Pioneer PRO-710HD Service Manual

PROJECTION MONITOR RECEIVER

PRO-710HD

PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).

Type

KUXC/CA ‡‡‡‡‡

KBXC ––––‡

PRO-710HDPRO-610HDPRO-510HDSD-582HD5 SD-532HD5

Model

Power Requirement Remarks

AC120V AC120V

ORDER NO.

ARP3086

This service manual should be used together with the following manual(s):

Model No. Order No. Remarks

PRO-610HD ARP3047 PRO-610HD ARP3051

In PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5, there are two different models (original model and value analysis model) respectively. Confirm the serial No. of the product rear side, and use each service manual.

Refer to page 2.

CONTENTS

1. SAFETY INFORMATION

2. EXPLODED VIEWS AND PARTS LIST

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

4. PCB CONNECTION DIAGRAM

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

.......................................

.................

...

...........................

22 87

3 5

5. PCB PARTS LIST

6. ADJUSTMENT

7.1.3 WIRING DIAGRAM

..............................................

...................................................

.......................................

T–ZZK DEC. 2000 Printed in Japan

108 120 122

PRO-710HD , PR O-610HD, PRO-510HD, SD-582HD5, SD-532HD5

SERIAL NO.

Serial No. Model No. Service Manual

1 ∗ ∗ ∗ ∗ ∗

OTHER

CONTRAST OF PCB ASSEMBLIES

Mark Symbol and Description PRO-710HD SD-582HD5 PRO-710HD SD-582HD5 Remarks

POWER SUPPLY ASSY AWV1795 AWV1808 AWV1872 AWV1869*1

DEFLECTION SERVICE ASSY AWV1809 AWV1809 AWV1809 AWV1809

PRO-710HD, PRO-610HD, PRO-510HD, ARP3086 [This manual] SD-582HD5, SD-532HD5 (value analysis model) ARP3047, ARP3051 (PRO-610HD) PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5 (original model)

PRO-710HD (original model)

Part No.

original model value analysis model

PRO-610HD SD-532HD5 PRO-610HD SD-532HD5 PRO-510HD PRO-510HD

ARP3047, ARP3051 (PRO-610HD)

ARP3065 (PRO-710HD) ARP3047, ARP3051 (PRO-610HD)

AWV1873 KBXC Type only

AMP ASSY AWV1797 AWV1797 AWV1797 AWV1797*2

NSP DIGITAL CONV. ASSY AWV1798 AWV1803 AWV1798 AWV1803 Refer to ARP3047

VIDEO ASSY AWV1799 AWV1804 AWV1799 AWV1804 Refer to ARP3047 SIGNAL ASSY AWV1800 AWV1805 AWV1866 AWV1870*1 SUB VIDEO SERVICE ASSY AWV1819 Not used AWV1868 Not used

SUB VIDEO ASSY Not used AWV1806 Not used AWV1871*1 AV I/O ASSY AWV1802 AWV1807 AWV1802 AWV1807 Refer to ARP3047

1 : There is not interchangeability with original model and value analysis model.

*

2 : By design change, the IC5101, IC5151 and IC5201 of AMP ASSY was changed in TDA6120QN2 by TDA6120QN1.

*

And diodes is necessary in case of TDA6120QN2. Refer to "3.36 R, G and B CRT ASSY" schematic diagram.

1

*

2

PRO-710HD , PR O-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

1. SAFETY INFORMATION

1.3 CHARGED SECTION, HIGH VOLTAGE GENERATING POINT AND X-RAY PROTECTION

7 Charged section

The circuit in which the commercial AC power is used as it is without passing through the power supply transformer. If the charged section is touched, there is a risk of electric shock. In addition, the measuring equipment can be damaged if it is connected to the GND of the charged section and the GND of the non-charged section while connecting the set directly to the commercial AC power supply. In this case, be sure to connect the set via an insulated transformer and supply the current.

7 Charged section

(Power supply primary side)

1. The primary side of the AC IN assy

2. AC power cord

3. The primary side of the POWER SUPPLY assy

4. AC power cord for DTV STB

(PRO-710HD, PRO-610HD and PRO-510HD Only)

: Part is the charged section. : Part is the high voltage generating points other than the charged section.

AC power cord for DTV STB

PRO-710HD, PRO-610HD,

PRO-510HD High Voltage generating point

High Voltage generating point

Only

7 High voltage generating point

The place where voltage is 100V is generated.

1.Charged seciton DEFLECTION assy

(including FBT) (30.5kV, 1.2kV, 210V,135V)

2. POWER SUPPLY assy (135V)

3. R. CRT DRIVE assy (10.5kV, 210V)

4. G. CRT DRIVE assy (10.5kV, 210V)

5. B. CRT DRIVE assy (10.5kV, 210V)

6. CRT assy R (CRT service assy R) (30.5kV)

7. CRT assy G (CRT service assy G) (30.5kV)

8. CRT assy B (CRT service assy B) (30.5kV)

9. Focus variable resistor(VR1) (10.5kV)

10. Deflection yokes (L1, L2 and L3) Approx. (1100V at peak)

7 X-ray protection

Regarding the parts which are relative to radiation of Xrays (There is the danger to radiate X-ray from the individual CRT assy R, G, B), there are notifications of caution in the individual schematic diagrams. Be sure to read them for safety’s sake. The component parts for X-ray protection are as follows : When the current flows to the CRT assy R, G, B, be sure to perform it with these parts being attached. Protection from the X-ray radiation is maintained in the state in which these parts have been installed to the CRT assy. R, G, B. Accordingly, never supply current only to the CRT assy R, G, B. Moreover, the anode voltage of the CRT assy R, G, B should always be kept not higher than the predetermined value (in the minimum brightness and picture state when non signal input is less than 30.5kV). Be sure to drive the CRT assy R, G, B by using a completely functional DEFLECTION assy which have been adjusted completely in the combined state. (When the voltage abnormally becomes high, the X-ray protection circuit will operate.)

1. CRT assy R, G, B (Do not dismantle CRT assemblies under any circumastances)

2. Each Lens assy

High Voltage generating point

Charged section

Fig. 1 Charged section and high voltage generating point

AC Power cord

Each Lens Assy

CRT Assy R, G, B

Fig. 2 Component parts for X-ray protection

3

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

4

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

2. EXPLODED VIEWS AND PARTS LIST

NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.

The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.

÷ Parts marked by

If any of these parts need to be replaced, always replace with specified parts. Screws adjacent to mark on the product are used for disassembly.

are important parts which relate in X-rays radiation.

2.1 PACKING

PRO-710HD, PRO-610HD, PRO-510HD Only

(×12: PRO-710HD) (×12: PRO-610HD) (×8 : PRO-510HD)

11

12

13

15

14

22

23

25 to 28, 32

29 to 31

16

24

18

17

20

37

3

4

19

36

35

1

8

Accessory

(PRO-710HD, PRO-610HD, PRO-510HD Only)

Screen Frame

31

22

PRO-710HD, PRO-610HD Only

27

31

PRO-710HD, PRO-610HD Only

30

Side View

32

10

7

Side View

29

22

Remove Attach

9

5

6

2

33

34

PRO-710HD Only

5

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

(1) PACKING PARTS LIST

Mark No. Description Part No.

1 Upper Carton 2 Under Carton 3 Upper Pad L 4 Upper Pad R 5 Under Pad L

6 Under Pad R NSP 7 Vinyl Sheet Upper NSP 8 Packing Sheet NSP 9 Packing Sheet Under

10 Vinyl Sheet Under

11 Remote Control Unit 12 Battery Cover AZN2401

NSP 13 Alkarine Dry Cell Battery AEX1018

(LR6,AA) 14 CU Packing Case AHC1032 15 Special Screw ABA1239

16 CONV. Attention Card 17 Operating Instructions

NSP 18 Caution Card ARM1057 NSP 19 Warranty Card NSP 20 Poly Bag

21 .................................

22 Special Screw

(Panel Frame Attaching Screw)

NSP 23 Wrapper Bag NSP 24 Literature Bag AHG1222

25 Panel Case

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2)

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

31 Panel Frame H

32 Panel Frame V NSP 33 Under Cushion A NSP 34 Under Cushion B

35 Cushion

36 PC Caution Card (English)

37 PC Caution Card (French)

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2) See Contrast table (2)

26 .................................

27 Contrast Screen 28 Acrylic Caution Card 29 Frame Cover H 30 Frame Cover V Assy

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

6

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark

No.

Symbol and Description

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5 SD-532HD5

KUXC/CA KUXC/CA KUXC/CA KUXC/CA KUXC/CA KBXC

1 Upper Carton AHD3065 AHD3045 AHD3046 AHD3049 AHD3050 AHD3050 2 Under Carton AHD2995 AHD3047 AHD3048 AHD3047 AHD3048 AHD3048 3 Upper Pad L AHA2222 AHA2253 AHA2253 AHA2253 AHA2253 AHA2253 4 Upper Pad R AHA2223 AHA2254 AHA2254 AHA2254 AHA2254 AHA2254 5 Under Pad L AHA2224 AHA2255 AHA2255 AHA2255 AHA2255 AHA2255

6 Under Pad R AHA2225 AHA2256 AHA2256 AHA2256 AHA2256 AHA2256 NSP 7 Vinyl Sheet Upper AHG1288 AHG1288 AHG1095 AHG1288 AHG1095 AHG1095 NSP 8 Packing Sheet AHG1230 AHG1230 AHG1120 AHG1230 AHG1120 AHG1120 NSP 9 Packing Sheet Under AHG1290 AHG1290 AHG1235 AHG1290 AHG1235 AHG1235

10 Vinyl Sheet Under AHG1289 AHG1289 AHG1234 AHG1289 AHG1234 AHG1234

11 Remote Control Unit AXD1448 AXD1448 AXD1448 AXD1449 AXD1449 AXD1449

(CU-SD110) (CU-SD110) (CU-SD110) (CU-SD111) (CU-SD111) (CU-SD111) 16 CONV. Attention Card ARM1173 ARM1173 ARM1173 ARM1174 ARM1174 ARM1174 17 Operating Instructions (English) ARB1527 ARB1527 ARB1527 ARB1528 ARB1528 ARB1528

NSP 19 Warranty Card ARY1026 ARY1026 ARY1026 ARY1050 ARY1050 Not used NSP 20 Poly Bag AHG1285 AHG1285 AHG1285 AHG1285 AHG1285 Not used

22 Special Screw ABA1226 ABA1280 ABA1280 Not used Not used Not used

NSP 23 Wrapper Bag AHG1076 AHG1076 AHG1076 Not used Not used Not used

25 Panel Case AHB1228 AHB1227 AHB1226 Not used Not used Not used 27 Contrast Screen AAK2768 AAK2767 AAK2766 Not used Not used Not used 28 Acrylic Caution Card ARH1167 ARH1167 ARH1167 Not used Not used Not used

Part No.

Remarks

29 Frame Cover H AAP1593 AAP1613 AAP1614 Not used Not used Not used 30 Frame Cover V Assy AAP1594 AAP1617 AAP1619 Not used Not used Not used 31 Panel Frame H AND1163 AAP1629 AAP1630 Not used Not used Not used 32 Panel Frame V AND1164 AND1169 AND1167 Not used Not used Not used

NSP 33 Under Cushion A AHA2228 AHA2258 AHA2260 AHA2258 AHA2260 AHA2260

NSP 34 Under Cushion B AHA2229 Not used Not used Not used Not used Not used

35 Cushion AHA2268 AHA2267 AHA2266 Not used Not used Not used 36 PC Caution Card (English) ARM1190 ARM1190 ARM1190 Not used Not used Not used 37 PC Caution Card (French) ARM1191 ARM1191 ARM1191 Not used Not used Not used

7

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.2 FRONT VIEW (1/2)

For PRO-710HD, PRO-610HD, PRO-510HD

2

3

4

For SD-582HD5, SD-532HD5

2

1

4

3

5

1

3

5

3

4

5

3

4

5

8

31

SD-582HD5, SD-532HD5 Only

6

7

11

12

14

4

5

4

5

10

14

4

9

14

4

5

4

5

14

6

7

SD-582HD5, SD-532HD5 Only

29

7

13

PRO-710HD, PRO-610HD, PRO-510HD Only

15

27

16

17

16

30

19

28

24

31

7

For PRO-710HD, PRO-610HD, PRO-510HD

23

21

24

25

24

For SD-582HD5, SD-532HD5

19

18

24

2519

25

8

(1) FRONT VIEW (1/2) PARTS LIST

Mark No. Description Part No.

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

Mark No. Description Part No.

1 Grille 2 Badge

NSP 3 Catcher A

4 Magic Tape AEC1394 5 Screw ABA1271

6 Side Cover 7 Special Screw ABA1240 8 Side Panel Assy L 9 Side Panel Assy R

10 Door Assy

11 Blind Plate AMM3009 12 Catcher F2M AEC1609 13 Front Panel Assy 14 Catch B 15 Power Knob

16 Screw ABZ40P080FZK 17 FRONT INPUT Assy 18 POWER SW Assy AWZ6467 19 FRONT CONTROL Assy AWZ6462

20 .................................

See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2)

See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2)

NSP 21 Switch Holder ANG2313

22 .................................

23 Screw AMZ30P060FZK 24 Screw APZ30P080FZK 25 LED DPO Assy

26 .................................

27 Control Sheet 28 Indicator Panel L 29 Indicator Panel R

NSP 30 Front Shield ANK1502

31 Special Screw ABA1249

See Contrast table (2)

See Contrast table (2) See Contrast table (2) See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark Remarks

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

1 Grille AMM2936 AMM3003 AMM3004 AMR3173 AMR3174 2 Badge AAM1081 AAM1081 AAM1081 AAM1088 AAM1088

NSP 3 Catcher A ANZ-241 ANZ-241 ANZ-241 Not used Not used

6 Side Cover AMR3107 AMR3107 AMR3107 Not used Not used 8 Side Panel Assy L AMB2627 AMB2662 AMB2664 Not used Not used

9 Side Panel Assy R AMB2676 AMB2663 AMB2665 Not used Not used 10 Door Assy AAN1461 AAN1461 AAN1461 AAN1459 AAN1457 13 Front Panel Assy AMB2666 AMB2666 AMB2666 Not used Not used 13 Control Panel Not used Not used Not used AMB2657 AMB2657 14 Catch B AEC1507 AEC1507 AEC1507 ANZ–242 ANZ–242

15 Power Knob AAD4105 AAD4105 AAD4105 Not used Not used 17 FRONT INPUT Assy AWZ6466 AWZ6466 AWZ6466 AWZ6471 AWZ6471 25 LED DPO Assy AWZ6463 AWZ6463 AWZ6463 AWZ6470 AWZ6470 27 Control Sheet Not used Not used Not used AMB2751 AMB2751 28 Indicator Panel L Not used Not used Not used AMB2752 AMB2752

29 Indicator Panel R Not used Not used Not used AMB2753 AMB2753

Part No.

9

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.3 FRONT VIEW (2/2)

20

SD-582HD5, SD-532HD5 Only

12

4

SD-582HD5,

21

20

1

11

SD-532HD5 Only

9

5

10

3

10

14

16

10

6

10

24

2

10

27

PRO-710HD, PRO-610HD, PRO-510HD Only

9

28

7

13

10

17

10

29

10

28

10

15

13

10

28

14 16

PRO-710HD, PRO-610HD, PRO-510HD Only

9

10

14 16

9

SD-582HD5, SD-532HD5 Only

18

10

18

23

30

22

8

PRO-710HD,

8

PRO-610HD Only

8

22

8

19

PRO-710HD, PRO-610HD Only

22

PRO-710HD, PRO-610HD, PRO-510HD

8

Only

8

22

8

26

8

22

PRO-710HD, PRO-610HD Only

8

22

25

(1) FRONT VIEW (2/2) PARTS LIST

Mark No. Description Part No.

1 Lenticular Sheet 2 Screen Holder Top

3 Fresnel NSP 4 Upper Cabinet Metal NSP 5 Mirror Upper Stay L ANG2004

NSP 6 Mirror Upper Stay C ANG2006 NSP 7 Mirror Upper Stay R ANG2005

8 Screw NSP 9 Screen Side Fitting

10 Special Screw ABA1240

11 Screw ACZ40P080FMC 12 Contrast Screen 13 Cone Speaker APV1021 14 Caster AMR2547

NSP 15 VR Holder ANG1956

16 Special Screw ABA1273

NSP 17 CRT Front Holder ANG2118

18 Screw M5 ABA1189

NSP 19 Under Screen Metal B

20 Mirror Frame V

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

See Contrast table (2) See Contrast table (2)

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

Mark No. Description Part No.

26 Screen Frame Assy 27 Screen Holder Low 28 Screw BYC35P160FZK 29 Focus VR (VR1) ACX1096 30 Screw BBZ30P080FZK

See Contrast table (2) See Contrast table (2)

21 Mirror NSP 22 Upper Screen Metal B NSP 23 Under Screen Metal A

24 Mirror Frame H NSP 25 Upper Screen Metal A

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

1 Lenticular Sheet AMR3115 AMR3184 AMR3185 AMR3178 AMR3179 2 Screen Holder Top ANG2312 ANG2369 ANG2370 ANG2363 ANG2364 3 Fresnel AMR3116 AMR3186 AMR3187 AMR3180 AMR3181

NSP 4 Upper Cabinet Metal ANG2000 ANG2000 ANG2000 ANG2358 ANG2358

8 Screw

NSP 9 Screen Side Fitting ANG1993 ANG1993 ANG1993 ANG2366 ANG2362

12 Contrast Screen Not used Not used Not used AAK2747 AAK2748

NSP 19 Under Screen Metal B ANG2009 ANG2009 ANG2009 ANG2361 ANG2361

20 Mirror Frame V ANG2392 ANG2373 ANG2374 ANG2373 ANG2374 21 Mirror AMR3113 AMR3188 AMR3189 AMR3188 AMR3189

BYC40P160FMC BYC40P160FMC BYC40P160FMC BYC40P140FZK BYC40P140FZK

Part No.

Remarks

NSP 22 Upper Screen Metal B ANG2002 ANG2002 ANG2002 ANG2360 ANG2360 NSP 23 Under Screen Metal A ANG2003 ANG2003 ANG2003 ANG2361 ANG2361

24 Mirror Frame H ANG2391 ANG2371 ANG2372 ANG2371 ANG2372

NSP 25 Upper Screen Metal A ANG2001 ANG2001 ANG2001 ANG2359 ANG2359

26 Screen Frame Assy AAP1636 AAP1635 AAP1634 AAP1607 AAP1608

27 Screen Holder Low AAP1601 AAP1621 AAP1622 AAP1609 AAP1610

11

PRO-710HD , PRO-610HD, PRO-510HD,

y

SD-582HD5, SD-532HD5

2.4 REAR VIEW (1/2)

10

3

2

PRO-710HD, PRO-610HD, PRO-510HD Only

2

9

2

5

8

1

10

3

5

2

5

2

8

4

8

13

7

2

9

7

8 2

12

2

9

2

PRO-710HD, PRO-610HD, PRO-510HD Onl

11

13

12

(1) REAR VIEW (1/2) PARTS LIST

Mark No. Description Part No.

1 Mirror Case 51 AME2296 2 Screw ABA1240 3 Screw PYC40T140FZB 4 Rear Cover 5 Blind Sheet

6 .................................

7 Screw ABZ30P100FZK 8 Screw ABA1269

NSP 9 Cabinet Wire Holder AEC1263

10 Screen Cushion

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

11 Rear Cover (DTV) 12 Rear Cover Sheet 13 Screw PMB40P250FZB

See Contrast table (2) See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

4 Rear Cover AMM2929 AMM2999 AMM2999 AMM2999 AMM2999

5 Blind Sheet AEC1622 AEC1622 AEC1622 Not used Not used 10 Screen Cushion AEC1778 AEC1830 AEC1831 AEC1845 AEC1844 11 Rear Cover (DTV) AMM3000 AMM3000 AMM3000 Not used Not used 12 Rear Cover Sheet AMR3190 AMR3190 AMR3190 Not used Not used

Part No.

Remarks

13

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.5 REAR VIEW (2/2)

13

Back Cover Panel

39

42

PRO-610HD, PRO-510HD OnlyPRO-710HD Only

Rear Cover Panel

13

Back Cover Panel

42

39

37

7

4

6

1

23

22

13

5

23

12

6

39 24

10

38

7

4

5

2

38

25

26

24

PRO-610HD, PRO-510HD Only

6

39

44

PRO-710HD

27

Only

39

24

39

24

Except PRO-710HD

10

23

41

7

23

40

35

4

5

10

9

14

21

To No. 9

32

36

24

38

Refer to "2.10 CONV. AMP BLOCK".

6

3

8

15

38

28

10

17

13

13 11

34

13

19

10

19

31

10

37

43

18

13

44

13

33

45

41

40

32

35

PRO-710HD, PRO-610HD, PRO-510HD Only

33

20

38

32

13

36

13 33

13

32

24

20

13

33 45

Refer to "2.7 VIDEO BLOCK".

14

46

29

30

Refer to "2.8 DEFLECTION BLOCK".

38

Refer to "2.9 POWER SUPPLY BLOCK".

43

38

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

(1) REAR VIEW (2/2) PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

1 CRT Service Assy B 2 CRT Service Assy G 3 CRT Service Assy R 4 Lens Assy 5 Screw FBT40P120FZK

6 Screw ABA1168

7 Screw AMZ40P080FZK NSP 8 CRT Front Frame NSP 9 CRT Rear Frame

10 Screw ACZ40P080FMC

NSP 11 CRT Front Holder ANG2118 NSP 12 CRT Rear Holder ANG2119

13 Screw ABA1240 14 Cord Holder AEC1257

NSP 15 Tube Label AAX2497

16 .................................

NSP 17 CRT Stand Holder R ANA1497 NSP 18 CRT Stand Holder L ANA1496

19 Screw PMB50P250FZB

20 Special Screw ABA1121

NSP 21 Back Cover Panel

22 Rear Cover Panel

23 Screw ABA1241 NSP 24 Cabinet Wire Holder

25 Screw ABA1279

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

NSP 26 Fixing Metal ANG1958

27 SR Assy AWZ6465 NSP 28 Tray AMR2936 NSP 29 Solder Warning Label AAX2672 NSP 30 Warning Label (KC) AAX1797

NSP 31 AC Cord Holder A ANG2307 NSP 32 Bind Holder AEC1785

33 Ferrite Core ATX1040

34 AC Power Cord ADG1180 NSP 35 AC Cord Holder B

36 Wire Harness C (J14)

37 AC Power Cord

38 Screw BBZ30P080FZK

39 Screw ABA1271

40 Ferrite Core

NSP 41 Nylon Clamp 18N AEC1789

42 Nylon Binder AEC-093

43 1P Lead Wire (J1) ADX2505

44 Screw PMB40P250FZB

45 Nylon Washer AEC1863

46 Screw ABZ30P100FZK

See Contrast table (2)

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

1 CRT Service Assy B AWY1415 AWY1422 AWY1418 AWY1420 AWY1418 2 CRT Service Assy G AWY1413 AWY1413 AWY1417 AWY1417 AWY1417 3 CRT Service Assy R AWY1414 AWY1421 AWY1416 AWY1419 AWY1416 4 Lens Assy AMR3121 AMR3183 AMR2833 AMR2833 AMR2833

NSP 8 CRT Front Frame ANA1541 ANA1613 ANA1614 ANA1613 ANA1614

NSP 9 CRT Rear Frame ANA1542 ANA1615 ANA1616 ANA1615 ANA1616 NSP 21 Back Cover Panel AMM3079 AMM3001 AMM3002 AMM3001 AMM3002

22 Rear Cover Panel Not used AMM3010 AMM3010 AMM3010 AMM3010 NSP 24 Cabinet Wire Holder AEC1856 AEC1263 AEC1263 AEC1263 AEC1263 NSP 35 AC Cord Holder B ANG2311 ANG2311 ANG2311 Not used Not used

36 Wire Harness C (J14) ADX2491 ADX2491 ADX2491 Not used Not used

37 AC Power Cord ADG1185 ADG1185 ADG1185 Not used Not used

40 Ferrite Core (L9) ATX1031 ATX1031 ATX1031 Not used Not used

Part No.

Remarks

15

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.6 CRT BLOCK

5

20

1

7

2

7

1

6

7

6

5

1

7

A

9

B

Anode Cable

3

10

7

C

6

4

11

15

12

A

13

B

16

14

C

17

19

18

16

(1) CRT BLOCK PARTS LIST

Mark No. Description Part No.

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

1 Lens Assy 2 CRT Service Assy R 3 CRT Service Assy G 4 CRT Service Assy B 5 Screw AMZ40P080FZK

6 Screw FBT40P120FZK 7 Screw ABA1168

8 ...........

9 Deflection Yoke (L1) ATL1136

10 Deflection Yoke (L2) ATL1136

11 Deflection Yoke (L3) ATL1136 12 VM Coil (L4) ATL1137 13 VM Coil (L5) ATL1137 14 VM Coil (L6) ATL1137 15 R. CRT DRIVE Assy AWZ6457

16 G. CRT DRIVE Assy AWZ6458

17 B. CRT DRIVE Assy AWZ6459 NSP 18 CRT Rear Frame NSP 19 CRT Front Frame

20 Nylon Binder AEC-093

See Contrast table (2) See Contrast table (2) See Contrast table (2) See Contrast table (2)

See Contrast table (2) See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

1 Lens Assy AMR3121 AMR3183 AMR2833 AMR2833 AMR2833 2 CRT Service Assy R AWY1414 AWY1421 AWY1416 AWY1419 AWY1416 3 CRT Service Assy G AWY1413 AWY1413 AWY1417 AWY1417 AWY1417 4 CRT Service Assy B AWY1415 AWY1422 AWY1418 AWY1420 AWY1418

NSP 18 CRT Rear Frame ANA1542 ANA1615 ANA1616 ANA1615 ANA1616

NSP 19 CRT Front Frame ANA1541 ANA1613 ANA1614 ANA1613 ANA1614

Part No.

Remarks

17

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.7 VIDEO BLOCK

12

11

10

9

4

∗

No.24: RF Switch

Top

Connector

Bottom

23

3

19

30

13

PRO-710HD, PRO-610HD,

14

PRO-510HD Only

3

10

15

4

10

14

16

10

19

18

17

PRO-710HD, PRO-610HD, PRO-510HD Only

22

5

PRO-710HD, PRO-610HD,

∗

24

3

21

3

28

3

3∗: PRO-710HD,

25

3

PRO-610HD, PRO-510HD Only

8

25

3∗

PRO-510HD Only

26

3

7

3

4

29

6

3

14

20

3

4

3

2

1

18

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

(1) VIDEO BLOCK PARTS LIST

Mark No. Description Part No. Mark No. Description Part No.

NSP 1 Video Chassis ANA1584

2 VIDEO Assy 3 Screw BBZ30P080FZK 4 Screw BBZ30P080FCU 5 AV I/O Assy

6 RGB SW Assy AWZ6468 7 Rear Panel 8 Hexagon Head Screw BBA1051 9 SIGNAL Assy

NSP 10 PCB Sub Frame ANG2304

11 Signal Shield ANK1629 12 Rivet AEC–441

NSP 13 Cable Clip D3S AEC1782

14 Cable Clip AEC1806 15 SUB VIDEO Service Assy

NSP 16 IP Heat Sink S NSP 17 IP Heat Sink M

18 IP Heat Sink Holder 19 Screw ABZ30P100FZK

NSP 20 Cable Clip D3M AEC1783

21 PCB Side Holder ANG2305 NSP 22 Lead Clamper M AEC1611 NSP 23 Cable Clip A AEC1325

24 RF Switch AXF1088

25 Washer WAXOF160N100

See Contrast table (2)

See Contrast table (2) See Contrast table (2) See Contrast table (2)

26 BNC Assy 27 Screw 28 Nut BBN1005

NSP 29 Mini Card Spacer AEC1835

30 AUDIO Assy

See Contrast table (2) See Contrast table (2)

See Contrast table (2)

(2) CONTRAST TABLE

PRO-710HD, PRO-610HD, PRO-510HD, SD-582HD5 and SD-532HD5 are constructed the same except for the following:

Mark Remarks

Symbol and DescriptionNo.

PRO-710HD PRO-610HD PRO-510HD SD-582HD5 SD-532HD5

2 VIDEO Assy AWV1799 AWV1799 AWV1799 AWV1804 AWV1804 5 AV I/O Assy AWV1802 AWV1802 AWV1802 AWV1807 AWV1807 7 Rear Panel ANC2336 ANC2336 ANC2336 ANC2337 ANC2337 9 SIGNAL Assy AWV1866 AWV1866 AWV1866 AWV1870 AWV1870

15 SUB VIDEO Service Assy AWV1868 AWV1868 AWV1868 Not used Not used

15 SUB VIDEO Assy Not used Not used Not used AWV1871 AWV1871 NSP 16 IP Heat Sink S ANH1572 ANH1572 ANH1572 Not used Not used NSP 17 IP Heat Sink M ANH1571 ANH1571 ANH1571 Not used Not used

18 IP Heat Sink Holder AEC1850 AEC1850 AEC1850 Not used Not used

26 BNC Assy AWZ6464 AWZ6464 AWZ6464 Not used Not used

27 Screw

30 AUDIO Assy AWZ6472 AWZ6472 AWZ6472 AWZ6469 AWZ6469

BCZ30P080FZK BCZ30P080FZK BCZ30P080FZK

Part No.

Not used Not used

19

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

2.8 DEFLECTION BLOCK

2

4

Rear Side

3

4

7

6

3

4 3

6

2

3

2

5

1

2

9

To POWER

8

SUPPLY BLOCK

DEFLECTION BLOCK PARTS LIST

Mark No. Description Part No.

1 DEFLECTION SERVICE AWV1809

Assy 2 Screw BBZ30P080FZK 3 Screw ABZ30P100FZK 4 Screw VBZ30P200FMC

NSP 5 Cable Clip D3S AEC1782

NSP 6 Cable Clip D3M AEC1783 NSP 7 Cable CliP AEC1325 NSP 8 DF Chassis ANA1583

9 1P Laed Wire ADX2505

2.9 POWER SUPPLY BLOCK

PRO-710HD, PRO-610HD, PRO-510HD Only

2

1

Bottom Side

To DEFLECTION

BLOCK

6

5

2 4

2

3

2

To CRT STAND

2 4

2

POWER SUPPLY BLOCK PARTS LIST

Mark No. Description Part No.

1 POWER SUPPLY Assy AWV1872

(for PRO-710HD, PRO-610HD, PRO-510HD) 1 POWER SUPPLY Assy AWV1869

(for SD-582HD5, SD-532HD5/KUXC/CA) 1 POWER SUPPLY Assy AWV1873

(for SD-532HD5/KBXC)

NSP 3 Cable Clip D3M AEC1783

7

2 Screw BBZ30P080FZK

4 1P Laed Wire ADX2505 5 Ferrite Core ATX1040

(PRO-710HD, PRO-610HD, PRO-510HD only)

6 Screw ABZ30P100FZK

(PRO-710HD, PRO-610HD, PRO-510HD only)

20

2.10 CONV. AMP BLOCK

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

3

CONV. AMP BLOCK PARTS LIST

Mark No. Description Part No.

3

6

3

4

3

7

8

3

10

6

NSP 2 CONV. Chassis ANA1619

5

NSP 6 CONV. Holder ANG2365 NSP 7 Cable Clip D3M AEC1783 NSP 8 Cable Clip D3S AEC1782

1

9

2

1 CONV. AMP Assy AWZ6456

3 Screw ABZ30P100FMC 4 CONNECTOR Assy AWZ6461 5 DIGITAL CONV. ASSY AWZ6460

9 Cable Clip AEC1806

10 Ferrite Core ATX1040

3

21

1

23

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

3.1.1 OVERALL BLOCK DIAGRAM

A

ELITE MODEL Only

B

4

C

D

ELITE MODEL ONLY

REGULAR MODEL ONLY

ELITE MODEL ONLY

22

1234

5

678

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

Note : Model names indicated by "ELITE" and "REGULAR" are as follows: ELITE : PRO-710HD, PRO-610HD and PRO-510HD, REGULAR : SD-582HD5 and SD-532HD5

A

B

C

D

23

5

6

7

8

1

23

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

3.1.3 SIGNAL BLOCK

A

SIGNAL ASSY

A

Sub-color

Demodulation

Block

2 Line Y/C

Block

AV I/O

AV I/O Component

Component

Block

B

Twin Picture BlockTwin Picture Block

Main-color

Demodulation Block

FE2FE2

Tuner Block

3D Y/C Sep.

Block

Main

Microcomputer

Block

4

IC2454 EEPROM

FE1

Video Block

3D Y/C

VY

Sep. BLock

SUB. VY

C

CN2454

H. BLK

SCP0

TY TB-Y TR-Y MHP MVP

CN7501

5

2L Y/C Sep. BLock

Singlescreen

Sprit-

screens

SW Block

Y

Main-color Demodulation

C

BLock

MCCY

SUB.Y SUB.C

MVDMHD

Y

or

B-Y R-Y

H V

5

Sub-color Demodulation BLock

TWIN-P

Block

3

MCCY SCCY

MVD

MY MB-Y MR-Y

MHD

3

MVD SCP0

SY SB-Y SR-Y

3 3

Tuner Block

RF SW AXF1088

ANT A

D

ANT B

A

SIGNAL ASSY

FE2

Tuner 1

FE1

AMP

AudioTuner 2

Audio

AMP

MTS

SW

IC2802

TV2-V (1Vp-p)

MTS

DECODER

IC2801

TV1-V (1Vp-p)

TV-L TV-R

To AV I/O Block

Note : Main picture is able to receive the ANT A and B. Sub picuture is able to receive the ANT A only.

24

1234

1

3.1.4 AV I/O and AUDIO ASSYS

B

AV I/O ASSY

Selector Block

Pin Jack Block

234

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

G

AUDIO ASSY

NOTE) The AUDIO Assy show the state without the heat sink. Please attach the heat sink when you install the AUDIO Assy.

PRE AMP IC IC1201

A

B

SR Block

POWER AMP IC IC1202

C

D

25

1

2

3

4

1

23

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

3.1.8 DEFLECTION SERVICE ASSY

A

DEFLECTION SERVICE ASSY

L

SVM

Block

H. Sync

B

H. Sync

Block

DF AMP

DF AMP Block

Block

HV Output Block

H DEF

Output Block

FBT

HV

HV Distrbuter

Distrbuter

4

PIN.KEY H.V.PARA

CN305

DH

4

DV

C

D

6 10

8

CN306

1

VM.Y

V.BLK0

DH.BLK

H. Sync.Block

IC301 TA8638N

SVM

(VM AMP)

Block

VM Coil

H. DRIVE

H. DEF. Output Block

H. V. Output Block

ABL 210V

1.2kV

Deflection Yoke

ANODE VRI

FOCUS VR

DF AMP Block

CPU.R

CN306

3 4 5

VRI FOCUS VR

CN308

1

26

1234

1

234

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

A

B

C

D

27

1

2

3

4

1

23

4

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

3.2 OVERALL CONNECTION DIAGRAM

Note : When ordering service parts, be sure to ref er to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".

A

To SERIAL PROGRAMER (FLASH UCOM WRITER)

B

C

D

CN1651

CN2457

A

SIGNAL ASSY (AWV1866 :ELITE) (AWV1870 :REGULAR)

CN2458

TV FRONT END SYSTEM UNIT (A) (AXF1102)

RF SWITCH (AXF1088)

T

LED DPO ASSY (AWZ6463:ELITE) (AWZ6470:REGULAR)

J5001

To DIGITAL TUNER SH-D09

S

FRONT CONTROL ASSY (AWZ6462)

Q

CN5081

CN5071

D

SR ASSY (AWZ6465)

CN5001

POWER SW ASSY (AWZ6467)

ELITE ONLY

FRONT INPUT ASSY (AWZ6466:ELITE) (AWZ6471:REGULAR)

CN1654

GND

CN2453

(

A

1/9 –A 9/9

TV FRONT END SYSTEM UNIT (B) (AXF1103)

BNC ASSY

C

(AWZ6464)

R

I

CN2455

)

CN7501

J2701

ELITE ONLY

CN2452

CN2454

CN2451

J2703

CN2701

J2451

J5025

CN5041

+25V

(

I

1/2,I 2/2

A_MUTE2

V_F_MUTE

V_OX1 V_OX2

TV_MUTE

V_Y

SUB_V_Y

SUB_C

N.C.

V. BLK0

DH. BLK

PIN. KEY

CN1655 CN1652

DIGITAL CONV. ASSY

)

(AWZ6460)

CN5256

CN5605

CENT_SW

V_F_SW

V_OX1 V_OX2

MON_MUTE

CN5603

CN6006

CN6204

CN6202

CN6007

B

(

B

1/2,B 2/2

B

T10

CN6004

ELITE ONLY

CPU_RST

H

Y5

CN1201

CN5607

(

E

CN1657

PIN. KEY

CN1656

V. BLK02

CN1653

AUDIO ASSY

G

(AWZ6472 :ELITE) (AWZ6469 :REGULAR)

CN5609

)

E

2/2

1/2,

CN5601

CN6205

AV I/O ASSY

)

(AWV1802 :ELITE) (AWV1807 :REGULAR)

DIGITAL TUNER SH-D09

CN1802

CN1804

CONNECTOR ASSY

V. BLK02

–20V –20V

(AWZ6461)

PIN. KEY

J

CN1803

CN1801

CN1202

VIDEO ASSY (AWV1799 :ELITE) (AWV1804 :REGULAR)

V_F_SW

CN6005

CN904

CN905

28

1234

5

678

PRO-710HD , PRO-610HD, PRO-510HD,

SD-582HD5, SD-532HD5

Note : Model names indicated by "ELITE" and "REGULAR" are as follows: ELITE : PRO-710HD, PRO-610HD and PRO-510HD, REGULAR : SD-582HD5 and SD-532HD5

CN5206

CN902

CN901

CONV. AMP ASSY

(AWZ6456)

K

CN903

CSCL2

CSDA2

C. H. BLK2

CN5254

L1–L3: Deflection Yoke (ATL1136)

VR1 :FOCUS VR (ACX1096)

CSCL2

CSDA2

CN5255

CN5604

CN5251

O

B CRT DRIVE ASSY

CN5201

(AWZ6459)

N

G CRT DRIVE ASSY

CN5151

(AWZ6458)

M

R CRT DRIVE ASSY

CN5101

(AWZ6457)

CN5207

CN5157

CN5106

CN5102

CN5156

CN5105

A

B

I

H6

CN2203

CN5091

RGB SW ASSY

F

(AWZ6468)

H

CN5606

(

H

1/12 –H 10/12

(

H

1/12 – 5/12

CN3002

H

CN3001

CN5602

SUB VIDEO SERVICE ASSY

)

(AWV1868 :ELITE)

H

,

CN5252

11/12

,

CN212

CN103

(AWV1872 :ELITE) (AWV1869 :REGULAR

(AWV1873 :REGULAR

CN201

12/12

H

CN901

)

CN5610

P

/KUXC/CA) /KBXC)

CN2201

SUB VIDEO ASSY (AWV1871:REGULAR)

CN2202 CN3803

ELITE ONLY

CN5608

CN204

POWER SUPPLY ASSY

CN205

CN203

CN101

CN202

CN5611

LIVE

NEUTRAL

CN751

(

L

DEFLECTION SERVICE ASSY

CN305

(AWV1809)

CN207

CN206

AC120V

60 Hz AC POWER CORD ADG1180

CN307

J605

L

1/3 –L 3/3

+25V

HV. C. GND

)

CN801

CN308

CN303

CN302

CN301

CN304

CN306

CN309

DH. BLK V. BLK0

CPU_RST

C

D

29

5

6

7

8

1

23

PRO-710HD , PRO-610HD, PRO-510HD, SD-582HD5, SD-532HD5

3.3 SIGNAL ASSY (1/9)

A

4

A 1/9F

SIGNAL ASSY (AWV1866 : ELITE) (AWV1870 : REGULAR)

• TUNER 1 BLOCK

A 3/9F

0V

5.1V

9V

5.5V

4.7V

B

P

9V

CN202

5V

E2

10.4V

9V

31.8V

9V

3

4.7V0V2.4V

(C)(C)

4.7V

1

(TV1)

(C)

C

5.1V

4.4V

5.5V

D

30

1/9

A

1234

9V

5.1V

31.8V

9V

4.8V0V2.4V

4.6V

(TV2)

(C)