This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
Lead in solder used in this product is listed by the California Health and Welfare agency as a known reproductive toxicant which
may cause birth defects or other reproductive harm (California Health & Safety Code, Section 25249.5).
When servicing or handling circuit boards and other components which contain lead in solder, avoid unprotected skin contact with
the solder. Also, when soldering do not inhale any smoke or fumes produced.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all exposed
metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained by using replacement components rated for
voltage, wattage , etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
on the schematics and
2
Page 3
PCP-PR24
PCP-PR24
Front
15
11
(x10)
13
7
12
9
8
16
17
10
1
4
5
6
2
14
3
2. EXPLOLDED VIEWS AND PARTS LIST
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷ The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
÷ Screw adjacent to ∞ mark on the product are used for disassembly.
2.1 PACKING
Parts List
Mark No. DescriptionParts No.
1MIRROR MAT SHEETDHL1050
(400 X 550 X 0.5 )
2PARTITIONQHA1029
3PARTITION PLATE(590X370)QHA1026
4TRAYQHA1028
5PACKING CASEQHG1049
To open the top cover without drive power
from the AC adapter or batteries:
Slide the emergency opening switch on the bottom of the
unit to open the top cover.
1
12
NOTE!
Without drive power from the AC adapter or
from batteries, the top cover of this unit can
not be opened.
Do not force the top cover open while the disc
is spinning.
To realize a high transfer rate, the disc in this unit
spins at high speed.
If the top cover is opened while the disc is spinning,
the disc may be thrown out. So, do not open the
top cover while the disc is spinning.
5
Page 6
PCP-PR24
6
Page 7
1
23
3. SCHEMATIC DIAGRAM
4
PCP-PR24
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS
AND PARTS LIST" or "PCB PARTS LIST".
3.1 OVERALL SCHEMATIC DIAGRAM
PICKUP ASSY
(QWY1002)
10K
A
B
SERVO MECHA ASSY
(QXX1014)
(DXM1004)
SPINDLE MOTOR
A
( A
1/3
–
MOTHER BOARD ASSY
(QWM1036)
VR651
A
3/3
)
C
8
7
6
5
D
:RF and AUDIO SIGNAL ROUTE
1
7
2
3
4
Page 8
1
234
PCP-PR24
3.2 MOTHER BOARD ASSY (1/3)
A
To PICKUP ASSY
B
A1/3
MOTHER BOARD ASSY (1/3)
(QWM1036)
A2/3
C
A2/3
7
(Tantalum)
D
A2/3
To CN1 SPINDLE MOTOR and
STEPPING MOTOR
8
A1/3
1234
Page 9
A
5
2/3
67
PCP-PR24
SIGNAL ROUTE
: RF SIGNAL ROUTE: AUDIO SIGNAL ROUTE
8
A
A
2/3
B
C
A
3/3
(Tantalum)
Headphone
Out
Line Out
D
A1/3
5
6
7
8
9
Page 10
1
234
PCP-PR24
3.3 MOTHER BOARD ASSY (2/3)
Correct
A
A
A
1/3
B
MOTHER BOARD ASSY (2/3) (QWM1036)
2/3
A
3/3
A
1/3
C
D
10
A2/3
1234
Page 11
5
67
8
PCP-PR24
A
(Tantalum)
B
2.84V
2.84V
2.84V
5
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
2.84V
6
2.84V
2.84V
2.84V
4.75V
C
D
A2/3
7
8
11
Page 12
1
234
PCP-PR24
3.4 MOTHER BOARD ASSY (3/3)
A
B
A
MOTHER BOARD ASSY (3/3) (QWM1036)
3/3
MISRO-COMPUTER
POWER.SUPPLY
ALKALI
2.5V
C
8
9
D
12
A3/3
1234
Page 13
5
67
8
PCP-PR24
A
To PLUNGER
5V
B
2/3
11
A
A
1/3
13
12
10
S901: POWER SW
S902:
S903: CHG
S904:
S905:
S906: MODE
S907: OPEN
S908: BATTERY PACK DETECT
S909: OPEN/CLOSE
C
D
HOLDER
A3/3
5
6
7
8
13
Page 14
PCP-PR24
Waveforms (MOTHER BOARD ASSY)
Note: The encircled numbers denote measuring point in the schematic diagram.
3
1
AGC RF – TP223
0.2V/div., 0.5 µS/div.
× 1 PLAY
1
AGC RF – TP223
0.2V/div., 20 nS/div.
× 24 PLAY
– 1.65V
– 1.65V
CH1: FE – TP212
0.5V/div., 50 mS/div.
4
CH2: FMO – TP499
0.5V/div., 50 mS/div.
FOCUS IN
5
CH1: TE – TP213
0.5V/div., 2 mS/div.
6
CH2: T DRV
2V/div., 2 mS/div.
MULTI TRACK
JUMP
3
4
5
6
GND
–
(CH1)
GND
–
(CH2)
– 0V
2
RF – TP222
0.2V/div., 0.5 µS/div.
× 1 PLAY
2
RF – TP222
0.2V/div., 20 nS/div.
× 24 PLAY
3
CH1: FE – TP212
0.5V/div., 20 mS/div.
4
CH2: FMO – TP499
0.5V/div., 20 mS/div.
3
– 2.1V
– 2.1V
7
EC – TP501
0.5V/div., 10 mS/div.
× 24 PLAY
8
Q124-Collector
5V/div., 2 µS/div.
V5D and A System
9
Q123-Collector
5V/div., 2 µS/div.
V5DR System
– 0V
– 0V
14
FOCUS IN
4
–
–
GND
(CH1)
GND
(CH2)
– 0V
Page 15
0
IC901-Pin 100 (SI0)
1V/div., 20 mS/div.
-
IC901-Pin 5 (RTS)
1V/div., 20 mS/div.
– 0V
– 0V
=
IC901-Pin 73 (SEG)
1V/div., 5 mS/div.
~
IC901-Pin 51 (COM)
1V/div., 5 mS/div.
PCP-PR24
– 0V
– 0V
IC201 (AN8849SB)
10
11
12
13
14
15
16
17
18
19
20
21
22
27
28
29
30
31
36
1
2
3
4
5
6
7
8
9
|
|
Voltage [ V ]
0
4.6
2.5
5
2.5
1.4
3.5
2.5
3.2
1.9
3
1.8
3.6
0
3.6
0
4.9
0
0
2.5
2.2
1.8
0.9
1.8
1.8
2.5
Pin No.
IC451 (M56759FP)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
Voltage [ V ]
12.4
2.5
0.3
1.2
2.1
12.4
0.6
0.3
0.1
0
0
0.1
0.1
0.2
Pin No.
Pin No.
15
16
17
18
19
20
220
22
23
24
25
26
27
Voltage [ V ]
12.4
0.2
0.6
0.6
1.5
0.6
0
5
0
0
5
2.5
Pin No.
28
|
31
32
33
34
35
36
37
38
39
40
41
42
Voltage [ V ]
0.6
0
0
0.2
0.2
0.8
1.3
2.1
0
0
5
3.7
15
Page 16
1
PCP-PR24
234
4. PCB CONNECTION DIAGRAM
A
MOTHER BOARD ASSY
SIDE A
A
IC141
IC142
Q102
Q110
Q498
Q499
Q109
Q107
Q106
VR651
B
IC452
To CN1
SPINDLE MOTOR and
STEPPING MOTOR
IC491
IC501
IC453
To PICKUP ASSY
C
NOTE FOR PCB DIAGRAMS:
1. Part numbers in PCB diagrams match those in the schematic
diagrams.
2. A comparison between the main parts of PCB and schematic
diagrams is shown below.
Symbol in PCB
Diagrams
BCE
BCE
Q122
Q125
IC801
DGS
3. The parts mounted on this PCB include all necessary parts
for several destination.
For further information for respective destinations, be sure
to check with the schematic diagram.
4. Viewpoint of PCB diagrams
D
Symbol in Schematic
Diagrams
BCE
BCE
BCEBCE
DGSDGS
CapacitorConnector
Part Name
Transistor
Transistor
with resistor
Field effect
transistor
Resistor array
3-terminal
regulator
SIDE A
16
P. C. BoardChip Part
SIDE B
QNP1011-B
This is a 4-layer circuit board. Mainly Vcc and GND are wired in the intermediate layers.
A
1234
Page 17
MOTHER B ASSY
A
Q112
Q111
Q104
Q105
Q108
Q103
Q141
1
IC111
IC451
23
PCP-PR24
SIDE B
4
A
IC492
Q662
Q411
Q661
Q652
Q602
Q651
Q601
IC411
IC651
Q622
B
Q621
IC231
IC232
Q124
Q291
IC701
IC201
IC204
IC705
IC706
IC301
Q201
IC703
IC704
IC702
IC302
C
IC121
1
Q123
IC802
D
QNP1011-B
A
2
3
4
17
Page 18
PCP-PR24
5. PCB PARTS LIST
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷ The
÷ When ordering resistors, first convert resistance values into code form as shown in the following examples.
1BCLKOSRDATA bit clock output
2LRCKOL / R check signal output H : Lch audio data
3SRDATA OSerial data output
4DVDD1IPower supply for oscillation circuit
5X1IX' tal oscillation circuit input
6X2OX' tal oscillation circuit out f=33.8688/16.9344MHz
7DVSS1IGND for oscillation circuit
8TXODigital audio interface output
9DMUTEIMuting input H : mute
10SUBQOSubcode "Q" data output
11SQCKISubcode "Q" register external clock input
12 MDATAIMicrocomputer command data input
13STATOStatus signal (CRC, CLVS, TTSTOP, FCLV,
14 SENCE/OSence signal output (OFT , FESL , NACEND,
NAJEND,SFG,NWTEND) or PLAY signal output
PLAY ( at command input ,common for NWVEL &
NQVEL output commands )
15MCLKIMicrocomputer command clock signal input
16MLD I Microcomputer command load signal input L: Load
17NRSTIReset input L: Reset
18 NTLOCK/ OTracking servo lead-in signal (L: Lead-in) or
NW VEL multiple-speed play signal output (at command
19 NFLOCK/ OFocus servo lead-in signal (L: Lead-in) or X4-speed
NQVELplay signal output ( at command input, common
20BLKCKOSubcode block clock signal
21SMCKOMSEL=H 8.4672MHz Clock signal output
22PMCKO88.2kHz Clock signal output
23FCLKOX' tal frame clock signal output
24LDONOLaser ON signal output
25TRCRSITrack cross signal input
26IOSELIMode selection terminal
Direction detect output for external track count ,
27DIRBK/O3-state output or universal PWM output
PWCTL ( at command input )
L : Rch audio data
f=33.8688/16.9344MHz
SQOK, FLAG6, SENSE, /FLOCK, /TLOCK)
( At leading edge , latches the data. )
input, common for PLAY & NQVEL out commands
for PLAY & NWVEL output commands )
fBLKCK=75kHz
MSEL=L 16.9344MHz Clock signal output
( fFCLK=7.35kHz at normal Play mode )
No. Pin Name I/O Description
28 DVDD2IPower supply for digital circuit.
29DVSS2I GND for digital circuit
30TVCKO Pulse output for external track count
31CLVSOSpindle servo phase-sync signal output
H : CLV , L : Rough servo
32DSLBOData slice balance compensation PWM output
33FLAG/OFlag signal output or software-vibration-detection
VDETOS monitor signal output ( at command input )
34TESOTracking error shunt signal output
H: Shunt
35GCTLOPWM output for head-amp-gain control
36EQCTLOPWM output for variable equalizer
37 NRFDETIRF detector signal input L: Detection
38OFTIOff track H: Off track
39BDOIDropout signal input H: Dropout
40DVSS4IGND for digital circuit
41AVSS2IGND for analog circuit
( DSL, PLL, DA output & AD )
42AVDD2IPower supply for analog circuit
( DSL, PLL, DA output & AD )
43VDETIVibration detection signal input , comparator input
44 LZLOCKITest input Normal : VREF
45VREFIReference voltage for DA output ( ECS, TRD,
FOD, FBAL, TBAL, TVD1 & TVD2 )
46TEITracking error signal input ( analog input )
47FEIFocus error signal input ( analog input )
48FBALOFocus balance adjustment output
49TBALOTracking balance adjustment output
50RFENVIRF envelop signal input ( analog input )
51FODOFocus drive output
52TRDOTracking drive output
53TVD1OTraverse drive output
54ECSOSpindle motor drive signal
( Servo error signal output )
55TVD2OTest output Normal : OPEN
56IREFIReference current input terminal
57IREF2IReference current switching signal input.
58ARFIRF signal input
[ for Lch/Rch audio output block ]
69OUTROR ch audio output
70AVSS1IGND for analog circuit
[ for Lch/Rch audio output block ]
71DVSS3IGND for digital circuit
72PCOSpindle motor ON output L: ON
73ECMOSpindle motor drive signal (forced mode output)
3-state
74TVSFOTraverse speed control output (in outer) 3-state
75TVSROTraverse speed control output (in inner) 3-state
76KICKOKick pulse output 3-state
77TRVOTraverse forced-forwarding output 3-state
78PRUN/OPickup track crossing detection output
PCXor spindle driver control output
( at command input )
79DIRCOPickup track crossing direction detect output
80CRCOSubcode CRC check result output
H : OK , L : NG
81 TOFPWM OPWM output for external tracking offset adjustment
82RESYOIOSEL=H :
Frame-sync re-syc signal RESY output
H: Sync L : OUT of sync
IOSEL=L :
Address reset signal for error correction
de-interleave RAM , FLAG6 output
L: generates address reset .
83 VCC5VI +5V power supply
84NTESTITest terminal Normally : H
85 DVDD3IPower supply for digital circuit
86EFMOEFM signal output
IOSEL=H : EFM signal output
IOSEL=L : 16.9344MHz clock output
No. Pin Name I/O Description
87PCKOPLL extract clock output
fPCK=4.3218MHz (at normal play mode)
88RSELIRF signal polarity selection terminal
When the positive level is H : RSEL=H
When the positive level is L : RSEL=L
89CSELIX' tal oscillation frequency selection terminal
(External oscillation frequency 33.8688MHz : H)
(External oscillation frequency 16.9344MHz : L )
90MSEL/IIOSEL=H :
LRCKIN SMCK terminal output, frequency selector terminal
H: SMCK=8.4672MHz
L: SMCK=16.9344MHz
IOSEL=L : LRCK input
H: L ch data , L: R ch data
( SMCK terminal output =16.9344MHz )
19LDONAPC & masking control terminal
20VREF1VREF1 output terminal
21 CROSSCROSS output terminal
22VREF2VREF2 output terminal
23CCRSCROSS capacity connector terminal
24TENTE. Amp reverse input terminal
25TEOUTTE. Amp output terminal
26FENFE. Amp reverse input terminal
27FEOUTFE. Amp output terminal
28GCTRLGCTRL terminal
29FBALFBAL control terminal
30TBALTBAL control terminal
31ETracking signal input terminal 1
32FTracking signal input terminal 2
33DFocus signal input terminal 4
34BFocus signal input terminal 2
35CFocus signal input terminal 3
36AFocus signal input terminal 1
13 CBDO
BDO
14
COFTR
15
16
OFTR
26
FEN
27
FEOUT
VREF2
22
VREF1
20
2
LD
1
PD
31
Page 32
PCP-PR24
7.1.2 Display
QAV1001 (V901: MOTHER BOARD ASSY)
LCD
BUSY
TRACKMIN
DisplayStatus
A-CD-ROM lights upDuring disc confirmation
CD-ROM, PowerAccess or PowerReadDuring CD-ROM playback
SEC
P-ONPower ON by pressing POWER and PLAY key for at least 2 seconds
no-discNo disc
A-CD, 00-00:00During playback of an audio/CD Extra disc
P-OFFPower OFF by pressing POWER
When the battery is exhausted
open lights upWhen the top cover OPEN button is pressed
(Audio/CD Extra disc) During repeat of all titles
(Audio/CD Extra disc) During repeat of one title
RANDOM(Audio/CD Extra disc) During random play
BUSYDuring data exchange with the personal computer
7.2 BLOCK DIAGRAM
32
Page 33
8. PANEL FACILITIES AND SPECIFICATIONS
PANEL FACILITIES
Front and Side
=
9 Skip / Scan button (reverse direction)
1
When this button is pressed during playback of a music CD,
the pickup skips back to the beginning of the track and
playback of that track starts again. When this button is held
down, the track is played at high speed in reverse direction.
PCP-PR24
2
3
0
9
8
7
6
4
5
1 Power switch ()
When this switch is pressed for at least 1 sec, the power is
switched ON/OFF ”” will flash on the display for
several seconds.
2 Line output terminal (LINE OUT)
The music CD signal is put out. Connect to powered speakers
or to a stereo amplifier.
3 Headphone volume control
This is used to adjust the sound volume for the headphone
terminal.
4 Headphone terminal
This is a stereo minijack for connection of headphones.
5 Open button
When this is slid to the right, the top cover opens after the
disc stop spinning.
6 Play/Pause button
This is used for playback of music CDs. When a music CD is
inserted and this button is pressed, playback status is
reached, and when the button is pressed in playback status,
pause status is reached.
7 Stop button
When this button is pressed once during playback of a music
CD, the playback will stop.
10 MODE button
The playback mode changes when the MODE button is
pressed. The playback indicator display also changes
accordingly.
<CD-ROM playback>
[High-speed mode:
The data transfer rate on the maximum will be 24x speed.
This mode is selected when the power is switched on
with use of the AC adapter. When the vibrations or the
spinning noises appear large, press the MODE button
once to switch to the PS mode shown below.
[PS mode: -
The data transfer rate is equivalent to 4.4x speed at the
innermost part of the disc and equivalent to 10x speed
at the outermost part of the disc. This mode is selected
when the power is switched on with use of alkali batteries
or nicad batteries.
<Music CD playback>
[Normal playback: No display]
This mode is selected when the power is switched on.
Playback stops after the last track playback is completed.
[All tracks repeat: P ]
After the last track playback is completed, playback starts
again from the first track.
[One track repeat: P1]
The track presently being played will be repeated.
[Random playback: RANDOM]
The tracks will be played in random sequence. Playback
stops after all tracks are played.
[Random repeat: P RANDOM]
Playback continues in random sequence.
11 LCD panel
]
]
8 Skip / Scan button (forward direction)
When this button is pressed during playback of a music CD,
the pickup skips to the start of the next track and the next
track is played back. When this button is held down, the track
is played at high speed.
12 Top cover
33
Page 34
PCP-PR24
Rear and Bottom
$
#
@
13 Emergency open switch
14 SCSI ID/SCSI terminator switch
OFF
DIP SWITCH SETTINGS
1
2 3 4
ON
TERMINATION ON/OFF
OFF
OFF
ONONON
OFF
SCSI ID
ON
OFF OFF
OFFOFF
ON
0
1234567
OFF OFF
OFF
OFF
OFF
ON
ON
ON
ON
!
ON
ON
ON
~
LCD panel
123
5
6
4
1 Disc indicator
A-CD-ROM (flashing): Indicates identification of the disc
A-CD:Indicates that a music CD has been
CD-ROM:Indicates that a CD-ROM has been