PIONEER E 1510 Service Manual

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Page 1

Order Number: MGCS011201C0

H21 (H22 for USA)

Digital Imaging Systems

DP-1510P / 1810P /

1810F / 2010E

WARNING

This service information is designed for experienced repair technicians only and is not intended for use by the general public. It does not contain warnings or cautions to advise non-technical individuals of potential dangers in attempting to service a product. Products powered by electricity should be serviced or repaired only by experienced professional technicians. Any attempt to service or repair the product or products dealt within this service information by anyone else could result in serious injury or death.

© 2002 Matsushita Graphic Communication Systems, Inc. All rights reserved. Unauthorized copying and distribution is a violation of law. Published in Japan. The contents of this Service Manual are subject to change without notice.

Page 2

The contents of this Service Manual are subject to change without notice. Published in Japan.

Page 3

Specifications Table................................5

1.1. Copy Function...........................................5

1.2. Fax, Printer and Internet Fax

Functions................................................14

1.3. System Combination ..... ....... ...... ....... ......23

1.4. Option and Supply Lists..........................26

1.5. External View..........................................27

1.6. Control Panel..........................................30

Disassembly Instructions.....................32

2.1. General Disassembly Flowchart.............32

2.2. Disassembly Instructions........................35

2.3. Screw Identification Template.................86

Maintenance, Adjustments and

Check Points..........................................88

3.1. Required Tools ......................................88

3.2. Periodic Maintenance Points ..................88

3.3. Periodic Maintenance Check List ...........90

3.4. Updating the Firmware ...........................92

3.5. Glossary of Electrical Abbreviations.......96

3.6. SC PC Board... ....... ...... ....... ...... ....... ....107

3.7. PNL6-1 PC Board.................................152

3.8. PNL6-2 PC Board.................................157

3.9. PNL2 PC Board ....................................158

3.10. LPC3 PC Board ....................................159

3.11. ADF PC Board......................................174

3.12. CCD PC Board .....................................178

3.13. LSU PC Board ......................................179

3.14. HTC PC Board......................................180

3.15. HVPS....................................................182

3.16. LVPS.....................................................183

3.17. ILS PC Board........................................184

3.18. INV PC Board .......................................185

3.19. LFB PC Board.......................................186

3.20. SNS PC Board......................................187

3.21. MJR PC Board......................................188

3.22. CST4 PC Board....................................189

3.23. LANB PC Board....................................192

3.24. LANC PC Board....................................193

3.25. EP PC Board ........................................194

3.26. SRU PC Board (Optional).....................195

Troubleshooting .................................. 196

4.1. Initial Troubleshooting Flowchart..........196

4.2. Improper LCD Display ..........................197

4.3. Printed Copy Quality Problems............198

4.4. Document Feeder (ADF)...................... 215

4.5. Troubleshooting the LAN Interfa ce ...... 219

4.6. Error Codes (For Copier) .....................227

4.7. Information Codes Table

(For Facsimile) ..................................... 233

4.8. Diagnostic Codes (For Facsimile)........ 239

4.9. Troubleshooting

(For PCL 6 Emulation Kit) ....................246

Service Modes .....................................248

5.1. Service Modes (For Copier).................248

5.2. Service Modes (For Fax)......................272

System Description.............................314

6.1. Mechanical Operation ..........................314

6.2. Automatic Document Feeder ...............316

6.3. Inverting Automatic Document

Feeder.................................................. 318

6.4. Receive Mechanism.............................320

6.5. Electrical Circuit Explanation................331

Installation............................................353

7.1. Precautions During Set Up...................353

7.2. Unpacking ............................................ 353

7.3. Installation Procedure ..........................353

7.4. Adjustment ........................................... 357

Options and Supplies..........................359

8.1. Installing the 10/100 Ethernet Interface

/ Internet Fax Kit (DA-NE200) ..............359

8.2. Installing the PCL6 Emulation Kit

(DA-PC210)..........................................362

8.3. Installing the Sorting Image Memory 8/16/64/128 MB

(DA-SM08B/16B/64B/28B)...................364

8.4. Installing the Automatic Document Feeder (DA-AS180)

for DP-1510P/1810P/2010E................. 365

8.5. Installing the Inverting Automatic Document Feeder (DA-AR201)

for DP-2010E ............................ ...... ..... 370

8.6. Installing the 2nd/3rd/4th Paper Feed

Module (DA-DS182/183)......................376

8.7. Installing the Handset Kit .....................391

8.8. Installing th e Dehumidifier Heat er Kit...392

8.9. Installing the Key Counter Cable Kit

(DA-KH200)..........................................401

8.10. Replacing the OPC Drum.....................403

Page 4

Table of Contents

Schematic Diagram .............................406

9.1. General Circuit Diagram System

Circuit....................................................406

9.2. SC PC Board... ....... ...... ....... ...... ....... ....411

9.3. LPC3 PC Board ....................................441

9.4. ADF PC Board........................... ....... ....448

9.5. CCD PC Board .....................................450

9.6. CST4 PC Board....................................451

9.7. PNL6 PC Board ....................................452

9.8. PNL2 PC Board ....................................456

9.9. HTC PC Board (120V)..........................458

9.10. HTC PC Board (230V)..........................459

9.11. WTS PC Board .....................................460

9.12. LFB PC Board.......................................461

9.13. SNS PC Board......................................462

9.14. MJR PC Board (For DP-1810F Only) ...463

9.15. SDRM PC Board...................................464

9.16. LANB PC Board......................... ...........465

9.17. LANC PC Board....................................475

9.18. EP PC Board ........................................476

9.19. FRM PC Board .....................................484

Page 5

1 Specifications Table

Note:

DP-1510P/2010E model is limited to certain destinations only.

1.1. Copy Function

DP-1510P/1810P

/1810F/2010E

Items

Basic Specifications

1 Type Desktop 2Platen Fixed 3 Original Position Left / Inner 4 Recording Paper Path Center 5 Face Up / Face Down Face Down 6 Drum Organic Photo Conductor (OPC) 7 Copy Process Dry Electrostatic System

8 Developing Process 9 Toner Recycle No

10 Fusing System Heat & Pressure 11 Max Original Size 12 Paper Size

Paper Tray

Sheet Bypass

Sheet Bypass Envelope No

13 Warm-up Time Approx. 30 sec. 68 °F (20 °C)

14 First Copy Time 6.5 sec.

15 Copy Speed

Ledger / A3 10 cpm Legal / B4, FLS 11 cpm Letter-R / A4-R 13 cpm LTR / A4 15 cpm 18 cpm 20 cpm Invoice / A5 15 cpm 18 cpm 20 cpm

16 Zoom

Enlargement Select ed Origi nal Size / Copy Size Reduction Selected Original Size / Copy Size Zoom 50 - 200% 1% Step X-Y Zoom No

DP-1510P DP-1810P DP-1810F DP-2010E

Magnetic Mono Component Development

LDR, LGL, LTR, LTR-R, INV-R For USA and Canada

A3, B4, A4, A4-R, A5-R, FLS For EU

A3, B4, A4, A4-R, B5, B5-R For Other Destinations

LDR, LGL, LTR, LTR-R, INV-R For USA and Canada

A3, B4, A4, A4-R, A5-R, FLS For EU

A3, B4, A4, A4-R, B5, B5-R For Other Destinations

Description

System

Ledger (11 x 17 in) /

A3 (297 x 420 mm)

From Platen/ Letter/ A4 Portrait/ 1st Paper Tray. Period between Start Key is pressed and Paper exit.

Remarks

Edition 2.0

APR 2002

Page 6

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Remarks

17 Paper Feed Front Loading Universal Paper Tray

Paper Tray

Capacity

(DP-2010E-PU: 550 sheets x 2)

550 sheets x 1

LTR / A4 : 20 lb (75 g/m

Auto Size Setting No (Input from Control Panel) Low Paper Warning Empty Only

Sheet Bypass

Capacity 50 sheets

LTR / A4 : 20 lb (75 g/m

Auto Size Setting Yes

Paper Capacity (Std. Configuration)

600 sheets

Paper Tray + Sheet

Bypass 18 Multi Copy Range 1 - 999 sets 19 Gradation

Text 2-steps Text / Photo 2-steps Error Diffusion Photo 256-steps

20 Resolution 600 dpi Scanning and Printing.

St andard Sorting Memory

Size St andard Page Memory

Size

No 8 MB

16 MB

23 Exit Tray Capacity Standard: 250 sheets 24 Color No 25 Max Power Consumption Less than 1.2 kW 26 Dimensions

(W x D x H)

23.1 x 23.8 x 16.1 in

(588 x 605 x 410 mm)

23.1 x

23.8 x

20.7 in

(588 x 605

H: To Platen Glas s.

For USA and Canada

x 526 mm)

(W x D x H)

23.1 x 23.8 x 16.1 in

(588 x 605 x 410 mm)

23.1 x 23.8 x 18.0 in

(588 x 605 x 458 mm)

23.1 x 23.8 x 18.0 in

(588 x 605 x 458 mm)

23.1 x

23.8 x

20.6 in (588 x 605 x 522 mm)

23.1 x

23.8 x

22.6 in (588 x 605 x 573 mm)

23.1 x

23.8 x

20.6 in (588 x 605

For Other Destinations H: Up to i-ADF.

For USA and Canada

For Other Destinations

x 522 mm)

27 Projection Area Less than 3.85 ft / 0.358 m 28 Occupancy Area

(W x D)

33.8 x 23.8 in

(858 x 605 mm)

Includes Sheet Bypass.

)

Edition 2.0

APR 2002

Page 7

DP-1510P/1810P

/1810F/2010E

Description

99 lb

(45 kg)

99 lb

(45 kg)

113 lb

(51kg)

93 lb

(42 kg)

Remarks

Main Unit only. For USA and Canada

For Other Destinations

29 Weight

Items

DP-1510P DP-1810P DP-1810F DP-2010E

91 lb (41 kg)

Options

1 Paper Feed System Max. 550 sheets x 2 Max. 550 sheets x 4

550 sheets 2nd/4th Paper Feed Module

550 sheets 3rd Paper Feed Module

Yes* Yes

No Yes

Motor is Not Mounted. *2nd Only

Paper Size Detection Manual (Control Panel) Low Paper Warning Empty Only

Max. Paper Capacity 1,150 sheets 2,250 sheets

LTR / A4 : 20 lb (75 g/m

2 Cabinet

Stand for 2-Paper Tray Configuration

Stand for 1-Paper Tray

Option

Depends on the Local Sales Company.

Option

Configuration

3 Platen Cover Yes No Yes

Free Stop Yes - Yes From 30 to 70 degrees.

4 ADF

Single Side T ype Yes Standard Yes Original Set Face Up Scanning Method Sheet Through

Capacity (Original) 50 sheets

LTR / A4 : 20 lb (75 g/m SADF Mode No Free Stop Yes From 30 to 70 degrees.

5 Inverting ADF (i-ADF)

Duplex Type No Yes Original Set - Face Up

Scanning Method Capacity (Original) - 50 sheets

Sheet

Through

LTR / A4 : 20 lb (75 g/m SADF Mode - No Free Stop - Yes From 30 to 70 degrees.

6 Exit Tray (In ner) Yes

Tray Position Inner Number 1 Face Up / Face Down Face Down Bin Capacity 250 sheets Multi Tray Function No Shift Tray Function No

7 Finisher No 8 Exit Tray (Outer) No 9 Dual-Path Exit Guide Unit No

)

Edition 2.0

APR 2002

Page 8

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Remarks

10 Paper Transport Unit No 11 Automatic Duplex Unit No Yes 12 Counter

Key Counter Capability No

Only the Harness Kit is supplied as an option kit.

13 Dehumidifier Option Supplied as a Service Part. 14 Electronic Sorting Board No Standard (8 MB)

Optional Image Memory 1 (8 MB)

Optional Image Memory 2 (16 MB)

Optional Image Memory 3 (64 MB)

Optional Image Memory 4 (128 MB)

Yes

For DP-1810P: CODEC + 8MB memory

Only one of two available types can be installed.

Features

1 Automatic Features

Auto Magnification Selection

No (ADF: Yes)

Auto Paper Selection No (ADF: Yes) Auto Density Control Yes Auto Paper Tray

Selection Auto Start Yes

Yes

Reservation while Power On Initial.

Energy Saver Mode

St andby Mode Yes Energy Saver Mode Yes

Sleep Mode Yes

Power Consumption During Sleep Mode

Approx. 1.5 wh 100 VAC Power Supply Approx. 2.2 wh 200 VAC Power Supply

Turns Off the Heater Power.

Remote Diagnostic No Machine Stop While Out

of Toner

Yes (PPC Function)

2 Additional Features

Low Paper Warning Empty Only Photo Mode Yes 256 steps, Multi-level Original Detection

Release

Edit / Effects

Book Mode Yes Edge Mode Yes Margin Mode Yes Page Numbering No Inverse Mode

(Negative / Positive)

Edition 2.0

APR 2002

Page 9

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Remarks

Centering Mode No Mirror Mode No Image Overlay Mode No

Others (Inverting ADF & ADU)

No Yes

LDR → LTR x 2

2-Page Copy Mode Yes

(A3 → A4 x 2, B4 → B5 x

2) 2 in 1 Yes 1→2No 4 in 1 No 1→4No

Copy from 4 single-sided

Booklet Mode No

pages to 1 booklet mode sheet.

Duplex Copy

1→2NoYes 2→1 No Yes* With i-ADF option. 2→2NoYes* Book→2

Book Format No Yes* Facing Pages No Yes*

Image Rotation (90 Degrees)

Yes Electronic Sorting No Yes Rotation Sorting No

Yes*

Sheet Bypass or Optional Tray.

Insertion Job

Cover Mode No Page Insertion Mode No OHP Interleave Mode No

Presentation Mode No Department Counter Yes 50 Departments ADF (Optional)

Multi Size Feed No

SADF Mode No

Original Counter No Job Memory Yes (2) Job Time Display No

Can Reserve when printing PC data.

Concurrent Copy

Yes*

Can NOT Reserve next copy while printing Copy

data. Function Mode Yes Interrupt Yes Electrical Counter Yes Skyshot Mode Yes

Edition 2.0

APR 2002

Page 10

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Check / Slip Mode No Copy Account Display

Mode

3 Control Panel

Display

Alphanumeric LCD

20 x 2

Status Lamp No Yes No

Key

Original Size Yes Copy Size Yes Keypad Yes Clear Yes Stop Yes Start Yes Energy Saver Yes Multi Size Feed No Same widths only. Sort No Yes Finish No Function Yes Original Detection

Release

Interrupt Yes Reset Yes One-Touch Key No Yes No Mode Change Yes

LCD Main Indication

Message Language (Default)

Message Languages Available

Original Size / Image Indication

Paper Size / Image Indication

Specified Language

English For USA and Canada

For EU and Other Destinations

3 - 4

Yes

(Without Image)

Yes

(Without Image) Paper Tray Selection Yes Selected Paper Tray /

Tray Status Original Mode

Selection Copy Density Selection

(LED Indication only)

Yes

Text / Text-Photo / Photo

5 Step s

Setting Confirmation No Zoom Magnification Yes Function Classification No Number of Copies Yes SADF / Multi Size Feed

Mode

Remarks

Edition 2.0

APR 2002

Page 11

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Remarks

Error Code Yes Finishing No Warning Indicators

Add Toner Toner Waste

Container Full Add Paper (No

Paper)

(LED Indication only)

Yes

Add Paper Yes Paper Jam Indication

Paper Jam Location

(LED Indication only)

Service Alert Call Yes User Error Yes Machine Error Yes History of Jam Errors No Number of Jam

Errors History

4Main Unit

Total Counter No Electrical Counter Max. Weight of

Documents on the Platen

11 lb (5 kg)

Glass ADF with Document

Guide

Option Standard Option

Clip Pocket No Operating Instructions

Pocket

Warning / Caution Label Specified Language

5 Optical System

Original Detection Method

Original Detection Size

LDR, LGL, LTR, LTR-R, INV, INV-R For USA and Canada

A3, B4 (FLS), A4, A4-R, A5, A5-R For EU, Other Destinations

Scanning Method 600 dpi CCD Dehumidifier N o Supplied as a Service Part Mechanical Multi Copy

Mode

6 Process System

Type

Separate OPC Unit /

Toner Unit Type

Toner

Toner Yield 10,000 Pages / Toner Bottle L TR / A4 6% Image Low Toner Level

Sensor

Yes

Drum Life 45,000 Pages Printing 2 pages interval

Edition 2.0

APR 2002

Page 12

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

Remarks

Developer Life N/A Toner Waste Container Yes Dehumidifier Yes Supplied as a Service Part Manual Add Toner No Toner Bottle replacement

7 Feeder System

Paper Tray (Standard / Option)

Paper Size Setting Method

Change Paper Size Method

Universal & Fixed by Screw

Set by Control Panel

LDR, LGL, LTR, LTR-R, INV-R For USA and Canada

Setting Size

A3, B4, A4, A4-R, A5-R,

8 x 13 in, 8.5 x 13 in

For EU

A3, B4, A4, A4-R, B5, B5-R For Other Destinations

Capacity 550 sheets

LTR / A4 : 20 lb (75 g/m

Low Paper Warning Empty Only

Sheet Bypass

Capacity 50 sheets Paper Size Setting

Method Change Paper Size

Method

Universal

Auto

LTR / A4 : 20 lb (75 g/m

LDR, LGL, LTR, LTR-R, INV-R For USA and Canada

Paper Size Detection

A3, B4, A4, A4-R, A5-R,

8 x 13 in, 8.5 x 13 in

For EU

A3, B4, A4, A4-R, B5, B5-R For Other Destinations

Efficiency

1 Productivity

Warm-Up Time from Stand-by

Approx. 30 s ec . 68 °F (20 °C)

ADF Productivity (LTR / A4)

ADF 100% Inverting ADF - 100%

ADU Copy Productivity (LTR / A4)

Transport Method - Stackless 1→2

1 copy - 50% 5 copies - 72% 10 copies - 80%

2→2

1 copy - 45% 5 copies - 70% 10 copies - 78%

)

Edition 2.0

APR 2002

Page 13

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description

PM Cycle

1 Major PM 120 k 2 Minor PM (Cleaning) 60 k

Packing Configuration

28.9 x

28.9 x 30.1 x 23.4 in

(735 x 765 x 595 mm)

1 Packing Dimension

28.9 x 30.1 x 23.4 in

(735 x 765 x 595 mm)

30.1 x

25.6 in (735 x 765 x 650 mm)

28.9 x

30.1 x

25.6 in (735 x 765 x 650 mm)

103.6 lb (47 kg)

2 Packing Weight

103.6 lb (47 kg)

112.4 lb (51 kg)

3 Accessories

OPC Unit Yes Toner Hopper Unit No Operating Instructions Yes

Power Supply

99 - 138 VAC, 47 - 63 Hz

1 Power Requirement

180 - 264 VAC, 47 - 63 Hz

Single Phase

2 Power Consumption Less than 1.2 kW

Ambient Conditions

1 Temperature 50 - 86 °F (10 - 30 °C) 2 Relative Humidity 30 - 80%

UL1950 / CSA C22.2 No. 950 For USA and Canada

3 Safety

EN60950 4 Energy Saver Energy Star Compliant 5EMI

Class A Computing Device in FCC Rules Part

28.9 x

30.1 x

31.9 in (735 x 765 x 810 mm)

28.9 x

30.1 x

23.4 in (735 x 765 x 595 mm)

132.3 lb (60 kg)

105.8 lb (48 kg)

Remarks

Main Unit only. For USA and Canada

For Other Destinations

Main Unit only. For USA and Canada

For Other Destinations

100 VAC Power Supply

220 VAC Power Supply

For EU and Other Destinations

Edition 2.0

APR 2002

Page 14

1.2. Fax, Printer and Internet Fax Functions

1.2.1. Fax Function

Note:

DP-1810F model only.

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

Main Specifications

1 Compatibility G3 ITU-T Std & Non-Std (MGCS) 2 PSTN Line Port Yes (1) 3 Leased Line Port No 4 V.24 Line Port No 5 Modem Speed 33.6 - 2.4kbps 6 Coding Scheme JBIG/MMR/MR/MH 7 ECM Yes Conforms to ITU-T 8 Short Protocol Yes (B, D)

9 Transmiss ion Speed Approx. 3 sec.

ITU-T Image No. 1 (A4, Std Resolution)

Transmission Std 8 x 3.85 Fine 8 x 7.7 S-Fine 8 x 15.4

Communication Resolution

(pels/mm x lines/mm)

Reception

16 x 15.4

Std 8 x 3.85 Fine 8 x 7.7 S-Fine 8 x 15.4

16 x 15.4

Scanner Mechanism

1 Scanning Device CCD (ADF / Platen) 2 Scanning Speed

3 S-Fine :F16 x 15.4

4 Fine :F8 x 7.7

5 Std :F8 x 3.85

Less than 2.0 sec. A4 vertical direction Less than 1.4 sec. A4 horizontal direction Less than 1.0 sec. A4 vertical direction Less than 0.7 sec. A4 horizontal direction Less than 1.0 sec. A4 vertical direction Less than 0.7 sec. A4 horizontal direction Std 8 x 3.85

Scanning R esolution

(pel/mm x lines/mm)

Fine 8 x 7.7 S-Fine 8 x 15.4

16 x 15.4 7 Document Size (Max.) ADF: Max. A3 8 Effective Scanning Width LDR (11.5") / A3 (292 mm) 9 A3 size TX/RX Yes Conforms to ITU-T A3

10 Reduction XMT Yes A3 to B4 / A3 to A4 / B4 to A4 11 ADF Cap acity 50 sheets

Face-Up, feed from top page LTR / A4 (17 lb / 64 g/m2)

12 Collation Stack Yes (Face Down)

Edition 2.0

APR 2002

Page 15

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

Printer Mechanism

1 Recording Method LP 2 Recording Speed

18 ppm

(A4 horizontal)

3 Recording Resolution Fax 406 x 391 dpi

Ledger size is transmitted as A3 size for N. American

4 Recording Paper Size

Ledger / Legal / Letter /

A3 / B4 / A4 / A5 / INV-R

model. If A3 is received, approx. 1" of image on both edges are not printed on Ledger size paper.

5 Effective Printing Width 11.4" (289 mm) Conforms to ITU-T A3 6 Recording Paper Capacity 550 sheets

Optional max. 2200 sheets

LTR / A4 : 20 lb (75 g/m2) 7 Collation Stack Yes (Face Down) 8 Consumable Toner Cartridge / OPC Drum

Fax Memory

Flash ROM, ITU-T Image 1 Standard Memory 2 MB (120 pages)

No.1

(A4, Std Resolution) 2 ITU-T #1/standard result 3 Optional Memory 2 MB, 4 MB, 8 MB

Dual Operation

1 Multi Task Operation Yes 2 Direct XMT Reserve Yes 3 Memory XMT Reserve Yes

Number of Memory Job

Files

Yes (Max. 50 files)

Dialing/Telephone Features

1 Auto Dialers 160

Phone Book Directory

Search Dialing

Yes

3 Total Auto Dialers 160 4 Program Dials 8 5 Max. Tel Number Digits 36

Max. Station Name

Characters Full Number Dialing

(Buffered Dialing) Direct Dialing

(Monitor Dialing)

Yes Max.30 stations

Yes Voice mode

9 Automatic Redialing Yes

10 Manual Redialing Yes 11 Line Monitor Speaker Yes 12 Chain Dialing (Hybrid Dial) Yes In Monitor Dialing mode only 13 Pulse / Tone Dialing Yes 10 pps / DTMF

Edition 2.0

APR 2002

Page 16

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

14 Pulse to Tone Change Yes 15 Flash Key Yes 16 Handset Option

Transmission Features

1 Direct Transmission Yes 2 Memory Transmission Yes Page Retransmission

Quick Memory

Transmission Multi-S tation Transmission

(Sequential Broadcasting) Direct Deferred

Transmission

Yes

Yes Max. 190 stations

No ADF Deferred Transmission

6 Deferred Transmission Yes Max. 50 timers

Deferred Multi-Station

Transmission Priority Direct

Transmission Priority Memory

Transmission

Yes

Yes Priority ADF Transmission

10 Batch Transmissi on Yes Real Time (up to 5 Files)

90 Degree Rotation

Transmission

Yes

12 Cover Sheet No 13 Confidential Mail Box Yes 20 Mailboxes 14 Multi-Copy Transmission No

FAX : Back-up with Flash

15 Memory Back-Up Yes

Memory. Copy / Printer : No Back-up with D-RAM

16 Duplex Scanning No

Reception Features

1 Substitute Reception Yes

LTR/A4/LGL: 70 - 100%

2 Fixed Reduction Yes

(in 1% Steps), Top & Left Alignment

LTR/A4/LGL: 70 - 100%

3 Auto Reduction Yes

(in 1% Steps), Top & Left Alignment

4 Overlap Printing Yes

Page End Approx. 0.51 in (13 mm)

5 Receive to Memory Yes

Distinctive Ring Detector

(DRD) 90 Degree Rotation

Reception

Yes

8 Duplex Printing No

Edition 2.0

APR 2002

Page 17

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

Polling

1 Polling Yes 2 Turnaround Polling No 3 Multi-Station Polling Yes Max . 190 stations 4 Deferred Polling Yes Max. 50 timers

Deferred Multi-Station

Polling

Yes Max. 50 timers / 190 stations

6 Direct Polling T x No 7 Memory Polling Tx Yes 1 File 8 Preset Polling Password Yes

Temporary Polling

Password

Yes

10 Continuous Polling Yes

Convenience

1 Panel Display

Alphanumeric LCD

20 x 2

2 Voice Contact No 3 Edit File Mode Yes With View Mode 4 Incomplete File Save Yes With View Mode 5 Automatic Cover Sheet No

Certainty

1 Verification Stamp Yes 2 Header / Total Page Print Yes

3 Transac tion Journal Yes

100 Transactions / with View

Mode 4 Comm. Journal Yes With Image Data 5 Last Ind. XMT Journal Yes

List Printouts

1 One-Touch List Yes 2 ABBR. No. List Yes 3 Program List Yes 4 Phone Book Search List Yes Auto Dialer List 5 Fax Parameter List Yes 6 File List Yes With View Mode 7 Ind. XMT Journal Yes 8 Directory Label Yes

Identifications

1 Logo Yes 25 Characters 2 Multiple Logo No 3 Character ID Ye s 16 Characters 4 Numeric ID Yes 20 Digits

Edition 2.0

APR 2002

Page 18

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

Special Communications

1 Password XMT / RCV Yes 2 Selective Reception No TSI Check 3 Relay XMT Request No 4 Relay XMT Center No 5 Confidential XMT / Polling No 6 Confidential Center No 7 Mailbox XMT / Polling Yes 8 Mailbox Center Yes Max. 20 Mailboxes

9 File XMT No 10 Fax Forward No Received File T ransfer 11 Sub-Address XMT Yes T. Routing 12 Sub-address RCV Yes 13 OMR-XMT No

Standards

1 PSTN

FCC Part 68: 1997 / Industry Canada

No. CS-03: Issue 8 1996

Others

1 Fax Access Code Yes

2 PIN Code Access Yes For USA and Canada only

3 Intelligent Redial (A-1) Yes 5 Files

4 Department Code Yes 50 Codes

5 Power Saver Mode Yes

6 Self Diagnostic Function Yes

Remote Diagnostic

Function

Yes

8 Check & Call Function Yes

9 V. 2 4 / En c ry p tion Interfac e No

Edition 2.0

APR 2002

Page 19

1.2.2. Printer Function

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description Remarks

Interface

Centronics Parallel I/F

(IEEE-1284)

2 LAN (Network)

Centronics Parallel Interface ECP

Ethernet 10Base-T/

100Base-TX

Requires the Optional

Internet Fax K it. 3 USB Port No 4 IEEE-1394 No

Printer Function

1 Printing Size

LDR, LGL, LTR, LTR-R, INV,

A3, A4, A4-R, A5, A5-R, B4 2 Sheet Bypass Yes 3 Stapling No 4 Printing Resolution 600 dpi 5 Interface Centronics Parallel Interface/Ethernet

6OS

Win NT 4.0 / Win 2000 / XP

Win 98 / Me /

7 GDI Yes JBIG Coding 8 PDL (PCL6) Yes

Requires Optional PCL6 Emulation Kit.

9 PDL (PSII) No

10 Duplex Printing No Yes

11 Collation Stack Yes Printer Driver Setting

Win 95 / 98 / Me / Win NT

12 St atus Monitor Yes

4.0 / Win 2000: Local Connection

13 Network Printing Yes

Requires the Optional

Internet Fax K it. 14 Network Status Monitor No 15 Smoothing No 16 Applicable PC IBM PC, AT or Compatible 17 Multi-Task Operation

Printing while Fax-XMT from Memory

Printing while Fax-RCV into Memory

Fax-XMT from Memory while Printing

Fax-RCV into Memory while Printing

Output to Separate Tray

for Printing, Fax, Copy

19 Font Yes

Yes

Requires Optional PCL6

Emulation Kit. 20 Security Print No

Edition 2.0

APR 2002

Page 20

DP-1510P/1810P

/1810F/2010E

Items

DP-1510P DP-1810P DP-1810F DP-2010E

Description Remarks

Scanning Function

LAN : 256 Halftone Shades

1 Halftone

256 Halftone Shades, Gray Scale (Local

Connection)

with Error Diffusion. Requires the Optional Internet Fax Kit.

2 Max. Document Size Ledger, A3

Selectable, 600 dpi Optical Scanner , LAN: 400 dpi (Max.)

3 Scannin g R esolution

600 dpi (Max)

150 dpi (Gray Scale Max)

4Driver TWAIN 5 2-Sided Scanning No Yes* With i-ADF option.

Edition 2.0

APR 2002

Page 21

1.2.3. Internet Fax Function

Note:

DP-1810F model only.

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

Remarks

Main Specifications

1 Communication Protocols TCP / IP SMTP / MIME 2 Max. Modem Speed NA 3 Coding Scheme MH / MMR 400 dpi : MMR only 4 ECM No 5 Line Interface RJ-45 (Ethernet) Ethernet LAN

Scanner Mechanism

1 Max. Document Size LDR / A3 2 Effective Scanning Width 11.4" (289 mm)

8 x 3.85

Scanning Resolution

(pel/mm x lines/mm)

8 x 7.7

8 x 15.4

LAN: 400 dpi Scanning Resolution is available with Parameter setting.

16 x 15.4

Printer Mechanism

1 Printing Resolution 600 dpi

FAX : 406 x 391 dpi Network Printer : 600 dpi

2 Effective Recording Width 11.4 " (289 mm)

Transmission Features

1 Multi-Task Operation Yes

Simultaneous operation of G3 Fax and LAN is available.

2 Memory Transmission Yes

Sequential Multi-Station

Transmission Simultaneous Multi-Station

Transmission

Yes Max. 190 stations

5 Sender Selection Yes

G3 / Email Mixed

Broadcasting

Yes 7 Deferred Tr ansmission Yes 8 Fax Forward Yes

9 Sub-address RCV Yes

Received File Transfer, only with I-FAX Option

Inbound Routing, only with I-FAX Option

10 Mail Header

Email Header Print Selection Yes All or From / To / Subject only Subject Line Random Entry CC/BCC Selection Yes

LAN Features

1 Internet Fax Communication Yes

A3 Communication is available with Parameter se tting.

2 Internet Mail Reception Yes

Edition 2.0

APR 2002

Page 22

DP-1510P/1810P

/1810F/2010E

Items

Description

DP-1810F

3 Internet Fax Server Features

Internet Fax Relay XMT Yes iFAX → iFAX → G3FAX Email Relay MXT Yes PC → iFAX → G3FAX Received Fax / Email

Forward

Yes Local print available PC to FAX Transmission No Inbound Routing Yes Phone Book Registration from

PC i-Fax Parameters Registrati on

via Email

Yes Via Email

Yes

Using Sub-Address. Local print available

5 Internet Delivery Confirmation Y es Its own mode

400 dpi (Default / Max.). 600 dpi is not

6 Network Scanning Yes (400 dpi)

available. Network Scanning mode can be selected during setup.

7 Network Printing

LPR / LPD Yes (600 dpi) GDI Yes

PDL Yes

Parallel Port is not available when connected to the LAN.

Requires Optional PCL6 Emulation Kit.

8 DHCP Client No

Certainty

1 Comm. Journal (w / Image) Yes

Email from RCV side to Panafax i-Fax’s only.

1 Email Address Yes

Remarks

Edition 2.0

APR 2002

Page 23

1.3. System Combination

For DP-1510P/1810P

ADF or Platen Cover

ADF PC Board

DP-1510P/1810P

/1810F/2010E

Panel

(PNL PC Board)

Dehumidifier Heater Kit

Main PC Board (SC PC Board)

Parallel Port Interface

Scanner Unit

Image Memory

8, 16, 64,128M Either Option

Document Sensor

and Motor

PCL6 Emulation Kit

(PDL PC Board)

10/100 Ethernet Interface

Option

2nd Paper Feed Module

Option

LPC3 PC Board

Motor, Driver, Clutch, Sensor

Standard Configuration

Option

Edition 2.0

APR 2002

Page 24

For DP-1810F

DP-1510P/1810P

/1810F/2010E

ADF

ADF PC Board

Panel

(PNL PC Board)

Dehumidifier Heater Kit

Main PC Board (SC PC Board)

Parallel Port Interface

Scanner Unit

PCL6 Emulation Kit

(PDL PC Board)

Memory CARD

2, 4, 8M

Either Option

Image Memory

8, 16, 128M

Either Option

Document Sensor

Motor

Fax

(MJR PC Board)

10/100 Ethernet Interface

(Internet Fax)

Handset

Option

2nd Paper Feed Module

Option

3rd Paper Feed Module

Option

4th Paper Feed Module

Option

LPC3 PC Board

Motor, Driver, Clutch, Sensor

Standard Configuration

Option

Edition 2.0

APR 2002

Page 25

For DP-2010E

DP-1510P/1810P

/1810F/2010E

i-ADF, ADF or Platen Cover

ADF PC Board

Panel

(PNL PC Board)

Dehumidifier Heater Kit

Main PC Board (SC PC Board)

Parallel Port Interface

Scanner Unit

Image Memory

8, 16, 128M

Either Option

Document Sensor

Motor

PCL6 Emulation Kit

(PDL PC Board)

10/100 Ethernet Interface

Option

2nd Paper Feed Module

Option

(Standard for USA, Canada)

3rd Paper Feed Module

Option

4th Paper Feed Module

Option

LPC3 PC Board

Motor, Driver, Clutch, Sensor

Standard Configuration

Option

Edition 2.0

APR 2002

Page 26

DP-1510P/1810P

/1810F/2010E

1.4. Option and Supply Lists

1.4.1. Options

Part Name Part Number Remarks

10/100 Ethernet Interface DA-NE200 Available in Specified Destinat ions PCL6 Emulation Kit DA-PC210 Image Memory (8MB) DA-SM08B Only one module can be installed. Image Memory (16MB) DA-SM16B Image Memory (64MB) DA-SM64B Image Memory (128MB) DA-SM28B

Handset Kit Expansion Flash Memory Card, 2MB UE-410046

Expansion Flash Memory Card, 4MB UE-410047 Expansion Flash Memory Card, 8MB UE-410048 Automatic Document Feeder DA-AS180 Standard for DP-1810F Inverting Automatic Document Feeder

(i-ADF) 2nd/4th Paper Feed Module DA-DS182 3rd Paper Feed Module DA-DS183 Except for DP-1510P/1810P

UE-403167 For U.S.A/Canada UE-403117 For Other Destinations

Only for DP-1810F

DA-AR201 Only for DP-2010E

1.4.2. Supplies

Part Name Part Number Remarks

Toner Bottle DQ-TU10C OPC Drum DQ-H045B

Sales Route

Edition 2.0

APR 2002

Page 27

1.5. External View

For DP-1510P/1810P/2010E

FAC8932-00

DP-1510P/1810P

/1810F/2010E

10 mm

23.8 in (605 )

Rear View

(For USA only)

Product complies with DHHS Rules 21 CFR Subchapter J in effect at date of manufacture.

Manufacturer's name and address

Factory ID

16.1 in

Top View

23.1 in

10 mm

(588 )

10 mm

(410 )

Front View Right ViewLeft View

10 mm

18.0 in (458 )

Edition 2.0

Bottom View

APR 2002

Page 28

For DP-1810F

DP-1510P/1810P

/1810F/2010E

10 mm

23.8 in (605 )

Rear View

(For USA only)

Product complies with DHHS Rules 21 CFR Subchapter J in effect at date of manufacture.

Manufacturer's name and address

Factory ID

Top View

23.1 in

10 mm

(588 )

Front ViewLeft View

10 mm

20.6 in

(522 )

Right View

Edition 2.0

Bottom View

CAUTION

THIS PRODUCT CONTAINS A LITHIUM BATTERY. DANGER OF EXPLOSION IF BATTERY IS

INCORRECTLY REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE. DISPOSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS OF YOUR LOCAL SOLID WASTE OFFICIALS.

APR 2002

Page 29

1.5.1. Serial Number Contents

The contents of the 11-digit Serial Number is as follows:

DP-1510P/1810P

/1810F/2010E

2 3 4 5 61

7 8 9 10 11

Sequential Production Number

5-Digit Sequential Production Number

00001 ~ 99999 = 1 ~ 99,999 units A0001 ~ Y9999 = 100,000 ~ 329,976 units (Letters “I” and “O” are skipped)

Model Number and Destination Code (Main Unit)

3-Digit number or alphanumeric representation (Except Letters “I” and “O”)

For Example:

2PS=DP-1510P-PB 2JP=DP-1810P-PU 2HH=DP-1810F-PU

2KG=DP-2010E-PU

Production Facility

Production Year

Starting with Year 2001, the last 2-digits of the year is represented as: A ~ T

A : 01 (2001) K : 11 (2011) B : 02 L : 12 C : 03 M : 13 D:04 N:14 E : 05 O : 15 F : 06 P : 16 G:07 Q:17 H:08 R: 18 I : 09 S : 19 J : 10 (2010) T : 20 (2020)

Production Month

A : January G : July B : February H : August C : March I : September D : April J : October E : May K : November F : June L : December

Edition 2.0

APR 2002

Page 30

1.6. Control Panel

DP-1510P

For EURO and Other Destinations

DP-1810P

For USA and Canada

DP-1510P/1810P

/1810F/2010E

For Other Destinations

Edition 2.0

APR 2002

Page 31

DP-1810F

For All Destinations

DP-2010E

For USA and Canada

DP-1510P/1810P

/1810F/2010E

For Other Destinations

Edition 2.0

APR 2002

Page 32

2 Disassembly Instructions

2.1. General Disassembly Flowchart

DP-1510P/1810P

/1810F/2010E

AC Power Cord (1502)

ADF Unit

Separation Rubber (428)

Paper Feed Roller (679) Pre Feed Roller (420)

ADF PC Board (1406)

Feed Roller (409)

SNS PC Board (134)

Cover Assembly

2-2-1

2-2-2

ADF Motor (437)

2-2-3

Front Cover (101) Inner J Cover (103)

Left Side Cover (104)

Rear Plate (801)

Rear Cover (107)

Lift Motor Assembly (1238)

Right Cover Assembly

Duplex Feed Roller (609)

LSU (710)

Micro Switch (813)

SC PC Board (1401)

Drive Motor (1105)

Fan (808)

LVPS (1404)

HTC PC Board (1407)

2-2-15

2-2-17

2-2-6

Fly Wheel (1101)

Fan (1149)

LPC3 PC Board (1402)

HVPS (1403)

Solenoid (1102)

2-2-7

2-2-9

2-2-8

AC Inlet (807)

2-2-10

Edition 2.0

Drive Unit

APR 2002

Page 33

DP-1510P/1810P

/1810F/2010E

Control Panel Unit

LCD Cover (201)Speaker (125)

PNL6 PC Board (1416)

Panel Cover (202)

PNL2 PC Board (1417)

Scanner Unit

Left Platen Cover (113) Right Platen Cover (112)

Glass L Assembly (117) Glass S (116)

Scanner Lamp (501)

Inverter PC Board (564) FPC Cable (547)

Scanning Motor (131)

Fuser Unit

Fuser Lamp (924)

Pressure Roller (914)

Exit Lower Guide (902)

Separator (923)

2-2-4

2-2-5

2-2-11

Harness Guide (906)

Thermistor Assembly (944) Thermostat (947) Thermal Fuse (948)

Heat Roller (913)

Exit Roller (912)

Registration Roller (1162)

2-2-12

Process Unit Guide (1142)

Toner Sensor (1147)

Separation Pad (659)

Paper Feed Roller (679) Bias Transfer Roller (648)

Roller Cleaner (640)

2-2-13

Edition 2.0

APR 2002

Page 34

Feed Roller (1213)

DP-1510P/1810P

/1810F/2010E

2-2-14

Reverse Clutch (1212)

C25 Gear Roller (1207)

Process Unit

Toner Waste Container

OPC Drum (1001)

Bias Charge Roller (1036)

Scoop Sheet (1033)

Cleaning Blade Assembly (1035)

Front & Rear Cleaning Felt (1031, 1032)

Cleaning Sponge (1030)

2-2-16

Mag Roller Joint (1047)

Mag Roller (1048)

Gap Roller (1049)

Dr. Blade Assembly (1040)

Development Felt (1041)

Edition 2.0

APR 2002

Page 35

2.2. Disassembly Instructions

2.2.1. Power Cord, Recording Paper Tray, Process Unit

(1) Turn the Power Switch to the OFF (O) position. (2) Disconnect the AC Power Cord (1502).

(1)

(2)

(3) Remove the Paper Tray.

DP-1510P/1810P

/1810F/2010E

(7)

(6)

(3)

(4)

(5)

(4) Open the Right Cover (601). (5) Open the Front Door Cover (102). (6) Remove the Toner Waste Container by slowl y

pulling it towards the left as illustrated.

(7) Seal the Container with the enclosed cap and

dispose of it properly.

(8) Lift the Release Latch (White) and remove the

Process Unit.

Edition 2.0

(8)

APR 2002

Page 36

2.2.2. ADF Unit

(3)

(2)

(1)

(4)

(5)

(6)

(8)

(10)

(7)

(10)

(8)

(9)

DP-1510P/1810P

/1810F/2010E

(1) Open the ADF Cover (418) and release the ADF

Cover Stopper (414). (2) Remove the Pad Cover (427). (3) Remove the Separation Rubber (428).

(4) 2 Screws (19).

(5) Remove the ADF Cover (418). (6) Disconnect the ADF Harness (1836).

(7) Remove the Pick Up Spring (426). (8) Remove 2 Snap Rings (G3). (9) Remove the Clutch (1141).

(10) Remove 2 Bushings (410).

Edition 2.0

APR 2002

Page 37

DP-1510P/1810P

/1810F/2010E

(12)

(A)

(B)

(11)

(11) Remove Roller Holder (430) Assembly.

(12) Remove the Paper Feed Shaft Assembly

(433).

Note:

When re-installing, make sure that the Roller Holder (430) Assembly is properly placed on the

ADF Unit.

(13)

(14)

(16)

(15)

(13) Remove Paper Feed Roller (679) and D26 D

Gear (429).

(14) Remove the Pre Feed Roller (420), Pre Feed

Shaft (421) and Pre Feed Gear 1 and 2 (422,

423).

(15) 2 Silver Screws (B1). (16) Lift cover and release the Latch Hook then

remove the ADF Rear Cover (301).

Edition 2.0

APR 2002

Page 38

DP-1510P/1810P

(17)

(18)

(19)

(20)

(21)

(22)

(23)

(24)

(25)

/1810F/2010E

Note:

When re-installing the ADF Rear Cover (301), make sure that the ADF Harness is properly placed as shown in the illustration.

(17) 1 Screw (19). (18) Remove the ADF PC Board Cover (453). (19) Release the Clamp from ADF Unit.

Note:

Do not cut the Tie-Wrap. Push the release clip on the side of the clamp to remove it.

(20) Disconnect the Harness (1806) on the ADF PC

Board (CN21).

(21) 2 Silver Screws (B1). (22) Remove 2 Angle Plate (305).

(23) Open the ADF Unit. (24) 4 Screws (6A).

Caution:

Don’t close the ADF Unit subsequent to this step.

(25) Remove the ADF Unit.

Edition 2.0

APR 2002

Page 39

(28)

(26)

DP-1510P/1810P

/1810F/2010E

(26) Disconnect 5 Harnesses (1836, 1837, 1838,

1839, 1840) on the ADF PC Board. (6

connectors) (27) 2 Screws (19). (28) Remove the ADF PC Board (1406).

(27)

(31)

(29)

(31)

(32)

(31)

(29) Release the Harness from the Clamp. (30) Disconnect 2 H arnesses (1836, 1838). (31) 7 Screws (19). (32) Remove the Motor Bracket (439) Assembly.

(30)

Note:

When re-assembling the Motor Bracket (439) Assembly, follow the steps as illustrated.

Edition 2.0

(33)

(33) 2 Screws (18). (34) Remove the ADF Motor (437).

(34)

APR 2002

Page 40

DP-1510P/1810P

(35)

(36)

(37)

(41)

(40)

(39)

(38)

(43)

(44)

(42)

(46)

(45)

(47)

(50)

(48)

(50)

(51)

(49)

/1810F/2010E

(35) Remove 2 Drive Belts (444, 445). (36) Remove the S27 Pulley (443). (37) Remove the Bushing (410). (38) Remove the Snap Ring (B9). (39) Remove the S27 Pulley (443). (40) Remove the Bushing (410). (41) Release the clips and remove the Switch (724).

Note:

Apply Molykote EM-50L Grease to 3 shafts on Bracket R (447).

(42) Remove the edge of the Scanning Pad (338). (43) 1 Screw (19). (44) Remove the Exit Roller (316) and P6L8

Bushing (317).

(45) 8 Screw (1N). (46) Remove the Hinge Units L and R. (47) Release 2 Latch Hooks.

(48) Remove the ADF Front Cover (302). (49) Release the Harnesses (1837, 1839) from the

Clamp. (50) 5 Screws (19). (51) Remove the Original Tray.

Edition 2.0

APR 2002

Page 41

DP-1510P/1810P

/1810F/2010E

(56)

(57)

(54)

(60)

(61)

(55)

(53)

(58)

(52)

(62)

(52) 5 Screws (19). (53) Remove the Center Bracket (452). (54) Release the NP Actuator Spring (408). (55) Remove the NP Actuator (407). (56) Disconnect the Harness (1837). (2 Connectors) (57) Remove the Photo Sensor (604). (58) Remove the Photo Sensor (604).

Note:

Do not break the Latch Hooks when removing or re-installing the Photo Sensors (604).

(59) Remove the Snap Ring (B9). (60) Remove 2 Bushing (410). (61) Remove the Timing Actuator (403). (62) Remove the Feed Roller (409).

(60)

(59)

(65)

(63)

(68)

(66)

(67)

(64)

(69)

(63) 4 Silver Screws (B1). (64) Remove the Original Lower Tray (327).

(65) 1 Screw (62). (66) Disconnect the Harness (1839) on the SNS PC

Board. (67) Remove the SNS PC Board (134). (68) Disconnect 2 H arnesses (1839) on the Photo

Sensors. (69) Remove 2 Photo Sensors (604).

Edition 2.0

APR 2002

Page 42

DP-1510P/1810P

(1)

(2)

(3)

(2)

(1)

(2)

(1)

(2)

/1810F/2010E

(1) Open the ADF Cover. (2) Release the Stopper.

(3) Clean the Separation Rubber, Feed Roller, Pre

Feed Roller and Paper Feed Roller with a soft cloth, saturated with isopropyl alcohol.

(1) Lift the Original Tray. (2) Clean the Exit Roller with a soft cloth, sat urated

with isopropyl alcohol.

(1) Open the ADF Unit. (2) Clean the White Guide, Scanning Pad and

Scanning Glasses with a soft cloth, saturated with isopropyl alcohol.

Note:

Ensure that the Film of the part A is not damaged.

Edition 2.0

APR 2002

Page 43

2.2.3. Cover Assembly

(3)

DP-1510P/1810P

/1810F/2010E

(1) 3 Screws (19). (2) Release the 3 Latch Hooks and Remove the

Front Cover (101).

(3) Remove the Inner J Cover (103).

Latch Hooks

(4)

(1)

(5)

(2)

(1)

(8)

(4)

(6)

(7)

(4) 4 Silver Screws (B1). (5) Remove the Left Side Cover (104).

(6) 7 Screws (19). (7) Remove the Rear Plate (801). (8) 2 Silver Screws (B1). (9) Remove the Rear Cover (107).

(11)

(10)

(9)

(8)

(10) 1 Screw (19).

(11) Remove the Harness Cover (158). (12) Release the Harness (1845) from the Clamps. (13) Disconnect the Connector.

(12)

(13)

Edition 2.0

APR 2002

Page 44

DP-1510P/1810P

(14)

(15)

(16)

(A)

/1810F/2010E

(14) Remove the Right Cover St opper (625). (15) Remove the Front Arm (657).

(16) Remove the Right Cover (601) Assembly.

Note:

Remove the front fulcrum (A) and then pushing the Right Cover (601) Assembly toward the rear, remove the rear fulcrum.

Edition 2.0

APR 2002

Page 45

2.2.4. Control Panel Unit

DP-1510P/1810P

/1810F/2010E

(4)

(6)

(1)

Latch Hooks

(3)

(5)

(7)

(1) 2 Silver Screws (B1). (2) 2 Screws (19). (3) Release 2 Latch Hooks and remove the

Control Panel Assembly.

(4) Disconnect the Harness (1801) on the PNL6 PC

Board (CN201).

(2)

(5) Disconnect the Harness. (6) 1 Screw (19). (7) Remove the Speaker (125) Assembly.

(11)

(10)

(8)

(9)

(8) 2 Screws (C2). (9) 1 Screw (19).

(10) Remove the Speaker (125).

(11) Remove the Battery Holder (247).

Note:

When re-installing, you need setting time.

Edition 2.0

APR 2002

Page 46

DP-1510P/1810P

(12)

(14)

(13)

(15)

(16)

(17)

(18)

(20)

(19)

/1810F/2010E

(12) 1 Screw (19). (13) Remove the Panel Bracket (233). (14) Disconnect the Harness (1852) on t he PNL6 PC

Board (CN1).

Note:

During re-assembly, reconnect this Harness to PNL6 PC Board prior to securing the board with the screws.

(15) 2 Screws (7B). (16) Release 2 Latch Hooks and remove the LCD

Cover (201) and Panel Cover (202).

(17) 10 Screws (7B). (18) Remove the PNL2 PC Board (1417).

(19) 14 Screws (7B). (20) Remove the PNL6 PC Board (1416).

Edition 2.0

APR 2002

Page 47

2.2.5. Scanner Unit

DP-1510P/1810P

/1810F/2010E

(10)

(1)

(8)

(2)

(5)

(4)

(3)

(6)

(7)

(9)

(1) 2 Silver Screws (B1). (2) Remove 2 Angle Plates (305). (3) Open the ADF Unit. (4) 3 Silver Screws (B1). (5) Remove the Left Platen Cover (113).

(6) 3 Silver Screws (B1). (7) Remove the Right Platen Cover (112). (8) 2 Screws (19). (9) Remove the Glass L Assembly (117).

(10) Remove the Glass S (116).

(2)

(1) Move the Mirror Unit.

(1)

(2) Clean the Mirror 1 (551) and Mirror 2 (552) with

a soft cloth, saturated with isopropyl alcohol.

Edition 2.0

APR 2002

Page 48

DP-1510P/1810P

(12)

(13)

(12)

(15)

(16)

(14)

(17)

(18)

(20)

(19)

(21)

/1810F/2010E

(11) R emove the Control Panel Uni t

(Refer to 2.2.4.). (12) 5 Screws (19). (13) Remove the F/R Scanner Frame (532).

(14) Move the Lamp Base Bracket. (15) 2 Screws (19). (16) Remove 2 Lamp Plate Springs (524).

(17) Disconnect Harness on the LFB PC Board. (18) Remove the Scanner Lamp (501).

(19) Disconnect 2 Harnesses (1805, 1851) on the

Inverter PC Board (CN1 and CN2). (20) 1 Screw (19). (21) Remove the Inverter Upper Cover (508).

Edition 2.0

APR 2002

Page 49

DP-1510P/1810P

/1810F/2010E

(24)

(25)

(22)

(22) 2 Screws (19). (23) Remove the Inverter PC Board (564).

(23)

(22)

(24) 2 Screws (19). (25) Remove LFB PC Board (1414) Assembly and

LFB PC Board (1414).

(26) Disconnect the Harness on the LFB PC Board.

(25)

(26)

(28)

(30)

(27) Remove 2 Sliders on the Connectors. (28) Remove the FPC Cable (260).

Note:

The Sliders must be re-installed when reassembling.

(27)

(29) Remove the ADF Unit. (Refer to 2.2.2.) (30) 2 Silver Screws (B1). (31) Remove the Rear Platen Cover (114).

(31)

Edition 2.0

APR 2002

Page 50

DP-1510P/1810P

(33)

(34)

(35)

(38)

(36)

(37)

(39)

(40)

(41)

/1810F/2010E

(32) Remove the Rear Cover and Rear Plate.

(Refer to 2.2.3.) (33) Remove the E-Ring (5Y). (34) Remove the Synchronous Belt (118). (35) Remove the MXL34 Pulley (119).

(36) 3 Screws (19). (37) Disconnect the Harness (1807) on the Scanning

Motor. (38) Remove the Scanning Motor Bracket (1 20)

Assembly.

Note:

When re-installing the Motor Bracket, tighten the upper screw first.

(39) 2 Screws (36). (40) Remove the Scanning Motor (131).

(41) Disconnect the Harness (1831) on the SC PC

Board (CN106 and CN120).

Edition 2.0

APR 2002

Page 51

DP-1510P/1810P

/1810F/2010E

(48)

(47)

(43)

(49)

(42)

(45)

(44)

(46)

(42) Release the Harnesses from the Clamps. (43) Disconnect the Harness (1805). (44) Disconnect the Harness (1803).

(45) 1 Screw (19). (46) Remove the Front Platen Frame Bracket (127). (47) 1 Screw (19). (48) Remove the Rear Platen Frame Bracket (128). (49) 1 Screw (19).

(50)

(50) Remove the Scanner Unit.

Edition 2.0

APR 2002

Page 52

2.2.6. LSU, Fan, LVPS, HTC PC Board

(1)

(3)

(2)

(A)

(4)

(5)

(4)

(6)

(7)

(8)

(7)

DP-1510P/1810P

/1810F/2010E

(1) 2 Screws (19). (2) Disconnect 2 Harnesses (1809, 1824).

(3 connectors)

(3) Remove the LSU (710).

Note:

Do not touch the RED Screw (A) of LSU Damper as illustrated.

Note:

When re-installing the L SU, put the latch und er the Plate Spring.

(4) 5 Screws (19). (5) Remove the LVPS Plate (804) Assembly.

Note:

When re-installing the LVPS Plate (804) Assembly, make sure that the latch is not over the Power SW.

(6) 1 Screw (E5). (7) 3 Screws (19). (8) Remove the Upper Fan Bracket (806).

Edition 2.0

APR 2002

Page 53

(10)

DP-1510P/1810P

/1810F/2010E

(9) 1 Screw (E5).

(10) Disconnect the Harness (1814).

(11) Remove the Fan (808).

(12)

(9)

(11)

(14)

(13)

(12)

(16)

(12) 3 Screws (19). (13) Remove the Lower Fan Bracket (805).

(14) Disconnect the Harness (1830) on the LVPS

(CN60).

(15) Disconnect 2 H arnesses (1812, 1822) on the

LVPS (CN61 and CN62).

(16) Remove the Inner FL Cover (110).

(15)

(17)

(18)

(17)

(17) 5 Screws (19). (18) Remove the LVPS Assembly.

Edition 2.0

APR 2002

Page 54

DP-1510P/1810P

(19)

(20)

(21)

(23)

(24)

(23)

(25)

(21)

(22)

(21)

/1810F/2010E

(19) 6 Screws (19). (20) Remove the LVPS (1404).

Note:

When re-installing the LVPS, install the upper 4 Screws first and then the remaining 2 Screws.

(21) Disconnect all Harnesses on t he HTC PC Board

(CN760, CN761, CN762, CN764, CN765,

CN766 and CN767). (22) Remove the Clamp (730). (23) Release the Locking Support C (728). (24) 1 Screw (19). (25) Remove the HTC PC Board (1407).

Edition 2.0

APR 2002

Page 55

2.2.7. ILS, Fan

DP-1510P/1810P

/1810F/2010E

(1) 2 Screws (E6). (2) Remove 2 Micro Switch (813) and Disconnect 2

Harnesses (1823).

(7)

(2)

(3)

(6)

(4)

(1)

(3) 1 Screw (24). (4) Remove the 3 Fly Wheels (1101).

Note:

When re-installing the Fly Wheels, make sure that the Imprinted Marks are facing outward.

(5) 2 Screws (E5). (6) Disconnect the Harness (1820). (7) Remove the Fan (1149).

(5)

Edition 2.0

APR 2002

Page 56

2.2.8. SC PC Board, LPC3 PC Board, MJR PC Board (For DP-1810F Only)

(2)

(1)

(3)

(4)

(5)

(7)

(8)

(6)

(7)

(1) Disconnect 2 Harnesses (1866, 1867) (2) 2 Screws (19). (3) Remove the MJR PC Board (1421).

(4) Remove the Locking Spacer (824).

DP-1510P/1810P

/1810F/2010E

(5) Disconnect all Harnesses on the SC PC Board

(1401).

(6) 2 Screws (20). (7) 7 Screws (19). (8) Remove the SC PC Board (1401).

Edition 2.0

APR 2002

Page 57

(10)

(11)

(12)

(9)

(13)

DP-1510P/1810P

/1810F/2010E

Note:

When re-installing the SC PC Board.

(9) Release 2 Latch Hooks and remove the Card

Guide (816).

(10) Move 2 Lock Springs as illustrated.

(11) 2 Screws (20). (12) Reinstall the Card Guide (816) as illustrated. (13) Position the Memory Ground Plate (721) as

illustrated.

Note:

Make sure that the leg of the Memory Ground Plate is properly install ed into the hole of the Card Guide as illustrated in (A).

(16)

(17)

(A)

(14)

(14) 1 Screw (19). (15) 7 Screws (19).

(16) Disconnect all Harnesses on the LPC3 PC

Board.

(17) Release the Support and remove the LPC3 PC

Board (1402).

Edition 2.0

APR 2002

Page 58

2.2.9. Drive Motor, HVPS, Solenoid, Drive Unit

(3)

(4)

(2)

(1)

(3)

(4)

(5)

(6)

(7)

(9)

(10)

(11)

(8)

(10)

(9)

Purple

Orange

(1) Release the Harness (1818) from the Clamp. (2) Disconnect the Harness (1818) on the Drive

(3) 4 Screws (19). (4) Remove the Drive Motor.

<HVPS, Solenoid and Drive Unit>

(1) Remove 3 Fly Wheels. (Refer to 2.2.7.) (2) Remove the Harness from the Clamps.

(3) 4 Screws (19). (4) Remove the HVPS Assembly. (5) Disconnect the Harness (1825) on the HVPS

DP-1510P/1810P

/1810F/2010E

Motor Assem b ly.

(Refer to 2.2.3.)

(CN800).

(6) 2 Screws (19). (7) Remove the HVPS (1403).

(8) Release the Harness (1826) from the Clamp. (9) Remove 2 Snap Rings (B9).

(10) Remove 2 Clutches (1141, 1224).

(11) D isconnect the Harnesses (1826).

(2 connectors)

Edition 2.0

APR 2002

Page 59

(12)

(14)

DP-1510P/1810P

/1810F/2010E

(12) 2 Screws (19). (13) Remove the CST Cover (716) Assembly.

(13)

(14) Release the Solenoid Harness from 2 Clamps.

(17)

(15) Remove the Rear Plate. (Refer to 2.2.3.) (16) Release the Solenoid Harness from Clamp and

Disconnect it.

(16)

(17) 2 Screws (19). (18) Remove the Paper Feed Roller Assembly.

(18)

Edition 2.0

APR 2002

Page 60

(19) 2 Screws (19).

(19)

(20)

(21)

(22)

(23)

(24)

(25)

(26)

(20) Remove the Solenoid Assembly.

(21) 1 Screw (19). (22) Remove the Solenoid (1102).

DP-1510P/1810P

/1810F/2010E

(23) 2 Screws (19). (24) Remove the Fan Assembly.

(25) Push down the Latch Hook with a Straight Edge

Screwdriver.

(26) Remove the Fuser Actuator 2 (1116).

Edition 2.0

APR 2002

Page 61

(28)

(29)

(31)

(30)

DP-1510P/1810P

/1810F/2010E

(27) Disconnect the Harnesses (1229, 1856) on the

LPC3 PC Board. (28) Release the Harness (1818) from the Clamp. (29) Disconnect the Harness (1818) on the Drive

Motor Assembly. (30) 4 Screws (19). (31) Remove the Drive Unit.

Caution:

Do not remove the Gears from the Drive Unit. If dis-assembled or the Alignment i s necessary, be careful to assemble the Gears by following steps.

2 Holes

(1)

Sensor

(2)

(1) Remove 2 Snap Rings and 2 Gears as

illustrated.

(2) Align 2 Gear Holes with the Sensor. (3) Align the Joint Gear to the Vertical Position as

illustrated.

Edition 2.0

(3)

APR 2002

Page 62

DP-1510P/1810P

(5)

(4)

/1810F/2010E

(4) Install the Gear and the Snap Ring. (5) Install the other Gear and Snap Ring.

Edition 2.0

APR 2002

Page 63

2.2.10. AC Inlet

(2)

(5)

(1)

(3)

(7)

(4)

DP-1510P/1810P

/1810F/2010E

(1) 1 Silver Screw (B1). (2) Remove the In let Cover (751). (3) 2 Screws (35). (4) Disconnect 2 H arnesses (1828). (5) Remove the A C In le t Assembly.

(6) Disconnect the Harness (1842). (7) Remove the A C In le t (807).

(6)

Edition 2.0

APR 2002

Page 64

2.2.11. Fuser Unit

(2)

(3)

(1)

(4)

(5)

(6)

(7)

(9)

(8)

(12)

(13)

(11)

(10)

(A)

(B)

DP-1510P/1810P

/1810F/2010E

(1) Open the Right Cover (601) Assembly. (2) 2 Screws (19). (3) Remove the Front Connector Cover (714). (4) Remove the Rear Connector Cover (713).

(5) 2 Screws (4N). (6) Remove 2 Harnesses (1829). (7) Remove 2 Harnesses (1813). (8) Release 2 Harnesses (1829) from the Clamp. (9) Remove the Fuser Unit.

(10) 1 Screw (23).

(11) 1 Screw (19). (12) Remove the Lamp Holder (925). (13) 1 Screw (23). (Opposite side)

Note:

When re-installing the Lamp Holder (92 5), insert the Lamp Holder’s Leg (A) into the Guide (B).

Edition 2.0

APR 2002

Page 65

(14)

DP-1510P/1810P

/1810F/2010E

(14) Remove the Fuser Lamp (924).

Note:

Do not Touch the glass portion of the Fuser Lamp with bare hands. Grease from finger prints will shorten its life cycle, use isopr opyl alcohol to clea n finger prints.

(15) Remove the Snap Ring (B9). (16) Remove the Jam Release Knob (934).

(16)

(15)

(17) 1 Screw (19). (18) Remove the Right Side Cover (904).

(17)

(18)

(19) Release the Jam Release Guide Spring (926). (20) Remove the Jam Release Guide (903).

Edition 2.0

(20)

(19)

APR 2002

Page 66

/1810F/2010E

(21)

(22)

(23)

(24)

(25)

(21) 2 Screws (G5). (22) Remove the Exit Upper Guide (901).

(23) Remove 2 Pressure Springs (952).

DP-1510P/1810P

(24) Remove the Pressure Roller (914).

(25) Remove the Exit Lower Guide (902).

Edition 2.0

APR 2002

Page 67

(27)

(26)

(1)

DP-1510P/1810P

/1810F/2010E

(2)

(1) Clean the Separators with a soft cloth, satur ated

with isopropyl alcohol.

(2) Clean 2 Separation HR Sheets with a soft cloth,

saturated with isopropyl alcohol .

(26) Remove 3 Separator Springs (953). (27) Remove 5 Separators (923).

(29)

(28) Remove the Exit Lever (921).

(28)

(29) Remove 2 Separation HR Sheets (970).

Edition 2.0

APR 2002

Page 68

DP-1510P/1810P

(31)

(33)

(30)

(32)

(1)

(2)

(35)

(37)

(39)

(34)

(36)

(38)

(1)

/1810F/2010E

(30) 1 Screw (23). (31) 1 Screw (19). (32) Release the Stopper and disconnect the

Harness.

(33) Remove the Harness Guide (906 ).

(1) Clean the Thermistor Assembly (944) with a

soft cloth, saturated with isopropyl alcohol.

(2) Clean the Thermostat (947) with a soft cloth,

saturated with isopropyl alcohol.

(34) 2 Screws (23). (35) Remove the Thermal Fuse (948 ). (36) 2 Screws (23). (37) Remove the Thermostat (947). (38) 1 Screw (1Y). (39) Remove the Thermistor Assembly (944).

(1) Clean the Fuser Roller (913) with a soft cloth,

saturated with isopropyl alcohol.

Edition 2.0

APR 2002

Page 69

DP-1510P/1810P

/1810F/2010E

(40)

(41)

(40)

(40) 5 Screws (19). (41) Remove the Roller Bracket (909).

Note:

When re-installing, install the Screw A first, then the remaining 4 Screws.

(40)

(42) Remove the Fuser Roller (913).

(42)

(46)

(45)

(43)

(48)

(49)

(45)

(44)

(43)

(48)

(47)

(46)

(43) Remove 2 C-Rings (938). (44) Remove the E39 D Gear (935).

(45) Remove 2 P30L6.8 Bushings (937).

(46) Remove 2 Snap Rings (B9). (47) Remove the E24 D Gear (936). (48) Remove 2 P6L5 Conductor Bushings (939). (49) Remove the Exit Roller (912).

Edition 2.0

APR 2002

Page 70

2.2.12. Registration Roller, Toner Sensor

(4)

(5)

(6)

(7)

(6)

(10)

(9)

(11)

(12)

(13)

DP-1510P/1810P

/1810F/2010E

(1) Remove the Rear Cover. (Refer to 2.2.3.) (2) Remove 3 Fly Wheels. (Refer to 2.2.7.) (3) Remove the HVPS, Snap Ring and Clutch.

(Refer to 2.2.9.) (4) Remove the Snap Ring (B9). (5) Remove the Registration Roller (1162).

(6) Remove 2 Bushings (939, 1144). (7) Remove the D17 D Gear (1143).

(8) Remove the Front Cover and Right Cover

Assembly. (Refer to 2.2.3.) (9) 1 Screw (19).

(10) Remove the Process Unit Guide (1142).

(11) R emove the Registration Actuator (1146). (12) Remove the Photo Sensor (604). (13) Remove the Harness (1827).

Edition 2.0

APR 2002

Page 71

(17)

(15)

(16)

(14)

DP-1510P/1810P

/1810F/2010E

(14) 1 Screw (19). (15) Disconnect the Harness (1827). (16) Remove the Toner Sensor Spring (1148).

(17) Remove the Toner Sensor (1147).

(19)

(18)

(19)

(18)

(18) Disconnect the Harness (1827). (19) Remove 2 Photo Sensors (604).

Edition 2.0

APR 2002

Page 72

2.2.13. Bias Transfer Roller

(2)

(1)

(4)

(7)

(6)

(5)

DP-1510P/1810P

/1810F/2010E

(1) Clean the Registration Roller, Duplex Transfer

Roller and Pinch Roller with soft cloth,

saturated with isopropyl alcohol.

(2) Clean the Bias Transfer Roller with soft dry

Cloth.

(3) Remove the Paper Feed Roller Assembly.

(Refer to2.2.9.)

(4) Remove the Separation Pad (659).

To improve separation, turn over the Sep aration Pad.

Clean the Paper Feed Roller with soft cloth, saturated with isopropyl alcohol.

(5) Release the Latch Hook with a small

screwdriver. (6) Remove the Feed Roller Shaft (677). (7) Remove the Paper Feed Roller (679).

Edition 2.0

APR 2002

Page 73

(8)

(9)

DP-1510P/1810P

/1810F/2010E

(8) 2 Screws (C8). (9) Remove the BTR Guide (642).

(10) Release 2 Latch Hooks and remove the BTR

Gear (644).

(10)

(11)

(12)

(11) Remove the Bias Transfer Roller (648).

Note:

When re-installing t he Bias T rans fer Roller (648), make sure that the Springs are on both sides, the White Bushing is in front and the Black Bushing is in rear.

(12) 1 Screw (C8). (13) Remove the Timing Pinch Roller (647).

(13)

Edition 2.0

APR 2002

Page 74

(14) Remove the Cleaner Roller (640).

(14)

DP-1510P/1810P

/1810F/2010E

Edition 2.0

APR 2002

Page 75

2.2.14. Paper Feed Module

(1)

(2)

(3)

DP-1510P/1810P

/1810F/2010E

Clean the Paper Feed Roller and C25 Gear Roller with soft cloth, saturated with isopropyl alcohol.

(1) Release the Latch hook and remove the C25

Gear Roller (1207) and Reverse Clutch (1212). (2) Remove the Feed Roller (1213). (3) Remove the C25 Gear Roller (1207) and

Reverse Clutch (1212).

Note:

2nd/3rd/4th Paper Feed Modules are as the same steps (1)~(3).

(A)

Note:

When re-installing the C25 Gear Roller (1207) removed in step (3), insert the edge of Clutch Spring into the groove of Roller.

(1) Open the Jam Cover (1626).

(1)

Edition 2.0

APR 2002

Page 76

DP-1510P/1810P

(2)

/1810F/2010E

(2) Clean the Intermedia te R o ller (1617).

Note:

3rd/4th Paper Feed Modules are as the same steps (1)~(2).

Edition 2.0

APR 2002

Page 77

2.2.15. Lift Motor Assembly

(5)

(3)

(4)

DP-1510P/1810P

/1810F/2010E

(1) Remove 3 Fly Wheels. (Refer to 2.2.7.) (2) Remove the HVPS. (Refer to 2.2.9.) (3) Disconnect the Harness on the LPC3 PC Board

(CN706). (4) Release the Harness from the Clamps. (5) 2 Screws (19). (6) Remove the Lift Motor Assembly (1238).

(6)

(4)

Edition 2.0

APR 2002

Page 78

2.2.16. Process Unit

(3)

(2)

(4)

(1)

(5)

(6)

(7)

DP-1510P/1810P

/1810F/2010E

(1) Open the Right Cover. (2) Open the Front Door Cover. (3) Remove the Toner Waste Container by slowly

pulling it towards the left as illustrated.

(4) Seal the Container with the enclosed cap and

dispose of it properly.

(5) Lift the Release Latch (White) and remove the

Process Unit.

(6) Open the bottom Leg as illustrated.

(7) Release 2 OPC Latches (1044, 1045) and turn

the OPC Drum Assembly in the direction of the arrow.

Edition 2.0

APR 2002

Page 79

(9)

(11)

(8)

(10)

DP-1510P/1810P

/1810F/2010E

(8) Unlock the Front OPC Bushing Assembly

(1003, 1023) by turning it clockwise. (9) Push the OPC Drum forward from the rear end

as illustrated.

(10) Remove the Front OPC Bushing Assembly

(1003, 1023).

(11) Lift the OPC Drum (1001) as illustrated, holdi ng

the right side where the Front OPC Bushing

Assembly was installed.

Note:

Do not touch the surface of the OPC Drum with bare hands when removing or re-installing it. Grease from fingerprints will affect copy quality. When installing a new OPC Drum, clean the Bias Charge Roller with a soft dry cloth.

(13)

(12) Remove the Bias Charge Roller (1036).

(12)

(13) Remove the Bias Charge Roller Holder

Assembly (1037, 1038, 1039).

Edition 2.0

APR 2002

Page 80

DP-1510P/1810P

(A)

(B)

(14)

(15)

(16)

(17)

/1810F/2010E

Note:

When re-installing the Bias Charge Roller Holder Assembly, install the Charge Holder (1037) first as shown in (A) and then the Charge Bushing (1038) with the Charge Spring (1039) as shown in (B).

(14) Remove the Scoop Sheet (1033).

(15) 2 Black Screws (B4). (16) Remove the Cleaning Blade Assembly (1035).

(17) Remove Front Cleaning Felt (1031) , Rear

Cleaning Felt (1032) and 2 Cleaning Sponges (1030).

Edition 2.0

APR 2002

Page 81

(C)

(A)

(D)

(B)

(C)

DP-1510P/1810P

/1810F/2010E

Note:

1. When re-installing, install 2 CL Sponges (1030) first as shown in (A), then the CL Blade Assembly (1035) next as shown in (B), then the Front CL Felt (1031) and Rear CL Felt (1032) as shown in (C) and lastly attach the Scoop Sheet (1033) as shown in (D).

2. When re-installing the CL Felts, make sure that there is no space between the rubber part of the CL Blade Assembly and the CL Felts as illustrated.

3. When re-installing the CL Sponges and the Scoop Sheet, attach them flat aligning wit h the edge of the Front OPC Bushing Assembly as illustrated.

(A)

(21)

(18) 1 Black Screw (B4). (19) Remove the Rear Hopper Cover (1011).

(19)

(18)

(20) 1 Black Screw (B4). (21) Remove the Rear OPC Latch (1045).

(20)

Edition 2.0

APR 2002

Page 82

DP-1510P/1810P

(22)

(23)

(24)

(25)

(26)

(27)

(28)

/1810F/2010E

(22) Remove the Mag Roller Joint (1047). (23) Remove the Charge Plate D (1059). (24) Remove the Mag Roller Stopper (1046) by

gently pushing it downwards.

(25) Remove the Mag Roller (1048).

Note:

1.Do not touch the surface of the Mag Roller.

2.When removing or re-installing, place the Mag Roller on a cloth or paper and handle it wit h care.

(26) Remove the Gap Rollers (1049).

(27) 2 Black Screws (B4). (28) Remove the Dr. Blade Assembly (1040).

Edition 2.0

APR 2002

Page 83

DP-1510P/1810P

/1810F/2010E

(29)

(29) Remove 2 Developer Felts (1041).

Edition 2.0

APR 2002

Page 84

2.2.17. Duplex Feed Roller (For DP-2010E Only)

(2)

(1)

(3)

(4)

(3)

(5)

(6)

(8)

(7)

(1) 2 Screws (C8). (2) Remove the Transfer Guide (639) Assembly.

(3) 4 Screws (19). (4) Remove the Duplex Guide 3 (675).

DP-1510P/1810P

/1810F/2010E

(5) 5 Screws (19). (6) Remove the Duplex Guide 1 (602) Assembly.

(7) Disconnect the Harness (1844). (8) Remove the Photo Sensor (604) lifting the

Paper Actuator (606).

Note:

When re-installing, make sure t hat Photo Sensor is re-installed properly.

Edition 2.0

APR 2002

Page 85

DP-1510P/1810P

/1810F/2010E

(9)

(10)

(11)

(13)

(12)

(13)

(9) Remove 2 E15 D Gears (607).

(10) Remove 2 Snap Rings (B9).

(11) Remove 2 Duplex Feed Rollers (609).

(12) Remove 2 Bushings (611) and 2 Washers

(610).

Edition 2.0

APR 2002

Page 86

2.3. Screw Identification Template

DP-1510P/1810P

/1810F/2010E

Ref No.

Part No. Figure Remark

XYN3+L6

XTB3+8J

XTB3+F8

XYN3+F8

XYN4+F8

XYN4+F6

XYN3+F6

XTB3+6J

Screw

1Y XTB3+10J

4N XSN3+W8PC

XTB4+8J

Screw

5Y XUC4 E-Ring

6A XTB3+12J

XTB26+6J

DZPB000007

XTB3+8JK

DZJM000171

Screw

Silver Screw

Blue Screw

Snap Ring

Edition 2.0

APR 2002

Page 87

DP-1510P/1810P

/1810F/2010E

Ref No.

Part No. Figure Remark

C2 DZPB000020

C8 XTW3+8SFC

D24 DZPA000013

E5 XTB3+32J

E6 XTB3+24J

G5 FFPFA0107B

Screw

Red Screw

Screw

Shoulder Screw

Edition 2.0

APR 2002

Page 88

3 Maintenance, Adjustments and Check Points

3.1. Required Tools

No. Tool No. Tool

1 Soft Cloth 7 Pliers 2 Isopropyl Alcohol 8 Cotton Swab 3 Phillips Screwdriver (#2) 9 Brush

KS-660 - Conductive Grease

4 Stubby Phillips Screwdriver (#2) 10

5 Slotted Blade Screwdriver (3/32 in) 11

6 Tweezer

3.2. Periodic Maintenance Points

2 3 4 5 6 7 8 9 10 11

(Available from Shin-Et su Sil icones of Amer ica, I nc. URL: http://www.shinetsusilicones.com)

Molykote EM-50L Grease (Available from Dow Corning, URL: http://www.dowcorning.com)

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3.2.1. Periodic Maintenance Points Part Description

No. Part Name No. Part Name

1 Roller, Feed (409) 16 Roll er, Bias Transfer (648) 2 Roller, Paper Feed (679) 17 Roller, Registration (1162) 3 Roller, Pre Feed (420) 18 Sheet Bypass 4 Roller, Exit (316) 19 Roller, Paper Feed (679) 5 Guides, Ori ginal F and R (332,335) 20 Roller, C25 Gear (1207) 6 Tray, Original Upper (333) 21 Roller, C25 Gear (1207) 7 Glass L Assembly (117) 22 Proces s Unit 8 Lens, Scanning 23 1st Paper Tray

9 CCD Assembly 24 2nd Paper Tray (Optional ) 10 Roller, Exit (912) 25 LSU (710) 11 Thermostat (947) 26 Mirror 2 (552) 12 Roller, Fuser (913) 27 Mirror 1 (551) 13 Lamp, Fuser (924) 28 Mirror 2 (552) 14 Roller, Pressure (914) 29 Lamp, Scanner (501) 15 Drum, OPC (1001) 30 Glass S (116)

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3.2.2. Periodic Maintenance Method

No. Part Description

1 Memory Data Check 1. Print the RAM DATA for reference and pre-caution.

2 Auto Document

Feeder (ADF)

3 Scanner Unit Check &

4 Transmitter Unit Check &

5 Mirrors Check &

6 Inspection Items Check 1. Check the Harnesses.

7 Gears, Rollers Shafts Check &

8 Timing Belts Check &

Important

Action

Check & Clean

Clean

Grease

Clean

Comments

2. After completing the task(s), print and compare the RAM DATA with the previously printed one.

1. Clean the Rollers and Separation Rubber with Isopropyl Alcohol when required.

1. Clean the Scanning Glass or White Seal Guide with Isopropyl Alcohol when required.

1. Remove any foreign obstacles.

2. Clean the Rollers with Isopropyl Alcohol when required.

1. Do not touch the surface of the Mirrors with your hands. Clean any dirt or fing erprint s wi th a soft cloth, saturat ed with Isopropyl Alcohol.

2. Check the Connectors.

3. Check the Screws. If required, replace consumable parts.

1. Check and grease the required Gears and Shafts.

1. Check for belt looseness or abrasion.

2. Adjust the Idle P u lle y.

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3.3. Periodic Maintenance Check List

For a detailed Periodic Maintenance Check List.

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Cleaning Replacement/Adjustment

Cycle

Method

Cycle

(Sheet)

Procedure

Ref. Counter

Mechanical Parts

Ref.

No.

(Sheet)

ADF Unit

Exit Roller 316 60K Alcohol - Refer to White Sheet 318 60K Alcohol -

Sect. 2.2.2.

F7-05 ADF/i-ADF

PM Count

Feed Roller 409 60K Alcohol Pre Feed Roller 420 60K Alcohol 120K Separation Rubber 428 - - 60K Paper Feed Roller 679 60K Alcohol 120K Scanning Pad 338 60K Dry soft cloth - F7-04 Scanner

PM Count

Scanner Unit

Glass S 116 60K - - Refer to

Sect. 2.2.5.

F7-04 Scanner

PM Count Glass L Assembly 117 60K - Mirror 1 551 60K - Mirror 2 552 60K - -

Paper Feed Module

C25 Gear Roller 1207 60K Alcohol 120K Refer to Clutch Assembly 1246 - - 120K

Sect. 2.2.14.

F7-12 1st Paper

Tray Count

Paper Feed Roller 1213 60K Alcohol 120K Registration Roller 1162 60K Alcohol - Refer to

F7-02 Total Count

Sect. 2.2.12.

C25 Gear Roller 1207 60K Alcohol 120K Refer to Clutch Assembly 1246 - - 120K

Sect. 2.2.14.

Paper Feed Roller 1213 60K Alcohol 120K

F7-13 2nd Paper

Tray Count

F7-14 3rd Paper

Tray Count

F7-15 4th Paper

Intermediate Roller 1617 60K - Cleaner Roller 640 60K Dry soft cloth 240K Refer to

Separation Pad 659 20K Turn over 40K F7-11

Sect. 2.2.13.

Paper Feed Roller 679 60K Alcohol 120K

Tray Count

F7-02 Total Count

Sheet Bypass Count

Bias Transfer Unit

Bias Tran sfer Roller (BTR)

648 60K Dry soft cloth 120K Refer to

Sect. 2.2.13.

F7-02 Total Count

Process Unit

LSU 710 60K Alcohol - Ref er to Mag Roller 1048 - - 120K

Sect. 2.2.16.

F7-07 Process Unit

Count

Gap Roller 1049 - - 120K Dr Blade Assembly 1040 - - 120K Development Felt 1041 - - 120K Mag Roller Joint 1047 - - 120K Bias Charge Roller 1036 45K Dry soft cloth 120K Cleaning Blade

1035 - - 120K

Assembly

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Cleaning Replacement/Adjustment

Cycle

Method

Cycle

(Sheet)

Procedure

Mechanical Parts

Ref.

No.

(Sheet)

Front Cleaning Felt 1031 - - 120K Refer to Rear Cleaning Felt 1032 - - 120K

Sect. 2.2.16.

Cleaning Sponge 1030 - - 120K Scoop Sheet 1033 - - 120K OPC Drum 1001 - - 45K

Fuser Unit

Fuser Roller 913 60K Alcohol 120K Refer to Pressure Roller 914 60K Alcohol 240K

Sect. 2.2.11.

Separator 923 60K Alcohol 120K Fuser Lamp (for

924 - - 240K U.S.A. and Canada)

Fuser Lamp (for

924 - - 240K Other Destinations)

P6L5.5 Bushing 932 - - 240K P30L6.8 Bushing 937 - - 120K Thermistor

944 60K Dry soft cloth 120K Assembly

Thermostat 947 60K Dry soft cloth Separation HR

970 60K Alcohol 120K Sheet

Ref. Counter

F7-07 Process Unit

Count

F7-02 Total Count

Note

The Maintenance Cycle is based on the Counter Information for each individual module. To verify the counter information, print the Total Counter List using the Service Mode: F9 - 03 (Print Device Info.) - 02 (Counter Information)

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3.4. Updating the Firmware

This machine is equipped with an F-ROM (Flash ROM). F-ROM offers the flexibility of quick and easy firmware updates, creation of a master firmware card, backup and restore of firmware and machine parameters. The following is the basic procedure t o update the fi rmware of t he machi ne. The det ai ls are descri bed in t he Firmware Update Tool Operating Instructions.

3.4.1. Creating a Master Fi rmware Card

A. Utilizing the Firmware Update Kit

1. Install the Firmware Update Kit .

2. Install a Flash Memory Card (4 MB) into the machine.

3. Follow the instructions included in the Firmware Update Kit User’s Guide.

B. Copying the Firmware from an Existing Machine using a 4MB Flash Memory Card

1. Turn the Power Switch to the OFF (O) position.

2. Install a Flash Memory Card (4 MB) into the machine.

3. Turn the Power Switch to the ON (I) position.

4. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

5. Perform the Copy Service Mode F9-08-00 (FIRMWARE BACKUP HOST PROGRAM <4MB>).

6. The firmware is copied into the Flash Memory Card.

7. After the backup is completed, press "STOP" first and then press “FUNCTION” + “CLEAR” keys simultaneously to return to standby.

8. Turn the Power Switch to the OFF (O) position.

9. Remove the Master Firmware Card that you just created from the machi ne.

10. Turn the Power Switch to the ON (I) position.

11. Use this Master Firmware Card to update the firmware on other machines.

C. Copying the Firmware from an Existing Machine using two 2MB Flash Memory Cards

1. Turn the Power Switch to the OFF (O) position.

2. Install a Flash Memory Card (2 MB) into the machine.

3. Turn the Power Switch to the ON (I) position.

4. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

5. Perform the Copy Service Mode F9-08-01 (FIRMWARE BACKUP HOST PART A <2MB>).

6. The firmware is copied into the Flash Memory Card.

7. After the backup is completed, press "STOP" first and then press “FUNCTION” + “CLEAR” keys simultaneously to return to standby.

8. Turn the Power Switch to the OFF (O) position.

9. Remove the Master Firmware Card that you just created from the machine and install a second Flash Memory Card (2 MB) into the machine.

10. Turn the Power Switch to the ON (I) position.

11. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

12. Perform the Copy Service Mode F9-08-02 (FIRMWARE BACKUP HOST PAR T B <2MB>).

13. The firmware is copied into the Flash Memory Card.

14. After the backup is completed, press "STOP" first and then press “FUNCTION” + “CLEAR” keys simultaneously to return to standby.

15. Turn the Power Switch to the OFF (O) position.

16. Remove the Master Firmware Card that you just created from the machine.

17. Turn the Power Switch to the ON (I) position.

18. Use these 2 Master Firmware Cards to update the firmware on other machines.

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3.4.2. Updating the Host Firmware using the Master Firmware Card

A. When a 4 MB Flash Memory Card was used

1. Before starting, print t he F5 & F6 Parameters (Copi er) Lists.

2. Turn the Power Switch to the OFF (O) posi tion.

3. Install the appropriate Mast er Firmware Card into the machine.

4. Turn the Power Switch to the ON (I) position.

5. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

6. Perform the Copy Service Mode F9-07-00 (FIRMWARE UPDATE HOST PROGRAM <4MB>).

7. The firmware is copied into the machine.

8. After the update is completed, the machine reboots itself and returns to standby.

9. Perform the Copy Service Mode F9-06-00 (PARAMETER INITIALIZE).

10. Turn the Power Switch to the OFF (O) posi ti on.

11. R emove the Master Firmware Card from the machine.

12. Turn the Power Switch to the ON (I) position.

13. Reprogram the F5 & F6 Parameters (Copier) according to the lists printed in Step 1 above if the settings are other than factory default.

B. When two 2 MB Flash Memory Cards were used

1. Before starting, print t he F5 & F6 Parameters (Copi er) Lists.

2. Turn the Power Switch to the OFF (O) posi tion.

3. Install the Master Firmware Card (Part A) into the machine.

4. Turn the Power Switch to the ON (I) position.

5. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

6. Perform the Copy Service Mode F9-07-01 (FIRMWARE UPDATE HOST P ART A <2MB>).

7. The firmware is copied into the machine.

8. After the update is completed, the machine reboots itself and returns to standby.

9. Turn the Power Switch to the OFF (O) posi tion.

10. Remove the Master Firmware Card (Part A) and install the Master Firmware Card (Part B) into the machine.

11. Turn the Power Switch to the ON (I) position.

12. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

13. Perform the Copy Service Mode F9-07-02 (FIRMWARE UPDATE HOST PART B <2MB>).

14. The firmware is copied into the machine.

15. After the update is completed, press "STOP" first and then press “FUNCTION” + “CLEAR” keys simultaneously to return to standby.

16. Turn the Power Switch to the OFF (O) posi ti on.

17. Remove the Master Firmware Card from the machine.

18. Turn the Power Switch to the ON (I) position.

19. Perform the Copy Service Mode F9-06-00 (PARAMETER INITIALIZE).

20. Reprogram the F5 & F6 Parameters (Copier) according to the lists printed in Step 1 above if the settings are other than factory default.

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3.4.3. Updating the Host Firmware using a PC via the Parallel Port

1. Before starting, print the F5 & F6 Parameters (Copier) Lists.

2. Connect the machine to the PC with a Parallel Printer Cable.

3. Install the Panasonic Fi rmware Programming Wizard software to the PC. (Refer to the Firmware Update Tool Operating Instructions)

4. Perform the Copy Service Mode F9-07-05 (PC → HOST). Now the machine is ready to accept programming firmware code from the PC.

5. Start the Panasonic Firmware Program using the Wizard.

6. The firmware is copied into the machine.

7. After the update is completed, the machine reboots itself and returns to standby.

8. Perform the Copy Service Mode F9-06-00 (PARAMETER INITIALIZE).

9. Turn the Power Switch to the OFF (O) position.

10. Remove the Master Firmware Card from the machine.

11. Turn the Power Switch to the ON (I) position.

12. Reprogram the F5 & F6 Parameters (Copier) according to the lists printed in Step 1 above if the settings are other than factory default.

3.4.4. Updating the PDL Board Firmware using the Master Firmware Card

1. Turn the Power Switch to the OFF (O) position.

2. Install the appropriate Master Firmware Card into the machine.

3. Turn the Power Switch to the ON (I) position.

4. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

5. Perform the Copy Service Mode F9-07-03 (FIRMWARE UPDA TE PDL BOARD <2MB>).

6. The firmware is copied into the PDL PC Board.

7. After the update is completed, the LCD displays "COMPLETE".

8. Check the Update V ersion with the Copy Service Mode F9-02-05 (PRINTER BOARD (PDL)).

9. Turn the Power Switch to the OFF (O) position.

10. Remove the Master Firmware Card from the machine.

11. Turn the Power Switch to the ON (I) position.

3.4.5. Updating the LAN Board (NIC/i-Fax) Firmware using the Master Firmware Card

1. Turn the Power Switch to the OFF (O) position.

2. Install the appropriate Master Firmware Card into the machine.

3. Turn the Power Switch to the ON (I) position.

4. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

5. Perform the Copy Service Mode F9-07-04 (FIRMWARE UPDA TE LAN BOARD <2MB>).

6. The firmware is copied into the LAN Board.

7. After the update is completed, the LCD displays "COMPLETE".

8. Check the Update Version with the Copy Service Mode F9-02-06 (LAN BOARD).

9. Turn the Power Switch to the OFF (O) position.

10. Remove the Master Firmware Card from the machine.

11. Turn the Power Switch to the ON (I) position.

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3.4.6. Erasing the Master Firmware Card

1. Turn the Power Switch to the OFF (O) posi tion.

2. Install the Master Firmware Card into the machine.

3. Turn the Power Switch to the ON (I) position.

4. Press “FUNCTION”, “ORIGINAL SIZE” keys and then Key “3” on the keypad sequentially.

5. Perform the Service Mode F9-09 (PC → FLASH CARD).

6. After the Flash Memory Card is erased, machine prompts “PROGRAM CARD?”. Press “NO”.

7. Press "STOP" first and then press “FUNCTION” + “CLEAR” keys simultaneously to return to standby.

8. Turn the Power Switch to the OFF (O) posi tion.

9. Remove the blank Flash Memory Card from the machine.

10. Repeat from S tep 2 above if you are erasing another Master Firmware Card.

3.4.7. Firmware Version

HOST :

DP-1810P A A V1.xxxx PU

Destination Code

PU : USA / Canada

Firmware Version (V1.xxxx)

Language Code A : US English, C-French & Spanish

B : US English, Spanish & Portuguese

b : English, French & Spanish g : German, French & Italian

Firmware Type

A : Standard B : Optional

Model Number

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3.5. Glossary of Electrical Abbreviations

Glossary of Electrical Abbreviations

Signal Name Description

+12V +12 VDC Power Supply +24V +24 VDC Power Supply +24VD1 +24 VDC Power Supply +24VF +24 VDC Power Supply +24VM +24 VDC Power Supply +24VOPF +24 VDC Power Supply +3.3V +3.3 VDC Power Supply +5V +5 VDC Power Supply +5VI +5 VDC Power Supply +5VP +5 VDC Power Supply +5VPRST Panel Reset Signal +VDO Video Signal (LVPS + Output)

-12V -12 VDC Power Supply

-VDO Video Signal (LVPS - Output) A0 Address Signal A1 Address Signal A10 Address Signal A11 Address Signal A12 Address Signal A13 Address Signal A14 Address Signal A15 Address Signal A16 Address Signal A17 Address Signal A18 Address Signal A19 Address Signal A2 Address Signal A20 Address Signal A21 Address Signal A22 Address Signal A3 Address Signal A4 Address Signal A5 Address Signal A6 Address Signal A7 Address Signal A8 Address Signal A9 Address Signal AC(L) AC Power Supply AC(N) AC Power Supply AGND Ground AL[1] Address Signal AL[10] Address Signal AL[11] Address Signal AL[12] Address Signal

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Glossary of Electrical Abbreviations

Signal Name Description

AL[2] Address Signal AL[3] Address Signal AL[4] Address Signal AL[5] Address Signal AL[6] Address Signal AL[7] Address Signal AL[8] Address Signal AL[9] Address Signal BATVOL Battery Voltage

BAT/BUZCLK

Battery Voltage

Buzzer Clock BBA[0] S-DRAM Memory Area Switching Signal BBA[1] S-DRAM Memory Area Switching Signal BDCLK[0] S-DRAM Access Clock BDCLK[1] S-DRAM Access Clock BLCNT1 LED Control BLCNT2 LED Control BMA[0] Address Signal BMA[1] Address Signal BMA[10] Address Signal BMA[11] Address Signal BMA[12] Address Signal BMA[2] Address Signal BMA[3] Address Signal BMA[4] Address Signal BMA[5] Address Signal BMA[6] Address Signal BMA[7] Address Signal BMA[8] Address Signal BMA[9] Address Signal BMD[0] Data Signal BMD[1] Data Signal BMD[10] Data Signal BMD[11] Data Signal BMD[12] Data Signal BMD[13] Data Signal BMD[14] Data Signal BMD[15] Data Signal BMD[18] Data Signal BMD[19] Data Signal BMD[2] Data Signal BMD[20] Data Signal BMD[21] Data Signal BMD[22] Data Signal BMD[23] Data Signal BMD[24] Data Signal

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Glossary of Electrical Abbreviations

Signal Name Description

BMD[25] Data Signal BMD[26] Data Signal BMD[27] Data Signal BMD[28] Data Signal BMD[29] Data Signal BMD[3] Data Signal BMD[30] Data Signal BMD[31] Data Signal BMD[37] Data Signal BMD[38] Data Signal BMD[4] Data Signal BMD[5] Data Signal BMD[6] Data Signal BMD[7] Data Signal BMD[8] Data Signal BMD[9] Data Signal BPLED Photo Sensor DC Drive Voltage

BUSY

Peripheral Busy

(Peripheral→Host) BZCK Buzzer Signal CDTRXD Not Used CE1 +5 VDC Power Supply CHARGE Charge Signal (High Voltage) CR0 Charge Control DC Output CR1 Charge Control DC Output CRCLK Clock Signal CRTTXD Not Used CS Chip Select Signal D0 Data Signal D1 Data Signal D11 Data Signal D12 Data Signal D13 Data Signal D14 Data Signal D15 Data Signal D2 Data Signal D3 Data Signal D4 Data Signal D5 Data Signal D6 Data Signal D7 Data Signal D8 Data Signal D9 Data Signal D10 Data Signal DAA1 ADF Motor Current Control Signal DATA0 Data Signal

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Glossary of Electrical Abbreviations

Signal Name Description

DATA1 Data Signal DATA2 Data Signal DATA3 Data Signal DATA4 Data Signal DATA5 Data Signal DATA6 Data Signal DATA7 Data Signal DEVELOPMENT Development Signal (High Voltage) DR0 Development Control AC+DC Output DRCLK LSU Clock FCK1 Shift Register Clock FCK2 Shift Register Clock FCP Clamp Clock FER Transfer Signal (High Voltage) FG G round FGND G round FLNG Inverter Control Signal FR Reset Gate Clock FSH Transfer Gate Clock GND Ground H/L Not Used HVAC1 INV PC Board/Lamp Signal HVAC2 INV PC Board/Lamp Signal IOD[0] Data Signal IOD[1] Data Signal IOD[10] Data Signal IOD[11] Data Signal IOD[12] Data Signal IOD[13] Data Signal IOD[14] Data Signal IOD[15] Data Signal IOD[2] Data Signal IOD[3] Data Signal IOD[4] Data Signal IOD[5] Data Signal IOD[6] Data Signal IOD[7] Data Signal IOD[8] Data Signal IOD[9] Data Signal KIN[0] Key Scan Signal KIN[1] Key Scan Signal KIN[2] Key Scan Signal KIN[3] Key Scan Signal KIN[4] Key Scan Signal KIN[5] Key Scan Signal KIN[6] Key Scan Signal

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Glossary of Electrical Abbreviations

Signal Name Description

KIN[7] Key Scan Signal L+5V Laser Circuit +5 VDC Power Supply L1 Line Signal L1 (R) Ground L2 Line Signal L2 (T) Line Transformer Input Signal LASERPOW Laser Power Control LDBTHP T oner Bottle HP Sensor Signal LDCST2 Photo Sensor DC Drive Voltage LDDUP2 Photo Sensor DC Drive Voltage LDESEN Photo Sensor DC Drive Voltage LDJAM2 Photo Sensor DC Drive Voltage LDMF4 Photo Sensor DC Drive Voltage LDMFP Photo Sensor DC Drive Voltage LDPS Photo Sensor DC Drive Voltage LDRSEN Photo Sensor DC Drive Voltage LDSP2 Photo Sensor DC Drive Voltage LDUPL Photo Sensor DC Drive Voltage LDUPL2 Photo Sensor DC Drive Voltage LINK LANB PCB/ LANC PCB Link Signal MGND Ground MIC (+) Handset Microphone MIC (-) Handset Microphone N.C. No Connection / Not Used n3MON DC Motor Ready Signal n3MONA DC Motor Rotation Control Signal n3MRDY DC Motor Ready Signal n5VPDLRD Read Signal nA3SEN Sheet Bypass Paper Size Detection Signal nAA3S Original Width Detection Signal nAADL1 Original Length Detection Signal nAADL2 Original Length Detection Signal nAAPNT Original Detection Signal nAB1SN Read Point Detection Signal nAB2SN Duplex Eject Detection Signal nAB4S Original Width Detection Signal

nACK

Peripheral Clock / Data T ransfer Acknowledge

(Peripheral→Host) nACLH1 Feed 2 Roller Clutch Control Signal nACLH2 Paper Feed Roller Clutch Control Signal nACLH3 Inverting Roller Clutch Control Signal nACLOCKAD1 ADF Motor Control Clock Signal nACSW Relay Control Signal pADATA1A ADF Motor Control Signal pADATA1B ADF Motor Control Signal nADF1 Feed Roller Drive Signal

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PIONEER E 1510 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Table of Contents

1 Specifications Table

1.1. Copy Function

1.2. Fax, Printer and Internet Fax Functions

1.2.1. Fax Function

1.2.2. Printer Function

1.2.3. Internet Fax Function

1.3. System Combination

1.4. Option and Supply Lists

1.4.1. Options

1.4.2. Supplies

1.5. External View

1.5.1. Serial Number Contents

1.6. Control Panel

2 Disassembly Instructions

2.1. General Disassembly Flowchart

2.2. Disassembly Instructions

2.2.1. Power Cord, Recording Paper Tray, Process Unit

2.2.2. ADF Unit

2.2.3. Cover Assembly

2.2.4. Control Panel Unit

2.2.5. Scanner Unit

2.2.6. LSU, Fan, LVPS, HTC PC Board

2.2.7. ILS, Fan

2.2.8. SC PC Board, LPC3 PC Board, MJR PC Board (For DP-1810F Only)

2.2.9. Drive Motor, HVPS, Solenoid, Drive Unit

2.2.10. AC Inlet

2.2.11. Fuser Unit

(Refer to 2.2.9.) (4) Remove the Snap Ring (B9). (5) Remove the Registration Roller (1162).

2.2.13. Bias Transfer Roller

2.2.14. Paper Feed Module

2.2.15. Lift Motor Assembly

2.2.16. Process Unit

2.2.17. Duplex Feed Roller (For DP-2010E Only)

2.3. Screw Identification Template

3 Maintenance, Adjustments and Check Points

3.1. Required Tools

3.2. Periodic Maintenance Points

3.2.1. Periodic Maintenance Points Part Description

3.2.2. Periodic Maintenance Method

3.3. Periodic Maintenance Check List

3.4. Updating the Firmware

3.4.1. Creating a Master Fi rmware Card

3.4.2. Updating the Host Firmware using the Master Firmware Card

3.4.3. Updating the Host Firmware using a PC via the Parallel Port

3.4.4. Updating the PDL Board Firmware using the Master Firmware Card

3.4.5. Updating the LAN Board (NIC/i-Fax) Firmware using the Master Firmware Card

3.4.6. Erasing the Master Firmware Card

3.4.7. Firmware Version

3.5. Glossary of Electrical Abbreviations