Pioneer GMX-364 Service manual

PIONEER CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O.Box 1760, Long Beach, CA 90801-1760 U.S.A. PIONEER EUROPE NV Haven 1087 Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE.LTD. 253 Alexandra Road, #04-01, Singapore 159936
C PIONEER CORPORATION 2001
K-ZZB. NOV. 2001 Printed in Japan
ORDER NO.
CRT2781
GM-X364
XR/UC,XR/EW,XR/ES
CONTENTS
1. SAFETY INFORMATION............................................2
2. EXPLODED VIEWS AND PARTS LIST ......................3
3. SCHEMATIC DIAGRAM.............................................6
4. PCB CONNECTION DIAGRAM................................12
5. ELECTRICAL PARTS LIST........................................16
6. ADJUSTMENT.........................................................19
7. GENERAL INFORMATION.......................................20
7.1 DIAGNOSIS .......................................................20
7.1.1 DISASSEMBLY .............................................20
7.1.2 CONNECTOR FUNCTION DESCRIPTION ...21
8. OPERATIONS AND SPECIFICATIONS....................22
GM-X364/XR/UC
For details, refer to "Important symbols for good services" on the next page.
2
GM-X364
1. SAFETY INFORMATION
- UC model
CAUTION
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
W
ARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
3
GM-X364
2. EXPLODED VIEWS AND PARTS LIST
2.1 PACKING
NOTE:
- Parts marked by “*” are generally unavailable because they are not in our Master Spare Parts List.
- Screws adjacent to mark on the product are used for disassembly.
- For the applying amount of lubricants or glue, follow the instructions in this manual.
( In the case of no amount instructions, apply as you think it appropriate.)
- Owner's Manual
Model Part No. Language GM-X364/XR/UC HRD0198 English, French GM-X364/XR/EW HRD0199 English, Spanish, German,
French, Italian, Dutch
GM-X364/XR/ES HRD0200 English, Spanish
HRD0201 Portuguese(B), Arabic
- PACKING SECTION PARTS LIST
Part No.
Mark No. Description GM-X364/XR/UC GM-X364/XR/EW GM-X364/XR/ES
* 1-1 Warranty Card Not used HRY1157 Not used
1-2 Owner’s Manual HRD0198 HRD0199 HRD0200 1-3 Owner’s Manual Not used Not used HRD0201
* 1-4 Card ARY1048 Not used Not used
2 Screw BYC40P180FZK BYC40P180FZK BYC40P180FZK
3 Polyethylene Bag HEG0011 HEG0011 HEG0011 4 Polyethylene Bag HEG0013 HEG0013 HEG0013 5 Carton HHG0316 HHG0316 HHG0316 6 Contain Box HHL0316 HHL0316 HHL0316 7 Protector HHP0106 HHP0106 HHP0106
8 Cord Assy HDE0036 HDE0036 HDE0036 9 Cover HNS0101 HNS0101 HNS0101
10 Screw Assy HEA0058 HEA0058 HEA0058
38
38
38
38
30
35
36
35
36
37
37
8
6
6
6
6
11
29
5
13
10
6
6
6
6
21
22
7
7
7
24
19
20
2
2
9
2
14
2
14
4
4
16
15
7
28
23
28
15
15
15
17
15
25
7
7
15
7
15
7
28
15
15
28
27
18
12
1
12
1
3
3
3
3
1
3
3
3
12
12
3
3
3
3
1
1
1
26
26
30
31
32
33
34
35
37
36
35
37
36
4
GM-X364
2.2 EXTERIOR
A
5
GM-X364
(1) EXTERIOR SECTION PARTS LIST
Mark No. Description Part No.
Mark No. Description Part No.
1 Screw BBZ30P050FUC 2 Screw BBZ30P060FMC 3 Screw BBZ30P080FMC 4 Screw BSZ30P050FZK 5 Screw(M3x5) HBA0006
6 Screw(M3x8) HBA0011 7 Screw CBA1323 8 Cover HNS0101 9 Case HNB0132
10 Panel HNB0170
11 Panel HNB0176 12 Holder HNC0080 13 Heat Sink HNR0206 14 Screw PPZ30P120FZK 15 Spacer HNV0016
16 Amp Unit
See Contrast table(2)
17 Terminal(CN903) CKF1059 18 Fuse(25A) HEK0025 19 Pin Jack(CN802) HKB0001 20 Pin Jack(CN801) HKB0005
21 Terminal(CN851) HKE0033 22 Terminal(CN901) HKE0036 23 Connector(CN803) HKM1077 24 Connector(CN804) HKM1077 25 Buss Bar HNC0043
26 Clip HNC0054 27 Holder HNC0082 28 Screw PPZ30P100SAD 29 Light Pipe Unit HXA0322 30 Thermistor(TH951,952) CCX1013
31 Diode(D957) FML22R 32 Diode(D956) FML22S 33 Transistor(Q961) 2SB1566 34 Transistor(Q960) 2SD2395 35
Transistor(Q156,256,356,456)2SB1587
36
Transistor(Q155,255,355,455)2SD2438
37
Transistor(Q154,254,354,454)2SD1485
38
Transistor(Q956,957,958,959)STP55NE06FP
(2) CONTRAST TABLE GM-X364/XR/UC, EW and ES are constructed the same except for the following:
Part No.
Mark No. Description GM-X364/XR/UC GM-X364/XR/EW GM-X364/XR/ES
16 Amp Unit HWH0178 HWH0179 HWH0180
3. SCHEMATIC DIAGRAM
3.1 OVERALL CONNECTION DIAGRAM(GUIDE PAGE)
Note: When ordering service parts, be sure to refer to “EXPLODED VIEWS AND PARTS LIST” or “ELECTRICAL PARTS
LIST”.
6
GM-X364
A
1
234
B
C
D
12
34
INPUT SELECT SWITCH
A-a A-b
A-aA-a
A-b A-b
A-b A-b
A-a A-a
Large size
SCH diagram
Guide page
Detailed page
A
A-a
FUSE
HEK0025
Decimal points for resistor and capacitor fixed values are expressed as :
2.2 2R2
0.022 R022
The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation.
Symbol indicates a resistor. No differentiation is made between chip resistors and discrete resistors.
NOTE :
Symbol indicates a capacitor. No differentiation is made between chip capacitors and discrete capacitors.
>
A
AMP UNIT
CH A
LPF / HPF
SELECT SWITCH
CH B
LPF / HPF
SELECT SWITCH
CH B GAIN
CONTROL
CH A GAIN
CONTROL
BFC SWITCH
7
GM-X364
5
6
7
8
A
B
C
D
5
6
7
8
A
A-b
8
GM-X364
A
1
234
B
C
D
12
34
INPUT
SELECT
SWITCH
CH A
LPF / HPF
SELECT
SWITCH
CH
LPF /
SELE
SWIT
A-a
A-b
A-a
1
3
2
4
5
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