Pioneer CDJ-1000 Mk2 Service manual

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2003

CDJ-1000MK2

COMPACT DISC PLAYER
CDJ-1000MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
CDJ-1000MK2 KUCXJ AC120V
CDJ-1000MK2 TLXJ AC110- 240V
CDJ-1000MK2 WYXJ AC220- 240V
ORDER NO.
RRV2802
For details, refer to "Important symbols for good services"
T-ZZY JULY 2003 printed in Japan
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SAFETY INFORMATION

A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
B
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement par ts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
C
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester
D
E
such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
F
2
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IMPORTANT
THIS PIONEER APPARATUS CONTAINS LASER OF CLASS 1. SERVICING OPERATION OF THE APPARATUS SHOULD BE DONE BY A SPECIALLY INSTRUCTED PERSON.
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mW WAVELENGTH: 780 – 785 nm
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1 but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
LABEL CHECK
CDJ-1000MK2/ WYXJ Type OnlyCDJ-1000MK2/ TLXJ Type Only
Printed on the Bottom Plate 2.
Bottom Plate 2
: Refer to page 68.
1. Laser Interlock Mechanism The position of the switch (S510) for detecting loading
completion is detected by the system microprocessor, and the design prevents laser diode oscillation when the switch is not in LPS1 terminal side (when the mechanism is not clamped and LPS1 signal is high level.) Thus, the interlock will no longer function if the switch is deliberately set to LPS1 terminal side. ( if LPS1 signal is
low level ). In the test mode* the interlock mechanism will not function. Laser diode oscillation will continue, if pin 4 of AN8702NFH
(IC800) on the MAIN ASSY is connected to GND, or else
the terminals of Q600 are shorted to each other (fault
condition).
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 1
laser beam.
Additional Laser Caution
A
B
C
D
E
F
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[ Important symbols for good services ]
In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely. When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable. In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B
For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning, proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws
To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts
Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed ones should be used.
C
D
E
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CONTENTS

1. SPECIFICATIONS.............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................7
2.1 PACKING ....................................................................................................................................................7
2.2 EXTERIOR SECTION (1/2)........................................................................................................................8
2.3 EXTERIOR SECTION (2/2)......................................................................................................................10
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................12
2.5 TRAVERSE MECHANISM ASSY-S ..........................................................................................................13
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................14
3.1 BLOCK DIAGRAM....................................................................................................................................14
3.2 OVERALL WIRING DIAGRAM .................................................................................................................16
3.3 MAIN (1/4) and SPCN ASSYS .................................................................................................................18
3.4 MAIN (2/4), FLRB and SLMB ASSYS ......................................................................................................20
3.5 MAIN (3/4) and MMCB ASSYS ................................................................................................................22
3.6 MAIN ASSY (4/4)......................................................................................................................................24
3.7 DABB, JACB and DOUT ASSYS..............................................................................................................26
3.8 MFLB (1/2) and RSWB ASSYS................................................................................................................28
3.9 MFLB (2/2) ASSY .....................................................................................................................................30
3.10 KSWB and SLDB ASSYS.......................................................................................................................31
3.11 JFLB and JOGB ASSYS.........................................................................................................................32
3.12 SW POWER SUPPLY and PSWB ASSYS .............................................................................................34
4. PCB CONNECTION DIAGRAM ......................................................................................................................42
4.1 MAIN ASSY ..............................................................................................................................................42
4.2 SPCN, STCN, FLRB, SLMB and MMCB ASSYS.....................................................................................46
4.3 DABB, JACB and DOUT ASSYS..............................................................................................................48
4.4 MFLB and RSWB ASSYS ........................................................................................................................50
4.5 KSWB ASSY.............................................................................................................................................54
4.6 SLDB ASSY..............................................................................................................................................55
4.7 JFLB and JOGB ASSYS...........................................................................................................................56
4.8 SW POWER SUPPLY and PSWB ASSYS ...............................................................................................58
5. PCB PARTS LIST............................................................................................................................................59
6. ADJUSTMENT ................................................................................................................................................64
7. GENERAL INFORMATION .............................................................................................................................65
7.1 DIAGNOSIS..............................................................................................................................................65
7.1.1 SERVICE MODE................................................................................................................................65
7.1.2 DISASSEMBLY ..................................................................................................................................75
7.1.3 On Discharge of the Capacitor...........................................................................................................80
7.1.4 CLEANING.........................................................................................................................................80
7.1.5 POWER ON SEQUENCE ..................................................................................................................81
7.2 PARTS ......................................................................................................................................................84
7.2.1 IC........................................................................................................................................................84
8. PANEL FACILITIES .........................................................................................................................................93
A
B
C
D
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1. SPECIFICATIONS

CDJ-1000MK2/ KUCXJ type
1. General
A
System ................................................................. Compact disc digital audio system
Power requirements ........................................................................... AC 120 V, 60 Hz
Power consumption ............................................................................................ 33 W
Operating temperature ...................................................................... +5 ˚C – +35 ˚C
Operating humidity .....................................................................................5% – 85%
(There should be no condensation of moisture.)
Weight ................................................................................................ 4.2 kg (9.26 lb)
Dimensions ........................................................
12 – 5/8 (W) x 14 – 9/16 (D) x – 1/8 (H) in
2. Audio section
Frequency response .............................................................................. 4 Hz – 20 kHz
B
Signal-to-noise ratio ............................................................ 115 dB or more (JEITA)
Distortion ............................................................................................ 0.006% (JEITA)
CDJ-1000MK2/ TLXJ type
1. General
System ................................................................. Compact disc digital audio system
Power requirements ............................................................ AC 110–240 V, 50/60 Hz
Power consumption ............................................................................................ 31 W
Operating temperature ........................................................................ +5˚C – +35˚C
Operating humidity .....................................................................................5% – 85%
(There should be no condensation of moisture.)
C
Weight ................................................................................................................ 4.2 kg
Dimensions ........................................................ 320 (W) x 370 (D) x 105 (H) mm
2. Audio section
Frequency response .............................................................................. 4 Hz – 20 kHz
Signal-to-noise ratio ............................................................ 115 dB or more (JEITA)
Distortion ............................................................................................0.006% (JEITA)
320 (W) x 370 (D) x 105 (H) mm
3. Accessories
Operating instructions ........................................................................................ 1
Power cord ........................................................................................................... 1
Audio cable .......................................................................................................... 1
Control cord ........................................................................................................ 1
Forced eject pin (housed in a groove in the bottom panel) ............................ 1
Multimedia Card (MMC) (16 MB) .................................................................... 1
Limited warranty ................................................................................................. 1
NOTE:
Specifications and design are subject to possible modification without notice.
3. Accessories
Operating instructions ........................................................................................ 1
Power cord ........................................................................................................... 1
Audio cable .......................................................................................................... 1
Control cord ........................................................................................................ 1
Forced eject pin (housed in a groove in the bottom panel) ............................ 1
Multimedia Card (MMC) (16 MB) .................................................................... 1
NOTE:
Specifications and design are subject to possible modification without notice.
CDJ-1000MK2/ WYXJ type
1. General
System ................................................................. Compact disc digital audio system
Power requirements ...............................................................AC 220-240V, 50/60 Hz
Power consumption ............................................................................................ 31 W
D
Operating temperature ........................................................................ +5˚C – +35˚C
Operating humidity .....................................................................................5% – 85%
(There should be no condensation of moisture.)
Weight ................................................................................................................ 4.2 kg
Dimensions ........................................................ 320 (W) x 370 (D) x 105 (H) mm
2. Audio section
Frequency response .............................................................................. 4 Hz – 20 kHz
Signal-to-noise ratio ............................................................ 115 dB or more (JEITA)
Distortion ............................................................................................ 0.006% (JEITA)
Accessories
E
Audio Cable (VDE1064) L=1.5m
Control Cord (PDE-319) L=1 m
3. Accessories
Operating instructions ........................................................................................ 1
Power cord ........................................................................................................... 1
Audio cable .......................................................................................................... 1
Control cord ........................................................................................................ 1
Forced eject pin (housed in a groove in the bottom panel) ............................ 1
Multimedia Card (MMC) (16 MB) .................................................................... 1
NOTE:
Specifications and design are subject to possible modification without notice.
Power Cord (KUCXJ type : ADG7021 (TLXJ, WYXJ type: ADG1154)
Forced Eject Pin (DEX1013)
MMC Memory Card (DWX2326)
F
6
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CDJ-1000MK2
2
7
11
10
9
13
8
12
15
14
4
6
5
1
3
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2. EXPLODED VIEWS AND PARTS LIST

NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.)

2.1 PACKING

A
B
C
PACKING Parts List
Mark
Mark
No. Description Part No.
1 Power Cord See Contrast Table(2)
>
NSP 2 Warranty Card See Contrast Table(2) 3 Forced Eject Pin DEX1013 4 Operating Instructions See Contrast Table(2) 5 Control Cord (L= 1m) PDE-319
6 Audio Cable (L= 1.5m) VDE1064 NSP 7 Polyethylene Bag Z21-038 (230 x 340 x 0.03)
No. Description Part No.
8 Pad (A) DHA1533 9 Pad (B) DHA1534 10 Pad (C) DHA1535
11 Pad (D) DHA1536 12 Packing Case See Contrast Table(2) 13 Sheet RHX1006
NSP 15 Label VRW1629
14 MMC Memory Card DWX2326
(2) CONTRAST TABLE
CDJ-1000MK2/KUCXJ, TLXJ and WYXJ types are constructed the same except for the following:
Mark No. Symbol and Description
> 1 Power Cord ADG7021 ADG1154 ADG1154
NSP 2 Warranty Card ARY7043 Not used Not used
4 Operating Instructions (English) DRB1339 Not used Not used 4 Operating Instructions (English, Spanish, Chinese) Not used DRB1340 Not used 4 Operating Instructions (English, French, German, Italian, Dutch, Spanish) Not used Not used DRB1338
12 Packing Case DHG2363 DHG2364 DHG2362
KUCXJ type TLXJ type WYXJ type
Part No.
D
E
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2.2 EXTERIOR SECTION (1/2)

A
TLXJ Type Only
51
B
WYXJ Type Only
46
50
44
C
33
25
33
B
3
D
31
25
K
13
47
L
Refer to "2.3 Exterior (2/2) section".
40
47
39
47
15
23
26
5
J
E
C
33
14
4
F
18
25
G
30
10
Q
47
55
55
47
47
27
36
I
6
F
A
H
2
38
M
25
33
37
47
47
47
47
47
D
32
55
55
56
56
48
28
C
47
47
29
49
47
P
11
47
M
48
H
47
47
17
E
37
B
D
G
7
8
47
I
9
Refer to " 2.4 Slot -IN Mechanism section".
34
48
NON-CONTACT
SIDE
E
CONTACT SIDE
F
24
8
1234
47
I
45
12
19
H
47
1
A
F
415352
48
G
53
54
43
41
48
K
J
A
L
41
CDJ-1000MK2
47
16
21
20
35
42
22
C
D
E
B
48
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EXTERIOR SECTION (1/2) Parts List
Mar
k No. Description Part No.
1 MAIN Assy DWX2303 2 MMCB Assy DWX2304 3 SPCN Assy DWX2170 4 STCN Assy DWX2171 5 SLMB Assy DWX1309
6 PSWB Assy 7 DABB Assy DWX2305 8 JACB Assy DWX2306 9 DOUT Assy DWX2307 10 FLRB Assy DWX2308
11 SW POWER SUPPLY Assy DWR1370 12 25P Flexible Cable/60V DDD1196 13 12P Flexible Cable/60V DDD1197 14 4P Flexible Cable/60V DDD1198 15 Earth Lead Unit/300V DDF1024
16 Connector Assy 3P DKP3562 17 Connector Assy 6P DKP3654 18 FPC D5 Slot DNP1948 19 Jumper Wire 03P D20PYY0310E 20 Jumper Wire 05P D20PYY0510E
21 Jumper Wire 09P D20PYY0910E 22 Jumper Wire 15P D20PYY1510E 23 Connector Assy PF03PP-B30 24 Connector Assy PF09PP-D15 25 Float Spring (G5) DBH1494
26 Earth Spring DBH1398 27 Chassis DNK3869 NSP 28 Rear Panel 29 Heat Sink DNG1082
See Contrast Table(2)
See Contrast Table(2)
Mar
k No. Description Part No.
30 Power Knob DAC1895
31 Front Plate DNH2480 32 Cord Clamper RNH-184 33 Damper CNV6011 34 Earth Plate (CU) VBK1070 35 Shield Case DNH2481
36 Shield Cushion DEC2445 37 Insulator Assy DXA1904 38 Memory Holder DNK3884 39 Flap Spring DBH1487 40 SD Flap DNK3883
NSP 41 Silicone Rubber D5L DEB1456 42 Bottom Plate 2 DNH2558 43 Bottom Cushion DEC2444 44 Mecha Plate DNH2339 45 Bottom Cover DNH2559
46 Caution Label 47 Screw BPZ30P080FZK 48 Screw BBZ30P060FZK 49 Screw BBZ30P120FZK 50 Caution Label HE
51 Caution Label See Contrast Table(2) 52 65 Label See Contrast Table(2) 53 Protect Sheet DEC2559 54 PU Packing DEC2593 55 Screw SBPZ30P140FMC
56 Cord Clamper ZCB-069Z
See Contrast Table(2)
See Contrast Table(2)
A
B
C
(2) CONTRAST TABLE
CDJ-1000MK2/KUCXJ, TLXJ and WYXJ types are constructed the same except for the following:
Mark No. Symbol and Description
KUCXJ type TLXJ type WYXJ type
6 PSWB Assy DWS1312 DWS1311 DWS1311
NSP 28 Rear Panel DNC1647 DNC1648 DNC1646
46 Caution Label Not used Not used VRW1094 50 Caution Label HE Not used Not used PRW1233 51 Caution Label Not used PRW 1018 Not used 52 65 Label ARW7050 Not used Not used
Part No.
D
E
F
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2.3 EXTERIOR SECTION (2/2)

A
42
B
20
43
25 (2/2)
41
C
22
44
21
10
10
10
10
10
10
17
10
16
56
57
58
10
23
45
40
45
L
C
66
45
2
M
45
3
24
D
45
K
E
45
D
30
45
31
29
27
28
25 (1/2)
32
19
36
33
34
45
18
35
48
37
64
1
*
4
26
45
E
C
5252
52
50
F
1
*
J
45
E
F
NON-CONTACT
SIDE
CONTACT SIDE
1.
Grease: GYA1001 (ZLB-PN397B)
*
45
39
D
B
1
45
45
47
11
53
64
1
*
38
1
*
51
65
6
10
54
45
7
O
1
*
45
48
45
45
59
67
64
10
63
48
*
1
*
B
55
52
50
14
45
13
45
1
1
*
63
12
1
*
A
45
5
N
F
45
45
60
61
49
62
10
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EXTERIOR SECTION (2/2) Parts List
Mark
No. Description Part No.
1 MFLB Assy DWG1567 2 KSWB Assy DWS1324 3 SLDB Assy DWS1325 4 RSWB Assy DWS1310 5 JFLB Assy DWG1568
Mark
No. Description Part No.
51 Spacer DEC2554 52 Ring Cushion DEC2604 53 Gear Arm DNK4065 54 D Gear DNK4066 55 SW Ring DNK4070
A
6 JOGB Assy DWG1569 7 Connector Assy PF04PP-B07 8• • • • • 9• • • • • 10 Screw PBA1062
11 Encoder Plate DEC2498 12 JOG Holder 2 DNK4175 13 JOG Stay Assy DXB1780 14 Sheet SW DSX1060 15 • • • • •
16 JOG Plate DAH2052 17 JOG Panel DAH2182 18 VR Stay DNF1663 19 Flange Nut (M9) DBN1004 20 Control Panel DNK4180
21 Eject Guard DNK3958 22 Card Lens DNK3885 23 Ring Lens DNK3880 24 Set Knob (PLAY) Assy DXB1762 25 Mode Lens DNK3881
26 Set Knob (HS) DAC1986 27 Set Knob (LOOP) DAC1995 28 Re-loop Knob DAC1992 29 Set Knob (TIME) DAC1991 30 Tempo Reset Knob DAC1993
31 Tempo Lens DNK3882 32 Set Knob (MT) DAC1987 33 Mode Select Knob DAC1989 34 Set Knob (SC) DAC1988 35 Eject Knob DAC1990
56 JOG A DNK4172 57 JOG B DNK4173 58 JOG C DNK4174 59 Gear DNK4176 60 Smoother DNK4177
61 ADJ Plate DNK4178 62 Screw BPZ20P100FMC 63 Roller A Assy DXB1773 64 Screw IPZ30P100FMC 65 Screw BPZ20P060FMC
66 FFC Guard DEC2586 67 Washer WA42D080D050
B
C
D
36 Set Knob (MEMO) DAC1994 37 Slide SW Knob DAC1926 38 Earth Plate (CU) VBK1070 NSP 39 Cord Clamper ZCB-069Z 40 Card Plate DBK1212
41 Slide Sheet 1C DAH1988 42 Display Panel DAH2022 43 Slide Knob DNK2936 44 Rotary Knob C DAA1143 45 Screw BPZ30P080FZK
46 • • • • • 47 Arm Spring DBH1503 48 SW Spring 25 DBH1514 49 Gear Spring 200 DBH1525 50 SW Cushion HH48/2 DEC2538
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2.4 SLOT-IN MECHANISM SECTION

A
7
17
3
B
18
C
10
6
4
8
3
*
5
15
14
3
*
9
2
*
13
16
1
3
*
2
29
11
12
Refer to " 2.5 TRAVERSE MECHANISM ASSY-S ".
D
27
E
22
21
26
25
19
26
28
26
25
Cleaning liquid (GEM1004) Cleaning paper (GED-008)
* *
20
Dyefree : GEM1036 (ZLX-ME413A)
2.
Grease: GYA1001 (ZLB-PN397B)
3.
F
12
1234
23
21
CDJ-1000MK2
12
10
2
5
7
3
9
11
5
4
6
8
1
13
8
6
4
*
5
*
4
Grease: GYA1001 (ZLB-PN397B)
*
4.
Grease: GEM1007 (ZLB-PN948P)
*
5.
*
4
Cleaning liquid (GEM1004) Cleaning paper (GED-008)
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SLOT-IN MECHANISM SECTION Parts List
Mark
No. Description Part No.
NSP 1 DC Motor DXM1093 2 Connector Assy PF02PY-B32 3 Clamp Spring DBH1374 4 Guide Spring DBH1375 5 SW Lever Spacer (PET) DEC2420
Mark
No. Description Part No.
16 Disc Guide DNK3914 17 Clamper D4 Assy DXA1881 NSP 18 Slot-in Mechanism G5 Assy DXA1906 19 Traverse Mechanism Assy-S DXX2502 20 Float Base (G5) Assy DXB1748
A
6 Loading Lever DNK3406 7 Main Cam DNK3407 8 Lever B DNK3558 9 Lever A DNK3564 10 Clamp Arm DNK3576
11 Loading Base Assy-S DEA1022 12 Eject Lever DNK3684 NSP 13 Worm Gear DNK3910 14 Loading Gear DNK3911 15 Drive Gear DNK3912

TRAVERSE MECHANISM ASSY-S

21 Vessel Cushion C DEC2457 22 Vessel Cushion A DEC2455 23 Vessel Cushion B DEC2456 24 • • • • • 25 Float Rubber D3 DEB1404
26 Float Fastener DBA1139 27 Front Sheet DED1132 28 Spacer POR (T3) DEB1566 29 Loading Motor Assy-S DEA1008
B
C
TRAVERSE MECHANISM ASSY-S Parts List
No. Description Part No.
Mark
NSP 1 Spindle Motor DXM1138 NSP 2 Stepping Motor DXM1142 NSP 3 Pickup Assy VWY1069 NSP 4 Adjust Screw DBA1119 NSP 5 Precision Screw DBA1124
NSP 6 Skew Spring DBH1437
56
Mark No. Description Part No.
NSP 7 Joint Spring DBK1188 NSP 8 Guide Shaft DLA1840 NSP 9 Slider G4 DNK3733 NSP 10 Mechanism Frame G5 DNK3776
NSP 11 Joint DNK3777 12 Screw BPZ20P080FMC 13 Screw BPZ26P080FMC
CDJ-1000MK2
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E
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8
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3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM

A
CN801
B
(RF)
CN911
(SM)
CN912
B
CN800
#
CN900
47
(RF)
LB11975
(RF)
(FS)
(TS)
(SM)(SM)
SPCN
ASSY
CN302
C
(LM)
CN914CN913
(CM)
C
CN950
(LM)
(CM)
PD3446AB
STCN
ASSY
CN202CN99
D
MMC CARD
CONNECTOR
F
MMCB ASSY
CN1501
CN102
CN101
CN203
D
FLRB ASSY
CN201 CN1101
E
Q
AN1
PSWB ASSY
F
CN101
P
SW POWER SUPPLY ASSY
J1701
J1701
K
RSWB ASSY
J
MFLB ASSY
14
1234
CDJ-1000MK2
5678
A
SIGNAL ROUTE
K4S641632F-TC75
IC605
TC7WT241FU
(D)
(D)
(D)
: DIGITAL SIGNAL
(PB)
: PB SIGNAL
(RF)
: RF SIGNAL
CN12
11
CN13
2
4
CN1801
(D)(D)
CN1802
2
4
(FS)
: FOCUS SERVO LOOP LINE
(TS)
: TRACKING SERVO LOOP LINE
(SM)
: SPINDLE MOTOR ROUTE
(CM)
: CARRIAGE MOTOR ROUTE
(LM)
: LOADING MOTOR ROUTE
JA1801
Digital Out
(D)
S1801
Digital Out Mode SW
DOUT ASSY
J1801
I
2
B
DJ/ NORMAL
PD3445A8
DEL1051
PE5387A
9
MAIN ASSY
A
J1101 J1103
CN1102
(PB)
J1202
5 6 7
CN11
4 1
4 1
(PB)
CN1901 CN1902
DABB
G
ASSY
DEL1050
161
CN1602
CN1201
6
CN1903
1 2
1
2
CN1904
(PB)
H
1 2
JA1901
Control Jack
BKB1017
JACB
ASSY
O
JOGB ASSY
CN1601
C
D
E
CN1401 CN1301
L
SLDB ASSYMKSWB ASSY
TEMPO
ZERO ADJ.
VR1402
56
JFLB ASSY
N
CDJ-1000MK2
SHEET SW DSX1060
F
7
8
15
1234

3.2 OVERALL WIRING DIAGRAM

A
B
SPCN ASSY
B
(DWX2170)
JACB ASSY
H
(DWX2306)
G
DABB ASSY (DWX2305)
C
A
A 1/4 - A 4/4
MAIN ASSY (DWX2303)
D
STCN ASSY
C
(DWX2171)
E
Q
E
SLMB ASSY (DWS1309)
F
AN1 KUCXJ: AKP7032 TLXJ, WYXJ: BKP1046
16
1234
CDJ-1000MK2
PSWB ASSY (KUCXJ : DWS1312) (TLXJ, WYXJ
: DWS1311)
SW POWER
P
SUPPLY ASSY (DWR1370)
5678
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
DOUT ASSY
I
(DWX2307)
MMCB ASSY
F
(DWX2304)
KSWB ASSY
L
(DWS1324)
M
SLDB ASSY (DWS1325)
A
B
C
FLRB ASSY
D
(DWX2308)
J
MFLB ASSY (DWG1567)
J 1/2, J 2/2
JFLB ASSY
N
(DWG1568)
RSWB ASSY
K
(DWS1310)
JOGB ASSY
O
(DWG1569)
D
E
56
CDJ-1000MK2
F
7
8
17
1234

3.3 MAIN (1/4) and SPCN ASSYS

A
A 1/4
B
MAIN ASSY (DWX2303)
To PICKUP ASSY CN801
A 2/4
6
4
(FS)
(TS)
A 2/4
C
A 2/4
A 2/4
A 2/4
D
A 2/4
E
(L)
(L)
13
12
5
7
(FS)
(TS)
(L)
(FS)
(TS)
A 2/4
A 2/4
(FS)
F
A 1/4
18
1234
CDJ-1000MK2
5678
: RF SIGNAL ROUTE
(L)
: LOADING MOTOR SIGNAL ROUTE
(FS)
: FOCUS SERVO SIGNAL ROUTE
(TS)
: TRACKING SERVO SIGNAL ROUTE
A
A 2/4, 3/4
B
19181011
C
A 2/4
(TS)
(FS)
(TS)
(L)
(FS)
A 2/4
D
A 2/4
To SPINDLE
STCN ASSY
C
(DWX2171)
To STEPPING MOTOR
SPCN ASSY
B
(DWX2170)
MOTOR (CN2220)
E
F
56
CDJ-1000MK2
A 1/4
7
B C
19
8
1234

3.4 MAIN (2/4), FLRB and SLMB ASSYS

A
A 2/4
B
MAIN ASSY (DWX2303)
A 1/4
A 1/4
SLMB ASSY
E
(DWS1309)
CLAMP
CLAMP
A 3/4
A 1/4
A 1/4
36
A 1/4
C
4335
A 1/4
D
A 4/4
A 1/4
A 1/4
D
FLRB ASSY (DWX2308)
E
F
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N20, MFD BY ROHM CO., LTD. FOR IC101 AND IC104.
A 2/4
20
E D
1234
CN201
P
CDJ-1000MK2
5678
A 3/4,4/4
: The power supply is shown with the marked box.
A 3/4
26
A 3/4
1
A
B
C
A 3/4
21
A 4/4
3030
A 3/4
A 3/4
2 34
D
F
CN99
E
CN1101
J 1/2
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N15, MFD BY ROHM CO., LTD. FOR IC102 AND IC103.
56
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N25, MFD BY ROHM CO., LTD. FOR IC105.
CDJ-1000MK2
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE ONLY WITH SAME TYPE NO. ICP-N10, MFD BY ROHM CO., LTD. FOR IC106.
7
F
A 2/4
21
8
1234

3.5 MAIN (3/4) and MMCB ASSYS

A
A 3/4
MAIN ASSY (DWX2303)
A 2/4
B
20
A 3/4,4/4
A 2/4
3
A 2/4
A 2/4
A 2/4
C
D
A 4/4
E
25
24
14
16
15
A 1/4
A 2/4
F
A 3/4
22
1234
CDJ-1000MK2
5678
A 4/4
: The power supply is shown with the marked box.
A
A 2/4,4/4
: PB AUDIO SIGNAL ROUTE
(D)
: DIGITAL DATA SIGNAL ROUTE
B
(D)
C
A 4/4
41
40
A 2/4
A 2/4
CN202
CN1901
G
CN1802
I
CN1801
I
D
E
56
CDJ-1000MK2
39
38
MMCB ASSY
F
(DWX2304)
7
42
A 3/4
8
F
F
23
1234

3.6 MAIN ASSY (4/4)

A
B
C
A 2/4,3/4
A 2/4
22
A 4/4
MAIN ASSY (DWX2303)
A 3/4
D
2931
33
E
28
32
A 3/4
A 2/4,3/4
F
A 4/4
24
1234
CDJ-1000MK2
5678
A
: The power supply is shown with the marked box.
(D)
: DIGITAL DATA SIGNAL ROUTE
B
27
C
D
(D)
E
(D)
A 3/4
A 3/4
56
CDJ-1000MK2
A 3/4
F
A 4/4
7
8
25
1234

3.7 DABB, JACB and DOUT ASSYS

A
DABB ASSY (DWX2305)
G
A 3/4
CN11
B
C
D
DOUT ASSY (DWX2307)
I
A 3/4
CN12
E
F
A 3/4
CN13
G I
26
1234
CDJ-1000MK2
5678
A
JACB ASSY (DWX2306)
H
B
: The power supply is shown with the marked box.
: PB AUDIO SIGNAL ROUTE
C
D
E
56
CDJ-1000MK2
F
G H
7
8
27
1234

3.8 MFLB (1/2) and RSWB ASSYS

A
J 1/2
B
MFLB ASSY (DGW1567)
: The power supply is shown with the marked box.
J 2/2
37
C
A 2/4
CN203
D
E
F
J 1/2
28
CN1401
M
CDJ-1000MK2
1234
N
J1202
5678
SWITCHES MFLB ASSY S1101 : A S1102 : B S1103 : C S1104 : DISPLAY
TEXT/WAVE
S1105 : TIME MODE
S1106 : 0 (EJECT) S1107 : SELECT
VINYL – CDJ S1109 : 2 CALL S1110 : CALL 3 S1111 : MEMORY S1112 : DELETE
S1113 : IN/REALTIME CUE S1114 : LOOP OUT S1115 : RELOOP/EXIT S1116 : 2 WAVE S1117 : WAVE 3 S1118 : EJECT LOCK S1119 : SELECT RSWB ASSY S1701 : FWD – REV
A
B
C
10k-B
10k-B
J 2/2
CN1301
L
56
CDJ-1000MK2
D
E
K
RSWB ASSY (DWS1310)
J 1/2
7
K
8
F
29
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