1
IMPORTANT SERVICE SAFETY PRECAUTION
WARNING
1. For continued safety, no modification of any circuit should be
attempted.
2. Disconnect AC power before servicing.
BEFORE RETURNING THE RECEIVER
(Fire & Shock Hazard)
Before returning the receiver to the user, perform the following
safety checks:
3. Inspect all lead dress to make certain that leads are not pinched,
and check that hardware is not lodged between the chassis and
other metal parts in the receiver.
4. Inspect all protective devices such as non-metallic control knobs,
insulation materials, cabinet backs, adjustment and compartment
covers or shields, isolation resistor-capacitor networks, mechanical
insulators, etc.
5. To be sure that no shock hazard exists, check for leakage current in
the following manner.
• Plug the AC cord directly into a 220~240 volt AC outlet.
• Using two clip leads, connect a 1.5k ohm, 10 watt resistor paralleled by a 0.15μF capacitor in series with all exposed metal cabinet
parts and a known earth ground, such as electrical conduit or electrical ground connected to an earth ground.
• Use an AC voltmeter having with 5000 ohm per volt, or higher, sensitivity or measure the AC voltage drop across the resistor.
• Connect the resistor connection to all exposed metal parts having a
return to the chassis (aerial, metal cabinet, screw heads, knobs
and control shafts, escutcheon, etc.) and measure the AC voltage
drop across the resistor.
All checks must be repeated with the AC cord plug connection
reversed. (If necessary, a nonpolarized adaptor plug must be used
only for the purpose of completing these checks.)
Any reading of 1.05 V peak (this corresponds to 0.7 mA peak AC.)
or more is excessive and indicates a potential shock hazard which
must be corrected before returning the monitor to the owner.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
SAFETY NOTICE
Many electrical and mechanical parts in LCD color television have
special safety-related characteristics.
These characteristics are often not evident from visual inspection, nor
can protection afforded by them be necessarily increased by using
replacement components rated for higher voltage, wattage, etc.
Replacement parts which have these special safety characteristics are
identified in this manual; electrical components having such features
are identified by “ ” and shaded areas in the Replacement Parts
List and Schematic Diagrams.
For continued protection, replacement parts must be identical to those
used in the original circuit.
The use of a substitute replacement parts which do not have the same
safety characteristics as the factory recommended replacement parts
shown in this service manual, may create shock, fire or other hazards.
///////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////////
Service work should be performed only by qualified service technicians who are thoroughly familiar with all safety checks and the
servicing guidelines which follow:
CAUTION:
FOR CONTINUED PROTECTION AGAINST A
RISK OF FIRE REPLACE ONLY WITH SAME
TYPE FUSE.
F7000 (5A/250V)
DVM
AC SCALE
1.5k ohm
10W
TO EXPOSED
METAL PARTS
CONNECT TO
KNOWN EARTH
GROUND
0.15µF
TEST PROBE
2 3 4
SAFETY INFORMATION
A
B
C
D
E
F
2
1
2 3 4
KRL-37V
5
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
6 7 8
A
B
C
D
5
KRL-37V
6 7 8
E
F
3
1
2 3 4
CONTENTS
SAFETY INFORMATION ..........................................................................................................................................................2
1. SERVICE PRECAUTIONS ....................................................................................................................................................5
2. OPERATION MANUAL ..........................................................................................................................................................6
A
B
C
D
E
F
2.1 SPECIFICATIONS...........................................................................................................................................................6
2.2 OPERATION MANUAL ...................................................................................................................................................7
2.3 DIMENSIONS ...............................................................................................................................................................12
3. REMOVING OF MAJOR PARTS .........................................................................................................................................13
3.1 REMOVING OF MAJOR PARTS (KRL-37V).................................................................................................................13
3.2 REMOVING OF MAJOR PARTS (KRL-32V).................................................................................................................25
4. ADJUSTMENT PROCEDURE.............................................................................................................................................35
4.1 ADJUSTMENT PROCEDURE......................................................................................................................................35
5. TROUBLESHOOTING TABLE .............................................................................................................................................45
6. BLOCK DIAGRAM...............................................................................................................................................................68
6.1 WIRING DIAGRAM (KRL-37V) .....................................................................................................................................68
6.2 WIRING DIAGRAM (KRL-32V) .....................................................................................................................................70
6.3 SYSTEM BLOCK DIAGRAM ........................................................................................................................................72
6.4 TERMINAL BLOCK DIAGRAM .....................................................................................................................................78
6.5 MAIN BLOCK DIAGRAM ..............................................................................................................................................82
6.6 POWER BLOCK DIAGRAM..........................................................................................................................................84
7. SCHEMATIC DIAGRAM ......................................................................................................................................................87
7.1 DESCRIPTION OF SCHEMATIC DIAGRAM ................................................................................................................87
7.2 MAIN UNIT-1 .................................................................................................................................................................88
7.3 MAIN UNIT-2 .................................................................................................................................................................90
7.4 MAIN UNIT-3 (Do not use for this model)......................................................................................................................92
7.5 MAIN UNIT-4 .................................................................................................................................................................92
7.6 MAIN UNIT-5 .................................................................................................................................................................94
7.7 MAIN UNIT-6 .................................................................................................................................................................96
7.8 MAIN UNIT-7 .................................................................................................................................................................98
7.9 MAIN UNIT-8 ...............................................................................................................................................................100
7.10 MAIN UNIT-9 .............................................................................................................................................................102
7.11 MAIN UNIT-10 ...........................................................................................................................................................104
7.12 MAIN UNIT-11 ...........................................................................................................................................................106
7.13 MAIN UNIT-12 ...........................................................................................................................................................108
7.14 MAIN UNIT-13 ...........................................................................................................................................................110
7.15 MAIN UNIT-14 (Do not use for this model)................................................................................................................112
7.16 MAIN UNIT-15 ...........................................................................................................................................................112
7.17 MAIN UNIT-16 ...........................................................................................................................................................114
7.18 MAIN UNIT-17 ...........................................................................................................................................................116
7.19 TERMINAL UNIT-1....................................................................................................................................................118
7.20 TERMINAL UNIT-2....................................................................................................................................................120
7.21 TERMINAL UNIT-3....................................................................................................................................................122
7.22 TERMINAL UNIT-4....................................................................................................................................................124
7.23 TERMINAL UNIT-5....................................................................................................................................................126
7.24 R/C, LED UNIT..........................................................................................................................................................128
7.25 KEY UNIT .................................................................................................................................................................130
7.26 MINI AV UNIT............................................................................................................................................................132
7.27 POWER UNIT ...........................................................................................................................................................134
7.28 32” & 37” INVERTER UNIT-1 ....................................................................................................................................136
7.29 32” & 37” INVERTER UNIT-2 ....................................................................................................................................138
7.30 32” INVERTER UNIT ................................................................................................................................................140
7.31 FINAL PHASE INVERTER......................................................................................................
32 37” INVERTER UNIT ................................................................................................................................................144
7.
..................................142
8. PCB CONNECTION DIAGRAM ........................................................................................................................................147
8.1 MAIN UNIT..................................................................................................................................................................148
8.2 TERMINAL UNIT ........................................................................................................................................................156
8.3 R/C, LED UNIT............................................................................................................................................................162
8.4 KEY UNIT PRINTED...................................................................................................................................................163
8.5 MINI AV UNIT..............................................................................................................................................................164
8.6 POWER UNIT .............................................................................................................................................................166
9. EXPLODED VIEWS AND PARTS LIST.............................................................................................................................170
9.1 PACKING SECTION ...................................................................................................................................................170
9.2 EXTERIOR SECTION (KRL-37V)...............................................................................................................................172
9.3 EXTERIOR SECTION (KRL-32V)...............................................................................................................................174
4
1
2 3 4
KRL-37V
5
Precautions for using lead-free solder
Employing lead-free solder
• “PWBs” of this model employs lead-free solder. The LF symbol indicates lead-free solder, and is attached on the PWBs and service manuals. The
alphabetical character following LF shows the type of lead-free solder.
Example:
“PWB”: Printed Wiring Board
Using lead-free wire solder
• When fixing the PWB soldered with the lead-free solder, apply lead-free wire solder. Repairing with conventional lead wire solder may cause damage or accident due to cracks.
As the melting point of lead-free solder (Sn-Ag-Cu) is higher than the lead wire solder by 40 °C, we recommend you to use a dedicated soldering
bit, if you are not familiar with how to obtain lead-free wire solder or soldering bit, contact our service station or service branch in your area.
Soldering
• As the melting point of lead-free solder (Sn-Ag-Cu) is about 220 °C which is higher than the conventional lead solder by 40 °C, and as it has poor
solder wettability, you may be apt to keep the soldering bit in contact with the PWB for extended period of time. However, Since the land may be
peeled off or the maximum heat-resistance temperature of parts may be exceeded, remove the bit from the PWB as soon as you confirm the
steady soldering condition.
Lead-free solder contains more tin, and the end of the soldering bit may be easily corroded. Make sure to turn on and off the power of the bit as
required.
If a different type of solder stays on the tip of the soldering bit, it is alloyed with lead-free solder. Clean the bit after every use of it.
When the tip of the soldering bit is blackened during use, file it with steel wool or fine sandpaper.
• Be careful when replacing parts with polarity indication on the PWB silk.
Lead-free wire solder for servicing
L Fa
Indicates lead-free solder of tin, silver and copper.
L Fa/a
Indicates lead-free solder of tin, silver and copper.
edoCnoitpircseD.oN traP
ZHNDAi123250E J φ0.3mm 250g (1roll) BL
ZHNDAi126500E J φ0.6mm 500g (1roll) BK
ZHNDAi12801KE J φ1.0mm 1kg (1roll) BM
6 7 8
1. SERVICE PRECAUTIONS
A
B
C
D
E
F
KRL-37V
5
6 7 8
5
1
Remote control unit (R/C)
(
×
×
×
×
×
1)
(RRMCGA687WJSA)
(QACCKA007WJPZ)
or
(QACCKA004WJPZ)
(TINS-D642WJZZ)
(TGAN-A934WJZZ)
(QACCBA054WJPZ)
(LHLDWA173WJKZ) (CDAI-A478WJ02)
AC cord (
( tinu dnatS
)2
1)
Cable clamp ( 1)
Operation manual
Warranty card
•
•
“AA” size alkaline battery (
2)
•
SOURCE
TV
STBDVRVCR
DVD
SELECT
HOME
MENU
MENU
RETURN
EXIT
DVD TOPMENU/
GUIDE
EPG
P
456
789
0
P.INFO
123
INFO
CH RETURN
TV
CTRL
HDMI REC STOP
HDD
AV
SELECTION
CM SKIP
DVD
TOOLS
SCREEN
SIZE
DTV
RADIO
1234
5678
TV
INPUT
ENTER
Item
32″ Flat screen TV,
Model: KRL-32V
37″ Flat screen TV,
Model: KRL-37V
LCD panel
32″ Advanced Super View & BLACK TFT LCD 37″ Advanced Super View & BLACK TFT LCD
Resolution
2 073 600 pixels (1 920 × 1 080)
06 LAP/34.4 CSTN/85.3 CSTN/MACES/LAPmetsyS ruoloC oediV
TV Function TV-Standard Analogue CCIR (B/G, D/K, I, L/L’)
Digital DVB-T (OFDM)
Receiving
Channel
CATV Hyper-band, S1–S41 ch
TV-Tuning System Auto Preset 999 ch: non-Nordic / 9999 ch: Nordic (ATV: 99 ch), Auto Label, Auto Sort
Audio Analogue NICAM/A2
Digital MPEG AUDIO
m/dc 054ssenthgirB
2
)noitisop tluafed eht ot tes si ”thgilkcaB“ nehw( sruoh 000 06efil thgilkcaB
°671 :V ,°671:Hselgna gniweiV
Audio Power
10 W × 2
Speaker
(100 mm × 40 mm) × 2, Ø 20 mm × 2
T
erminals ANT
UHF/VHF 75 Ω Din type (Analogue & Digital)
rotcennoc elam nip 9 buS-DC232-SR
)tuptuo VT ,tupni BGR ,tupni C/Y ,tupni VA( TRACS1TUPNI
)tupni BGR ,kniL VA ,tupni C/Y ,tuptuo rotinom/tupni VA( TRACS2TUPNI
)tupni VA( nip ACR ,)tupni C/Y( OEDIV-S3TUPNI
IMDH4TUPNI
IMDH5TUPNI
kcaj mm 5.3 Ø ,IMDH6TUPNI
kcaj mm 5.3 Ø ,bus-D inim nip 517TUPNI
P/Y :NI TNENOPMOC8TUPNI
B(CB
)/PR(CR), RCA pin (AUDIO R/L)
DIGITAL AUDIO OUTPUT Optical SPDIF Digital audio output
C. I. (Common Interface) EN50221, R206001
)L/R OIDUA( nip ACRTUPTUO
Headphones Ø 3.5 mm jack (Audio output)
,nailatI ,nairagnuH ,keerG ,namreG ,hcnerF ,hsinniF ,nainotsE ,hsilgnE ,hctuD ,hsinaD ,hcezCegaugnal DSO
Latvian, Lithuanian, Norwegian, Polish, Portuguese, Russian, Slovak, Slovene, Spanish,
Swedish, T
urkish
zH 05 ,V 042–022 CAtnemeriuqeR rewoP
)78026CEI dohteM( )ybdnatS W 4.0( W 171)78026CEI dohteM( )ybdnatS W 4.0( W 041noitpmusnoC rewoP
)dnats htiW( gk 0.12 ,)dnats tuohtiW( gk 0.81)dnats htiW( gk 0.81 ,)dnats tuohtiW( gk 0.51thgieW
Operating temperatur
e
0 °C to + 40 °C
As a part of our policy of continuous improvement, Pioneer reserves the right to make design and specification
changes for product improvement without prior notice. The performance specification figures indicated are
nominal values of production units. There may be some deviations from these values in individual units.
NOTE
Refer to the inside back cover for dimensional drawings.
•
•
VHF/UHF
E2–E12 ch (VHF), E21–E69 ch (UHF), F2–F10 ch, I21–I69 ch, IR A–IR J ch (Digital: E5–E69 ch)
2. OPERATION MANUAL
2.1 SPECIFICATIONS
A
2 3 4
B
C
D
E
F
6
1
2 3 4
KRL-37V
2.2 OPERATION MANUAL
TV DTV
RADIO
1234
5678
TV
INPUT
456
789
123
0
P.INFO
INFO
P
CH RETURN
EXIT
DVD TOPMENU/
GUIDE
EPG
ENTER
HOME
MENU
MENU
RETURN
CTRL
HDMI REC STOP
HDD
AV
SELECTION
CM SKIP
DVD
TOOLS
SCREEN
SIZE
SOURCE
TV
STB DVR VCR
DVD
SELECT
1
2
3
4
12
5
7
9
11
13
10
6
8
14
19
20
15
17
18
21
22
16
(TV) (Standby/On)
INPUT1–8
Select an input source.
Buttons for mode switch
TV
Press to access conventional
analogue TV mode.
DTV
Press to access digital TV mode.
RADIO
DTV: Switch between Radio and
Data mode.
When only data broadcasting (no
radio broadcasting) is transmitted
by DVB, the radio broadcasting
will be skipped.
0–9 numeric buttons
Set the channel.
Enter desired numbers.
Set the page in teletext mode.
When the five Nordic countries
(Sweden, Norway, Finland,
Denmark, or Iceland) are selected
in the country setting from “Auto
Installation”, DTV
services are four digits. When
another country is selected, DTV
services are three digits.
(INFO)
Press to display the station
information (channel number, signal,
etc.) in the upper right corner of the
screen.
CH RETURN
Press to return to the previously
selected channel or external input.
P ( )
Select the TV channel.
Select the page in teletext mode.
(Mute)
TV sound on/off.
(EXIT)
Exit the “HOME MENU” screen.
(Cursor)
Select a desired item on the setting
screen.
ENTER
Execute a command within the
“HOME MENU” screen.
ATV/DTV: Display the programme
list when no other “HOME MENU”
screen is running.
(HOME MENU)
“HOME MENU” screen on/off.
1
2
3
•
4
•
5
6
7
8
9
10
11
Buttons for useful operations
(Subpage)
(Subtitle)
Switch subtitle languages on/off
(Reveal hidden Teletext)
(Freeze/Hold)
Press to freeze a moving image on
the screen.
Teletext: Stop updating teletext
pages automatically or release the
hold mode.
(Teletext)
ATV: Display analogue teletext.
DTV: Select MHEG-5 and teletext for
DTV.
P. INFO
Press to display programme
information which is transmitted
through digital video broadcasting in
the upper left corner of the screen
(DTV only).
(Volume)
Increase/decrease TV volume.
EPG
DTV: Display the EPG screen.
(RETURN)
Return to the previous “HOME
MENU” screen.
Buttons for HDMI CONTROL
If external equipment is connected
via HDMI cables and is HDMI
CONTROL compatible, you can use
these HDMI CONTROL buttons.
Buttons for picture adjustments
SCREEN SIZE
Select a screen size.
AV SELECTION
Select a video setting.
SELECT
Switch the selection among TV,
STB, DVD/DVR, and VCR, so that
you can control other connected
equipment, using the supplied
remote control unit .
(Sound mode)
Select a sound multiplex mode.
14
15
16
17
18
19
20
21
22
Remote control unit
Colour (Red/Green/Yellow/Blue)
buttons
The coloured buttons are
correspondingly used to select the
coloured items on the screen (e.g.
EPG, MHEG-5, Teletext).
(SOURCE)
12
13
NOTE
Press and hold both 9 and 18 on the remote control unit to show “100 Hz” demonstration in a dual screen.•
5
6 7 8
A
B
C
D
E
F
KRL-37V
5
6 7 8
7
Appendix
Troubleshooting
noituloS elbissoPmelborP
No power.•
Check if you pressed (TV) on the remote control unit.
If the indicator on the TV lights up red, press (TV).
Is the AC cord disconnected?
Check if you pressed on the TV.
•
•
•
The TV cannot be operated. siht nI .noitarepo reporpmi esuac yam ,.cte ,yticirtcele citats ,gninthgil sa hcus secneulfni lanretxE•
case, operate the TV after first turning off the power, or unplugging the AC cord and re-plugging
it in after one or two minutes.
•
Remote control unit does not operate.•
Are batteries inserted with polarity ( , ) aligned?
Are batteries worn out? (Replace with new batteries.)
Are you using it under strong or fluorescent lighting?
Is a fluorescent light illuminating to the remote control sensor?
•
•
•
•
Picture is cut off. ?tcerroc noitisop egami eht sI•
Are screen mode adjustments (
SCREEN SIZE
) such as picture size made correctly?
•
•
Strange colour, light colour, or dark
colour, or colour misalignment.
.enot erutcip eht tsujdA•
Is the room too bright? The picture may look dark in a room that is too bright.
Check the “Colour System” setting.
•
•
•
Power is suddenly turned off. .desaercni sah erutarepmet lanretni s’VT ehT•
Remove any objects blocking the vent or clean.
Is the “Sleep T
imer” set? Select “Off” from the “Sleep Timer” menu.
Is “No Signal Off” or “Ecology” activated?
•
•
•
No picture. ?tcerroc tnempiuqe lanretxe ot snoitcennoc erA•
Is the input signal type selected correctly after connection?
Is the correct input source selected?
Is a non-compatible signal being input?
Is the picture adjustment correct?
Is the
aerial connected properly?
Is “On” selected in “Audio Only”?
•
•
•
•
•
•
•
No sound. ?wol oot emulov eht sI•
Make sure that headphones are not connected.
Check if you pressed on the remote control unit.
•
•
•
The TV sometimes makes a cracking
sound.
stcartnoc dna sdnapxe ylthgils tenibac eht nehw sneppah sihT .noitcnuflam a ton si sihT•
accor
ding to changes in temperature. This does not affect the TV’s performance.
•
Cautions regarding use in high and low temperature environments
When the TV is used in a low temperature space (e.g. room, office), the picture may leave trails or appear slightly delayed.
This is not a malfunction, and the TV will recover when the temperature returns to normal.
Do not leave the TV in a hot or cold location. Also, do not leave the TV in a location exposed to direct sunlight or near a
heater, as this may cause the cabinet to deform and the LCD panel to malfunction.
Storage temperature: 5 °C to 35 °C.
•
•
Information on the software license for this product
Software composition
The software included in this product is comprised of various software components whose individual copyrights are held by
Pioneer or by third parties.
Software developed by Pioneer and open source software
The copyrights for the software components and various relevant documents included with this product that were developed
or written by Pioneer are owned by Pioneer and are protected by the Copyright Act, international treaties, and other relevant
laws. This product also makes use of freely distributed software and software components whose copyrights are held by
third parties. These include software components covered by a GNU General Public License (hereafter GPL), a GNU Lesser
General Public License (hereafter LGPL) or other license agreement.
Obtaining source code
Some of the open source software licensors require the distributor to provide the source code with the executable software
components. GPL and LGPL include similar requirements. For information on obtaining the source code for the open source
software and for obtaining the GPL, LGPL, and other license agreement information, contact your local Pioneer Customer Service.
We are unable to answer any questions about the source code for the open source software. The source code for the
software components whose copyrights are held by Pioneer is not distributed.
Acknowledgements
The following open source software components are included in this product:
• linux kernel • modutils • glibc • zlib • libpng
5
6 7 8
A
B
KRL-37V
5
6 7 8
C
D
E
F
11