PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 1999
T – ZZR DEC. 1999 Printed in Japan
XR-MR7
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water
pipe, conduit, etc.) by connecting a leakage current tester
such as Simpson Model 229-2 or equivalent between the
earth ground and all exposed metal parts of the appliance
(input/output terminals, screwheads, metal overlays, control
shaft, etc.). Plug the AC line cord of the appliance directly
into a 120V AC 60Hz outlet and turn the AC power switch
on. Any current measured must not exceed 0.5mA.
Reading should
not be above
0.5mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all
exposed metal
surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the protection
afforded by them necessarily can be obtained by using
replacement components rated for voltage, wattage, etc.
Replacement parts which have these special safety
characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a
in this Service Manual.
The use of a substitute replacement component which does
not have the same safety characteristics as the PIONEER
recommended replacement one, shown in the parts list in
this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Service Manual may be obtained at a nominal charge from
PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
XR-MR7
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS ΙΙΙ b.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUTED PERSON.
USYNLIG LASERSTRÅLING VED ÅBNING NÅR SIKKERHED SAFBRYDERE ER UDE AF FUNKTION.
UNDGÅ UDSÆTTELSE FOR STRÅLING
UNSICHTBARE LASER-STRAHLUNG TRITT AUS, WENN DECKEL
(ODER KLAPPE) GEÖFFNET IST! NICHT DEM STRAHL AUSSETZEN!
ADVARSEL
VORSICHT!
VRW1094
MY Type
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S601) on the SERVO
MECHANISM Assy for detecting loading state is detected
by the system microprocessor, and the design prevents
laser diode oscillation when the switch (S601) is not on
CLMP terminal side (CLMP signal is OFF or high level.).
Thus, the interlock will no longer function if the switch
(S601) is deliberately set to CLMP terminal side (low
level).
The interlock also does not function in the test mode ∗.
Laser diode oscillation will continue, if pin 1 of M51593FP
(IC101) on the PRE-AMP BOARD ASSY mounted on the
CD-R PICKUP is connected to GND, or pin 19 is
connected to low level (ON), or else the terminals of Q101
are shorted to each other (fault condition).
2. When the cover is opened with the servo mechanism
block removed and turned over, close viewing of the
objective lens with the naked eye will cause exposure to a
Class 1 laser beam.
∗ Refer to page 84.
3
XR-MR7
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
•
2.1 PACKING
1
2
14
15
MY:Only
16
17
3
V
K
O
A
L
R
A
O
K
E
4
S
DISC DISC DISC
F
S
C
L
E
E
P
P
.B
POWER
C
A
L
S
E
S
A
R
D
IS
P
P
L
A
G
Y
M
A
U
X
R
E
P
E
A
T
R
A
N
D
O
M
S
T
A
T
REMOTE CONTROL UNIT CU-XR025
IO
N
M
O
N
O
B
A
N
D
12
5
6
13
(1) PACKING PARTS LIST
Mark No. Description Part No.
11
7
8
12
9 (1/2)
9(2/2)
10
1 Power CordSee Contrast table (2)
2 FM AntennaSee Contrast table (2)
3 AM Loop AntennaATB7009
4 Remote Control UnitAXD7241
(CU-XR059)
5 Battery CoverAZA7378
NSP6 Dry Cell Battery (R6P, AA)VEM-013
7 Packing SheetAHG7003
8 Front PadAHA7281
9 Rear Pad LRAHA7282
10 Packing CaseSee Contrast table (2)
NSP11 Warranty CardSee Contrast table (2)
12 Polyethylene BagZ21-038
(0.03 x 230 x 340)
13 Operating InstructionsSee Contrast table (2)
(English)
14 Operating InstructionsSee Contrast table (2)
(English/French)
15 Operating InstructionsSee Contrast table (2)
(German/Italian)
16 Operating InstructionsSee Contrast table (2)
(Dutch/Swedish)
17 Operating InstructionsSee Contrast table (2)
(2) CONTRAST TABLE
(Portuguese/Spanish)
XR-MR7/MY and /KU/CA are constructed the same except for the following:
SW & JOG ASSY
S5951 : TIMER/CLO.
S5952 : ENTER
S5953 : MENU
S5954 : FINALIZE
S5955 : ERASE
S5956 : P.BASS
S5957 : REC STOP
5
S5959 : RENTAL
S5960 : 1–TRACK
S5961 : ALL
S5962 : REC PLAY
S5963 : REC
S5964 : STANDBY/ON
S5965 : VOLUME JOG
6
CN5962
N
S5966 : MULTI JOG
S5969 : DIGTAL VOL
S5970 : ANALOG VOL
CN5954
M
K
7
L
8
49
D
1
23
XR-MR7
4. PCB CONNECTION DIAGRAM
NOTE FOR PCB DIAGRAMS :
A
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol In PCB
Diagrams
BCE
BCE
D
Symbol In Schematic
Diagrams
BCEBCE
BCE
BCE
DGS
DGGSS
Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
4.1 FM/AM TUNER MODULE ( For MY Type )
FM/AM TUNER MODULE
B
AA
3. The parts mounted on this PCB include all necessary parts for
several destinations.
For further information for respective destinations, be sure to
check with the schematic diagram.
4. View point of PCB diagrams.
Connector
P.C.Board
Capacitor
Chip Part
SIDE A
SIDE B
CN6001
J
4
SIDE A
C
Q6204Q6203
FM/AM TUNER MODULE
AA
VR6201
SIDE B
D
50
AA
Q6101
Q6501
Q6102 - Q6105Q6205
Q6214
Q6601
Q6202
IC6202
Q6201
IC6201
(ANP7160-B)
1234
1
234
XR-MR7
4.2 FM/AM TUNER MODULE (For KU/CA Type)
FM/AM TUNER MODULE
AB
Q6204
CN6001
J
A
B
VR6201
Q6203
FM/AM TUNER MODULE
AB
Q6306
Q6304
Q6401
SIDE A
Q6402
Q6303Q6302Q6301
Q6214
Q6403
Q6404
Q6205
Q6202Q6201
IC6202
C
(ANP7159-B)
IC6201
D
SIDE B
AB
1
2
3
4
51
1
23
4
XR-MR7
4.2 CD-R CORE ASSYSIDE A
A
CD-R CORE ASSY
B
• This PCB is a four-layered board.
E
CN551
D
CN501
C
CN601
I
CN7703
B
I
CN7702
To
C
CD-R
PICKUP
I
CN7701
(PNP1465-B)
VR164
VR161 VR141 VR162 VR163 VR101
IC361-IC364IC303IC302IC305IC931-IC933
D
IC351IC371IC301 IC304IC503Q301
Q302 Q303Q402 Q401IC401IC501IC507 IC506IC352
IC451IC201IC502IC509Q203 Q203IC251-IC254
Q201IC101Q142IC562IC431
52
B
1234
1
234
XR-MR7
SIDE B
CD-R CORE ASSY
B
• This PCB is a four-layered board.
A
B
Q551Q202 IC255
IC505IC508IC181
Q102IC561IC141IC161
Q103Q141
1
2
C
(PNP1465-B)
D
B
3
4
53
1
XR-MR7
4.3 SERVO MECHA, LOADING A and LOADING B ASSYS
A
23
4
CARRIAGE
MOTOR
M
B
SPINDLE
MOTOR
SERVO
C
MECHANISM
ASSY
M
CN452
B
D
LOADING A
ASSY
SERVO
C
MECHANISM
ASSY
LOADING A
D
ASSY
C
CN451
B
LOADING B
LOADING B
E
ASSY
SIDE ASIDE B
D
54
C
D
1234
E
LOADING
MOTOR
M
B
CN453
(PNP1447-C)
E
ASSY
1
4.4 SELECT UNIT, LOADING UNIT and MOTOR UNIT
234
XR-MR7
SELECT
F
UNIT
A
B
MOTOR
H
UNIT
M
CN1302
I
M
LOADING
G
UNIT
(ANP7314-B)
C
(ANP7314-B)
(ANP7314-B)
SIDE A
D
1
2
3
F
G
H
4
55
XR-MR7
M
4.5 AF ASSY
A
B
1
AF ASSY
I
23
CN3002
J
B
CN901
CN3001
J
4
CD MECHA
CD
J13
Q
CN1902
V
C
D
56
I
1234
1
234
XR-MR7
CD MECHA
HA
CN6002
J
CD MECHA
CN5601
K
Q1342
Q1346
Q1341 Q1345
Q1101
IC21
Q21
Q22
SIDE A
A
B
B
1
CN501
B
CN301
C
CN5403
O
D
(ANP7320-D)
57
I
2
3
4
A
B
1
XR-MR7
AF ASSY
I
23
4
C
D
58
I
1234
1
234
XR-MR7
SIDE B
A
Q5752 Q5751 Q3125
Q1343 Q1346
Q1342
IC5751
Q1344 Q1341
Q1345
Q5501 Q1406
Q5505
IC1301
Q1405
IC1101
Q22Q21
B
IC5501
Q5502
IC1201
Q1403
Q1402
Q1402
IC3131
Q1203
Q5503
Q1401
Q3143
Q7304
IC7502
IC7401
IC3031
IC7301
IC7501
Q4602
Q1404
Q1901
Q3142
Q5504
Q3141
Q3144
Q7510Q7509Q1911Q1201
IC3101
IC3031
Q3122
IC3151
Q3121
Q4601
C
Q7231
Q7502Q7232
IC7231
Q7236Q7237
IC3081
D
(ANP7320-D)
59
I
1
2
3
4
1
23
XR-MR7
4.6 AMP, H.P and REGULATOR ASSYS
4
A
J
AMP ASSY
B
CN6201 (MY)
AA
CN6201 (KU/CA)
AB
C
IC3301
Q301
Q302
60
IC5003
J
1234
D
S
J11
I
IC12
IC301
CN521
IC5001Q5001
CN3102
I
IC15
I
(ANP7321-D)
CN6003
1
234
XR-MR7
SIDE A
H.P ASSY
P
REGULATOR ASSY
U
IC503IC502IC501IC504IC505Q502Q501
O
J5401
To GND Chassis
(ANP7320-D)
A
B
C
(ANP7320-D)
D
P
1
2
3
U
4
61
1
REGULATOR ASSY
U
H.P ASSY
P
(ANP7320-D)
(ANP7320-D)
XR-MR7
23
4
A
B
SIDE B
C
D
62
P
U
1234
J
AMP ASSY
1
234
XR-MR7
SIDE B
A
B
C
(ANP7321-D)
Q5001
Q3612
1
Q322
IC5001
2
Q320
Q324 Q323
Q3611
Q3608
Q3605 Q3606 Q3607
3
Q3610
Q3609
Q3303
Q3302
Q3301
Q303
Q304
IC3301 Q301
Q302
IC5003
J
4
D
63
1
23
XR-MR7
4.7 AC IN/OUT, SUBTRANS, PRIMARY and SECONDARY ASSYS
AC IN/OUT
R
A
B
ASSY
AC IN AC OUT
SUBTRANS
Q
ASSY
4
SIDE A
I
CN21
(ANP7321-D)
PRIMARY
T
(ANP7321-D)
ASSY
C
(ANP7321-D)
POWER TRANSFORMER
SECONDARY
S
ASSY
D
64
Q
R
1234
S
T
IC19
IC18
J
IC14
CN11
(ANP7320-D)
1
234
XR-MR7
SIDE B
SUBTRANS
Q
ASSY
PRIMARY
T
ASSY
(ANP7321-D)
AC IN/OUT
R
ASSY
A
B
(ANP7321-D)
SECONDARY
S
ASSY
1
C
(ANP7321-D)
(ANP7320-D)
Q
2
3
R
S
T
4
65
D
1
23
4
XR-MR7
4.8 DISPLAY ASSYSIDE A
A
DISPLAY
K
CN5951
L
ASSY
B
Q5601
CN5501
I
C
D
(ANP7321-D)
66
K
1234
1
234
XR-MR7
SIDE B
DISPLAY
K
ASSY
A
Q5603
IC5602
B
IC5601
Q5602
IC5801
(ANP7321-D)
C
D
K
67
1
2
3
4
1
23
4
XR-MR7
4.9 SW JOG, CDR SW and CDR LED ASSYSSIDE A
A
SW JOG ASSY
L
CDR LED ASSY
N
(ANP7320-D)
B
CDR SW ASSY
M
(ANP7320-D)
C
D
68
(ANP7321-D)
L
MN
1234
CN5901
K
1
234
XR-MR7
SIDE B
SW JOG ASSY
L
CDR LED ASSY
N
CDR SW ASSY
M
A
(ANP7320-D)
B
Q5951
Q5952
(ANP7321-D)
(ANP7320-D)
C
D
1
2
3
L
MN
4
69
1
23
XR-MR7
4.10 FRONT LINE and LEGATO ASSYS
4
FRONT LINE ASSY
A
B
O
I
CN3201
(ANP7320-D)
FRONT LINE ASSY
O
Q3123
Q3124
LEGATO ASSY : MY Only
V
C
I
CN1901
D
(ANP7320-D)
LEGATO ASSY : MY Only
V
IC1902
IC1901
70
SIDE A
O
V
1234
SIDE B
Mark No. Description Part No.Mark No. Description Part No.
5. PCB PARTS LIST
NOTES:•Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
7 LIST OF WHOLE PCB ASSEMBLIES
The mark found on some component parts indicates the importance of the safety factor of the part.
•
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
•
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
Note:
Before adjusting, make sure there is no gap between L6101 and L6102 as well as between L6103 and L6104. If there is a gap between them,
bring them into contact with each other first, and then make adjustments.
Adjustment
No.
1
2Stereo Distortion
3
Title
Front End
Sensitivity
TUNED IND.
Lighting Level
FM SG (1kHz, ± 75kHz dev.)
Frequency
(MHz)
1060 to 30106MHz
98
(ON STEREO)
9818 ± 298MHzVR6201
Level
(dBµV)
8098MHzT6101
Reception
Frequency
Display
Adjustment
Location
L6104
L6105
L6102
T6101
Specifications
Adjust so that the DC voltage between the
IC6201 - pin 20 and GND becomes at maximum
level.
Minimize the distortion with 1/8 rotation of the
core.
Adjust so that the indicator of TUNED IND.
starts to light up.
AM Tuner Section
• Set the mode selector to AM BAND.
• Connect the wiring as shown in Fig. 1.
Step
Note (∗1) : For the area using 10kHz step, frequency should be 1000kHz.
No.
1
Adjustment
Title
Front End
Sensitivity
AM SG (400Hz, 30% Mod.)
Frequency
(kHz)
999 (∗1)35 to 45999kHz (∗1)
AM SG
MPX SGFM SG
FM75Ω antenna terminal
Level
(dBµV/m)
Center
Fig.1 AM and FM Adjustment Wiring Diagram
FM/AM TUNER MODULE
Reception
Frequency
Display
60cm
Center
Adjustment
Location
T6201
Loop antenna
AM antenna terminal
PRODUCT
Specifications
Adjust so that the DC voltage between the
IC6201 - pin 20 and GND becomes at maximum
level.
DC
Voltmeter
AM
antenna
terminal
FM
antenna
terminal
AXX7042
YELLOW BLACK
L6101
L6102
L6103
L6105
T6101
L6104
Fig.2 Adjustment Point
T6201
Pin 20
IC6201
VR6201
81
XR-MR7
6.1.2 For KU/CA Type
FM Tuner Section
• Set the mode selector to FM BAND.
• Connect the wiring as shown in Fig. 3.
Step
Note:
Before adjusting, make sure there is no gap between L6401 and L6402. If there is a gap between them, bring them into contact with each other
first, and then make adjustments.
No.
Front End
1
Sensitivity
TUNED IND.
2
Lighting Level
Adjustment
Title
FM SG (1kHz, ± 75kHz dev.)
Frequency
(MHz)
980 to 3098MHz
9818 ± 298MHzVR6201
Level
(dBµV)
AM Tuner Section
• Set the mode selector to AM BAND.
• Connect the wiring as shown in Fig. 3.
Step
Note (∗1) : For the area using 10kHz step, frequency should be 1000kHz.
No.
1
Adjustment
Title
Front End
Sensitivity
AM SG (400Hz, 30% Mod.)
Frequency
(kHz)
999 (∗1)35 to 45999kHz (∗1)
Level
(dBµV/m)
Reception
Frequency
Display
Reception
Frequency
Display
Adjustment
Location
L6402
T6401
Adjustment
Location
T6201
Specifications
Adjust so that the DC voltage between the
IC6201 - pin 20 and GND becomes at maximum
level.
Adjust so that the indicator of TUNED IND.
strats to light up.
Specifications
Adjust so that the DC voltage between the
IC6201 - pin 20 and GND becomes at maximum
level.
AM
antenna
terminal
FM
antenna
terminal
AM SG
MPX SGFM SG
Center
FM75Ω antenna terminal
Fig.3 AM and FM Adjustment Wiring Diagram
FM/AM TUNER MODULE
SIDE A
YELLOW BLACK
AXX7041
60cm
Center
T6401
Loop antenna
AM antenna terminal
PRODUCT
DC
Voltmeter
T6201
IC6201
Pin 20
VR6201
82
L6401
L6402
Fig.4 Adjustment Point
6.2 CD TEST MODE
NOTE: There is no information to be shown in this CD adjustment.
How to Start/Cancel Test Mode
TEST MODE : ON
Short
AF ASSY
POWER ON
STANDBY/ON
CD1' "
' "
' "
NRVOL 0
TEST MODE : PLAY
CD
1 0
2 0
3 0
TEST DISC: YEDS-7
CD SELECT
123
XR-MR7
TEST POINT
Open
DISPLAY
Laser diode: LIGHTS UP
Focus servo: CLOSE
Spindle motor : START
Spindle servo : CLOSE
Tracking servo: CLOSE
TEST MODE : STOP CANCEL
POWER OFF
STOP
STOP all operations.
Test Point
STANDBY/ON
PLAY/
PAUSE
I
CLOSEOPEN
Tracking servo:
AF ASSY
PLAY/
PAUSE
inwards
Pickup Move
Tracking servo:Open
outwards
SIDE B
TEST MODE
SHORT
83
XR-MR7
6.3 CD-R SECTION
6.3.1 DISCS TO BE USED
1. When adjusting the servo system adjustment
CD : Test disc for adjustment (STD-903 or equivalent)
6.3.2 JIGS and MEASURING INSTRUMENTS
(1) Laser Power Meter
Following power meter manufactured by Advantest Corporation or
equivalent :
TQ8210 + TQ82017
TQ8215 + TQ82021
TQ8215 + TQ82010 + TQ82017
LE8010 (by LEADER)
(2) Oscilloscope
(3) CD Jitter Meter
(4) Remote control supplied with XR-MR7 (AXD7242)
(LD service remote control GGF1067)
6.3.3 TEST MODE
7 Test Mode
For adjustment, set the unit to Test mode of CDR.
(1) The product is put into the state of the standby.
(2) Power supply ON is done while Short-Circuited of Test Mode pin.
(3) The finction is mode CDR. (All lighting of FL and LED)
(4) STOP Key is pushed.
In Test mode, the display (FL) on the unit lights as follows.
ANA
If not, turn the power off and repeat the same steps again.
TEST MODE
(SHORT-POINT)
I
AF ASSY
SIDE B
84
TEST MODE
SHORT
Fig 1: Test Point
6.3.4 Operations in Test Mode
Please use the remote control provited with the XR-MR7 (AXD7242 or the LD sevice remote control (GGF1067)
In Test mode, the following adjustment functions are assigned to the buttons, as explained below.
Fig.1 During adjustment of LD power
[" ANA " segment lights this time]
XR-MR7
ERASE Button
CD/CDR/CD-RW : (TV/LDP)
STOP Button
LD OFF : (STOP/OPEN•CLOSE)
INPUT SELECTOR Button
TEST Mode : (DIG/ANA)
[Remote Control Unit ]
Fig.2 During adjustment of servo system
[" DIG " segment lights this time ]
COMPACT DISC RECORDER
REMOTE CONTROL UNIT
CU—PD113
Î
@ STANDBY/ON
FADER
FINALIZE
• ¶
DIGITAL
AUTO/
TRACK NO.
ERASE
SYNCHRO
MANUAL
WRITE
7
83
TIME
114¢
INPUT
SELECTOR
1526374
9
PROGRAM
SKIP PLAY
10/0 >10
CHECK
SKIP ID
SET CLEAR
REPEAT
CLEAR
RANDOM
REC MUTE Button
LD ON2 : (SIDE B)
REC
REC Button
LD ON1: (SIDE A)
Button
Slider : (CHAPTER SKIP 4 , ¢)
8
AXD7242
(The button shown in
corresponds in GGF1067)
FINALIZE Button
Focus In : (REP.A)
ERASE Button
Adjustment vaiue decision : (TV/LDP)
DIGITAL SYNCHROButton
Average : (STILL STEP e )
STOP Button
STOP : (STOP/OPEN • CLOSE)
PAUSE Button
Tracking servo close : (PAUSE)
INPUT SELECTOR Button
Test Mode : (DIG/ANA)
[Remote Control Unit ]
COMPACT DISC RECORDER
REMOTE CONTROL UNIT
CU—PD113
Î
@ STANDBY/ON
FINALIZE
FADER
DIGITAL
SYNCHRO
SELECTOR
PROGRAM
• ¶
AUTO/
TRACK NO.
ERASE
MANUAL
WRITE
7
83
TIME
114¢
INPUT
1526374
9
SKIP PLAY
10/0 >10
CHECK
SKIP ID
SET CLEAR
REPEAT
CLEAR
RANDOM
REC MUTEButton Adjustment
: ( SIDE B)
RECButton Adjustment
REC
: (SIDE A)
AUTO&TRACK Button
Servo adjustment modesw : (CX)
PLAYButton
8
Button
Spindle kick : (PLAY)
Sleder : (CHAPTER SKIP 4, ¢ )
SKIP ID (CLEAR) Button
Adjustmen value initialization : (X3 £ )
SKIP ID (SET) Button
Adjustmen value decision : (TV/LDP)
85
XR-MR7
6.4 ADJUSTMENT 1 (LASER DIODE POWER ADJUSTMENT)
7 List of Adjustment
(1) : 6.4.1 Playback Power Adjustment
(2) : 6.4.2 CD-R Pecord Power Adjustment
(2) : 6.4.3 CD-RW Pecord Power Adjustment
Note : (1) – (3) " ANA " Segment lights this time
ANA
CD-R CORE ASSY
RW ERASE
VR164
VR141
RW BIAS
VR161
RW REC
VR162
R O.D.
VR163
R REC.PW1
VR101
PB. PW
CN102
6
1 : RF
2 : VC
3 : MPP
4 : TE
5 : VC
6 : FE
CD-R overdrive
CD-R record
power
Playback power
PlaybackCD-R recording
CD-RW erase
power
1
Note 1 : Attach the remote sensor of the laser power meter to a
Note 2 : When adjusting with VRs, first turn them completely
Note 3 : The wave length setting of the lasser power meter is
assumed to be 780 nm.
Fig.5 Output power of the laser diode
point angled away about 10 degrees against the pickup
lens and where the maximum power is detected, so that
there will be no light reflected onto the pickup.
counter-clockwise and then adjust clockwise, so that the
value to be reached is not exceeded.
CD-RW record power
CD-RW bias
power
CD-RW recording
Fig. 4 Adjustment points
6.4.1 Playback Power Adjustment
Test Point
Adjustment Point
Adjustment Value
Pickup objective lens
VR101 (PB. PW)
0.60 mW ± 0.05 mW
DANGER – LASER RADIA TION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
[Procedure]
(1) Check that "CD" is displayed on the FL display. If "CD-R" or "CD-RW" is displayed, press the "ERASE" button repeatedly until "CD" is
displayed.
(2) Press the "RECORD" button.
(3) Press the "REC MUTE" button. The LED for confirmation of LD emission will light in red. The LD is emitting in this status.
(4) Turn VR101 clockwise until the adjustment value to be reached is obtained.
(5) Press the "STOP" button to shut off the LD.
86
6.4.2 CD-R Record Power Adjustment
XR-MR7
DANGER – LASER RADIA TION WHEN OPEN.
AVOID DIRECT EXPOSURE TO BEAM.
Test Point
Adjustment Point
Adjustment Value
Pickup objective lens
VR163 (R REC), VR162 (R O.D.)
VR163 : 4.60 mW ± 0.1 mW
VR162 : Addition of 0.1 mW ± 0.01 mW to the adjustment value of VR163
[Procedure]
(1) Turn VR163 and VR162 completely counterclockwise to set their power output to minimum.
(2) Press the "ERASE" button once so that "CD-R" appears on the FL display.
If the indication is "CD" or "CD-RW," press the ERASE button repeatedly until "CD-R" is displayed on the FL display.
(3) Press the "RECORD" button.
(4) Press the "REC MUTE" button. The LED for confirmation of LD emission will light in red. The LD is emitting in this status.
Adjustment of CD-R record power
(5) Turn VR163 clockwise until the adjusted value is 4.60 mW ± 0.1 mW.
Adjustment of CD-R overdrive power
(6) Turn VR162 clockwise until the adjusted value becomes adjustment value at Step 5 above + (0.1 mW ± 0.01 mW).
(7) Press the "STOP" button to shut off the LD.
(1) Turn VR141, VR161 and VR164 completely counterclockwise to set their power output to minimum.
(2) Press the "ERASE" button twice so that "CD-RW" appears on the FL display.
If the indication is "CD" or "CD-R," press the "ERASE" button repeatedly until "CD-RW" appears on the FL display.
(3) Press the RECORD button.
(4) Press the REC MUTE button. The LED for confirmation of LD emission will light in red. The LD is emitting in this status.
Adjustment of BIAS power
(5) Turn VR141 clockwise until the adjusted value is 0.40 mW ± 0.05 mW.
Adjustment of CD-RW record power
(6) Turn VR161 clockwise until the adjusted value is 2.00 mW ± 0.1 mW.
Adjustment of CD-RW erase power
(7) Turn VR164 clockwise until the adjusted value is 5.70 mW ± 0.1 mW.
(8) Press the "STOP" button to shut off the LD.
For servo adjustment, set the INPUT SELECTOR to OPTICAL.
" DIG " segment lights this time.
INPUT
SELECTOR
OR
DIG / ANA
CD-R CORE ASSY
Use the " REC " button and the " REC MUTE " button to make
the adjustments.
REC MUTEREC
A SIDE B
OR
To register an adjustment, press the " (SKIP ID)SET " button.
SET
SKIP ID
OR
TV / LDP
To reset the adjusted values to the initial settings, press and hold the
" (SKIP ID)CLEAR " button for 4 seconds.
SKIP ID
CLEARX3 3
(CD-R Remote control)
OR
(LD Service Remote control)
6.5.1 Focus Offset Adjustment
Test Point
Adjustment Point
Adjustment Value
Symptom when out of
adjustment
CN102 - pin 6 (FE)
"RECORD" button and "REC MUTE" button
0 mV ± 10 mV
The model does not focus-in
Fig. 6 Adjustment points
CN102
1 : RF
2 : VC
3 : MPP
4 : TE
5 : VC
6 : FE
6
1
[Procedure]
(1) Press the "AUTO/MANUAL" button until "01 F4" appears on the FL display.
(2) Adjust with the "RECORD" button and the "REC MUTE" button until the value for Pin 6 of CN102 is 0 mV ± 10 mV.
(3) Press the "(SKIP ID)SET" button to register the adjustment.
Once the adjustment is registered with the "SET" button, "D.VOL" on the FL display lights.
FE
VC
10 : 1
10:1 probe
Oscilloscope
88
6.5.2 M-S Mix Ratio Adjustment
XR-MR7
Test Point
Adjustment Point
Adjustment Value
Symptom when out of
adjustment
CN102 - pin 4 (TE) and pin 3 (MPP)
RECORD button and REC MUTE button
Adjust until the value of the output signals from pin 4 (TE) and pin 3 (MPP) of CN102 are the same,
or the differential output of these signals is minimal.
Sound broken, record characteristics deteriorate
Test Disc
STD-903
[Procedure]
(1) Press the "AUTO/MANUAL" button so that "02 F3" appears on the FL display.
(2) Press the "FINALIZE" button for focus-in.
(3) Press the PLAY button for CAV-servo spindle kick (the status where the spindle rotates with the focus servo on and tracking servo off).
(4) Adjust with the "RECORD" button and the "REC MUTE" button until the value to be reached is obtained.
(5) Press the "SET" button to register the adjustment.
Once the adjustment is registered with the "SET" button, "D.VOL" on the FL display will disappear.
(6) Press the "STOP" button to stop the unit.
Note: For adjustment, use the following circuits.
TE
MPP
VC
39kΩ
39kΩ
0.001µF
0.001µF
10 : 1
10 : 1
10:1 probe
CH1
CH2
Oscilloscope
Note: Adjustment must be done around mid-radius on a disc.
6.5.3 Tracking Offset Adjustment
Test Point
Adjustment Point
Adjustment Value
[Procedure]
(1) Press the "AUTO/MANUAL" button so that "03 F6" appears on the FL display.
(2) Adjust with the "RECORD" button and "REC MUTE" button until the above adjustment value to be reached is obtained.
(3) Press the "SET" button to register the adjustment.
Once the adjustment is registered with the "SET" button, "D.VOL" on the FL display will disappear.
TE
VC
Note: Perform the adjustment in Stop mode.
This adjustment is possible with the low-pass filter used in adjustment 5 above attached.
CN102 - pin 4 (TE)
RECORD button and REC MUTE button
0 mV ± 10 mV
10 : 1
10:1 probe
Oscilloscope
89
XR-MR7
6.5.4 Focus Bias Adjustment
Test Point
Adjustment Point
Adjustment Value
Symptom when out of
adjustment
CN102 - pin 1 (RF)
RECORD button and REC MUTE button
Adjust until RF jitter is minimal or that the eye pattern of the RF waveform is most open.
Sound broken, record characteristics deteriorate
Test Disc
STD-903
[Procedure]
(1) Press the "DIGITAL SYNCHRO" button in Stop mode.
Note: Make sure the unit is in Stop mode.
(2) Check that "SYNC" appears on the FL display.
(3) Press the "AUTO/MANUAL" button so that "04 34" appears on the FL display.
(4) Press the "FINALIZE" button for focus-in.
(5) Press the "PLAY" button for CAV-servo spindle kick.
(6) Press the "PAUSE" button to close the tracking servo, then set the unit to Playback mode.
(7) Adjust with the "RECORD" button and "REC MUTE" button until the above adjustment value to be reached is obtained.
Press the "SET" button to register the adjustment. Once the adjustment is registered with the "(SKIP ID)SET" button, "D.VOL" on the FL
display will disappear.
(8) Press the "STOP" button to stop the unit.
RF
VC
10 : 1
10:1 probe
Jitter Meter
or
Oscilloscope
Note: Adjustment must be done around mid-radius on a disc.
90
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
CD CHANGER SECTION
Bonnet Case take off (Screw x7)
1
Tray Open (Changer Section)
2
STANDBY/ON
CD
1
Each connector is removed.(x5)
(When diagnosing, installs.)
7
XR-MR7
Tray Panel CD
4
Hook take off
3
(x 2)
5
Rivet
8
AMP Assy
CN1101
CN3101
10
CN1301
x 2
CN1302
CN5501
AF Assy
Hook take off
11
12
FM/AM
TUNER
x 2
6
Module
Tray
9
REG Assy
x 2
6
x 2
6
AC INOUT Assy
3CD MICROCHANGER MECHA
91
XR-MR7
3CD MICROCHANGER MECHA
SUB Tray
Hook (x2) is removed and the elevator,
1
the elevator cover, the gear shaft,
and the loading gear are removed.
(A sub-tray becomes free.)
(x 3)
2
8
4
Mecha Base
6
5
Hook take off
Main Tray
3
The hook is removed.
( The bottom of a main
tray is lifted.)
7
Clamper Holder
Black
Float Base
10
PICK-UP UNIT
9
Biue
Swing Base
92
7 Attention when 3CD MICROCHANGER MECHA is assembied
Tray installation
1
Not to be caught
to the tray when
the tray is put,
the home lever is
opened.
XR-MR7
The stopper arm is shut.
Gear match of sub-tray
2
The stick of Ø3 (plus driver etc.of #0) is
inserted in the hole of sub-three trays
and main trays and the position of all
trays is arranged.
Extended
Gear B
EV CamgearElevator
When the elevator is installed, Extended Gear B
is turned and the ditch in the elevator and the gear
flange of the EV cam gear are matched.
93
XR-MR7
CD-R SECTION
Bonnet Case is removed. (Screw x7)
1
Tray Open (Changer, CD-R )
2
STANDBY/ON
Tray Panel CD
CD
1
Each connector is removed.
7
(x7)
AF Assy is removed.
9
CN521
CN3101
CN7701
CN3102
8
CN6003
CN7702
CN5501
Tray Panel CD-R
x 2
6
4
4
3
Hook is removed. (x4)
5
Rivet
10
15
x 2
Pla Rivet x2
13
14
x 2
11
Flexible Holder
Shield Case
16
12
A right and left hook is
removed and the front
panel is removed.
15
94
x 2
6
x 2
6
x 2
x 2
6
6
17
CD-R CORE Assy is removed. (Screw x4)
15
CD-R CORE Assy
XR-MR7
CD-R CORE Assy
11
Drive
Gear
3
Front Side
Tray
4
CD-R CORE
Assy
5
CN451
CN453
×2
2
6
CN452
DIAGNOSIS OF CD-R CORE ASSY
Bridge
×3
6
CN101
When diagnosing the CD-R CORE Assy, use the following
Flexible Cable and Connector Assys for service.
Note:
operates to return to the memorized mechanism
position at the time of the POWER ON.
97
XR-MR7
7.1.3 ERROR CODE (CD-R)
Error Code Display for Service
The XR-MR7 can display the total turn-on time of the laser diode
and error codes for service.
When the STOP key is held down for about 10 seconds in stop
state in CD-R mode, an FL display as shown below is obtained.
Display
Right 2 FL digits : Error code for service
The total turn-on time of the laser diode is displayed in the range
∗∗∗∗ ∗∗
of 0 to 5100.
The error code for service is displayed as a number (ERROR
Error code Number
NUMBER), which follows a message "CHECK DISC" or
"CHECK." For details, see the table below.
Error code table for service
CodeSymptomContents of ErrorPossible CauseCheckpoints
No operation even when
H0
power is supplied.
(CHECK display)
H1
Pre-recording process does
not complete, and the tray
H2
does not open.
(CHECK display)
Pre-recording process
H5
disabled (CHECK display)
The unit stops during the
tray open/close operation.
L∗
(CHECK display)
The unit stops when PLAY
or REC/PAUSE starts.
E∗
(CHECK display)
The unit does not read the
inserted disc, and stops.
P∗
(CHECK DISC display)
Communication between mechanism
controller and mode controller is not
achieved.
Defective mechanism controller
terminals
Improper input voltage at the
mechanism-control terminals
(pins 22, 23, 24)
Improper IC303 data writing • Defect in IC303IC303 (PYY1196)
Improper loading
Defective slider
• The pickup cannot be returned to the
specified position.
CodeSymptomContents of ErrorPossible CauseCheckpoints
• Defective laser diode
• Trouble in RF detection
• Defective RFT RFB circuit
• Recording power is not sufficient.
• Improper soldering, pattern short
• Trouble with power supply
• Unable to read ATIP or subcode
• Defective laser diode
• Defective focus drive circuits
• Defective pickup
• Improper soldering
• Pattern short
• Trouble of power supply
If any hardware trouble occurs before
displaying A∗ or d∗, the unit stops
displaying a code other than these
codes. Therefore, these service
codes are generated only for troubles
with the disc.
To initialize the total turn-on time of the laser diode, hold the "TIME "key down for about 10 seconds in stop state with the INPUT selector
set to analog in Test mode.
The message "CLEAR" is displayed, and the total time is cleared.
99
XR-MR7
7.2 PARTS
7.2.1 IC
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.