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Page 2
ORDER NO.
CRT3518
GM-320T/XU/UC
BRIDGEABLE TWO-CHANNEL POWER AMPLIFIER
GM-320T
/XU/UC
For details, refer to "Important Check Points for Good Servicing".
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2005
K-ZZA. AUG. 2005 Printed in Japan
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SAFETY INFORMATION
CAUTION
A
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer.
Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair
complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you
are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the
repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California
B
to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 - Proposition 65
- Service Precaution
You should conform to the regulations governing the product (safety, radio and noise, and other regulations),
and should keep the safety during servicing by following the safety instructions described in this manual.
C
D
E
F
2
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[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol.
Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by
following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris.
Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
0 Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries.
Please pay attention to your surroundings and repair safely.
A
B
C
D
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance.
Make sure the proper amount is applied.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper
cleaning should be performed to restore their performances.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be
installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
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CONTENTS
SAFETY INFORMATION ..................................................................................................................................... 2
5. ELECTRICAL PARTS LIST ............................................................................................................................ 16
OTES : • Parts marked by " * " are generally unavailable because they are not in our Master Spare Parts List.
• The > mark found on some component parts indicates the importance of the safety factor of the part.
A
Therefore, when replacing, be sure to use parts of identical designation.
• Screw adjacent to mark on the product are used for disassembly.
• For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions,apply as you think it appropriate.)
2.1 PACKING
B
"
3
9
2
1
4
C
6
5
D
7
E
5
8
F
6
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PACKING SECTION PARTS LIST
Mark No.DescriptionPart No.
1Screw AssyCEA5330
2ScrewBYC40P180FTB
* 3Polyethylene SheetCNM4338
4Cord AssyCDE7736
5ProtectorCHP3066
6Polyethylene BagCEG1181
Owner's Manual
Part No.Language
Mark No.DescriptionPart No.
7CartonCHG5596
8Contain BoxCHL5596
9-1 Polyethylene BagCEG1116
9-2 Owner's ManualCRD4015
* 9-3 CardARY1048
* 9-4 Caution CardCRP1324
A
CRD4015English, French, Spanish
B
C
D
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2.2 EXTERIOR
A
B
3
6
26
3
C
A
28
30
11
12
27
29
10
4
8
12
1
9
9
7
21
21
18
12
24
24
25
18
12
24
1
21
12
12
2
12
15
15
2
20
12
2
1
1
14
5
1
1
D
E
F
22
13
17
19
12
12
16
12
2
23
12
12
2
2
8
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EXTERIOR SECTION PARTS LIST
Mark No.DescriptionPart No.
1Screw(M3x8)CBA2011
2Screw(M3x12)CBA2012
3ScrewBSZ30P050FTB
*4BadgeCAH1946
5CaseCNB3200
6PanelCNB3203
7PanelCNB3207
8Heat SinkCNR1830
9SpacerCNV8256
10 Lighting ConductorCNV8692
A
11 Amp UnitCWH1290
12 Screw(M3x8)CBA2011
13 Pin Jack(CN801)CKB1068
14 Terminal(CN901)CKE1055
15 Terminal(CN905,906)CKE1057
16 Socket(CN904)CKM1463
17 HolderCND2456
18 TerminalCND2458
19 Sub Heat SinkCNR1812
20 Sub Heat SinkCNR1813
21 ScrewPPZ30P100FSN
22 ScrewPPZ30P100FTB
23 Terminal(CN903)VNF1084
24 ScrewPPZ30P100FTB
>25 Fuse(FU101)(25A)CEK1329
26 ScrewBMZ40P200FTB
*27 SealCAN3984
28 HolderCNV8522
29 NutNB40FTB
30 WasherWB40FTB
B
C
D
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 SCHEMATIC DIAGRAM
A
Note: When ordering service parts, be sure to refer to " EXPLODED VIEWS AND PARTS LIST" or
"ELECTRICAL PARTS LIST".
AMP UNIT
A
0dB
0dB
B
C
D
+18.5dBs
(INPUT MAX)
+18.3dBs
+18.3dBs
E
F
A
10
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-13.7dBs
NOTE :
Symbol indicates a resistor.
No differentiation is made between chip resistors and
discrete resistors.
Symbol indicates a capacitor.
No differentiation is made between chip capacitors and
discrete capacitors.
+37dB
Decimal points for resistor
and capacitor fixed values
are expressed as :
←
2.2 2R2
←
0.022 R022
The > mark found on some component parts indicates
the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of
identical designation.
+23.3dBs
A
B
C
30 H
D
E
>
F
A
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P
C
P
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4. PCB CONNECTION DIAGRAM
4.1 AMP UNIT
A
B
C
NOTE FOR PCB DIAGRAMS
1.The parts mounted on this PCB
include all necessary parts for
several destination.
For further information for
respective destinations, be sure
to check with the schematic dia gram.
2.Viewpoint of PCB diagrams
Connector
P.C.Board
Capacitor
Chip Part
SIDE A
SIDE B
A
AMP UNIT
POWER SU
12
132132
D
E
SPEAKER
LEVEL
INPUT
F
Rch
Lch
R
IN
12
A
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POWER SUPPLY
23
SPEAKER OUTPUTSPEAKER OUTPUT
1212
BFC
SIDE A
A
B
C
Rch
Lch
RCA
INPUT
LPF/OFF
D
E
GAIN
F
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8
13
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A
AMP UNIT
A
11
B
C
D
E
Rch
Lch
F
A
14
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SIDE B
1
A
B
C
Rch
Lch
D
E
F
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8
15
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N
>
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5. ELECTRICAL PARTS LIST
OTE:
A
• Parts whose parts numbers are omitted are subject to being not supplied.
• The part numbers shown below indicate chip components.
Chip Resistor
RS1/_S___J,RS1/__S___J
Chip Capacitor (except for CQS.....)
CKS....., CCS....., CSZS.....
•The > mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
•Meaning of the figures and others in the parentheses in the parts list.
B
Example) IC 301 is on the point (face A, 91 of x-axis, and 111 of y-axis) of the corresponding
PC board.
IC 301 (A, 91, 111) IC NJM2068V
Circuit Symbol and No.Part No.
A
Unit Number : CWH1290
Unit Name: Amp Unit
C
MISCELLANEOUS
IC 101(B,156,16) ICNJM2068MD
IC 501(B,126,28) ICNJM4558MD
IC 601(A,134,111) ICPA2027A
IC 801(B,89,32) ICNJM2068MD
IC 802(B,115,39) ICNJM2068MD
R 101(B,145,15) RS1/16S222J
R 102(B,162,27) RS1/16S222J
R 103(B,148,15) RS1/16S560J
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Circuit Symbol and No.Part No.
R 104(B,164,27) RS1/16S560J
R 105(B,151,24) RS1/16S331J
Circuit Symbol and No.Part No.
R 664(B,138,120) RS1/16S332J
R 665(B,74,157) RS1/16S332J
R 106(B,156,12) RS1/16S331J
R 107(B,147,24) RS1/16S223J
R 108(B,163,14) RS1/16S223J
R 109(A,170,107) RD1/4PU153J
R 110(A,151,54) RD1/4PU153J
R 111(A,160,121) RD1/4PU153J
R 112(A,150,52) RD1/4PU153J
R 113(A,164,104) RD1/4PU561J
R 114(A,159,66) RD1/4PU561J
R 115(A,171,121) RD1/4PU561J
R 116(A,158,52) RD1/4PU561J
R 117(B,167,107) RS1/16S473J
R 118(B,165,58) RS1/16S473J
R 119(B,164,124) RS1/16S473J
R 120(B,168,40) RS1/16S473J
R 121(A,164,112) RD1/4PU151J
R 122(A,156,63) RD1/4PU151J
R 123(A,171,129) RD1/4PU151J
R 124(A,155,54) RD1/4PU151J
R 125(B,191,114) RS1/16S101J
R 126(B,190,55) RS1/16S101J
R 129(B,191,124) RS1/16S222J
R 130(B,191,49) RS1/16S222J
R 131(B,191,110) RS1/16S473J
R 132(B,192,61) RS1/16S473J
R 666(B,137,133) RS1/16S103J
R 667(B,138,126) RS1/16S472J
R 668(B,144,152) RS1/16S473J
R 669(B,129,93) RS1/16S223J
R 670(B,124,92) RS1/16S223J
R 671(B,132,80) RS1/16S223J
R 672(A,108,134) RD1/4PU472J
R 673(A,112,123) RD1/4PU101J
R 674(B,107,120) RS1/16S221J
R 675(A,124,134) RD1/4PU152J
R 676(A,118,80) RD1/4PU471J
R 677(A,101,76) RD1/4PU271J
R 701(B,112,113) RS1/16S222J
R 702(A,36,11) RD1/2PM182J
R 703(B,191,118) RS1/16S152J
R 704(B,192,53) RS1/16S152J
R 801(B,82,22) RS1/16S471J
R 802(B,104,31) RS1/16S471J
R 803(B,83,30) RS1/16S223J
R 804(B,112,34) RS1/16S223J
R 805(B,89,36) 10kΩ
R 806(B,116,43) 10kΩ
R 807(B,95,36) 10kΩ
R 808(B,122,43) 10kΩ
R 811(B,85,26) 10kΩ
CCN1152
CCN1152
CCN1152
CCN1152
CCN1152
A
B
C
R 133(B,191,128) RS1/16S473J
R 134(B,191,45) RS1/16S473J
R 135(A,188,109) 0.1Ω
R 136(A,188,63) 0.1Ω
R 137(A,188,137) 0.1Ω
R 138(A,188,35) 0.1Ω
R 143(A,172,167) RD1/4PU100J
R 144(A,141,153) RD1/4PU100J
R 501(B,122,23) RS1/16S103J
R 502(B,128,23) RS1/16S103J
R 503(B,124,23) RS1/16S103J
R 504(B,126,23) RS1/16S103J
R 601(B,195,149) RS1/16S273J
R 602(B,179,32) RS1/16S273J
R 605(B,187,158) RS1/16S564J
R 606(B,181,25) RS1/16S564J
R 609(B,188,153) RS1/16S473J
R 610(B,174,32) RS1/16S473J
R 613(B,145,24) RS1/16S472J
R 614(B,160,29) RS1/16S472J
R 651(B,168,158) RS1/16S104J
R 652(A,151,145) RD1/4PU103J
R 653(B,171,156) RS1/16S472J
R 654(A,160,145) RD1/4PU392J
R 655(B,157,154) RS1/16S472J
CCN1155
CCN1155
CCN1155
CCN1155
R 812(B,118,44) 10kΩ
R 813(B,97,32) 10kΩ
R 814(B,121,39) 10kΩ
R 815(B,100,19) RS1/16S0R0J
R 816(B,107,31) RS1/16S0R0J
R 831(A,83,19) RD1/4PU683J
R 832(A,86,17) RD1/4PU683J
R 953(B,118,119) RS1/16S392J
R 954(B,121,113) RS1/16S101J
R 955(B,116,102) RS1/16S473J
R 956(B,117,94) RS1/16S102J
R 957(B,114,85) RS1/16S153J
R 958(B,107,77) RS1/16S105J
R 959(A,101,86) RD1/4PU101J
R 960(A,93,83) RD1/4PU332J
R 961(A,101,99) RD1/4PU101J
R 962(A,98,94) RD1/4PU332J
R 963(B,104,111) RS1/16S472J
R 964(B,101,111) RS1/16S472J
R 965(B,103,111) RS1/16S472J
R 966(B,121,111) RS1/16S272J
R 967(B,120,93) RS1/16S272J
R 972(A,33,102) RD1/2PM121J
R 973(A,33,98) RD1/2PM121J
R 976(A,39,117) RD1/2PM220J
CCN1152
CCN1152
CCN1152
D
E
R 656(B,157,151) RS1/16S222J
R 657(A,154,153) RD1/4PU221J
R 658(A,114,168) RD1/4PU102J
R 659(B,126,143) RS1/16S473J
R 660(B,130,143) RS1/16S103J
R 661(B,132,138) RS1/16S103J
R 662(B,135,138) RS1/16S222J
R 663(B,130,133) RS1/16S472J
56
R 977(A,50,129) RD1/2PM220J
R 978(A,54,79) RD1/2PM220J
R 979(A,52,76) RD1/2PM220J
R 980(A,102,70) RD1/2PM100J
R 981(A,76,50) RD1/2PM100J
R 982(A,33,57) RD1/4PU222J
R 983(A,38,31) RD1/4PU222J
R 987(A,37,52) RD1/2PM151J
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Circuit Symbol and No.Part No.
R 988(A,41,31) RD1/2PM151J
CAPACITORS
A
C 101(A,151,29) CEAT101M10
C 102(A,151,10) CEAT101M10
C 103(B,149,24) CCSRCH680J50
C 104(B,163,12) CCSRCH680J50
C 105(B,168,113) CCSRCH220J50
C 106(B,165,62) CCSRCH220J50
C 107(B,166,107) CCSRCH330J50
C 108(B,164,58) CCSRCH330J50
C 109(B,162,124) CCSRCH330J50
C 110(B,166,40) CCSRCH330J50
B
C 111(B,163,127) CCSRCH220J50
C 112(B,168,43) CCSRCH220J50
C 113(A,164,116) CFTNA224J50
C 114(A,146,53) CFTNA224J50
C 115(A,167,129) CFTNA224J50
C 116(A,160,56) CFTNA224J50
C 117(A,188,121) CFTNA223J50
C 118(A,187,51) CFTNA223J50
C 119(B,193,110) CCSRCH220J50
C 120(B,197,81) CCSRCH220J50
C 121(B,194,143) CCSRCH220J50
C
C 122(B,193,45) CCSRCH220J50
C 123(A,158,164) CFTNA333J50
C 124(A,152,155) CFTNA333J50
C 125(A,158,168) CQMA102J50
C 126(A,147,159) CQMA102J50
C 127(B,195,108) CCSRCH220J50
C 128(B,195,81) CCSRCH220J50
C 129(B,192,144) CCSRCH220J50
C 130(B,194,43) CCSRCH220J50
Circuit Symbol and No.Part No.
C 808(B,120,44) CCSRCH101J50
C 809(B,95,32) CCSRCH101J50
C 810(B,123,39) CCSRCH101J50
C 811(B,102,35) CKSRYB103K50
C 812(B,110,43) CKSRYB103K50
C 831(A,61,27) CEAT100M50
C 832(A,61,21) CEAT100M50
C 901(A,87,161) CFTNA224J50
C 951(A,122,116) CEANP100M16
C 952(A,121,98) CEAT221M16
C 953(B,115,93) CKSRYB102K50
C 954(B,115,90) CKSRYB103K50
C 955(A,106,89) CEAT101M16
C 956(A,39,155) 3900µF/16VCCH1644(P35)
C 958(A,36,120) CQMA472J50
C 959(A,46,140) CQMA472J50
C 960(A,62,69) CQMA102J50
C 961(A,57,66) CQMA102J50
C 962(A,65,84) 3600µF/35VCCH1673(P35)
C 963(A,52,58) 3600µF/35VCCH1673(P35)
C 968(A,73,39) CEAT331M35
C 969(A,60,39) CEAT331M35
C 970(A,46,40) CEAT100M50
C 971(A,46,17) CEAT100M50
C 972(B,47,31) CKSRYB473K50
C 973(B,42,26) CKSRYB473K50
C 974(A,46,33) CEAT470M16
C 975(A,44,24) CEAT470M16
C 501(A,119,22) CFTNA274J50
C 502(A,132,24) CFTNA274J50
D
C 503(B,131,33) CKSQYB154K50
C 504(B,136,33) CKSQYB154K50
C 651(A,158,157) CEANP221M10
C 652(A,123,148) CFTNA103J50
C 653(B,124,143) CKSRYB103K50
C 654(B,138,128) CKSRYB103K50
C 655(A,138,112) CEAT100M50
C 656(A,138,123) CEAT100M50
C 657(A,136,103) CEAT470M16
C 658(B,125,99) CKSRYB103K50
C 659(A,122,126) CEAT220M25
E
C 660(A,106,125) CEAT471M16
C 661(B,126,92) CKSRYB103K50
C 662(B,136,74) CKSRYB103K50
C 701(A,132,95) CEAT220M25
C 702(B,145,102) CKSRYB103K50
C 703(B,150,17) CCSRCH680J50
C 704(B,160,21) CCSRCH680J50
C 801(B,82,24) CKSRYB471K50
C 802(B,110,32) CKSRYB471K50
C 803(A,80,27) CEAT100M50
C 804(A,108,34) CEAT100M50
F
C 805(B,54,14) CKSRYB223K50
C 806(B,56,14) CKSRYB223K50
C 807(B,87,26) CCSRCH101J50
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6. ADJUSTMENT
There is no information to be shown in this chapter.
A
B
C
D
E
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7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
A
- Removing the Case (Fig.1)
1
Remove the four screws and then remove
the Case.
B
1
1
1
Case
C
D
- Removing the Amp Unit (Fig.2)
1
Remove the six screws and then
remove the Amp Unit.
1
1
1
1
Amp Unit
1
Fig.1
1
1
Fig.2
E
F
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7.1.2 CONNECTOR FUNCTION DESCRIPTION
A
B
C
D
E
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8. OPERATIONS
A
B
C
D
E
F
22
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A
B
C
D
E
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B
C
D
E
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