Pioneer DEH-6310SD, DEH-6300UB, DEH-63UB Service manual

PIONEER CORPORATION 1-1, Shin-ogura, Saiwai-ku, Kawasaki-shi, Kanagawa 212-0031, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2010
CD RDS RECEIVER
ORDER NO.
DEH-6310SD/XSUR
DEH-6310SD
/XSUR
DEH-6300UB/XSUC DEH-63UB/XSUC
This service manual should be used together with the following manual(s):
Model No. Order No. Mech. Module Remarks
CX-3269 CRT4488 S11.1STD-DOUT CD Mech. Module : Circuit Descriptions, Mech. Descriptions, Disassembly
For details, refer to "Important Check Points for Good Servicing".
K-ZZZ NOV. 2010 Printed in Japan
1234
1234
C
D
F
A
B
E

SAFETY INFORMATION

CAUTION
Where in a manufacturer’s service documentation, for example in circuit diagrams or lists of components, a symbol is used to indicate that a specific component shall be replaced only by the component specified in that documentation for safety reasons, the following symbol shall be used:
This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
CAUTION:
USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.
- Safety Precautions for those who Service this Unit. When checking or adjusting the emitting power of the laser diode exercise caution in order to get safe, reliable results.
Caution:
1. During repair or tests, minimum distance of 13 cm from the focus lens must be kept.
2. During repair or tests, do not view laser beam for 10 seconds or longer.
WARNING
This product may contain a chemical known to the State of California to cause cancer, or birth defects or other reproductive harm. Health & Safety Code Section 25249.6 - Proposition 65
WARNING!
The AEL (accessible emission level )of the laser power output is less than CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for CLASS 1. A specially instructed person should do servicing operation of the apparatus.
CAUTION
This product is a class 1 laser product classi­fied under the Safety of laser products, IEC 60825-1:2007, and contains a class 1M laser module. To ensure continued safety, do not re­move any covers or attempt to gain access to the inside of the product. Refer all servicing to qualified personnel.
CAUTION—CLASS 1M INVISIBLE LASER RADIATION WHEN OPEN, DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
2
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
Laser diode characteristics
Wave length : 785 nm to 814 nm Maximum output : 1 190 µW(Emitting period : unlimited)
Additional Laser Caution
Transistors Q101 in PCB drive the laser diodes. When Q101 is shorted between their terminals, the laser diodes will radiate beam. If the top cover is removed with no disc loaded while such short-circuit is continued, the naked eyes may be exposed to the laser beam.
CAUTION
Danger of explosion if battery is incorrectly replaced. Replaced only with the same or equivalent type recommended by the manufacture. Discord used batteries according to the manufacture's instructions.
DEH-6310SD/XSUR
3
1234
1234
C
D
F
A
B
E
[Important Check Points for Good Servicing]
In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures.
1. Product safety
Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual.
1 Use specified parts for repair.
Use genuine parts. Be sure to use important parts for safety.
2 Do not perform modifications without proper instructions.
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise.
3 Make sure the soldering of repaired locations is properly performed.
When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example)
4 Make sure the screws are tightly fastened.
Please be sure that all screws are fastened, and that there are no loose screws.
5 Make sure each connectors are correctly inserted.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc.
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one.
9 There should be no spark traces or similar marks on the power plug.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary.
a Safe environment should be secured during servicing.
When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4. Cleaning
For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances.
3. Lubricants, Glues, and Replacement parts
Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied.
5. Shipping mode and Shipping screws
To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual.
4
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E

CONTENTS

SAFETY INFORMATION .....................................................................................................................................2
1. SERVICE PRECAUTIONS................................................................................................................................6
1.1 SERVICE PRECAUTIONS .........................................................................................................................6
1.2 NOTES ON SOLDERING...........................................................................................................................7
2. SPECIFICATIONS.............................................................................................................................................8
2.1 SPECIFICATIONS ......................................................................................................................................8
2.2 DISC/CONTENT FORMAT .......................................................................................................................10
2.3 PANEL FACILITIES...................................................................................................................................11
2.4 CONNECTION DIAGRAM........................................................................................................................14
3. BASIC ITEMS FOR SERVICE........................................................................................................................17
3.1 CHECK POINTS AFTER SERVICING .....................................................................................................17
3.2 PCB LOCATIONS .....................................................................................................................................17
3.3 JIGS LIST .................................................................................................................................................18
3.4 CLEANING ...............................................................................................................................................18
4. BLOCK DIAGRAM ..........................................................................................................................................20
4.1 BLOCK DIAGRAM....................................................................................................................................20
5. DIAGNOSIS ....................................................................................................................................................23
5.1 OPERATIONAL FLOWCHART.................................................................................................................23
5.2 ERROR CODE LIST.................................................................................................................................24
5.3 CONNECTOR FUNCTION DESCRIPTION .............................................................................................29
6. SERVICE MODE.............................................................................................................................................30
6.1 DISPLAY TEST MODE .............................................................................................................................30
6.2 CD TEST MODE.......................................................................................................................................31
7. DISASSEMBLY ...............................................................................................................................................32
8. EACH SETTING AND ADJUSTMENT............................................................................................................38
8.1 CD ADJUSTMENT ...................................................................................................................................38
8.2 CHECKING THE GRATING AFTER CHANGING THE PICKUP UNIT ....................................................39
8.3 PCL OUTPUT CONFIRMATION...............................................................................................................41
9. EXPLODED VIEWS AND PARTS LIST ..........................................................................................................42
9.1 PACKING ..................................................................................................................................................42
9.2 EXTERIOR ...............................................................................................................................................44
9.3 CD MECHANISM MODULE .....................................................................................................................46
10. SCHEMATIC DIAGRAM................................................................................................................................48
10.1 TUNER AMP UNIT (1/2) (GUIDE PAGE) ...............................................................................................48
10.2 TUNER AMP UNIT (2/2) (GUIDE PAGE) ...............................................................................................54
10.3 KEYBOARD UNIT ..................................................................................................................................60
10.4 CD CORE UNIT (S11.1STD-DOUT) ......................................................................................................62
10.5 SD UNIT .................................................................................................................................................64
10.6 WAVEFORMS.........................................................................................................................................65
11. PCB CONNECTION DIAGRAM....................................................................................................................68
11.1 TUNER AMP UNIT .................................................................................................................................68
11.2 KEYBOARD UNIT ..................................................................................................................................72
11.3 CD CORE UNIT (S11.1STD-DOUT) ......................................................................................................74
11.4 SD UNIT .................................................................................................................................................76
12. ELECTRICAL PARTS LIST ...........................................................................................................................77
DEH-6310SD/XSUR
5
1234
1234
C
D
F
A
B
E

1. SERVICE PRECAUTIONS

1. You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Before disassembling the unit, be sure to turn off the power. Unplugging and plugging the connectors during power-on mode may damage the ICs inside the unit.
3. To protect the pickup unit from electrostatic discharge during servicing, take an appropriate treatment (shorting-solder) by referring to "the DISASSEMBLY".
4. After replacing the pickup unit, be sure to check the grating.
5. Be careful in handling ICs. Some ICs such as MOS type are so fragile that they can be damaged by electrostatic induction.
6. area and a heat sink becomes hot areas. Be careful not to burn yourself.
7. Notes on replacing parts The part listed below is difficult to replace as a discrete component part.
ASSY NAME Ref No. Part No. Remarks
Tuner Amp Unit IC601 PEG640A8 Narrow Pitch IC401 TDA7706 Narrow Pitch IC501 R5S7262ZD144FPU Narrow Pitch IC571 CWW2867 Narrow Pitch
8. How to Handle Infrared Deteching unit for Remote Control of Grille The infrared deteching unit for remote control of keyboard unit is not fixed with cushion, etc. When external force is applied on the infrared deteching unit for remote control, the light receiving sensitivity might be deteriorated since the lead bents and attaching angle of the light receiving part may be varied. Please do not apply external force onto the infrared deteching unit for remote control. If any external force is applied by mistake, please confirm whether lead bending may exist or not. If the lead is bent, please correct the angle between the lead and the light receiving part to be 90 degrees or replace the infrared deteching unit for remote control (GP1UXC14RK).

1.1 SERVICE PRECAUTIONS

6
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
9. Capacitor Bond Lock Acetate Tape (GYH1026)
1 Please stick acetate tape along white line. 2 Please confirm line hiding with acetate tape.
* length of tape : 24±4mm
12
For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering.
Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 C. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 C in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron.
Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden).
The following lead-free solders are available as service parts: Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia.

1.2 NOTES ON SOLDERING

DEH-6310SD/XSUR
7
1234
1234
C
D
F
A
B
E

2. SPECIFICATIONS

General
Power source .............. .... 14.4 V DC (10.8 V to 15.1 V al-
lowable)
Grounding system ............Negative type
Maximum current consumption
.................................10.0 A
Dimensions (W × H × D):
DIN
Chassis .............. 178 mm × 50 mm × 165
mm
(7 in. × 2 in. × 6-1/2 in.)
Nose ........... ... .... 188 mm × 58 mm × 18
mm
(7-3/8 in.× 2-1/4 in.× 3/4 in.)
D
Chassis .............. 178 mm × 50 mm × 165
mm
(7 in.× 2 in.× 6-1/2 in.)
Nose ........... ... .... 170 mm × 46 mm × 18
mm
(6-3/4 in.× 1-3/4 in.× 3/4 in.)
Weight ... ... ..................... 1.16 kg (2.6 lbs)
Audio
Maximum power output ... 50 W × 4
70 W × 1/2 Ω (for subwoofer) Continuous power output
.................................22 W × 4(50 Hz to 15 000 Hz,
5 % THD, 4 Ω load, both chan-
nels driven)
Load impedance .............. 4 Ω (4 Ω to 8 Ω allowable)
Preout maximum output level
..................................2.2 V
Equalizer (5-Band Graphic Equalizer):
Frequency............ ... ..100/315/1.25k/3.15k/8k Hz
Gain ........................±12 dB
HPF:
Frequency................ 50/63/80/100/125 Hz
Slope .................. .....–12 dB/oct
Subwoofer (mono):
Frequency................ 50/63/80/100/125 Hz
Slope .......................–18 dB/oct
Gain ........................+6 dB to –24 dB
Phase ......... ... ..........Normal/Reverse
Bass boost:
Gain ........................+12 dB to 0 dB
CD player
System ....... ................... Compact disc audio system
Usable discs ................... Compact disc
Signal-to-noise ratio ......... 94 dB (1 kHz) (IHF-A network)
Number of channels ........ 2 (stereo)
MP3 decoding format ...... MPEG-1 & 2 Audio Layer 3
WMA decoding format ..... Ver. 7, 7.1, 8, 9, 10, 11, 12 (2ch
audio)
(Windows Media Player)
AAC decoding format ....... MPEG-4 AAC (iTunes encoded
only)
(Ver. 9.2 and earlier)
WAV signal format ...........Linear PCM & MS ADPCM
(Non-compressed)
USB
USB standard specification
........................... ... ...USB 2.0 full speed
Maximum current supply
.................................500 mA
USB Class .................. ....MSC (Mass Storage Class)
File system......................FAT12, FAT16, FAT32
MP3 decoding format ...... MPEG-1 & 2 Audio Layer 3
WMA decoding format ..... Ver. 7, 7.1, 8, 9, 10, 11, 12 (2ch
audio) (Windows Media Player)
AAC decoding format ....... MPEG-4 AAC (iTunes encoded
only) (Ver. 9.2 and earlier)
WAV signal format ...........Linear PCM & MS ADPCM
(Non-compressed)
FM tuner
Frequency range..............87.9 MHz to 107.9 MHz
Usable sensitivity ............. 9 dBf (0.8 µV/75Ω, mono, S/N:
30 dB)
Signal-to-noise ratio ......... 72 dB (IHF-A network)
AM tuner
Frequency range .............. 530 kHz to 1 710 kHz
Usable sensitivity ............. 25 µV (S/N: 20 dB)
Signal-to-noise ratio ......... 62 dB (IHF-A network)
CEA2006 Specifications
Power output ................... 14 W RMS × 4 Channels (4 Ω
and 1 % THD+N)
S/N ratio .......................... 91 dBA (reference: 1 W into 4
Ω)
Note
Specifications and the design are subject to modifications without notice.
DEH-63UB/XSUC, DEH-6300UB/XSUC
< =
Backup current ................. 5.0 mA or less

2.1 SPECIFICATIONS

8
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
DEH-6310SD/XSUR
Backup current ................. 5.0 mA or less
DEH-6310SD/XSUR
9
1234
1234
C
D
F
A
B
E

2.2 DISC/CONTENT FORMAT

10
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
Head unit
78
3
ba9
c
61 2
4
5
Part Part
1
(list) 7 Detach button
2
MULTI-CONTROL (M.C.)
8
AUX input jack (3.5 mm stereo jack)
3 1 to 6 9 TAG /
(clock)
4 Disc loading slot a BAND/ESC
5 (eject) b SRC/OFF
6 USB port c
/DISP/SCRL
CAUTION
Use an optional Pioneer USB cable (CD-U50E) to connect the USB audio player/USB memory as any device connected directly to the unit will protrude out from the unit and may be danger­ous. Do not use unauthorized products.
Remote control
d
k
i
b
a
e
h
g
j
f
Part Operation
d VOLUME
Press to increase or decrease volume.
e MUTE
Press to mute. Press again to unmute.
f ///
Press to perform manual seek tuning, fast forward, reverse and track search controls. Also used for controlling functions.
g AUDIO
Press to select an audio func­tion.
h DISP/SCRL
Press to select different dis­plays. Press and hold to scroll through the text information.
i
Press to pause or resume play­back.
j
FUNC­TION
Press to select functions. Press and hold to recall the ini­tial setting menu when the sources are off.
k
LIST/ ENTER
Press to display the list de­pending on the source. While in the operating menu, press to control functions.
Display indication
1
4
2 3
Indicator State
1
Informa­tion dis­play sec­tion
Source, band, and menu oper­ation guides are displayed.
2
TAG
It displays while a song for which you can save informa­tion (tag) is playing. It flashes while song informa­tion (tag) is being saved.
LOC Local seek tuning is on.
(ran­dom/shuf­fle/Quick­Mix)
The random function is on. The iPod source is selected and the shuffle or shuffle all function is on. The pandora source is selected and the QuickMix is selected.
(re-
peat)
The repeat function is on.
(sound re­triever)
The sound retriever function is on.
3
Level meter dis­play sec­tion
The levels of the audio outputs are displayed.
4
Main dis­play sec­tion
Tuner: frequency Built-in CD ,USB and iPod: elapsed playback time and text information
DEH-63UB/XSUC, DEH-6300UB/XSUC

2.3 PANEL FACILITIES

DEH-6310SD/XSUR
11
1234
1234
C
D
F
A
B
E
DEH-6310SD/XSUR
12
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
DEH-6310SD/XSUR
DEH-6310SD/XSUR
13
1234
1234
C
D
F
A
B
E

2.4 CONNECTION DIAGRAM

This unit
DEH-63UB/XSUC, DEH-6300UB/XSUC
12
3
4 56
1 Antenna input 2 Fuse (10 A) 3 Power cord input 4 Wired remote input
Hard-wired remote control adaptor can be connected (sold separately).
5 Rear output or subwoofer output 6 Front output
Power cord
Perform these connections when not connect­ing a rear speaker lead to a subwoofer.
1
8 9
c d
6
32
4
5
7
a
b
e f
h
g
RL
F
R
Perform these connections when using a sub­woofer without the optional amplifier.
1
8 9
c d
6
32
4
7
a
b
a
b
e f
h
g
RL
F
SW
i
j
d
c
kl
1 To power cord input 2 Left 3 Right 4 Front speaker 5 Rear speaker 6 White 7 White/black 8 Gray 9 Gray/black a Green b Green/black c Violet d Violet/black
e Black (chassis ground)
Connect to a clean, paint-free metal location.
f Yellow
Connect to the constant 12 V supply termi­nal.
g Red
Connect to terminal controlled by ignition switch (12 V DC).
h Blue/white
Connect to system control terminal of the power amp or auto-antenna relay control ter­minal (max. 300 mA 12 V DC).
i Subwoofer (4 Ω) j When using a subwoofer of 70 W (2 Ω), be
sure to connect the subwoofer to the violet and violet/black leads of this unit. Do not connect anything to the green and green/ black leads.
k Not used. l Subwoofer (4 Ω)× 2
Notes
With a 2 speaker system, do not connect any-
thing to the speaker leads that are not con­nected to speakers.
Change the initial setting of this unit. Refer
to SW CONTROL (rear output and subwoofer setting). The subwoofer output of this unit is monau­ral.
Power amp (sold separately)
Perform these connections when using the op­tional amplifier.
1
1
3
2
4
55
3
2
6
77
1 System remote control
Connect to Blue/white cable.
2 Power amp (sold separately) 3 Connect with RCA cables (sold separately) 4 To Rear output or subwoofer output 5 Rear speaker or subwoofer 6 To Front output 7 Front speaker
Fastening the front panel
If you do not plan to detach the front panel, the front panel can be fastened with the supplied screw.
Screw UC : BPZ20P060FTC
14
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
DEH-6310SD/XSUR
DEH-6310SD/XSUR
15
1234
1234
C
D
F
A
B
E
DEH-6310SD/XSUR
Fastening the front panel
If you do not plan to detach the front panel, the front panel can be fastened with the supplied screw.
Screw UR : XXX7020
16
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
demrifnocebotmetIserudecorP.oN
1 Confirm whether the customer complain has
been solved. If the customer complain occurs with the specific media, use it for the operation check.
The customer complain must not be reappeared. Display, audio and operations must be normal.
2 CD Play back a CD.
(Track search)
No malfunction on display, audio and operation.
3 FM/AM tuner Check FM/AM tuner action.
(Seek, Preset) Switch band to check both FM and AM.
Display, audio and operations must be normal.
4 Check whether no disc is inside the product. The media used for the operating check must
be ejected.
retfaecnaraeppastinotridrosehctarcsoNkcehcecnaraeppA5
receiving it for service.
Item to be checked regarding audio

3. BASIC ITEMS FOR SERVICE

3.1 CHECK POINTS AFTER SERVICING

To keep the product quality after servicing, please confirm following check points.
See the table below for the items to be checked regarding audio:
Distortion Noise
Volume too low Volume too high Volume fluctuating Sound interrupted

3.2 PCB LOCATIONS

A:DEH-6310SD/XSUR B:DEH-6300UB/XSUC C:DEH-63UB/XSUC Unit Number : YWM5502(A) : YWM5504(B,C)
CD Core Unit (S11.1STD-DOUT)
C
SD Unit
D
Unit Name : Tuner Amp Unit Unit Number : (A) : (B,C) Unit Name : Keyboard Unit Unit Number : CWX3985 Unit Name : CD Core Unit Unit Number : YWM5516(A) Unit Name : SD Unit
Tuner Amp Unit
A
(S11.1STD-DOUT)
Keyboard Unit
B
DEH-6310SD/XSUR
17
1234
1234
C
D
F
A
B
E

3.3 JIGS LIST

- Jigs List
- Grease List
Name
Grease Grease Grease Grease
Grease No.
GEM1024 GEM1038 GEM1043 GEM1045
Remarks
CD Mechanism Module CD Mechanism Module CD Mechanism Module CD Mechanism Module
Name
G
Name
16P FFC Test Disc L.P.F. Acetate Tape
Jig No.
GGD1310 TCD-782
GYH1026
Remarks
Tuner Amp Unit - CD Core Unit Checking the grating Checking the grating (Two pieces) Capacitor Bond Lock
Before shipping out the product, be sure to clean the following portions by using the prescribed cleaning tools:
Portions to be cleaned Cleaning tools CD pickup lenses Cleaning liquid : GEM1004
Cleaning paper : GED-008
rease No.

3.4 CLEANING

emarks
18
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
DEH-6310SD/XSUR
19
1234
1234
C
D
F
A
B
E

4. BLOCK DIAGRAM

JA401
1
2,3
ANTENNA
16
VDD33V
8
9
RESET
Q901
15
16
Q902
Q832
Q831
Q921(1/2)
DALMON
45
Q841
Q842
SWVDD
47
VDCONT
19
49
VD
VDD
RF FRONT END IC
IC401
TDA7706
5
FMMIXIN1
18
LNAIN
1
FMPINDRV
8
VCCRF
13
VCCVCO
27
VDIG
28
VCCREG1V2
51
VCC-REF
59
VCC-ADC_DAC
60
VCC-PLL
JA661
SYSTEM MICRO
COMPUTER
IC601
(1/2)
TUSDA
TUSCL
33
34
57
75
76
KEYAD
92
SYNC
24
KEYD
32
USBCTL
36
USBFLG
23
I2CSDA
TUNRST
31
74
SYSPW
46
RSTN
I2CSCL
DACOUTL
RESET
ASENS
BSENS
10
LVLINL
91
ILMPW
5
1
EN/SYNC
PVIN
8
2
4
VIN
SW
INV
DD5V REG.
IC161
BD9008F
8
6
CD
V+
7
1
5
SI
CS
INVIN
DC-DC CONVERTER
IC831
NJM2360M
3
4
FLG
1
EN
VIN
VIN
USB5V REG.
IC151
R5523N001B
VDT
VST
VCK
53
55
54
MUTE
TELIN
48
40
18
VOUT
4
1
TUNER 5V REG.
IC451
NJM2886DL3-05
2
VIN
CONT
A
M
LD
MD
SPINDLE
M
LOADING/CARRIAGE
LD-
MD
15
5
HOLOGRAM
RF AMP, CD DECODER, MP3&WMA DECODER
2
VD
VD
9
16
VO3-
15
VO3+
18
VO4-
17
VO4+
21
CNT
9
MUTE
TD,FD
AC,BD,E,F
SD,MD
LD+
14
1
LD
2
PD
CONT
CLCONT
HOME
35
40
39
VDD
1
VDD
VDD
15
5
FOCUS ACT.
TRACKING ACT.
FOP
TOP
2
1
TOP
FOP
11
VO1-
14
VO2+
2
1
14
DSCSNS
38
29
RESET
8
RESET
88
VREF
REFO
93
REFOUT
3
3
FOM
FOM
12
VO1+
4
4
TOM
TOM
13
VO2-
22
LDIN
LOEJ
41
54
PUEN
V+3A
VDD
UNIT
MOTOR
MOTOR
ACTUATOR/
MOTOR DRIVER
BA5839FP
HOMEDSCSNS
PE5756A
DIGITAL SERVO/DATA • PROCESSOR
CPU, USB HOST CONTROLLER
CN701 CN701
Q101
CN101
Q102
IC301
S901
S903
IC201
V+3A
12
12
VCC
PD
REFO
LD+
SOP
SOM
LCOP
LCOM
PICKUP UNIT (P10.5)(SERVICE)
GND
CD DATA (CDSRQ,CDSTBY,SKIP,
SCL,SDA,DATA,BCLK,LRCK,WAIT)
CD DATA (CDSRQ,CDSTBY,SKIP, SCL,SDA,DATA,BCLK,LRCK,WAIT)
SYS8V
VDD5V
2
3
1
WIRED
REMOTE
KEYAD
KEYD
GND
A
CDL
TUNL
VOUT
2
4
SYS+B REG.
IC911
NJM2388F84
1
1
VDD3.3V REG.
IC901
S-1132B33-U5
5
VIN
CONTROL
BUP
OUT VDD
POWER ON RESET
IC651
S-80827CNMC-B8M
2
VDD33V
BUP
BUP
BUP
BUP
Q823
15V
Q201
Q824
BUP
SYS8V
SWVDD
VOUT
VOUT
5
USB5V
VDD5V
VDD33V
15V
DD5V
TUNER AMP UNIT
A
CD CORE UNIT(S11.1STD-DOUT)
C
12
2
4
13
I2C_SCL
nRESET
MODE1
5
VCC
I2C_SDA
iPod CP
IC591
341S2162
MED33V
Q591
Q751
BUP
Q752
ILM+B
MECHA VD
BSENS
SWVDD
VDD5V REG.
HI-OUT 14V
4
SW
1
MEDMUTE
MED_RX
MEDSTBY
MED_TX
43
41
34
33
PEG730A8 : B,C PEG729A8 : A

4.1 BLOCK DIAGRAM

20
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
9
7
3
5
OUT1(-)
OUT1(+)
OUT2(-)
OUT2(+)
FL2
FL1
RL2
RL1
BRE1
ACC1
22
MUTE
CN801
13
18
TEL1
7
5
1
3
JA981
20
ROT0
1
ROT1
95
DPDT
29
KYDT
IN1
11
3
30
DSENS
17
IN2
12
STBY
4
25
H-SW/VOS-DET
14
9
4
2
10
AUXL
14
Q382
Q921(2/2)
AMP
IC351
PA2030A
JA301
ILM+B
SYSTEM MICRO
COMPUTER
IC601
(2/2)
Q303 Q302 Q301
RESET
23
DATA
STB
S4B-L
36
E. VOL
IC201
PM9012A
39
S1Q+L
20
VCCH
35
S5B+L
CLK
21
22
31
SOL
Q951
13
:DEH-6310SD/XSUR :DEH-6300UB/XSUC :DEH-63UB/XSUC
A
A
A
A
A
C
B
CB
B C
6
1
4
JOYST
2
8
D-
VBUS(US5V)
D+
15
17
42
IC801
TC7SET08FUS1
ILM+B
BUP
5
SWVDD
SD DATA (DATA0 - DATA3, CLK, CMD)
27
OUTPL
SWL
26
OUTRL
RL
25
OUTFL
FL
RCA OUT
SOURCE CONNECTOR
RL
6
FL
FR/SWL
5
SWL/FR
AUXL
ROT1
JOYST
KYDT
DPDT
DSENS
SW5V
ROT0
CDL
TUNL
SET
AMP
IC241
NJM4558MD
2
VDD33V
BUP
Q381
Q361
BUP
SYS8V
Q823
BUP
Q201
1
3
2
+
-
SD_CD
114
VDSENS
85
CDRST
113
CP_SCL
CP_SDA
CPPWR
149
111
148
CPRST
112
FLASH ROM
IC461
SST25V040BIS
FLASH ROM
IC571
CWW2867
MED33V
Q591
CN1202
942
7
CN781
10
4
JA1203
SD UNIT
D
SD_CD
SD33V
SD_CD CD1
SD33V
BUP
1
MED33V REG.
IC581
S-1172B33-E6
6
VDD5V
MED33V
MED12V
MED12V REG.
IC583
BH12PB3WHFV
3
DAC5V REG.
IC182
NJM2872F05
SYS8V
5
MED33V
Q781
Q782
Q783
BCKIN
MCLK
SDCTL
MEDRST
LRCIN
DIN
DAC
IC181
WM8761GED
MEDIA uCOM
IC501
R5S7262ZD144FPU
DEEMPH
DACSCK
DACCLK
DACLRCK
DACDATA
DACDATA1
139
138
137
136
RESET
43
DM
70
DP
71
105
9
VOUTL
8
VDD
CDL
CN1
B
VIN
VOUT
VIN
STBY
1
1
VIN
VOUT
CONT
3
80
21
3
1
2
14
12
12
ILM+B
ASENS
TELMUTE
VDD
VOUT
USB5V
SD CARD
4
MEDIAMUTE
SYS_TXD
BRST
SYS_RXD
59
58
63
61
DD5V
3
ON/OFF
SD_WP
115
MED33V
SD33V REG.
MUTE
MUTE
MUTE
A
RGBCK
52
RGBDT
51
9
12
RGBST
50
11
DI
LD
CLK
PEG730A8 : B,C PEG729A8 : A
DEH-6310SD/XSUR
21
1234
1234
C
D
F
A
B
E
CN3
KEYBOARD UNIT
B
AUXG
AUXL
1
3
2
FRONT_AUX
KYDT
DPDT
CN1
1
DSEN
20
3
KEY MATRIX
S13
4
1
AUXL
ROT1
6
JOYST
Phase_A 10 Phase_B
3A 2 Enc_Com
5 Com
4B
7C
8D
9Push
6 GND
8
ROT0
14
AUXR
LCD DRIVER/
KEY CONTROLLER
MULTI-CONTROL
IC1
PD6538A
LCD
LCD1
VBUS(US5V)
D-
D+
VBUS(US5V)
D-
D+
50
49
RXD
TXD
13
15
17
ILM+B
10
SW5V
5
CN2
5
4
3
USB
DI
CLK
LD
12
11
9
RGB DRIVER
IC3
BU2507FV
11
12
CLK
10
LD
DI
13
Ao1
2
Ao2
3
Ao3
5
Ao4
6
Ao5
9
Ao6
57
REM
IC2
GP1UXC14RK
SENSOR
1
REMOTE CONTROL
ILM+B
Q1 (1/2)
Q1 (2/2)
Q2 (1/2)
Q2 (2/2)
Q3
Q4
Q5
Q5
(1/2)
Q3 (2/2)
(1/2)
Q4 (2/2)
(1/2)
(2/2)
BLUE
GREEN
RED
BLUE
GREEN
RED
Q7 (2/2) Q7 (1/2) Q8 (2/2)
D6
ILM+B ILM+B ILM+B ILM+B ILM+B
Q10(1/2) Q10(2/2) Q17 (1/2)D7Q11(2/2) Q11(1/2) Q17(2/2)D8Q9 (1/2) Q9 (2/2) Q8 (1/2)D9Q18(2/2) Q18(1/2) Q19 (2/2)
D10
ILM+B
Q19(1/2) Q12(1/2) Q12(2/2)
D11
CN801
A
KDT1-3 KST1-4
D13
22
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
VCC = 3.3 V
Pin 14
BSENS
Pin 16
ASENS
Pin 18
BSENS = L
Starts
communication
with Grille
microcomputer.
SWVDD <- H
Pin 47
Source keys
operative
Source ON
SYSPW <- H
Pin 46
500 ms
500 ms
Completes power-on operation. (After that, proceed to each source operation)
In case of the above signal, the communication with Grille microcomputer may fail. If the time interval is not 500 msec, the oscillator may be defective.
Power ON
ASENS = L
DSENS
Pin 17

5. DIAGNOSIS

5.1 OPERATIONAL FLOWCHART

DEH-6310SD/XSUR
23
1234
1234
C
D
F
A
B
E

5.2 ERROR CODE LIST

8-digit display 6-digit display 4-digit display
ERROR-xx ERR-xx E-xx
(2) LIST OF CD ERROR CODES (Error Mode: 0xFD)
Code Classification
Error code to be displayed
Details and possible causes
10 Servo Carriage Home NG The CRG cannot move toward the inner track.
The CRG cannot move from the inner track.
--> Defective HOME SW; Failure in CRG movement.
7
Servo TOC reading NG TOC information cannot be read.
--> The partial disk or TOC content is illegal.
11
Servo Focus Search NG Focusing not available
--> Disc placed upside-down; Stains on the disc; excessive vibration.
17 Servo Setup NG AGC protection does not work. Focus can be easily lost.
--> Scratches or stains on the disc; excessive vibration.
15 Servo Failure in RF data RF not read
--> A CD-R disc that does not contain data loaded
--> A CD-RW disc that does not contain data loaded
12
Servo Spindle Lock NG
Subcode NG RF-amp NG
Spindle not locked. Subcode not readable. Proper RF AMP gain not obtained.
--> Defective spindle; Scratches or stains on the disc; excessive vibration.
-->
A CD-R disc that does not contain data loaded, or in a rare case, disc placed upside-down.
--> CD signal error.
30
Servo Search Time Out Failed to reach a target address
--> CRG tracking error; Scratches on the disc; Stains on the disc
50 Mechanism Failure in ejection
Load NG
Disc ejection not completed Disc loading not completed
--> A foreign object inserted in the mechanism; Disc jammed.
51
Mechanism Failure in retried
turning for ejection
Disc could not be ejected even after disc turning had been retried.
--> A foreign object inserted in the mechanism; Disc jammed.
NOTES
• Indications of error codes are available only during disc operations, because CD operations are unavailable if a mechanical error is generated.
• If the TOC cannot be read, this is not processed as an error, and operation continues accordingly.
• If you design a new head unit, be sure to use one of the display formats indicated in “Display example of the main unit.”
ERROR CODES
(1) DISPLAY METHOD
If “0xFD” error mode is displayed in CD MODE (CD MODE area for display), an error code will be displayed in the MIN (minute display) and SEC (second display) areas.
The same code is displayed in the MIN and SEC areas. The TNO area is blank (#0FFH), as it conventionally was.
• Display example of the main unit Depending on the display capability of LCDs, the display format varies, as shown below. XX denotes an error number. Note: In a case of an OEM product, the error display format is subject to the specifications used by the equipment manufacturer.
If a CD memory device is inoperable, or operation of such media is stopped by an error, the error mode is established and a cause of the error is displayed by an error code. Indication of error codes is intended to reduce the number of calls from customers and facilitate failure analysis and repair work in servicing.
• The 2 high-order digits of an error code denote the main classification, shown below. 0x: Servo-related errors 1x: Servo-related errors 3x: Servo-related errors 5x: Mechanism-related errors
• How to restore from each error is shown below. 0x, 1x and 3x: ACC-OFF then ON, CD-OFF then ON, Disc ejection 5X: ACC-OFF then ON, Disc ejection, Disc reloading
24
DEH-6310SD/XSUR
5 678
56
7
8
C
D
F
A
B
E
USB storage device/iPod
Message Cause Action
NO DEVICE When plug and
play is off, no USB storage de­vice or iPod is connected.
Turn the plug and play on. Connect a com­patible USB stor­age device/iPod.
FORMAT READ
Sometimes there is a delay between the start of playback and when you start to hear any sound.
Wait until the message disap­pears and you hear sound.
NO AUDIO There are no
songs.
Transfer the audio files to the USB storage device and connect.
The connected USB storage de­vice has secur­ity enabled
Follow the USB storage device in­structions to dis­able the security.
SKIPPED The connected
USB storage de­vice contains files embedded with Windows Media
DRM 9/
10
Play an audio file not embedded with Windows Media DRM 9/10.
PROTECT All the files in
the USB storage device are em­bedded with Windows Media DRM 9/10
Transfer audio files not em­bedded with Windows Media DRM 9/10 to the USB storage de­vice and connect.
N/A USB The connected
USB storage de­vice is not sup­ported by this unit.
Connect a USB Mass Storage Class compliant device. Disconnect your device and replace it with a compatible USB storage device.
Non-compatible iPod
Disconnect your device and re­place it with a compatible iPod.
Message Cause Action
CHECK USB The USB con-
nector or USB cable has short­circuited.
Check that the USB connector or USB cable is not caught in some­thing or dam­aged.
The connected USB storage de­vice consumes more than 500 mA (maximum allowable cur­rent).
Disconnect the USB storage de­vice and do not use it. Turn the ignition switch to OFF, then to ACC or ON and then connect only compliant USB storage devices.
The iPod oper­ates correctly but does not charge
Make sure the connection cable for the iPod has not shorted out (e.g., not caught in metal objects). After checking, turn the ignition switch OFF and back ON, or dis­connect the iPod and reconnect.
ERROR-19 Communication
failed.
Perform one of the following op­erations. –Turn the ignition switch OFF and back ON. –Disconnect the USB storage de­vice. –Change to a dif­ferent source. Then, return to the USB source. Disconnect the cable from the iPod. Once the iPod's main menu is displayed, re­connect the iPod and reset it.
iPod failure Disconnect the
cable from the iPod. Once the iPod's main menu is displayed, re­connect the iPod and reset it.
ERROR-23 USB storage de-
vice was not for­matted with FAT12, FAT16 or FAT32
USB storage de­vice should be for­matted with FAT12, FAT16 or FAT32.
DEH-63UB/XSUC, DEH-6300UB/XSUC
DEH-6310SD/XSUR
25
1234
1234
C
D
F
A
B
E
Message Cause Action
ERROR-16 The iPod firm-
ware version is old
Update the iPod version.
iPod failure Disconnect the
cable from the iPod. Once the iPod's main menu is displayed, re­connect the iPod and reset it.
STOP There are no
songs in the current list.
Select a list that contains songs.
NOT FOUND No related
songs
Transfer songs to the iPod.
Pandora
Message Cause Action
ERROR-19 Communication
failed.
Disconnect the cable from the iPod. Once the iPod's main menu is displayed, re­connect the iPod and reset it.
START UP APP
The Pandora ap­plication has not started run­ning yet.
Start up the Pandora applica­tion from your iPod/iPhone.
TRYAGAIN Unable to save
thumb rating. Unable to save BookMark. Pandora system is undergoing maintenance.
Try again later.
SKIP LIMIT Skip limit
reached.
Do not exceed the skip limit.
CHECK APP This version of
the Pandora ap­plication is not supported.
Connect an iPod/ iPhone that has a compatible ver­sion of the Pandora applica­tion installed.
CHECK DE­VICE
Device error message dis­played in Pandora Appli­cation. Unable to play music from Pandora.
Please check your iPod/iPhone.
NO STATION No station
found.
Create a station in the Pandora application on your iPod/iPhone.
NO ACTIVESTNo station se-
lected.
Select a station.
26
DEH-6310SD/XSUR
Loading...
+ 58 hidden pages