Pioneer KEHP-601, KEHP-6010 Service manual

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CONTENTS
1. SAFETY INFORMATION ............................................2
2. EXPLODED VIEWS AND PARTS LIST.......................2
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM.....8
4. PCB CONNECTION DIAGRAM ................................20
5. ELECTRICAL PARTS LIST ........................................28
6. ADJUSTMENT..........................................................31
7. GENERAL INFORMATION .......................................32
7.1 DIAGNOSIS ........................................................32
7.1.2 CONNECTOR FUNCTION DESCRIPTION ...33
7.2 PARTS .................................................................34
7.2.1 IC ..................................................................34
7.2.2 DISPLAY.......................................................40
7.3 OPERATIONAL FLOW CHART...........................41
8. OPERATIONS AND SPECIFICATIONS.....................42
PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2000
K-ZZU. DEC. 2000 Printed in Japan
ORDER NO.
CRT2598
MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH FM/AM TUNER
KEH-P601
X1M/UC
KEH-P601/X1M/UC
- This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks CX-1011 CRT2406 3L
Cassette Mech. Module:Mech.Description, Disassembly, Adjustment
KEH-P6010 X1M/UC
NOTE:
- This service manual does not describe the CD test mode.
For the operations in the CD test mode, refer to the CD player's Service manual.
- Extension cable of cassette mechanism : Jig No. GGD1121
2
KEH-P601,P6010
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
4
7
11
3
10
9
8
6
5
16
2
17
12
15
14
13
1
18
19
20
21
22
1. SAFETY INFORMATION
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.
W
ARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
3
KEH-P601,P6010
1-1 Polyethylene Bag CEG1116 1-2 Owner’s Manual(P601) CRD3342
Owner’s Manual(P6010) CRD3341
1-3 Installation Manual(P601) CRD3347
Installation Manual
(P6010)CRD3346
* 1-4 Warranty Card(P601) CRY1070 * 1-5 Caution Card(P601) CRP1242
2 Cord Assy CDE6436 3 Spring CBH1650 4 Screw Assy CEA2796
5 Screw CBA1002
* 6 Polyethylene Bag CEG-127
7 Screw CRZ50P090FMC 8 Screw TRZ50P080FMC 9 Polyethylene Bag CEG-158
10 Handle CNC5395 11 Bush CNV3930 12 Polyethylene Bag CEG1173 13 Carton(P601) CHG4206
Carton(P6010) CHG4205
14 Contain Box(P601) CHL4206
Contain Box(P6010) CHL4205 15 Protector CHP2243 16 Protector CHP2244 17 Case Assy CXB3520
18 Screw BPZ20P060FZK 19 Remote Control Unit CXB6796 20 Battery CEX1065 21 Accessory Assy CEA2773 22 Earth Plate CNC9450
Mark No. Description Part No. Mark No. Description Part No.
- PACKING SECTION PARTS LIST
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- Owner's Manual, Installation Manual
Model Part No. Language KEH-P601/X1M/UC CRD3342,CRD3341 English, French KEH-P6010/X1M/UC CRD3347,CRD3346 English, French
4
KEH-P601,P6010
2.2 EXTERIOR
A
B
C
5
KEH-P601,P6010
1 Screw BMZ30P040FZK 2 Screw BMZ30P100FMC 3 Screw BSZ26P050FMC 4 Screw BSZ30P060FMC 5 Cord Assy CDE6436
6 Fuse(10A) CEK1136 7 Case CNB2686 8 Holder CNC5704 9 Holder Unit CXB6681
10 Cushion CNM4870
11 Insulator CNM6948 12 Panel CNS6332 13 Tuner Amp Unit(P601) CWM7394
Tuner Amp Unit(P6010) CWM7392
14 Screw ASZ26P060FMC
15 Screw BPZ26P120FMC 16 Screw BSZ26P160FMC 17 Pin Jack(CN351) CKB1035 18 Plug(CN901) CKM1330 19 Connector(CN701) CKS3408
20 Plug(CN750) CKS3537 21 Connector(CN551) CKS3568 22 Antenna Jack(CN402) CKX1056 23 Holder(CN403) CNC5399 24 Holder CNC8615
25 Holder CNC9472 26 Insulator CNM6949 27 Heat Sink CNR1583 28 FM/AM Tuner Unit CWE1563 29 Holder CNC8815
30 Chassis Unit CXB6106 31 Detach Grille Assy(P601) CXB6306
Detach Grille Assy(P6010)CXB6304 32 Screw BPZ20P100FZK 33 Button(1-6) CAC6773
34 Knob(Volume) CAC6775 35 Button(FUNC/AUDIO) CAC6776 36 Button(SOURCE/DISP) CAC6777 37 Button(EQ) CAC6778 38 Button(SFEQ) CAC6779
39 Button(OPEN) CAC6780
* 40 Badge CAH1755
41 Spring CBH2430 42 Spring CBH2431 43 Spring CBH2491
44 Cover CNS6282 45 Holder CNV6505 46 Holder CNV6506 47 Keyboard Unit CWM7792 48 LCD CAW1628
49 Connector(CN1901) CKS4205 50 Holder CNC9053 51 Sheet CNM6969 52 Cushion CNM6984 53 Connector CNV6440
54 Lighting Conductor CNV6441 55 Sub Grille Assy(P601) CXB7168
Sub Grille Assy(P6010) CXB7169 56 Button(EJECT) CAC6839 57 Door CAT2109
58 Screw(M2x2) CBA1176 59 Washer CBF1038 60 Washer CBF1039 61 Spring CBH1838 62 Spring CBH2428
63 Spring CBH2429 64 Spring CBL1512 65 Holder CNC9096 66 Panel CNS6280 67 Pin CNV6486
68 Gear CNV6507 69 Arm CNV6508 70 Panel Unit CWM7627 71 Socket(CN1950) CKS3550 72 Connector(CN1951) CKS4206
73 Damper Unit CXB5070 74 Holder Unit CXB6356 75 Holder Unit CXB6357 76 Clutch Unit CXB6358 77 Screw IMS20P045FZK
78 Remote Control Unit CXB6796 79 Cover CNS6439 80
Cassette Mechanism ModuleEXK4050
81 Screw ISS26P055FUC 82 IC(IC361) PAL006A
83 Transistor(Q910) 2SD2396 84 IC(IC1902) SBX8035-H
- EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
6
KEH-P601,P6010
2.3 CASSETTE MECHANISM MODULE
D
E
7
KEH-P601,P6010
Mark No. Description Part No. Mark No. Description Part No.
- CASSETTE MECHANISM MODULE SECTION PARTS LIST
1 Screw BSZ20P040FMC 2 Washer CBF1037 3 Washer CBG1003 4 Screw EBA1028 5 Screw CBA1037
6 Spring EBH1531 7 Spring EBH1642 8 Spring EBH1641 9 Spring EBH1626
10 Spring EBH1627
11 Spring EBH1649 12 Cord EDD1024 13 Photo-reflector(EGN1) EGN1004 14 Arm ENC1526 15 Lever ENC1544
16 Lever ENC1543 17 Arm ENC1532 18 Frame ENC1533 19 Holder ENC1534 20 Gear ENC1535
21 Arm ENC1550 22 Roller ENR1040 23 Belt ENT1027 24 Collar ENV1508 25 Arm ENV1539
26 Arm ENV1540 27 Gear ENV1544 28 Gear ENV1547 29 Gear ENV1560 30 Worm Wheel ENV1566
31 Lever ENV1551 32 Flywheel ENV1554 33 Gathering PCB ENX1068 34 Switch(S1,S2) ESG1007
* 35 Deck Unit EWM1032
36 Plug(CN251) CKS3540 37 Gathering PCB ENX1067 38 Motor Unit(M1) EXA1491 39 Motor EXM1028 40 Head Assy(HD1) EXA1592
41 Motor Unit(M2) EXA1580 42 Screw BMZ20P022FMC 43 Bracket ENC1528 44 Chassis Unit EXA1615 45 Pinch Holder Unit EXA1608
46 Pinch Roller ENV1518 47 Pinch Holder Unit EXA1607 48 Pinch Roller ENV1518 49 Reel Unit EXA1585 50 Head Base Unit EXA1611
51 Lever Unit EXA1587 52 Gear Unit EXA1596 53 Motor Unit(Service) EXX1055 54 Washer HBF-179 55 Spring EBH1537
8
KEH-P601,P6010
1
23
4
1234
D
C
B
A
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM
Q710
Q711
IC 710
HA12187FP
IP-BUS DRIVER
37
MUTE
X1
X2
ILB+
EJECT
CSENS
SW5V
DPDT KYDT
ROT1 ROT0
BL+B
loadsw
MSIN
PEE
69
100
stby
55
65
RIMUTE
LCDPW
6
EJECTIN
4
DPDT
96
KYDT
95
ROT0
29
ROT1
25
23
20
SYSTEM
CONTROLLER
BUS—
B.U
BUS+ BUS+L
5
8
1 7
1 2
8
6
5
TX RX
IPPW
SWVDD
77
CSENS
ILMPW
B.U
VDD
7
10
11 14
12 13
2
8 5
FILM—
6
4
1
1 1
1 1
CN750
CN551
CN701
Q751
B.U
Q754
Q755
Q753
Q750
Q752
A
TUNER AMP UNIT
FM/AM TUNER UNIT
BZ610
ALARM
BUZZER
16
X610
15
19
3
FLPILM
9
FILM+
72
mute
S750
PDIO
Q410
LOCL
VCC
LOCH
B.U
stby
B.U
MUTE
LOAD
5
1
4
2 1
3
11
9
20
19
D
DECK UNIT
IC251
HA12229F
IC351
PA2020A
EQ AMP
MECHANISM
DRIVER
CN251
CN252
CN254
CN255
CN253
6
16
MS
Lch
20
FWD L-ch
REV L-ch
37 36 39
18
19
17
3
15 6
8
7
10
CN256
3
15 6
S1
LOAD
S2
MODE
EGN1
REEL
SENSE
M
M
M2
SUB
MOTOR
M1
MAIN
MOTOR
5
2
1
E
REEL SENSE PCB
11
6
55
6
17
f/R
DIRO
68
66
DIRO
MS
9
MCMUTE
stby
loadsw
15
13
15
13
59
61
POS NES
13
11
POS
NES
POS
ES
18
17
18
17
56
57
16
15
SC1
CM
20
B.U
16
16
58
14
SC2
SC1
CM
SC2
SC1 CM
SC2
VDD
CN402
6
21 18
22 19 12 15 16 8
13 3
2
4
ANT
28
27
IC 3
EEPROM
FM/AM 1ST IF 10.7MHz
T51 Q51 CF51
CF52 CF53
IC1
MIXER, IF AMP, DET.
LDET
COMP
CF202
VCC
DI/DO
CE2CKCE1
SDBWSLFMSD
NL1
NL2
IC 2 FM MPX
AMANT
FMANT
ATT
ATT
AMRF
FMRF
IMG ADJ
RF ADJ
X901
10.25MHz
ANT ADJ
LOCL
LOCH
AMDET
MPXREF 41kHz
AM 2ND IF
450kHz
CREQ
STIND
L ch
1
14
25
23
5
R ch
7
17 20
24 26
WC
NC
NC FMLOCL RFGND
11
DGND
10
VDD
9
NC
IC 601(1/2)
PE5207A
Q910
mute
Q362
VCC
SYSPW
21
SYSPW
DETACH SENSE SW
9
KEH-P601,P6010
5
6
78
5
6
78
D
C
B
A
C
11
1
adpw
bsens
asens
VDD
B.U
B.U
B.U
8
92
93
83 10
22
SD
SL
PCE
PCK
pce@
PDO
ASENBO
10
Fout L
11
Rout L
IL+B
µGND
CSENS
SW5V
DPDT KYDT
RDT1 RDT0
BL+B
3
7 5 8 6
RL 5 RL+ 23 FL 21 FL+
RL RL+ FL FL+
12
B.REM
Lch
11
ILM
13
ACC
16
GND
15
BACK UP
BACK UP GND
isens
AVREF
DALMON
38
74
TUN L
41
BUS+L
44
CD L
42
99
97
32
98
71
86 85 24
FLIN
14
RLIN
12
22 4 25
SYSTEM
CONTROLLER
RESET
POWER AMP
IC 301
PML008A
IC 603
S-80834ANY
IC 361
PAL006A
IC 1902
SBX8035-H
reset
VDD
Q610
Q913
Q914
Q359
Q351
SYSPW
Q1905
Q917
TXRXIPPW
ELECTRONIC VOLUME/
SOURCE SELECTOR
B.REMSTBYMUTE
REMOTE CONTROL
SENSOR
IC 1903
PD6294A
LCD DRIVER
KEY MATRIX
LCD
OPT IN
1
9
8
7
10
3 5
6 4
11
7
10
11 14
12 13
2
7
8
4 8 55
66
4
10
11 14
12 13
2
4
3 6
5
10
8
7 9
2
3
DPDT KYDT X0
X1
DIMMER
KEY DATA
LCD DATA
REMIN
VDD
9 8
3
X1901
2
7
23 10
CN1951
CN1901
CN1950
S1950
KEYBOARD UNIT
B
PANEL UNIT
REAR/SW
CN351
ACC
RL RL+
ILM
FL FL+
B.REM
2
CN901
S1922
IC 601(1/2)
PE5207A
5
1
Q909
6
Q915
20
MUTE
st
39
50 51
LOCL
LOCH
VDD
7 5 8 6
12
11
13
16
15
B.U
SYSPW
Q361
Q910
Q911
Q362
Q912
Q918
VCC
EJECT SENSE SW
3.2 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
10
KEH-P601,P6010
1
23
4
1234
D
C
B
A
A-a A-b
A-aA-a
A-b A-b
A-b A-b
A-a A-a
Large size
SCH diagram
Guide page
Detailed page
A
A-a
B
CN1901
DSP-201M
CN251
821
R454
0R0
C624
223
C634
472
IMH3A
ANTENNA
EJECT SENSE SW
For resistors and capacitors in the circuit diagrams, their resistance values or capacitance values are expressed in codes:
Ex. *Resistors Code Practical value 123 12k ohms 103 10k ohms
*Capacitors Code Practical value 103 0.01uF 101/10 100uF/10V
B
PANEL UNIT
C
KEYBOARD UNIT
FM/AM TUNER UNIT
D
DECK UNIT
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
FM(100%):-19.5dBs
AM(30%): -30dBs
TAPE:-8.9dBs
11
KEH-P601,P6010
5
6
78
5
6
78
D
C
B
A
A-b
A
PE5207A
472/16
600µH
>
CEK1136
10A
FUSE
SYSTEM CONTROLLER
BUS DRIVER
Q918
2SC2412K
R934
103
R935
223
R936
152
D926
HZS9L(A2)
D320
DAN202U
DTC124EK
IMH3A
DETACH SENSE SW
(1/4W)
C799 473
A
TUNER AMP UNIT
FM(100%): +3.6dBs
AM(30%): -6.9dBs
TAPE: -2.8dBs
IP-BUS:+10.3dBs
FM(100%):+29.6dBs
AM(30%):+19.1dBs
TAPE:+22.2dBs
IP-BUS:+36.3dBs
TAPE:-4.6dBs
FM(100%):-19.5dBs
AM(30%): -30dBs
TAPE: -8.9dBs
IP-BUS: +2.2dBs
IP-BUS:+2.2dBs
12
KEH-P601,P6010
1
23
4
1234
D
C
B
A
PE5207A
DSP-201M
SYSTEM CONTROLLER
1
21
R454
0R0
C624
223
C634
472
ANTENNA
FM/AM TUNER UNIT
FM(100%):-19.5dBs
AM(30%): -30dBs
A-a
A-a
A-b
1
13
KEH-P601,P6010
5
6
78
5
6
78
D
C
B
A
A-a
A-a
A-b
CN1901
CN251
821
IMH3A
DETACH SENSE SW
EJECT SENSE SW
C799
473
For resistors and capacitors in the circuit diagrams, their resistance values or
capacitance values are expressed in codes:
Ex. *Resistors
Code Practical value
123 12k ohms
103 10k ohms
*Capacitors
Code Practical value
103 0.01uF
101/10 100uF/10V
B
PANEL UNIT
C
KEYBOARD UNIT
D
DECK UNIT
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
TAPE:-8.9dBs
B
2
3
14
1
23
4
1234
D
C
B
A
A-a
A-b
A-b
KEH-P601,P6010
472/16
600µH
BUS DRIVER
IMH3A
A
TUNER AMP UNIT
FM(100%): +3.6dBs
AM(30%): -6.9dBs
TAPE: -2.8dBs
IP-BUS:+10.3dBs
TAPE:-4.6dBs
FM(100%):-19.5dBs
AM(30%): -30dBs
TAPE: -8.9dBs
IP-BUS: +2.2dBs
IP-BUS:+2.2dBs
1
15
5
6
78
5
6
78
D
C
B
A
A-b
A-a
A-b
KEH-P601,P6010
>
CEK1136
10A
FUSE
Q918
2SC2412K
R934
103
R935
223
R936
152
D926
HZS9L(A2)
D320
DAN202U
DTC124EK
(1/4W)
FM(100%):+29.6dBs
AM(30%):+19.1dBs
TAPE:+22.2dBs
IP-BUS:+36.3dBs
2
3
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