Pioneer SW-80 Service manual

S-W80S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model
S-W80S
MYXCN AC220–230V
RemarksPower RequirementType
ORDER NO.
RRV2296
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............3
3. SCHEMATIC DIAGRAM..................................... 6
4. PCB CONNECTION DIAGRAM .........................8
5. PCB PARTS LIST.............................................10
6. ADJUSTMENT.................................................. 10
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
7. GENERAL INFORMATION .............................. 11
7.1 DISASSEMBLY .......................................... 11
8. PANEL FACILITIES AND SPECIFICATIONS
....................................................................13
T- ZZA APR. 2000 Printed in Japan
S-W80S
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical par ts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage
current
tester
Test all exposed metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A PO­TENTIAL SHOCK HAZARD AND MUST BE COR­RECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appli­ance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be ob­tained by using replacement components rated for voltage, wattage , etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or ad­ditional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on the product are used for disassembly.
2.1 PACKING
56
4
(3/4)
4
(4/4)
PACKING PARTS LIST
Mark No. Description Part No.
S-W80S
1
3
4
2
(1/4)
4
(2/4)
1 PO Bag (680×880×0.04) 07–490031–00
2 Carton Box 07–390035–00
3 Operating Instructions 12–540052–11
(English/French/German/Italian/ Dutch/Swedish/Spanish/
Portuguese) 4 Packing Style foam 07–090000–11 5 Speaker Cord 02–100066–02
6 RCA Cable 02–300067–02
ACCESSORY ITEMS
÷ Speaker cords x 2 (02-100066-02)
÷ RCA plug cord x 1 (02-300067-02)
Red
Black
Black
÷ Operating instructions x 1 (12-540052-11) ÷ Warranty card x 1
3
S-W80S
2.2 FRONT SECTION
18
10
12
2
1
11
3
14
2
3
4
PWRSW
A LED
1
7
8
LED
SG
LPF0
K
–15V
PG
+15V
SW1
PHASE SW
W8
W10
SUB LEVEL
W3
R8
LPF CORNER FRQ.
17
PC
IN
SG
C1
M4
+
R11
C2
C7
R10 VR1 W4
4
13
16 15
1
9
1
5
6
FRONT SECTION PARTS LIST
Mark No. Description Part No.
1 Screw (M4×18) 23–106302–18
(for woofer speaker drive)
2 Screw (M3×12) 23–104100–12
(for control panel)
3 Screw M3×6 23–104100–06
(for Power switch, LED PCB assy) 4 Control Panel 20–101022–01 5 Volume Knob (LEVEL) 20–101023–01
6 Frequency Knob (TURNOVER) 20–101024–01 7 Push Button (POWER) 20–101026–01 8 Push Button (PHASE) 20–101027–01 9 Woofer Speaker Driver 15–308006–00
10 Grille Assy 00–101021–01
4
Mark No. Description Part No.
11 Audio Cable 02–390034–03
(for INPUT PCBAssy M1 to FILTER PCB Assy M4)
12 Connect Cable 02–390035–06
(for POWER AMP PCB Assy J1 to
FILTER PCB Assy M5) 13 FILTER PCB Assy 00–011011–60 14 LED PCB Assy 00–011014–10 15 Nut (M3) 24–119003–00
16 Washer (M3) 29–103292–00 17 Screw M3×6 23–104611–06 18 Cable 02–390032–02
(for INPUT PCBAssy M2 to FILTER PCB Assy M6)
R12
R11
Q1
Q2
D3
D2
C6
R8
R7
3
R9
C11
C5
R16
0 '
G
D4
C7
W3
BR
J2
C12
R5
R3
R2
R1
U1
C10
C2
C9
C8
J1
+15
PG
–15
IN
SG
R6
D1
R4
C
C'
B
B'
A
A'
C4
C3
W2
W1
+
+
+
+
+
+
+
+
+
5
1'
XFR
SP+
J3
XFR
C.T
AC
R17
+
R14
R13
R15
R10
1
3 '
4 '
2
4
0
5 '
2 '
PIONEER SW–80S POWER AMP PCB ASS'Y ZENIX U.S.A (C) 1999 REV. HA
R2
R5
R4
R3
J2
E
G
+
+
+
––
J3
M3
H
C3
L1
H
H
AC IN
F1
N
M2
M4
PRIMARY
ZENIX U.S.A.
REV. DA (C)1999
PIONEER SW–80S INPUT PCB
C4
R9
R8
R6
M1
CG
SG
OUT
R1
R7
C2
C1
J4
IN
W1
W2
OUT
13
21
3
1
10
9
3
3
3
3
2
4
7
7
7
3
5
6
5
22
14
15
13
11
12
11
23
11
12
25
12
17
20
24
16
17
18
19
8
8
14
15
2.3 REAR SECTION
S-W80S
REAR SECTION PARTS LIST
Mark No. Description Part No.
1 Rear Panel 21–301031–01 2 Safety Plate 21–301032–01 3 Screw (M4×20) (for rear panel) 23–106302–20 4 Screw (M4×12) 23–106111–12
(for power transformer)
5 Screw (M3.5×12) 23–105104–12
(for plastic hermetical box)
6 Screw (M3×12) 23–104102–12
(for I/O jack, RCA jack)
7 Screw M3×14 23–104111–14
(for heat sink to rear panel)
8 Screw M3×6 23–104611–06
(for POWER AMP PCB Assy)
9 Screw (M3×10) 23–104211–10
10 Screw (M3×12) 23–104211–12
11 Nut (M3) 24–119003–00
(for POWER PCB Assy)
Mark No. Description Part No.
12 Washer (M3) 29–103292–00
(for POWER PCB Assy) 13 Nut (M4) (for power transformer) 24–114004–00 14 Spring Washer (M4) 29–204202–00
(for power transformer) 15 Washer (M4) 29–104202–00
(for power transformer)
16 Plastic hermetical box 20–601025–01 17 Heat Sink 21–101037–01 18 PCB Bracket L 21–301043–01 19 PCB Bracket R 21–301052–01 20 Plate (for heat sink) 21–101057–01
21 Power Transformer (230VAC) 01–523054–71 22 AC Power Cord 02–300065–02 23 Red/White Cable 02–390012–02
(for woofer speaker driver) 24 INPUT PCB Assy 00–011012–40 25 POWER AMP PCB Assy 00–011013–80
5
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