Pioneer CTF-10, CTF-10 PIO Service manual

ORDER NO.
RRV2308
STEREO CASSETTE DECK
CT-F10
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
ZVYXJ DC power supplied from other system component
Model
CT-F10
Power Requirement
÷ This products are component of systems. This product does not operate normally by
itself. Please connect it to the STEREO CD TUNER XC-F10 and the STEREO POWER AMPLIFIER M-F10 for adjustment and operation inspection.
Remarks
This product is a system(s) component.
Be sure to connect it to the prescribed system component(s), otherwise damage may result.
STEREO CD TUNER XC-F10 RRV2319 STEREO POWER AMPLIFIER M-F10 RRV2321 SPEAKER SYSTEM S-F10-LRW RRV2330 STEREO CASSETTE DECK CT-F10 RRV2308 This manual.
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER ELECTRONIC NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
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2 3
8 14 18 20
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 DISASSEMBLY
7.1.2 POWER ON SEQUENCE
7.2 PARTS
7.2.1 IC
8. PANEL FACILITIES AND SPECIFICATIONS
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T–ZZR JUNE 2000 Printed in Japan
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25 25 25 26 27 27 28
CT-F10
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Leakage current tester
Test all exposed metal surfaces
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
5
6
CT-F10
4
2(1/2)
1
10
8
9
2(2/2)
FRONT
7
3
÷ PACKING PARTS LIST
Mark No. Description Part No.
1 Pad Front AHA7295 2 Pad Rear AHA7296 3 Packing Case AHD7899 4 Operating Instructions ARE7257
(Spanish/Portuguese/Dutch/Swedish/ English/French/German/Italian)
NSP 5 Warranty Card ARY7022
Mark No. Description Part No.
6 Polyethylene Bag Z21-038
(0.03 × 230 × 340)
7 Mirror Mat Sheet Z23-026
(550x550x0.5) 8 Spacer MD TC AHB7038 9 Stand A Assy AXG7096
10 Stand B Assy AXG7097
3
CT-F10
2.2 EXTERIOR
3(1/2)
23
10
Refer to "2.3 DECK MECHANISM UNIT"
31
16
17
25
31
27
31
31
29
2
5
30
22
B
3(2/2)
H
G
C
1
24
C
B
31
A
20
15
13
31
4(1/2)
A
15
31
5
G
7
H
31
24
14
20
4(2/2)
31
19
12
33
21
31
F
31
32
28
32
9
8
F
26
31
11
18
11
6
4
÷ EXTERIOR PARTS LIST
Mark No. Description Part No.
1 MAIN ASSY AWU7571 2 SIDE ASSY AWU7572 3 ILLUMI ASSY AWU7573 4 PANEL ASSY AWU7574 5 16P FFC/30V(J2701) ADD7228
6 Cord With Plug(J2001) ADE7058 7 Deck Mechanism Unit TN-708CR-142R
NSP 8 Bottom Chassis MDTC ANA7108
9 Sub Chassis AND7037
10 TC Spring ABH7190 11 Leg AEB7090
12 FL Holder AMR7312 13 TC Flap Holder AMR7315 14 Illumination Holder AMR7317 15 Button TC AAD7583
16 TC Flap AAK7759 17 Display Window TC AAK7768 18 Rear Cap MD TC AAK7772 19 Fl Window MDTC AAK7793 20 Lens MD TC AAK7838
CT-F10
21 FL Cover AAK7841 22 Illuminate Lens AAK7842 23 Sub Panel TC AAP7070 24 Side Line AAP7074 25 Screw ABA7062
26 Bottom Base TC AMA7018
NSP 28 Name Label(Pap)TC/ZV AAL7252
27 Top Panel TC AMB7701 29 Connector Label TC/E ARW7095
30 Screw BBZ30P080FMC 31 Screw BPZ30P080FZK
32 Screw PMZ30P030FMC 33 Screw VBZ30P100FZK
5
CT-F10
2.3 DECK MECHANISM UNIT
29
30
28
36
20
4
42
21
43
49
2
26
14
50
11
27
49
46
16
38
35
26
27
49
2
34
44
42
33
37
15
50
11
49
46
6
3
48
12
25
5
24
45
40
13
17
22
23
8
9
10
47
18
7
32
19
1
31
39
41
6
÷ DECK MECHANISM UNIT PARTS LIST
Mark No. Description Part No.
1 PK Collar Screw A 18211223 2 Reel Cap 19500822 3 Middle Pulley 19501002 4 Wire Clumper 19501403 5 PEAR PWB (P) ASSY 1970-16-310
6 Chassis Rivet Assy 197001508 7 Main Plate 19700201 8 B Gear 19700202 9 C Gear 19700203
10 D Gear 19700204 11 P. G Plate 19700206
12 Guide BKT 19700207 13 P Gear W 19700212 14 REC Sensor F 19700213 15 REC Sensor R 19700214
16 CR Detective Plate H 19700215 17 Head Panel Assy 197003303 18 O.P Plate Assy 197004301 19 S.B Plate Rivet Assy 197004502 20 EJECT Lever Rivet Assy 197004504
CT-F10
21 O.P Plate Holder 197004707 22 FR Plate 19700601 23 FR Gear 19700602 24 Pinch Roller ARM (F) 197007303 25 Pinch Roller ARM (R) 197007304
26 Reel Wing Spring 19700812 27 Reel Assy (K) 197008302 28 SUB MOTOR ASSY 197009301 29 M Connector Assy 19701002 30 MAIN MOTOR ASSY(P) 197010303
31 Main Belt (G) 19701106 32 FL Capstan Assy 197011301 33 Case Lifter B 19701201 34 Pack Slider 19701203 35 P.S Actuator Plate 19701204
36 Cushion Rubber 19701206 37 Cassette Case R 19701216 38 P.S Spring (P) 19701219 39 REEL PWB ASSY 197013312 40 RPE AC-5544BM-5949 62010502
41 Camera Screw 2.0x2.5 9C0420253 42 Camera Screw 2.0x3.0 9C0420303 43 Tams Screw 2.0x3.0 9P0220031 44 Tams Tapping Screw 9P12-20-051 45 Screw 2.6x4.0 9P1420042
46 P. Washer 2.1x3.5x0.2 9W0120050 47 P. Washer 2.1x3.5x0.35 9W0135010 48 P. Washer 0.85x2.8x0.2 9W0225010 49 P. Washer 1.55x3.5x0.5 9W0250040 50 Hlw Washer 2.1x4.0x0.2 9W0635020
7
1
23
CT-F10
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
3.1 BLOCK DIAGRAM and OVERALL SCHEMATIC DIAGRAM
4
A
REC/PB
B
HEAD
ERACE
HEAD
DECK
MECHANISM
UNIT
A
GNDB
Q2826
2SD211K
SIDE ASSY : AWU7572
Q2301
2SK373
Q2303
2SK373
Q2825
2SD2114K
#
L2801
ATX7006
5 4
GNDB
Q2305
2SK373
D
D
IC2441(1/2) BA4558F
REC EQ
AMP
2
1
3
BIAS OSC
Q2801
2SC2412K
Q2802
2SC2412K
6
-76dBv
S
S
G
G
REC MUTE
2SD2114K
GNDA
#
V+6B
Q2805
2SA1037
Q2806
DTC124EK
GNDA
BIAS
Q2803
2SC2412K
V-6B
PB AMP
Q2405
Q2830
DTA124EK
Q2353
DTA114EK
XCrO2
BIAS
V+6A
5
8
8
6
EQ
EQ
REC LEVEL ADJ.
RECMUTE
V+6A
IC2301(1/2) BA4558F
7
GNDA
Q2309
DTC114TK
VR2401
VCP1156
10K-B
PB LEVEL ADJ.
VR2301
VCP1154
4.7K-B GNDA
TN-708CR-142R
C
D
GNDC
SENSEs
Q2702
DTC143EK
MAIN ASSY : AWU7571
V+5U
SENSEt
Q2701
DTC143EK
V+5U
GNDD
V+6M
Q2751
2SB1425
V-6M
V+5U
GNDD
MECHA
CONT
XMOTOR
LOADING
V+6A
X2501
VSS1045
6MHz
FWD/REV
CrO2(SW)
XMOTOR
SENSE1
MODE
SENSE2
XREC-R
XREC-F
LOAD1 LOAD2
10 11 47 23 17
25
20 19
22
3
40
41
IC2501
PDC060A
µ-COM
GNDB
44
V+6A
15
MS
43
PB/XREC
XCrO2
45
Q2355
DTA124EK
BIAS
46
GNDC
DOL ON/OFF
39
GNDC
PBMUTE
37
DCLK DCLK
36
DREQ DREQ
38
SCLK
4
SDATA
28
DDATA
34
XRESET
5
LEDDOLBY
35
LED REC
33
LEDPLAY
32
LEDRVSM
31
KEY
13
Q2552
DTA124EK
1
GNDC
V-6
BLUELED
V+9
V-6A
V+6
Q2154
DTC124EK
Q2531
DTC143EK
PBMUTE
SCLK SDATA DDATA
+
GNDC
V+5
8
1234
5
678
CT-F10
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
PB IN R
GNDA
REC OUT
R
GNDA
14
3
DOLBY-B NR
9
4
8
Q2202
DTA124EK
IC2201
HA12136AF
-32.2dBv
12
11
6
IC2121(1/2) BA4558F
16
GNDA
5
V-6A
ALC
2SC2412K
2SC2412K
V+6A
+
+
5
6
V+6A
Q2123
Q2354
DTA124EK
V+6A
8
4
V-6A
7
F2101
RTF1209Q2121
MPX
MPX
3
2
36
IC2121(2/2) BA4558F
1
MS
DOL ON/OFFDOL ON/OFF
PB Lch
MS
REC L ch
PB/XREC
D. CLK
D. DATA
D. REQ
S. CLK
S. DATA
REC L ch PB L ch
PB MUTE
GNDA
MAIN ASSY : AWU7571
Q2153
2SD2144k
PB MUTE
:PLAYBACK SIGNAL ROUTE :RECRDING SIGNAL ROUTE
V+9
GND
V-9
GNDA
A
B
TO CD TUNER XC–F10
V+6
GNDC
GNDM
GNDB
CHASSIS
GND
V-6 V-6M
V+6M
Q2003
2SA1037K
2SC2412K
Q2005
2SC2412K
Q2004
NJM78M05FA
Q2006
2SA1037K
Q2002
2SD2395
V+5
IC2002
Q2001
2SB1566
V+5
V+9 V-9
C
D2551
EB3804X
INOUT
ILLUMI ASSY : AWU7573
PANEL ASSY : AWU7574
STOP
V+5
PLAY
FWD/REV
D
GNDC
GNDC
V+5
GNDC
BLUE LED DIMMER
GNDC
V+5
REC
OPEN/
CLOSE
GNDC
9
5
6
7
8
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