gloves for skin protection and goggles for eye protection
2.1.1. FILTERING WITH A FILTER DRAWER (IF EQUIPPED) Refer to the following procedure to filter when the appliance is equipped with a filter drawer.
1. Turn the appliance OFF.
2. Pull the blue drain handle down to drain oil/shortening from the cooker tank into the filter pan.
3. Pull the red handle to turn the pump on to circulate oil/shortening through the filter media.
4. To refill the tank, lift the blue drain handle up.
5. When the tank has completed filling, push the red handle to deactivate the pump.
6. Assure that the oil/shortening level is above the minimum level line. Additional oil may need
to be added to the cook tank.
7. The oil/shortening in the cooker tank has now been filtered.
8. Replace the filter media and clean the filter pan following the procedures mentioned in this
manual.
WARNING
OFF
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PREVENTATIVE MAINTENANCE
2.1.2. FLUSH HOSE OPERATION (IF EQUIPPED) The cooker tank can be rinsed cleaned by using a filter flush hose (if equipped). Refer to the following procedure to operate the filter flush hose.
1. Turn the appliance OFF.
2. Pull the blue drain handle down to drain oil/shortening from the cooker tank into the filter pan.
3. Connect the filter flush hose to the quick connecting fitting.
4. Point the filter hose nozzle outlet into the cooker tank.
5. Pull the yellow handle to turn the pump on and allow oil/shortening to flow through the flush
hose.
6. To refill the tank, lift the blue drain handle up.
7. When the tank has completed filling, push the yellow handle to deactivate the pump.
2.1.3. REPLACING THE FILTER MEDIA (IF EQUIPPED) Refer to the following procedure to replace the filter media if the appliance is equipped with a filter drawer.
1. Detach the pickup tube from the filter pickup assembly by unscrewing it (counterclockwise), at the knurled fitting, from the threaded fitting on the filter screen.
2. Slide off the filter paper clip and remove used filter paper from filter screen. Replace with new filter paper, ensuring that the hole in the paper is on the top, so that threaded fitting in filter screen protrudes through it.
3. Fold filter paper to the underside of the filter screen and replace filter paper clip.
4. Re-attach filter pickup tube to the filter screen by screwing it (clockwise) into the threaded fitting in filter screen.
5. Reinstall the filter pickup assembly into the filter system by placing the newly covered screen portion of the assembly into the filter pan and connecting the quick disconnect on the filter pickup assembly into white donut fitting on the left-hand side of the appliance. Ensure that it snaps tightly and securely into donut fitting.
1. Filter Pan
2. Filter Pickup Assembly
3. Filter Strainer Cap
4. Filter Paper
5. Filter Screen
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PREVENTATIVE MAINTENANCE
WARNING
The power supply must be disconnected before cleaning and servicing this appliance!
WARNING The contents of the crumb catch and/or filter pan of any filter system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.
2.1.4. APPLIANCE INSPECTION Check that the high temperature limit and temperature probe are in the correct position and
secured in place.
Check that wires and cords are not frayed or loose in and out of the cabinet.
Check around the appliance for loose parts or accessories that need to be secured or other
foreign items (ex: Aerosol cans) that should be removed from the area.
Check for oil/shortening leaks around the in and out of the cabinet and around the
appliance.
Serious injury could result from direct contact with hot surfaces and/or oil. Always wear apron, heat resistant gloves for skin protection and goggles for eye protection
WARNING
WARNING
Read the operation section of this manual prior to filling or operating the appliance.
WARNING
DO NOT leave the appliance unattended during cleaning.
2.1.5. CLEANING THE COOK TANK
1. Turn the appliance off. Drain all the oil/shortening from the tank and allow the tank to cool.
2. Remove baskets, tank rack and basket hanger for cleaning.
3. Using the cleaning brush, remove all the loose debris and scrub all tank surfaces.
4. For tougher carbonized oil/shortening and carbon buildup scrub tank using a Scotchbrite or other abrasive pad.
5. Wipe residue with a clean damp cloth and carefully dry any remaining oil/shortening droplets from the tank before returning oil/shortening into the tank.
6. Clean and dry baskets, tank rack and basket hanger before reinstalling.
2.1.6. CLEANING THE CABINET
1. Wipe any spilled oil/shortening, dust and lint from the cabinet exterior with a clean damp cloth and a mild food grade detergent .Be careful not to get any water or detergent in the oil/shortening. Use a nonabrasive pad for tougher stains if needed.
2. Remove detergent from all surfaces.
3. Cleaning the interior cabinet requires a clean cloth to remove any oil/shortening, dust, lint or filter powder (i.e.: Magnesol) from the interior of the cabinet.
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PREVENTATIVE MAINTENANCE
2.1.7. FILTER CLEANING (IF EQUIPPED)
1. Unscrew filter strainer cap from pickup tube and gently tap it to dislodge any crumbs from the slots. Use a clean cloth to remove any remaining crumbs and reattach.
2. Scrape all loose debris and crumbs from filter pickup assembly and filter pan with the filter scoop shovel.
3. Remove filter pickup and place in pot sink, power soak sink or dishwasher for cleaning. Be sure to rinse thoroughly and dry all surfaces before re-assembly.
4. Wipe the filter pan with clean damp cloth and a food grade detergent. If necessary place pan in pot sink to rinse all the detergent from the surfaces and dry all surfaces before re­assembly.
2.2. WEEKLY PREVENTATIVE MAINTENANCE
Performing the preventative maintenance steps above on a daily basis will keep your equipment clean and safe. On a weekly basis these additional steps should be performed.
1. Turn the fryer off. Allow the oil/shortening to cool to before pulling the fryer away from the hood. Hint: This maintenance may be ideal to perform on the day the oil/shortening is being changed so no oil/shortening is present in the tank or filter.
2. Disconnect the power cord(s), gas hose, and retention lanyard.
3. Wearing your protective gear, pull the fryer away from the hood.
4. Check that vent hood drip cup is empty and not dripping oil/shortening into the flue.
5. Check that the hood baffles are clean and not dripping oil/shortening into the flue.
6. Clean the fryer sides, back and the flue area, it may be necessary to use a non-abrasive pad to scour and a putty knife to scrape the oil/shortening buildup. With a clean damp cloth and food grade detergent wipe the area clean.
7. Wipe up any excessive oil/shortening on the power cord(s) and gas hose with a dry cloth.
8. Check flue pipe for any foreign debris/object and remove if found.
9. Reattach power cord(s), gas hose, retention lanyard and push fryer back under the hood.
2.3. MONTHLY PREVENTATIVE MAINTENANCE
Food debris and oil/shortening can buildup inside the tank. Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance. If you are producing high quantities of fried food and/or frying heavily battered food, it may be necessary to clean these components more then once a month.
2.3.1. BOIL OUT PROCEDURE Wear protective gloves and clothing when cleaning and draining the appliance. Oil/shortening may spatter and will cause injury to personnel.
1. Read the “operation” section of this manual prior to filling or operating the appliance.
2. Turn the appliance off. Drain all the oil/shortening from the tank and allow the tank to cool. The container must also be able to withstand 400F (205C) temperatures.
3. Remove baskets, tank rack and basket hanger for cleaning.
4. Remove and discard any large debris inside the tank.
5. Close the drain valve and fill the tank with potable water to the level lines.
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PREVENTATIVE MAINTENANCE
6. Place the appliance into boil mode:
Models with Solid State Thermostat:
Put the thermostat into boil mode by flipping the power switch in the following order (I- O - I - O - I) within 3 seconds. The power (green LED) and heating (yellow LED) will be lit and the check (yellow LED) flashing.
Models with Digital Control: Turn the appliance ON. Press the key and the ” key simultaneously to enter boil mode.
Models with Computer:
Turn the appliance ON. The controller will recognize that there is water in the tank and automatically enter boil mode. To enter boil mode manually, press the Temp Key then keys 2, 1, 2 for degrees F or 1, 0, 0. for degrees C.
7. Once the water reaches a simmer, add 8 to10 ozs (227 to 283 g) of Pitco cleaner for every 25 lbs (11.3 kgs) of oil/shortening your fryer is rated to hold.
8. Simmer for 1 minute. (The water should never be allowed to boil as this may splash over the tank side and cause permanent damage to the components.)
9. Turn the appliance OFF and allow the fryer to soak for 15 to 30 minutes, allowing the cleaner to soften the oil/shortening deposits and carbon.
10. Scrub the inside of the tank using a cleaning brush safe for hot water. Care must be taken to remove all the foreign material on the tank, heating tubes, sidewalls and other components in the tank.
11. Drain the water from the tank.
12. Once the tank has cooled, rinse with clean potable water thoroughly.
13. Remove all remaining water and residue with a clean dry cloth.
14. Clean and dry baskets, tube rack and basket hanger before reinstalling
15. Close the drain valve and fill the cooker tank with oil/shortening.
2.3.2. TEMPERATURE CHECK
1. Use a high grade pyrometer or digital thermometer suitable for temperature up to 380F (182°C). Place the thermometer in the oil above the tip of the fryer’s temperature probe with in 1” (2.54 cm) 25.4 mm). Be sure not to touch the heat tube since this will measure incorrect temperatures.
2. Reference the following steps that apply to the appliance’s control type.
Models with Solid State, Digital or Computer Controls: Check that the controllers setpoint and thermometer is within ± 5F (± 3°C). If your measurement are off, re-measure again before contacting an Authorized Service Company for further assistance.
2.4. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION
This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program. This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by Pitco. It may be necessary perform this inspection more then once a year.
The power supply must be
WARNING
disconnected before cleaning and servicing this appliance!
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PREVENTATIVE MAINTENANCE
2.4.1. SAFETY EVALUATION
Check power cord and plug. Check all exposed wiring connections, switches, and indicator lights. Check legs, casters, wheels, plate welds and ensure all nuts and bolts are secured. Check conditions of flexible gas line and verify fryer retention / lanyard system is in place.
2.4.2. MECHANICAL INSPECTION
Check frypot for shortening leaks and excessive oil build up Check for oil migration (Clean as required) Check hood drain cup, ensure it is empty and not dripping into the flue. Check hood baffle for clean surface, oil/water condensate can drip on and into the flue. Check flue for foreign debris and hood down draft currents. Check drain/filtration system (if equipped) for leaks Check for missing fryer parts, i.e.: cover strips Check for missing fasteners
2.4.3. TEMPERATURE CONTROL SYSTEM
Check electrical connections and harnesses Check temperature probes and limits for carbon build up and plating. Clean as required Check proper mounting of probes and sensors and all fasteners are secure. Check thermistor probe resistances for stability. Check DVI Drain Valve Interlock drops out controller. Check Controller/thermostat features to ensure they are functioning. Check Temperature Calibration
2.4.4. FILTER SYSTEM (IF EQUIPPED)
Check electrical connections and harnesses. Check IEC power cords are fully engaged and secure. Check for any air or shortening leaks and for excessive oil build-up. Check O-Ring on filter pickup tube and replace as needed. Check filter strainer on pickup tube. Check operation of drain valve and DVI drain valve interlock. Check operation of return oil valve and its pump switch. Check operations of flush hose quick disconnect (if equipped), clean and lubricate as
needed.
Check all hardware in filter pan. Check filter operation by filtering the fryers. Check pump motor amp draw compare to nameplate amperage. Check pump and motor, clean any excess oil from pump assembly. Check all filter hoses for leaks and integrity.
2.4.5. GAS COMBUSTION SYSTEM
Check for gas leaks. Check and clean vent tube on gas valve pressure regulator. Check burners, clean debris and grease from pilot and pilot orifice tips. Check self cleaning burner system (if equipped) that it activates when the appliance is turned
on and NOT during normal cooking & idle periods.
Check and adjust burner manifold gas pressure to nameplate reading. Check incoming gas pressure when all gas appliances are on. Check ignition system and adjust pilot flame as required.
Check flame sensor reading. Check gap spacing and clean igniter. Recheck for gas leaks after inspection.
2.5. VENTILATION HOOD
Proper ventilation hood operation is very important for the correct operation of this appliance and the safety of personnel. The ventilation hood should be inspected at the time of installation of this appliance to insure that it will operate properly in conjunction with the appliance. A regular schedule of examination, in accordance with ANSI/NFPA 96 latest edition and/or local codes must be followed.
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TROUBLESHOOTING
3. TROUBLESHOOTING
3.1. POWER FAILURE
If electric power is removed for any reason, the appliance will shut down.
Wait five minutes after the power is restored before attempting to restart the appliance. This will allow time for any gas that may have accumulated in the burner or tubes to dissipate.
To restart the appliance, follow the appliance start up procedure in section 2.2.
3.2. HIGH TEMPERATURE LIMIT SWITCH
This appliance is equipped with a high temperature limit switch. The high temperature limit switch will stop the appliance from functioning if the oil temperature in the cook tank reaches an unsafe temperature. In the event that the high temperature limit has tripped, please refer to the following
procedure to reset the switch.
a. Turn the appliance off.
b. Allow the appliance ample time to cool to room temperature.
c. Add oil/shortening to the cook tank as needed.
d. Press the high temperature reset button.
e. The high limit switch is now reset and the appliance is ready for start up.
DO NOT add oil/shortening to the tank until it has been given ample time to cool down. Failure to do so may result in damage to the appliance and/or injury to the operator.
3.3. DRAIN VALVE INTERLOCK & FLOAT SWITCH (NOT ON ALL MODELS)
If your appliance is equipped with a drain valve interlock circuit, the appliance will stop heating if the tank drain valve is opened. If your appliance is equipped with a float switch, the appliance will stop heating if the oil/shortening level reaches an unsafe height. In some cases the appliance will turn off. Refer to the following procedure to resume operation after the drain valve interlock is tripped.
1. Turn the appliance OFF (if not already OFF).
2. Close the tank drain valve and fill the tank with oil/shortening.
3. Turn the appliance ON.
3.4. SELF CLEANING BURNER SYSTEM (NOT ON ALL MODELS)
If your appliance is equipped with the self cleaning burner system, the appliance should behave as outlined in the table below. A cleaning cycle will execute every time the appliance is turned “ON” from an “OFF” state. The thermal cut out switch is designed to disable the appliance if the Self Cleaning Burner System malfunctions and remains activated for an extended period of time or if there is a downdraft into the flue or a blocked flue situation.
DO NOT attempt to operate this appliance during a power outage.
CAUTION
WARNING
HighTemperatureResetButton
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Event Duration Indication
Turn appliance “ON” N/A
Control Illuminates, pilot sparks and ignites. Pre-Purge
pulse is initiated. Pre-Purge Pulse 2 seconds Appliance operates briefly and stops. Pilot remains lit. Interwaiting period 1 5 seconds Appliance does not operate. Pilot remains lit.
Main valve operates, lighting main burners. SCBS valve
Cleaning Pulse 6 seconds
operates, feeding gas to the SCBS Arm. The SCBS arm
ignites, initiating a brief burn at the main burner orifice of
each burner.
Interwaiting period 2 8 seconds
The Main and SCBS valves de-energize for this period.
The pilot remains lit.
The appliance operates normally and begins to heat up. Normal operation resumes
N/A
The SCBS Valve remains de-energized until power to
the appliance is recycled. There is no flame on the
SCBS Arm. There is no burn at the main burner orifices.
3.5. RESETTING THE SELF CLEANING BURNER SYSTEM TEMPERATURE LIMIT SWITCH
1. Turn the appliance off.
2. Allow the appliance ample time to cool to room temperature.
3. Press the SCBS high limit reset button. The reset button is located behind the front panel at the top of the main burners.
4. The SCBS high limit switch is now reset and ready for startup.
5. If the SCBS high temperature limit switch continues to trip, have the appliance inspected by an Authorized Professional.
1- SCBS Reset Button
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3.6. TROUBLESHOOTING CHARTS
3.6.1. FRYER TROUBLESHOOTING CHART
Problem Probable Causes Corrective Actions
Controller does not activate.
Controller is on and appliance will not heat up.
Appliance will not maintain temperature properly.
No power to appliance. Check main building power supply. Controller not turned on. Turn on controller. Power Cord loose or not
connected. Main circuit breaker to
appliance has tripped.
Connect power cord.
Reset circuit breaker
Appliance fuse has blown. Contact Authorized Service Company. High temperature limit has
tripped.
SCBS thermal limit switch has tripped.
Allow appliance to cool and reset High temperature limit.
Depress button on thermal limit switch to reset. If problem continues, Contact Authorized Service Company.
Faulty temperature probe. Contact Authorized Service Company.
Faulty High temperature limit. Contact Authorized Service Company.
Computer display shows off and can not be turned on.
Faulty computer Contact Authorized Service Company.
3.6.2. FILTER TROUBLESHOOTING CHART (IF EQUIPPED)
Problem Probable Causes Corrective Actions
Filter pump does not activate.
Oil/shortening is returning to the tank slowly or not at all.
Filter pump circuit breaker has tripped.
Reset circuit breaker.
Dirty filter paper Change filter paper. Strainer cap dirty Remove strainer cap and clean. Filter pan not pushed in
completely.
Push filter pan in.
Pickup tube screen not tight. Tighten pickup tube screen cap.
Excessive air bubbles are in the oil being returned to the tank.
Drain valve is closed, but the
Pickup tube screen cap missing
Filter pan not pushed in completely
Blue drain valve handle not completely closed
Locate and install pickup tube screen cap.
Push filter pan in to complete connection.
Verify that drain valve handle is completely
closed. computer controller still displays
Improperly adjusted or defective drain switch.
Contact Authorized Service Company.
“DRAINING”
TROUBLESHOOTING
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TROUBLESHOOTING
3.7. COMPUTER & DIGITAL CONTROLLER DISPLAYS (IF EQUIPPED)
If your appliance is equipped with a computer or digital controller it may display the following messages on its display.
Display Explanation Action
Appliance is in melt cycle
Incorrect probe reading. Contact Authorized Service Company.
Ignition system has locked out. Contact Authorized Service Company.
Controller is OFF. Turn controller on.
Oil/shortening temperature is low.
The cook tank has reached the set temperature.
Indicates program mode is password protected.
Oil/shortening has reached an unsafe temperature.
Incorrect probe reading. Contact Authorized Service Company.
Drain valve is open while controller is on.
Continue with melt cycle or exit melt cycle to
return to normal operation.
Wait for appliance to heat up.
Appliance is ready to start cook cycle.
Enter password or wait for controller to exit
program mode.
Turn off appliance. Allow ample time for
appliance to cool before turning on.
Turn off appliance. Close drain valve before
turning appliance back on.
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NOTES
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SPINFRESH
Annual service to this appliance by an authorized person is recommended. Do not modify this appliance: servicing must only be carried out by an authorized person. For service and parts, minor adjustments, fault finding, or if this appliance cannot be adjusted to operate correctly, contact:
In the event of problems with or questions about your order, please contact the Pitco Frialator factory at: (603) 225-6684 World Wide Website Address: www.pitco.com
TM
is a trademark of Spinfry inc.
In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left.
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301
L20-378 rev.3 (01/13)
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