Pioneer PCD-001 Service manual
Service
Manual
PORTABLE CD PLAYER
PCD-001
PCD-002
PCD-003
PCD-004
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
PCD-001 PCD-002 PCD-003 PCD-004
Model
Power Requirement
ORDER NO.
RRV1992
Remarks
KUCXTL ‡‡ ‡ ‡AC120V ADAPTOR or BATTERIES(Not included)(1.5VX2)
ZBXTL ‡‡ ‡ –– BATTERIES ( Two included)
NVXTL –– –– ‡ –– AC230V ADAPTOR or BATTERIES (Two included)
NYXTL –– –– ‡ –– AC230V ADAPTOR or BATTERIES (Two included)
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............4
3. SCHEMATIC DIAGRAM................................... 10
4. PCB CONNECTION DIAGRAM .......................16
5. PCB PARTS LIST............................................. 18
6. ADJUSTMENT..................................................19
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V . Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
CC
C PIONEER ELECTRONIC CORPORATION 1998
CC
7. GENERAL INFORMATION .............................. 21
7.1 PARTS IC...................................................21
7.2 DIAGNOSIS................................................. 28
7.2.1 DISASSEMBLY ....................................... 28
7.3 BLOCK DIAGRAM....................................... 29
8. PANEL FACILITIES AND SPECIFICATIONS
...................................................................30
T – ZZR AUG. 1998 Printed in Japan
PCD-001,PCD-002,PCD-003,PCD-004
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty . If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth
ground
Device
under
test
Also test with
plug reversed
(Using AC adapter
plug as required)
Test all
exposed metal
surfaces
AC Leakage Test
Leakage
current
tester
ANY MEASUREMENTS NOT WITHIN THE
LIMITS OUTLINED ABOVE ARE INDICATIVE
OF A POTENTIAL SHOCK HAZARD AND
MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance
have special safety related characteristics. These are
often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained
by using replacement components rated for voltage,
wattage, etc. Replacement parts which have these
special safety characteristics are identified in this
Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in the
parts list in this Service Manual, may create shock, fire,
or other hazards.
Product Safety is continuously under review and new
instructions are issued from time to time. For the latest
information, always consult the current PIONEER
Service Manual. A subscription to, or additional copies
of, PIONEER Service Manual may be obtained at a
nominal charge from PIONEER.
on the schematics and
2
1.2 SAFETY INFORMATION
IMPORTANT
THIS PIONNER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER : 5 mw
WAVELENGTH : 780-785 nm
PCD-001,PCD-002,PCD-003,PCD-004
H. P. SOUND LABEL
NYXTL type Only
LABEL CHECK
BATTERY
CD AMP UNIT
Bottom
Inside
SW
Laser P.U.
COMPLIES WITH FDA RADIATION PERFORMANCE
MANUFACTURED ADT
STANDARDS,21 CER SUBCHAPTER J.
FDA LABEL KUCXTL type Only
Additional Laser Caution
SW102
(DOOR Detect
SWITCH)
*
1. Laser Interlock Mechanism
The position of the switch (SW102) for
detecting the loading state is detected by the
system microprocessor, and the design
prevents laser diode oscillation except when
both switch (SW102) is not on CLMP terminal
side (CLMP signal is OFF or high level.).
Thus, interlock will no longer function if switch
(SW102) is deliberatery shorted (low level).
The interlock also does not function in the test
mode
∗.
Laser diode oscillation will continue, if pin 36
of CXA1992A (IC102) on the CD AMP UNIT
is connected to GND, or else the terminals of
Q107 are shorted to each other(fault condition).
2. When the case is opened, close viewing of the
objective lens with the naked eye will cause
exposure to a Class 1 laser beam.
FCC/FDA/DOC LABEL
KUCXTL type Only
WARNING LABEL
NYXTL and NVXTL
types
BT CAUTION
LABEL
∗ Refer to page 19.
3
PCD-001,PCD-002,PCD-003,PCD-004
2. EXPLOLDED VIEWS AND PARTS LIST
NOTES : ÷ Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
÷ The
÷ Screw adjacent to ∞ mark on the product are used for disassembly.
2.1 PACKING
mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
13
12
KUCXTL type
Only
10
KUCXTL, ZBXTL
2
types Only
NYXTL, NVXTL
types Only
NYXTL, NVXTL
types Only
14
9
6
KUCXTL, ZBXTL
types Only
NYXTL type
4
15
Only
11
5
1
3
KUCXTL
type Only
8
7
6
16
2
7
5
10
8
3
1
(1) PACKING PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
NSP 1 Battery See Contrast table(2)
2 Innerphone with remote PZP1007
3 AC Adapter See Contrast table(2)
4 Blister Package See Contrast table(2)
5 Blister Package C See Contrast table(2)
6 Package board See Contrast table(2)
7 Package Box See Contrast table(2)
8 Operating lnstructions See Contrast table(2)
NSP 10 Guarantee Card See Contrast table(2)
9 Information Sheet See Contrast table(2)
11 BT CAUTION LABEL 2575855000
12 FDA LABEL See Contrast table(2)
13 FCC / FDA / DOC LABEL See Contrast table(2)
14 WARNNING LABEL See Contrast table(2)
15 H.P. SOUND LABEL See Contrast table(2)
16 Spacer See Contrast table(2)
(2) CONTRAST TABLE
7 for PCD-001 and PCD-002
PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:
Part No.
Mark
No. PCD-001 PCD-002
Symbol and Description
KUCXTL ZBXTL KUCXTL ZBXTL
NSP 1 Battery (LR6, AA) Not used AEX1007 Not used AEX1007
3 AC Adapter 002753800113 Not used 002753800113 Not used
4 Blister Package 2575902001 2575902001 2575902001 2575902001
5 Blister Package C 2575904001 2575904001 2575904001 2575904001
6 Package Board 2575906004 2575906008 2575906004 2575906008
7 Package Box 2575916004 2575916007 2575916004 2575920107
4
Remarks
PCD-001,PCD-002,PCD-003,PCD-004
Part No.
Mark Remarks
7 for PCD-003
PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:
Mark
No. PCD-001 PCD-002
Symbol and Description
KUCXTL ZBXTL KUCXTL ZBXTL
8 Operating lnstructions 2975920104 Not used 2975920104 Not used
(English/ French)
8 Operating lnstructions Not used 2575920106 Not used 2575920106
(English/ Chinese)
9 Information Sheet 2575851015 2575851026 2575851036 2575851027
NSP 10 Guarantee Card 2575925001 Not used 2575925001 Not used
NSP 12 FDA Label 2519859000 Not used 2519859000 Not used
NSP 13 FCC / FDA / DOC Label 2575960000 Not used 2575960000 Not used
16 Spacer Not used Not used Not used Not used
Part No.
No.
Symbol and Description
PCD-003
KUCXTL NVXTL NYXTL ZBXTL
Remarks
NSP 1 Battery (LR6, AA) Not used Not used Not used AEX1007
1 Battery (KR, AA) Not used 008620700303 008620700303 Not used
3 AC Adapter 002753800113 002754000113 002753900113 Not used
4 Blister Package 2575902001 Not used Not used 2575902001
4 Blister Front Not used 2575940000 2575940000 Not uesd
5 Blister Package C 2575904001 Not used Not used 2575904001
5 Blister Rear Not used 2575941000 2575941000 Not used
6 Package Board 2575906005 Not used Not used 2575906008
6 Package Board B Not used 2575905001 2575905001 Not used
7 Package Box 2575916005 Not used Not used 2575916007
7 Package Box B Not used 2575917001 2575917001 Not used
8 Operating lnstructions 2575920104 Not used Not used Not used
(English/ French)
8 Operating lnstructions Not used 2575920105 2575920105 Not used
(English/ French/ German/ ltalian/
Dutch/ Swedish/ Spanish/ Portuguese)
8 Operating lnstructions Not used Not used Not used 2575920106
(English/ Chinese)
9 Information Sheet 2575851037 2575851018 2575851018 2575851028
NSP 10 Guarantee Card 2575925001 2575925002 2575925002 Not used
NSP 12 FDA Label 2519859000 Not used Not used Not used
NSP 13 FCC / FDA / DOC Label 2575960000 Not used Not used Not used
14 WARNNING Label Not used 2575225000 2575225000 Not used
15 H.P. SOUND Label Not used Not used 2575849000 Not used
16 Spacer C Not used Not used 2575932000 Not used
16 Spacer D Not used 2575933000 Not used Not used
7 for PCD-004
PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:
Mark
No.
Symbol and Description
PCD-001/KUCXTL PCD-004/KUCXTL
9 Information Sheet 2575851015 2575851038
Part No.
Remarks
5
PCD-001,PCD-002,PCD-003,PCD-004
2.2 EXTERIOR
4
32
11
17
22
30
20
29
4
10
13
1
33
21
8
2
2
34
15
2
2
31
2
2
28
14
21
18
23
24
9
38
39
12
7
6
5
3
35
3
36
27
3
37
19
9
26
16
25
6
(1) EXTRIOR PARTS LIST
PCD-001,PCD-002,PCD-003,PCD-004
Mark No. Description Part No.Mark No. Description Part No.
1 Screw 0974354408
2 Screw 0977020053
3 Screw 0977020103
4 Rubber Cushion 2528300000
5 Battery Terminal A1 2569184100
6 Battery Terminal A2 2569185100
7 Cushion 2 2569868000
8 Plate Spring 2575180000
9 Shaft 2575201000
10 Lock Lever 2575270000
11 LCD Holder 2575271000
12 Terminal Holder 2575272000
13 Open Spring 2575401000
14 Com Spring 2575402000
15 Case See Contrast table(2)
16 Case B See Contrast table(2)
17 CD Door See Contrast table(2)
18 Ring U See Contrast table(2)
19 Ring B See Contrast table(2)
20 Ring Front See Contrast table(2)
21 Ring Ornament See Contrast table(2)
22 Hinge Cover See Contrast table(2)
23 LCD Window 2575815002
24 Battery Cover See Contrast table(2)
25 Rear Label See Contrast table(2)
26 Tact Knob R See Contrast table(2)
27 Tact Knob L See Contrast table(2)
28 Detection Knob See Contrast table(2)
29 Open Knob See Contrast table(2)
30 CD MECHA UNIT 2597050000
31 CD AMP UNIT See Contrast table(2)
32 CD SW UNIT 2575005000
33 Plate Up See Contrast table(2)
34 Com Spring Up 2575403000
35 BT Caution Label 2575855000
NSP 36 Double Face 2570880000
37 Hold Plate 2575181000
38 Insulation Sheet 2 2569886000
39 Heat Sink 2569133000
(2) CONTRAST TABLE
7 for PCD-001 and PCD-002
PCD-001/KUCXTL, ZBXTL, PCD-002/KUCXTL and ZBXTL are constructed the same except for the following:
Part No.
Mark Remarks
No. PCD-001 PCD-002
Symbol and Description
KUCXTL ZBXTL KUCXTL ZBXTL
15 Case 2575801001 2575801001 2575801002 2575801002
16 Case B 2575803001 2575803001 2575803002 2575803002
17 CD Door 2575805007 2575805007 2575805002 2575805002
18 Ring U 2575807001 2575807001 2575807002 2575807002
19 Ring B 2575808001 2575808001 2575808002 2575808002
20 Ring Front 2575811001 2575811001 2575811002 2575811002
21 Ring Ornament 2575812001 2575812001 2575812002 2575812002
22 Hinge Cover 2575813001 2575813001 2575813002 2575813002
24 Battery Cover 2575816001 2575816001 2575816002 2575816002
25 Rear Label 2575850014 2575850025 2575850035 2575850026
26 Tact Knob R 2575860001 2575860001 2575860002 2575860002
27 Tact Knob L 2575861001 2575861001 2575861002 2575861002
28 Detection Knob 2575865001 2575865001 2575865008 2575865008
29 Open Knob 2575866001 2575866001 2575866002 2575866002
31 CD AMP UNIT 2575002000 2575004000 2575002000 2575004000
33 Plate up 2575273001 2575273001 2575273008 2575273008
7
PCD-001,PCD-002,PCD-003,PCD-004
7 for PCD-003
PCD-003/KUCXTL, NVXTL, NYXTL and ZBXTL are constructed the same except for the following:
Part No.
Mark Remarks
No.
15 Case 2575801003 2575801003 2575801003 2575801003
16 Case B 2575803003 2575803003 2575803003 2575803003
17 CD Door 2575805003 2575805003 2575805003 2575805003
18 Ring U 2575807003 2575807003 2575807003 2575807003
19 Ring B 2575808003 2575808003 2575808003 2575808003
20 Ring Front 2575811003 2575811003 2575811003 2575811003
21 Ring Ornament 2575812003 2575812003 2575812003 2575812003
22 Hinge Cover 2575813003 2575813003 2575813003 2575813003
24 Battery Cover 2575816003 2575816003 2575816003 2575816003
25 Rear Label 2575850036 2575850021 2575850017 2575850027
26 Tact Knob R 2575860003 2575860003 2575860003 2575860003
27 Tact Knob L 2575861003 2575861003 2575861003 2575861003
28 Detection Knob 2575865002 2575865002 2575865002 2575865002
29 Open Knob 2575866003 2575866003 2575866003 2575866003
31 CD AMP UNIT 2575002000 2575004000 2575003000 2575004000
Symbol and Description
PCD-003
KUCXTL NVXTL NYXTL ZBXTL
33 Plate Up 2575273002 2575273002 2575273002 2575273002
7 for PCD-004
PCD-001/KUCXTL and PCD-004/KUCXTL are constructed the same except for the following:
Mark
No.
Symbol and Description
PCD-001/KUCXTL PCD-004/KUCXTL
15 Case 2575801001 2575801004
16 Case B 2575803001 2575803004
17 CD Door 2575805007 2575805004
18 Ring U 2575807001 2575807004
19 Ring B 2575808001 2575808004
20 Ring Front 2575811001 2575811004
21 Ring Ornament 2575812001 2575812004
22 Hinge Cover 2575813001 2575813004
24 Battery Cover 2575816001 2575816004
25 Rear Label 2575850014 2575850037
26 Tact Knob R 2575860001 2575860004
27 Tact Knob L 2575861001 2575861004
28 Detection Knob 2575865001 2575865009
29 Open Knob 2575866001 2575866004
31 CD AMP UNIT 2575002000 2575002000
33 Plate Up 2575273001 2575273009
Part No.
Remarks
8
2.3 CD MECHANISM UNIT SECTION
PCD-001,PCD-002,PCD-003,PCD-004
19
11
6
3
2
15
22
16
17
8
4
5
21
14
12
1
13
7
CD MECHANISM UNIT PARTS LIST
Mark No. Description Part No.
9
1 Laser P.U, SPU3090 002001500001
2 Micro SW 0036819000
3 Vinyl Wire 0968606110
4 Screw 0974354405
5 Screw 0974354508
10
20
18
6 Screw 0974354708
7 Screw 0974665404
8 Screw 0974754403
9 Screw 0974755403
10 CD Drive Motor 2595604100
11 Thread Motor 2597601100
12 PU Plate 2597120000
13 FPC Supporter 2597130000
14 Screw (2X1.85) 2597140000
15 Thrust Spring 2597181100
16 PU Spring 2597182000
17 Lead Screw 2597201000
18 Mecha Chassis 2597250000
19 Gear A 2597256000
20 Gear B 2597257000
21 LS Holder 2597258000
22 PU Holder 2597266000
9
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