Pioneer SH-D07 Service Manual

ORDER NO.
ORDER NO.
ARP3021
DIGITAL TV TUNER
SH-D07
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
KU AC120V
The service supplied parts are only listed at page 3 and 6. The parts listed at page 73 to page 87 are not supplied as a
Model
SH-D07
Power Requirement Remarks
service part.
CONTENTS
1. SAFETY INFORMATION ...................................... 2
2. EXPLODED VIEWS AND PARTS LIST................ 3
3. SCHEMATIC DIAGRAM ....................................... 8
4. PCB CONNECTION DIAGRAM.......................... 62
5. PCB PARTS LIST ............................................... 72
6. ADJUSTMENT .................................................... 88
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER ELECTRONIC CORPORATION 1999
7. GENERAL INFORMATION ................................ 94
7.1 DIAGNOSIS.................................................. 94
7.1.1 DISASSEMBLY ...................................... 94
7.1.2 PWBS LAYOUT...................................... 98
7.1.3 TROUBLESHOOTING ........................... 99
7.1.4 CHASSIS LAYOUT .............................. 102
7.2 BLOCK DIAGRAM...................................... 104
8. PANEL FACILITIES AND SPECIFICATIONS.. 105
O- ZZS MAR. 1999 Printed in Japan
SH-D07
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty . If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & safety code section 25249.6—Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
AC Leakage Test
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the schematics and on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
2
2. EXPLODED VIEWS AND PARTS LIST
SH-D07
NOTES: unavailable because they are not in our
Master Spare Parts List.
parts indicates the importance of the safety factor of the part.
parts of identical designation.
Parts marked by "NSP" are generally
The mark found on some component
Therefore, when replacing, be sure to use
2.1 PACKING
Accessories Operation Manual Installation Manual DTV Caution Card A
Holder Assy
Front
Using the Operation Manual bag tape, seal the bag too.
Polystyrene Cover
Buffer Material (Right and Left)
Bar Code Serial No. Label
Packing Case
Ref. No. Part No. Description Code
SUPPLIED ACCESSORIES
ACCESSORIES
ARM1159 – DTV Caution Card A
ACCESSORIES
(NOT REPLACEMENT ITEM)
NSP TiNS-6582CEZZ – Operation Manual (English) — NSP ARY7023 – Warranty Card — NSP ARY1096 – Registration Card — NSP ARH1162 – Installation Manual — NSP ANG2327 – Holder Assy
The packing case top is tape sealed.
Ref. No. Part No. Description Code
PACKING PARTS
(NOT REPLACEMENT ITEM)
NSP SPAKC5303CEZZ – Packing Case — NSP SPAKP0837CEZZ – Polystyrene Cover — NSP SPAKX2862CEZZ – Buffer Material — NSP SSAKA0170CEZZ – Polyethylene Bag
SERVICE JIGS
(Use for servicing)
NSP QCNW-5142CEZZ J Extension Cable 7-pin AL
Sub Power-Power
NSP QCNW-5143CEZZ J Extension Cable 5-pin AG
Sub Power-Power
NSP QCNW-5144CEZZ J Extension Cable 6-pin AL
ATV1-Sub Power
NSP QCNW-5145CEZZ J Extension Cable 8-pin AM
ATV2-Sub Power
NSP QCNW-5146CEZZ J Extension Cable 5-pin AG
ATV1-Sub Power
NSP QCNW-5147CEZZ J Extension Cable 3-pin AF
ATV1-ATV2
NSP QCNW-5148CEZZ J Extension Cable 8-pin AS
ATV1-ATV2
3
SH-D07
1
2.2 CABINET AND MECHANICAL PARTS
4
39
38
31
A
19
B
21
40
49
65
66
61
48
20
31
45
67
4
61
3
10
12
6
29
68
51
A
B
62
69
54
54
4
70
71
63
37
D
7
29
0
60
SH-D07
51
68
46
44
5
33
C
4
39
11
9
34
22
57
56
22
22
30
47
36
35
17
22
1-6
A
52
1-2
1-7
1-1
C
22
18
53
13
27
64
59
1-4
37
1-3
1
1-3
5
SH-D07
Ref. No. Part No. Description Ref. No. Part No. Description
NSP 46 QCNW-5062CEZZ Connecting Cord
CABINET PARTS
NSP 1 CCABA3075CE02 Bottom Cabinet Ass’y NSP 1-1 NSP 1-2 GCOVH3029CESA Terminal Cover NSP 1-3 GCOVH9286CE00 Cover-A NSP 1-4 GCOVH9287CE00 Cover-B
NSP 1-6 HiNDP5256CESA Terminal Indication Sheet NSP 1-7 XJBSF30P10000 Screw, x2
NSP 3 GCABB3058CESA Top Cabinet
NSP 6 QEARP0072CEFW Earth Plate, x2 NSP 7 LHLDW1205CEZZ Wire Holder NSP 9 GCOVH3028CEZZ Fan Cover
NSP 13 GCOVH3030CESA Terminal Cover
NSP 21 LANGQ5708CEFW Angle, for Sub Power Unit
NSP 33 QCNW-5038CEZZ Connecting Cord NSP 34 QCNW-5037CEZZ Connecting Cord
NSP 36 PSLDC0102CEFW Shield, x1 NSP 37 PSLDM4543CEZZ Shield, x2
NSP
NSP 39 PSLDM9186CEZZ Gasket, x2
NSP
NSP 44 QCNW-5074CEZZ Connecting Cord NSP 45 QCNW-5073CEZZ Connecting Cord
Not Available
1-5 --------------------------------------------------
1-8 --------------------------------------------------
2 --------------------------------------------------
4 LX-HZ3040GEFF Screw, x6 5 XJBSF30P10000 Screw, x5
10 NFANR0085CEZZ Fan 11 XBPSC40P35000 Screw, x4 12 LX-NZ3159CEFD Nut, x4
15 -------------------------------------------------­16 -------------------------------------------------­17 DUNTK9709FE02 ATV-1 Unit 18 DUNTK9710FE02 ATV-2 Unit 19 RDENC0282CEZZ Power Unit Ass’y 20 DUNTK9711FE02 Sub Power Unit
22 NSFTZ0143CEFN Holder, x8 23 -------------------------------------------------­24 -------------------------------------------------­25 -------------------------------------------------­26 -------------------------------------------------­27 XJBSF30P10000 Screw, x3 28 -------------------------------------------------­29 XBBSD30P04000 Screw, x3 30 XBPSD30P08KS0 Screw, x8 31 XJPSD30P08X00 Screw, x6
35 LX-NZ3160CEFN Nut, x1
38 PZETV0692CEZZ Barrier A, x1
40 PZETK0073CEZZ Barrier B, x1 41 -------------------------------------------------­42 -------------------------------------------------­43 --------------------------------------------------
Bottom Cabinet
NSP 47 QCNW-5069CEZZ Connecting Cord NSP 48 QCNW-5075CEZZ Connecting Cord NSP 49 QCNW-5076CEZZ Connecting Cord
50 -------------------------------------------------­NSP 51 GCOVH3041CEZZ Fan Cover NSP 52 PSLDM9197CEZZ Gasket Shield
53 XBBSF26P04000 Screw, x2 NSP 54 RCORF0054CEZZ Ferrite Core , x2
55 -------------------------------------------------­NSP 56 QCNW-5211CEZZ Connecting Cord NSP 57 LHLDW1077GEZZ Wire Holder
58 --------------------------------------------------
59 LX-NZ3047GEZZ Nut, x1 NSP 60 PSLDM4574CEFW Earth Plate, x1 NSP 61 LBSHC1018CEZZ Wire Bush, x2
62 QCNW-5102CEZZ Connecting Cord
63 QCNW-5128CEZZ Connecting Cord
64 AAX1322 Serial Sheet , x2 NSP 65 AAX2686 Label NSP 66 PSLDM9198CEZZ Gasket Shield NSP 67 PSLDM9199CEZZ Gasket Shield NSP 68 PSLDM9200CEZZ Gasket Shield NSP 69 RCORF0071CEZZ Ferrite Core NSP 70 RCORF0052CEZZ Ferrite Core NSP 71 RCORF0086CEZZ Ferrite Core
6
SH-D07
7
1234
SH-D07
SH-D07
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM
A
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS
and PARTS LIST" or "PCB PARTS LIST".
To Projection TV
12PIN
B
8PIN
C
D
8
1234
5678
SH-D07
SH-D07
A
B
56
C
D
9
7
8
A
B
1
23
SH-D07
DESCRIPTION OF SCHEMATIC DIAGRAM
VOLTAGE MEASUREMENT CONDITION:
1. Voltages at test points are measured at the supply voltage of AC 120V. Signals are fed by a color bar signal generator for servicing purpose and the above voltages are measured with a 20k ohm/V tester.
WAVEFORM MEASUREMENT CONDI­TION:
1. W aveforms at test points are observed at the supply voltage of AC 120V. Signals are fed by a color bar signal generator for servicing purpose.
INDICATION OF RESISTOR & CAPACI­TOR:
RESISTOR
1. The unit of resistance “” is omitted. (K=k=1000 , M=M).
2. All resistors are ± 5%, unless otherwise noted. (J= ± 5%, F= ± 1%, D= ± 0.5%)
3. All resistors are 1/16W, unless otherwise noted.
CAPACITOR
1. All capacitors are µF, unless otherwise noted. (P=pF=µµF).
4
CAUTION:
This circuit diagram is original one, therefore there may be a slight difference from yours.
C
SAFETY NOTES:
1. DISCONNECT THE AC PLUG FROM THE AC OUTLET BEFORE REPLACEING PARTS.
2. SEMICONDUCTOR HEAT SINKS SHOULD BE REGARDED AS POTENTIAL SHOCK HAZARDS WHEN THE CHASSIS IS OPERATING.
IMPORTANT SAFETY NOTICE:
PARTS MARKED WITH “ IMPORTANT FOR MAINTAINING THE SAFETY OF THE SET. BE SURE TO REPLACE THESE PARTS WITH SPECIFIED ONES FOR MAINTAINING THE SAFETY AND PERFORMANCE OF THE SET.
D
( ) ARE
10
1234
5
ATV-1 UNIT-1/12
678
SH-D07
A
B
C
D
11
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-2/12
23
4
C
D
12
1234
5
678
SH-D07
A
B
C
D
13
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-3/12
23
4
C
D
14
1234
5
678
SH-D07
A
B
C
D
15
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-4/12
23
4
C
D
16
1234
5
678
SH-D07
A
B
C
D
17
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-5/12
23
4
C
D
18
1234
5
678
SH-D07
A
B
C
D
19
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-6/12
23
4
C
D
20
1234
5
678
SH-D07
A
B
C
D
21
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-7/12
23
4
C
D
22
1234
5
678
SH-D07
A
B
C
D
23
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-8/12
23
4
C
D
24
1234
5
678
SH-D07
A
B
C
D
25
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-9/12
23
4
C
D
26
1234
5
678
SH-D07
A
B
C
D
27
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-10/12
23
4
C
D
28
1234
5
678
SH-D07
A
B
C
D
29
5
6
7
8
A
B
1
SH-D07
ATV-1 UNIT-11/12
23
4
C
D
30
1234
Loading...
+ 76 hidden pages