Pioneer KEHP-1010-R, KEHP-1013-R Service manual

PIONEER CORPORATION

4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS SERVICE INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936

PIONEER CORPORATION 2000

MULTI-CD CONTROL HIGH POWER CASSETTE PLAYER WITH RDS TUNER

ORDER NO

CRT2607

K-ZZS. NOV. 2000 Printed in Japan

1. SAFETY INFORMATION 2

2. EXPLODED VIEWS AND PARTS LIST 2

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM 8

4. PCB CONNECTION DIAGRAM 14

5. ELECTRICAL PARTS LIST 21

6.ADJUSTMENT 25

7. GENERAL INFORMATION 26

7.1 DIAGNOSIS 26

7.1.1 DISASSEMBLY 26

7.1.2 CONNECTOR FUNCTION DESCRIPTION 27

7.2 PARTS 28

7.2.1 IC 28

7.2.2 DISPLAY 32

7.3 OPERATIONAL FLOW CHART 33

8. OPERATIONS AND SPECIFICATIONS 34

CONTENTS

KEH-P1010R XM/EW

KEH-P1013R XM/EW

KEH-P1010R/XM/EW

KEH-P1010R,P1013R

1. SAFETY INFORMATION

CAUTION

This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely; you should not risk trying to do so and refer the repair to a qualified service technician.

2. EXPLODED VIEWS AND PARTS LIST

2.1 PACKING

KEH-P1010R,P1013R

NOTE

Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.

Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5577 2 Owner’s Manual CZR2940

3 Installation Manual CZR2941

* 4 Warranty Card CRY1157 * 5 Passport CRY1013

6 Protector CHP1623 7 Protector CHP1622 8 Polyethylene Bag CZE2903 9 Cord Assy CZD2977

10 Case Assy CXB3520

11 Owner’s Manual CZR2942

* 12 Accessory Assy CEA2397

13 Bush CNV3930 14 Screw CBA1002 15 Handle CNC5395

16 Polyethylene Bag E36-615 17 Contain Box CZH5578

KEH-P1013R/XM/EW Mark No. Description Part No. Mark No. Description Part No.

1 Carton CZH5579 2 Owner’s Manual CZR2940

3 Installation Manual CZR2941

* 4 Warranty Card CRY1157 * 5 Passport CRY1013

6 Protector CHP1623 7 Protector CHP1622 8 Polyethylene Bag CZE2903 9 Cord Assy CZD2977

10 Case Assy CXB3520

11 Owner’s Manual CZR2942

* 12 Accessory Assy CEA2397

13 Bush CNV3930 14 Screw CBA1002 15 Handle CNC5395

16 Polyethylene Bag E36-615 17 Contain Box CZH5580

Owner's Manual,Installation Manual

Part No. CZR2940

CZR2941 CZR2942

English, Spanish, German English, Spanish, German, French, Italian, Dutch French, Italian, Dutch

Language

PACKING SECTION PARTS LIST

KEH-P1010R/XM/EW

KEH-P1010R,P1013R

2.2 EXTERIOR

KEH-P1010R,P1013R

3 4

6 25 26

27 33 64

Grille Unit Cover Keyboard Unit Grille Plate Assy

Panel Door Chassis

CZX5512 CZN6753 CZW5522 CZN6746 CZX5507

CZN6756 CAT2109 CZN6736

CZX5513 CZN6754 CZW5521 CZN6747 CZX5508

CZN6757 CAT2108 CZN6737

1 Case CZN6739

* 2 Label CZA5543

3 Grille Unit

See Contrast table(2)

4 Cover

See Contrast table(2)

5 Screw BPZ20P100FZK

6 Keyboard Unit

See Contrast table(2) 7 Connector(CN900) CKS3580 8 Holder CZN6759 9 Rubber CZN6744

10 Lighting Conductor CZN6758 11 Sheet CZN6760

12 Connector CZN6745 13 LCD(LCD900) CZA5541 14 Holder CZN6743 15 Button (SOURCE) CZA5535

16 Button (CROSS) CZA5532 17 Button (EJECT) CZA5531 18 Spring CZB2976 19 Button (1-6) CZA5533 20 Button (REW) CZA5530

21 Button (FF) CZA5529 22 Button (EQ) CZA5534 23 Spring CZB2977 24 Button CAC5789 25 Grille

See Contrast table(2)

26 Plate Assy

See Contrast table(2)

27 Panel

See Contrast table(2)

28 Bracket CNC6135 29 Spring CBH1834 30 Arm CNV4692

31 Arm CNV4693 32 Spring CBH2126 33 Door

See Contrast table(2)

34 Arm CNV4728 35 Spring CBH1835

36 Bracket CNC6791 37 Screw IMS20P030FZK 38 Button CAC4836 39 Spring CBH1996 40 Screw BSZ26P060FMC

41 Mechanism CZX5514 42 Bracket CZN6738 43 Screw BMZ26P040FMC 44 Tuner Amp Unit CZW5519 45 Panel CZN6741

46 Screw BSZ26P100FMC 47 Heat Sink CZN6740 48 IC(IC500) TA8277H 49 Screw BPZ26P100FZK 50 Screw ISS26P055FUC

51 Terminal(G1) CKF1059 52 Connector(CN600) CKS3408 53 Connector(CN200) CZK2943 54 Fuse(10A) CEK1208 55 Choke Coil (L700) CTH1221

56 Pin Jack(CN700) CKB1041 57 Antenna Jack(CN100) CKX1056 58 Plag (CN300) CZK2946 59 Connector(CN800) CKS3581 60 Plug (CN350) CZK2945

61 Plate CZN6730 62 FM/AM Tuner Unit CHX1442 63 Insulator CZN6742 64 Chassis

See Contrast table(2)

65 Cord Assy CZD2977 66 Holder Unit CXB6681

Mark No. Description Part No. Mark No. Description Part No.

(1)EXTERIOR SECTION PARTS LIST

KEH-P1010R/XM/EW and KEH-P1013R/XM/EW have the same construction except for the following:

(2)CONTRAST TABLE

Mark No.

Symbol and Description

KEH-P1010R/XM/EW

KEH-P1013R/XM/EW

Part No.

KEH-P1010R,P1013R

2.3 CASSETTE MECHANISM

KEH-P1010R,P1013R

1 Washer 1-0036-5024 2 Roller 1-0363-3018 3 Spring 1-0036-4011 4 Head 1-0036-7123 5 Screw 1-0138-5002

6 Screw 2-1012-0040-C2 7 Plate 1-0036-1015 8 Spring 1-0036-4010 9 Arm 10138-2005-3

10 Shim 1-0138-1006

11 Pinch Arm (F) Assy 1-0036-6014 12 Spring 1-0363-4003 13 Screw 2-1032-0070-C2 14 Tape Guide 1-0038-2018 15 Link 1-0363-2006

16 Pinch Arm (R) Assy 1-0036-6013 17 Spring 1-0363-4004 18 Motor Assy (M1) X-0363-7006 19 Power Switch (S1) 1-0363-7005 20 Mute Switch (S2) 1-0363-7001

21 Screw 213317040-C2 22 Screw 2-1032-0025-C2 23 Arm Assy X-0363-6003 24 Slide Switch (S3) 1-0363-7002 25 SW PWB 1-0363-7008

26 Belt 1-0036-5018 27 Screw 213820030-C2 28 Belt 1-0036-5004

Mark No. Description Part No.

CASSETTE MECHANISM SECTION PARTS LIST

NOTE

For the cassette mechanism, only the parts listde here are available as spare parts. The others (not shown in the list)cannot be supplied.