Pioneer SDV-1000-SW Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
S-DV1000SW
POWERED SUBWOOFER
S-DV1000SW
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
S-DV1000SW KUCXJI AC120V
S-DV1000SW MYXJI AC220-230V
S-DV1000SW NVXJI AC230V
ORDER NO.
RRV2692
This product does not finction properly when independent ; to avoid malfunctions, be sure to connect it to the prescribed system component(s), otherwise damage may result.
Component System Service Manual Remarks
DVD/CD TUNER XV-DV1000 RRV2672
POWERED SUBWOOFER S-DV1000SW RRV2692 This Manual
SPEAKER SYSTEM S-DV1000ST RRV2697
For details, refer to "Important symbols for good services".
T-ZZK OCT. 2002 printed in Japan
1234

SAFETY INFORMATION

A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
B
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT)
C
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
D
E
current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA.
Reading should not be above
0.5 mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURN­ING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards.
Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and
F
2
1234
S-DV1000SW
5678
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
A
B
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
D
56
S-DV1000SW
E
F
7
8
3

CONTENTS

SAFETY INFORMATION..................................................................................................................................... 2
A
B
C
1. SPECIFICATIONS ............................................................................................................................................ 5
2. EXPLODED VIEWS AND PARTS LIST ............................................................................................................ 6
2.1 PACKING ................................................................................................................................................... 6
2.2 PRODUCT APPEARANCE SECTION....................................................................................................... 8
2.3 AMPLIFIER ASSY ................................................................................................................................... 10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................12
3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM .............................................................. 12
3.2 AF and TRADE 1 ASSY........................................................................................................................... 14
3.3 6CH AMP ASSY ...................................................................................................................................... 16
3.4 POWER ASSY......................................................................................................................................... 18
3.5 PRIMARY ASSY ...................................................................................................................................... 20
4. PCB CONNECTION DIAGRAM ..................................................................................................................... 22
4.1 AF and TRADE 1 ASSY........................................................................................................................... 22
4.2 6CH AMP ASSY ...................................................................................................................................... 26
4.3 POWER ASSY......................................................................................................................................... 28
4.4 PRIMARY ASSY ...................................................................................................................................... 32
5. PCB PARTS LIST ........................................................................................................................................... 34
6. ADJUSTMENT ............................................................................................................................................... 37
7. GENERAL INFORMATION............................................................................................................................. 37
7.1 DIAGNOSIS ............................................................................................................................................. 37
7.1.1 PROTECTION CIRCUIT....................................................................................................................... 37
7.1.2 DISASSEMBLY ..................................................................................................................................... 38
7.2 IC ............................................................................................................................................................. 38
7.3 CLEANING............................................................................................................................................... 38
1234
D
E
F
4
1234
S-DV1000SW
Amplifier Section
Continuous Power (RMS)..........75 W / channel
(1 kHz, THD 10%, 6 Ω )
Miscellaneous
Power Requirements
European model .........220 – 230 V / 50 – 60 Hz
North American model ............ 120 V / 60 Hz
Power Consumption
European model .................................. 176 W
North American model ....................... 180 W
Power Consumption in standby mode ..... 0.4 W
Powered subwoofer (S-DV1000SW)
Type............ Bass reflex floor type, antimagnetic
Speaker................ 18 cm (7 1/16 in.) (cone type)
Nominal impedence ...................................... 6
Frequency range ............................ 25 – 2,300 Hz
Max. input ......................................... 75 W (EIAJ)
Dimensions ...... 191 (W) x 436 (D) x 395 (H) mm
(North American model)
(North American model)
...... 190 (W) x 436 (D) x 395 (H) mm
(European model)
(European model)
Weight ............... 13.0 kg
.........................12.9 kg
Specifications and design subject to possible modification without notice, due to improvements.
accessories
Remote control unit
ST+
TUNE+
ENTE
R
TUNE
MASTER VOLUME
ST–
STANDBY/O
N
CD
TR
AY
OPEN CLOSE
DOOR OPEN CLO
SE
DV
DFM
/
AM TV VIDEO
V1/V2/V3
0
1
4
4
¡
8
3
7
0
DVD MENU
RETURN
SOUND
TV CONTRO
L
PV
OL
INPU
T
MUTE
PROG
RAM REPEAT
RANDOM
AUT
O
ROOM SETU
P
TEST TONE
123
DVD
SYSTE
M
CH LEVE
LT
CP MENU
SYS ME
NU
DIMMER DVD DISP
SYS DISP
SET UP
SURROUND
ANGLE
AUDIOS
UBTITLE
ZOOM
ADV
ANCED
45 6
7
89
0
LAN
GUAG
E
MAIN
AX0000
SUB
PCM
TELETEXT ON/OFF
TIMER
(CLOCK ADJ)
FOLDER
CLRENTE
R
/
––
FOLDER
+
Dry cell batteries (size AA/R6P) x 2
Display unit (AXX7142) AM loop antenna
FM antenna
Control cable A Control cable B Display cable Video cord
Gray
Yellow plugs
Blue plugs
Power cord
Speaker cords 5 m x 3 (for center, front L-R speakers)
Operating instructions / Warranty
Non-slip pads x20
10 m x 2 (for rear L-R speakers)
Black plugs
Non-slip pads (subwoofer) x4
European model only: Isolation feet x4
Allen key wrench & 4 screws
(ATB7009) (KUCXJI : ADH7007)
(MYXJI, NVXJI : ADH7010)
(KUCXJI : ADG7022) (MYXJI : ADG1154) (NVXJI : ADG1156)
(VDE1024)(ADE7077)(ADE7079)(ADE7064)
(SDS1115) (SDS1116) (SDS1117)
(SDS1118) (SDS1119)
(SEC1635)
(SXK1049)
(SEC1563)
(AEF7007) (ABA7089)
(KUCXJI : AXD7340) (MYXJI, NVXJI : AXD7339)
5678

1. SPECIFICATIONS

A
B
C
56
S-DV1000SW
7
D
E
F
5
8
1234

2. EXPLODED VIEWS AND PARTS LIST

NOTES:
A

2.1 PACKING

B
MYXJI Only
C
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)
21
20
19
7
2
34 35
36
37
40
39
25
26
31
30
28
29
22
32
38
5
6
27
23
33
8
MYXJI, NVXJI Only
11
4
3
17
13
24
18
10
9
14
1
12
D
15
KUCXJI ONLY
E
16
F
6
1234
S-DV1000SW
>
>
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PACKING parts List
Mark No. Description Part No.
NSP 1 Accessories Set See Contrast table (2) 2 Speaker Cords (5m : Red) SDS1115 3 Speaker Cords (5m : White) SDS1116 4 Speaker Cords (5m : Green) SDS1117 5 Speaker Cords (10m : Blue) SDS1118
Mark
No. Description Part No.
22 Power Cord See Contrast table (2) 23 FM Antenna See Contrast table (2) NSP 24 Poly Bag AHG7098 25 Operating Instructions ARE7305 (English/French)
A
6 Speaker Cords (10m : Gray) SDS1119 7 Sheet of large Non-Slip Pads SEC1563 8 Sheet of small Non-Slip Pads SEC1635 9 Packing Case SHG2449 10 Poly Bag S3 SHL1293
11 Accessory Set See Contrast table (2) (Subwoofer Isolation Feet) 12 Top Protector SHA2361 13 Bottom Protector SHA2362 14 Protector SHB1097 15 Protection Sheet See Contrast table (2)
16 Packing Case See Contrast table (2) 17 Poly Bag S6 SHL1292 NSP 18 Accessories Assy See Contrast table (2) 19 Control Cable A (Blue Plugs) ADE7064 20 Display cable (Gray Plugs) ADE7077
21 Control cable B (Black Plugs) ADE7079
26 Setup guide(English/French) ARE7306 27 AM Loop Antenna ATB7009 28 Remote Control Unit See Contrast table (2) 29 Battery Cover AZN7919 30 Side Panel Replacement Screw ABA7089
31 Allen Key Wrench AEF7007 32 Video Cord (Yellow) VDE1024 NSP 33 Dry cell batteries (AA/R6P) VEM1031 34 Operating Instructions See Contrast table (2) (German/Italian) 35 Setup guide (German/Italian) See Contrast table (2)
36 Operating Instructions See Contrast table (2) (Spanish/Dutch) 37 Setup guide (Spanish/Dutch) See Contrast table (2) NSP 38 Accessory Board AHB7082 NSP 39 Poly Sheet AHG7100 NSP 40 Screw Asy AXX7146
(2) CONTRAST TABLE
S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:
Mark No. Symbol and Description
NSP 1 Accessories Set SME3356 SME3355 SME3355
11 Accessory Set (Subwoofer Isolation Feet) Not used SEA1596 SEA1596 15 Protection Sheet SHC1790 Not used Not used 16 Packing Case SHG2454 SHG2450 SHG2453
NSP 18 Accessories Assy AXX7137 AXX7136 AXX7141
S-DV1000SW/
KUCXJI
S-DV1000SW/
MYXJI
S-DV1000SW/
NVXJI
B
C
D
22 Power Cord ADG7022 ADG1154 ADG1156 23 FM Antenna ADH7007 ADH7010 ADH7010 28 Remote Control Unit AXD7340 AXD7339 AXD7339 34 Operating Instructions (German/Italian) Not used ARC7414 Not used 35 Setup guide (German/Italian) Not used ARC7415 Not used
36 Operating Instructions (Spanish/Dutch) Not used ARC7416 Not used 37 Setup guide (Spanish/Dutch) Not used ARC7417 Not used
56
S-DV1000SW
7
E
F
7
8
1234

2.2 PRODUCT APPEARANCE SECTION

RED (+)
A
B
C
20
KUCXJI Types
17
16
19
10
11
15
7
5
6
1
BLACK (–)
14
22 23
IN WF
13
12
7P
7P
9
FOR SP
RED
BLACK
RED (+)
BLACK (–)
18
21
8
4
2
3
D
ABSORBENT & MESH
MYXJI and NVXJI Types
17
CABINET
19
E
MESH (SNC1188)
STAPLE X 4 (80/6 BEA)
F
ABSORBENT (SMV2077)
ABSORBENT (SMV2078)
8
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S-DV1000SW
5678
PRODUCT APPEARANCE SECTION parts List
Mark
Mark No. Description Part No.
NSP 1 Cabinet See Contrast table (2) NSP 2 Amplier Ass'y See Contrast table (2) 3 Connecting Cord SDF1095 4 Packing SEC1540 5 Packing SEC1634
NSP 6 Gasket SEE1078 7 Damper SER1300 NSP 8 Stmped Serial Label See Contrast table (2) NSP 9 Duct Ring SMR1339 NSP 10 Cosmetic Duct See Contrast table (2)
NSP 11 Paper Tube 70 SMR1362 NSP 12 Acoustic Absorbent SMV2077
No. Description Part No.
NSP 13 Acoustic Absorbent SMV2078 NSP 14 Acoustic Absorbent SMV2079 NSP 15 Mesh SNC1188
NSP 16 Sash See Contrast table (2) NSP 17 Cosmetic Bafe See Contrast table (2) 18 Transducer T16EU92 19 Screw BPZ40P120FZB 20 Screw See Contrast table (2)
21 Screw BYC40P160FZB 22 Screw See Contrast table (2) 23 Washer See Contrast table (2)
(2) CONTRAST TABLE
S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:
Mark No. Symbol and Description
NSP 1 Cabinet SMM1983 SMM1982 SMM1982 NSP 2 Amplier Ass'y AXX7133 AXX7132 AXX7140 NSP 8 Stmped Serial Label SME3343 SME3333 SME3340 NSP 10 Cosmetic Duct SMR1356 SMR1357 SMR1357 NSP 16 Sash SNH1050 Not used Not used
S-DV1000SW/
KUCXJI
S-DV1000SW/
MYXJI
S-DV1000SW/
NVXJI
A
B
C
NSP 17 Cosmetic Bafe SNK2613 SNK2614 SNK2614
20 Screw BPZ45P120FMC Not used Not used 22 Screw BYC40P200FZB BYC40P180FZB BYC40P180FZB 23 Washer WA43F090M080 Not used Not used
D
E
56
S-DV1000SW
F
7
8
9
1234

2.3 AMPLIFIER ASSY

A
24
34
35
C
29
34
34
14
15
19
31
33
30
34
32
31
33
34
24
25
25
24
7
31
10
24
25
19
34
34
24
11
KUCXJI
Only
20
6
D
3
A
26
24
23
12
24
24
B
B
2
C
D
A
24
26
34
32
34
4
24
26
5
A
28
17
24
27
13
36
1
E
9
16
21
24
24
8
E
22
KUCXJI
Only
F
10
1234
14
18
S-DV1000SW
>
>
>
>
>
>
>
>
5678
AMPLIFIER ASSY parts List
Mark
Mark No. Description Part No.
1 PRIMARY ASSY See Contrast table (2) 2 AF ASSY AWU8005 3 POWER ASSY See Contrast table (2) 4 TRADE 1 ASSY AWU8028
5 Power Transformer See Contrast table (2)
6 Fuse (FU1) See Contrast table (2)
7 Fuse (FU4) See Contrast table (2) NSP 8 Chassis ANA7109 9 Rear Panel See Contrast table (2) 10 HS Holder F ANG7439
11 HS Holder R ANG7440 12 Cushion B AEB7290 13 Spacer AEC1360 14 Card Spacer AEC7133 15 Wire Saddel AEC7297
16 Nylon Rivet AEC7318 17 Fan Cover AEC7427 18 Wood Base AMM7006 NSP 19 PCB Mould AMR1525
No. Description Part No.
NSP 20 Fuse Card See Contrast table (2)
NSP 21 SP Label AAX7956 22 65 Label See Contrast table (2) NSP 23 Serial Paper RRW-168 24 Screw BBZ30P080FMC 25 Screw BBZ30P200FMC
26 Screw BYC40P140FMC 27 Screw PSC30P080FNI NSP 28 AMP MODULE 6CH AXQ7242 29 6CH AMP ASSY AWM7720 30 DC Fan Motor AXM7025
31 FET Bracket ANG7418 32 Fan Plate ANG7425 33 Heat Sink ANH7161 34 Screw BBZ30P140FMC 35 Screw BBZ30P300FZK
NSP 36 USE ASSY
(2) CONTRAST TABLE
S-DV1000SW/KUCXJI, MYXJI and NVXJI are constructed the same except for the following:
Mark No. Symbol and Description
1 PRIMARY ASSY AWU8003 AWU8001 AWU8001 3 POWER ASSY AWU8007 AWU8006 AWU8006 5 Power Transformer ATS7342 ATS7341 ATS7341 6 Fuse (FU1 : 6.3A) REK1069 Not used Not used 6 Fuse (FU1 : T3.15A) Not used REK1027 REK1027
S-DV1000SW/
KUCXJI
S-DV1000SW/
MYXJI
S-DV1000SW/
NVXJI
A
B
C
7 Fuse (FU4 : 6.3A) REK1069 Not used Not used 7 Fuse (FU4 : T5A) Not used REK1029 REK1029 9 Rear Panel ANC8113 ANC8112 ANC8131
NSP 20 Fuse Card AAX2374 Not used Not used
22 65 Label ARW7050 Not used Not used
D
E
F
56
S-DV1000SW
7
8
11
1234

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM AND OVERALL CONNECTION DIAGRAM

A
6CH AMP ASSY
C
B
(AWM7720)
IC3301 STK402-270
1 6 16 18
TRADE 1
B
ASSY (AWU8028)
C
D
E
IC3401 STK402-270
1 6 16 18
IC3101(1/2) UPC4570
7
1
IC3103(1/2) BA4558F
1
IC3104(2/2) BA4558F
7
IC3102(1/2) BA4558F
5 6
3 2
3 2
5 6
SLP SLN
SWP SWN
7
IC3104(1/2) BA4558F
FLP
3 2
FLN CP
3
CN
2 IC3004(1/2) BA4558F
3
2
5
6
5 6
IC3002(1/2) BA4558F
1
1
1 IC3003(1/2) BA4558F
7 IC3004(2/2) BA4558F
7
IC3103(2/2) BA4558F
17 15
11
5 6
IC3001 M62446FP
9
6
31 33
34 36
AF ASSY
A
(AWU8005)
F
12
S-DV1000SW
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