Pioneer CDJ-100, CDJ-100-S Service manual
COMPACT DISC PLAYER
CDJ-100S
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2027
Type
KUC AC120V ––––––––––
RL AC110–120V/220–240V With the voltage selector
WY AC220–240V ––––––––––
Model
CDJ-100S
Power Requirement
The voltage can be converted by the following method.
CONTENTS
1. SAFETY INFORMATION....................................2
2. EXPLODED VIEWS AND PARTS LIST .............4
3. SCHEMATIC DIAGRAM................................... 10
4. PCB CONNECTION DIAGRAM .......................24
5. PCB PARTS LIST.............................................30
6. ADJUSTMENT.................................................. 33
7. GENERAL INFORMATION .............................. 39
7.1 PARTS .......................................................39
7.1.1 IC .......................................................39
7.1.2 DISPLAY ...........................................41
7.2 DIAGNOSIS................................................42
7.2.1 ERROR DISPLAY ............................. 42
7.2.2 DISASSEMBLY .................................42
7.3 BLOCK DIAGRAM...................................... 46
8. PANEL FACILITIES AND SPECIFICATIONS
.......................................................47
PIONEER ELECTRONIC CORPORATION 4-1, Meguro 1-Chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER ELECTRONIC (EUROPE) N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 501 Orchard Road, #10-00 Wheelock Place, Singapore 238880
PIONEER ELECTRONIC CORPORATION 1998
T–DZY SEPT. 1998 Printed in Japan
CDJ-100S
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians; it is not meant for the casual
do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
cause cancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts
must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les
pièces de remplacement doivent avoir la même désignation.
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the
continued protection of the customer and service
technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground
(water pipe, conduit, etc.) by connecting a leakage
current tester such as Simpson Model 229-2 or
equivalent between the earth ground and all exposed
metal parts of the appliance (input/output terminals,
screwheads, metal overlays, control shaft, etc.). Plug
the AC line cord of the appliance directly into a 120V
AC 60 Hz outlet and turn the AC power switch on. Any
current measured must not exceed 0.5 mA.
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Leakage
current
tester
Test all exposed
metal surfaces
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE
TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These
are often not evident from visual inspection nor the
protection afforded by them necessarily can be obtained by using replacement components rated for
voltage, wattage , etc. Replacement parts which have
these special safety characteristics are identified in
this Service Manual.
Electrical components having such features are
identified by marking with a
on the parts list in this Service Manual.
The use of a substitute replacement component which
does not have the same safety characteristics as the
PIONEER recommended replacement one, shown in
the parts list in this Service Manual, may create shock,
fire, or other hazards.
Product Safety is continuously under review and
new instructions are issued from time to time. For
the latest information, always consult the current
PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be
obtained at a nominal charge from PIONEER.
on the schematics and
2
CDJ-100S
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
SHOULD BE DONE BY A SPECIALLY
INSTRUCTED PERSON.
LABEL CHECK (for WY type)
LASER DIODE CHARACTERISTICS
MAXIMUM OUTPUT POWER: 5 mw
WAVELENGTH: 780 – 785 nm
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S1) for detecting loading
completion is detected by the system microprocessor, and
the design prevents laser diode oscillation when the switch
is not in LPS1 terminal side (when the mechanism is not
clamped and LPS1 signal is high level.) Thus, the interlock
will no longer function if the switch is deliberatery set to
LPS1 terminal side. ( if LPS1 signal is low level ).
In the test mode∗ the interlock mechanism will not function.
Laser diode oscillation will continue, if pin 33 of CXA1782CQ
(IC101) on the MOTHER BOARD ASSY is connected to
GND, or pin 43 of IC701 (LDON) is connected to low level
(ON), or else the terminals of Q101 are shorted to each
other (fault condition).
2. When the cover is opened, close viewing of the objective
lens with the naked eye will cause exposure to a Class 1
laser beam.
∗ : Refer to page 34.
3
CDJ-100S
2. EXPLODED VIEWS AND PARTS LIST
NOTES : Parts marked by “ NSP ” are generally unavailable because they are not in our Master Spare Parts List.
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screw adjacent to mark on the product are used for disassembly.
2.1 PACKING
6
9
13 (RL type Only)
8 (KUC type Only)
1
7
2
12
11
(1) PACKING PARTS LIST
10
5
3
4
Mark No. Description Part No.
1 Pad (A) DHA1411
2 Pad (B) DHA1412
3 Pad (C) DHA1413
4 Packing Case
5 Packing Sheet Z23–026
(550 × 550 × 0.5)
6 Audio Cable (L= 1.5m) VDE1033
7 Operating Instructions
NSP 8 Limited Warranty
9 Polyethylene Bag Z21–038
(0.03 × 230 × 340)
10 Polyethylene Bag DHL1106
NSP 11 Silica Gel AEN7001
NSP 12 Caution SG DRM1199
NSP 13 Caution Card 220V
(2) CONTRAST TABLE
CDJ-100S/KUC, RL and WY are constructed the same except for the following:
No.
Symbol and Description
KUC type RL type WY type
Part No.
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
RemarksMark
4 Packing Case DHG1852 DHG1851 DHG1850
7 Operating Instructions (English) DRB1232 Not used Not used
7 Operating Instructions Not used DRB1229 Not used
(English/Spanish/Chinese)
7 Operating Instructions Not used Not used DRB1227
(English/French/German/Italian/
Dutch/Spanish)
NSP 8 Limited Warranty DRY1177 Not used Not used
NSP 13 Caution Card 220V Not used ARR7003 Not used
4
KUC type Only
RL, WY types Only
30
4
31
28
28
Refer to "2.4 SLOT-IN
MECHANISM ASSY".
Refer to "2.3 EXTERIOR (2/2)".
14
28
28
19
15
28
20
9
23
22
23
22
22
22
23
28
6
28
28
24
21
3
12
28
1
27
7
8
17
31
10
32
11
28
28
25
13
28
28
2
27
5
18
28
23
28
28
26
29
16
32
28
28
6
28
A
B
B
C
C
A
2.2 EXTERIOR (1/2)
CDJ-100S
5
CDJ-100S
(1) EXTERIOR (1/2) PARTS LIST
Mark No. Description Part No.
1 MOTHER BOARD ASSY
2 TRANS BOARD ASSY
NSP 3 SL MECHA BOARD ASSY DWS1294
NSP 4 DIGITAL OUT BOARD ASSY
5 Strain Relief
6 Earth Lead Unit/300V DDF1010
7 Connector Assy
8 Connector Assy (2P)
9 S Flex DNP1748
10 Power Transformer
11 AC Power Cord
12 Connector Assy PF03PP–B30
13 Fuse (FU1)
NSP 14 Slot-in Mechanism Assy DXA1845
15 Insulator DEC2235
16 Insulator MO DEC2250
17 Earth Plate DNF1588
18 Cable Stay DNF1589
19 Bottom Plate
NSP 20 Chassis
21 Earth Spring DBH1398
22 Float Spring DBH1428
23 Damper DEC2236
24 Mecha Holder DNH2339
25 Power Knob DAC1895
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
Mark No. Description Part No.
26 Push Rod DEX1008
27 Screw BBZ30P080FMC
28 Screw BPZ30P080FZK
29 Screw BPZ30P140FMC
30 Nylon Rivet (3 × 4.5)
31 Binder ZCA–SKB90BK
NSP 32 Binder Z09–061
See Contrast table (2)
(2) CONTRAST TABLE
CDJ-100S/KUC, RL and WY are constructed the same except for the following:
No.
Symbol and Description
KUC type RL type WY type
1 MOTHER BOARD Assy DWM2078 DWM2079 DWM2079
2 TRANS BOARD Assy DWR1298 DWR1301 DWR1300
NSP 4 DIGITAL OUT BOARD Assy DWZ1082 Not used Not used
5 Strain Relief CM–22C CM–22B CM–22B
7 Connector Assy DKP3408 Not used Not used
8 Connector Assy (2P) DKP3409 Not used Not used
10 Power Transformer (AC120V) DTT1148 Not used Not used
10 Power Transformer Not used DTT1149 Not used
(AC110–120V/220–240V)
10 Power Transformer (AC220–240V) Not used Not used DTT1150
11 AC Power Cord PDG1063 PDG1003 PDG1003
13 Fuse (FU1) VEK1009 AEK1051 AEK1051
19 Bottom Plate DNH2341 DNH2338 DNH2338
NSP 20 Chassis DNK3562 DNK3561 DNK3553
30 Nylon Rivet (3 × 4.5) RBM–003 Not used Not used
Part No.
RemarksMark
6
2.3 EXTERIOR (2/2)
CDJ-100S
∗1
17
5
23
12
13
15
Dyefree ME-413A: ZLX-ME413A
∗1
11
14
10
(1) EXTERIOR (2/2) PARTS LIST
Mark No. Description Part No.
25
3
22
A
4
4
22
16
19
20
18
1
22
22
6
26
27
7
21
(KUC type Only)
(WY type Only)
9
8
NSP 19 Knob A DAC1890
22
A
22
3
22
2
24
22
NSP 24 Binder Z09–061
NSP 27 Caution Label HE
1 DISPLAY BOARD ASSY DWG1503
2 36P F·F·C/60V DDD1131
3 Earth Lead Unit/300V PDF1104
4 Cushion C DEC2259
5 POM Ring DNK3556
6 Knob B DAC1891
7 Time Knob DAC1892
8 MT Knob DAC1893
9 Eject Knob DAC1894
10 Slide Sheet DAH1855
11 Display Plate DAH1886
12 Ring Plate DAH1887
13 Jog Washer DBF1001
14 Slide Knob DNK2936
15 Control Panel DNK3552
16 Disc Indicator DNK3555
17 Jog Dial DNK3625
18 Knob A Assy DXA1846
20 LED Lens PNW2019
21 65 Label
22 Screw BPZ30P080FZK
23 Nut (M9) DBN1004
25 Earth Plate VBK1070
26 Caution Label
See Contrast table (2)
See Contrast table (2)
See Contrast table (2)
(2) CONTRAST TABLE
CDJ-100S/KUC, RL and WY are constructed the same except for the following:
No.
Symbol and Description
KUC type RL type WY type
21 65 Label ORW1069 Not used Not used
26 Caution Label Not used Not used VRW1094
NSP 27 Caution Label HE Not used Not used VRW1297
Part No.
RemarksMark
7
CDJ-100S
2.4 SLOT-IN MECHANISM ASSY
6
1
17
2
12
∗2
∗2
7
∗1
Dyefree ME-413A: ZLX-ME413A
∗2
Froil PN-397B: ZLB-PN397B
20
11
3
22
4
14
15
9
∗1
∗2
10
5
23
8
9
21
Refer to " 2.5 SERVO
MECHANISM ASSY SECTION".
9
16
19
18
13
To MOTHER BOARD
ASSY CN201
8
CDJ-100S
SLOT-IN MECHANISM ASSY PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 Clamper Assy DXA1821
2 Clamp Spring DBH1374
3 Guide Spring DBH1375
4 Lever B DNK3558
5 Loading Motor Assy-S DEA1008
6 Main Cam DNK3407
7 Loading Gear DNK3409
NSP 8 Worm Gear DNK3410
9 Mount Bush DEB1328
10 Connector Assy PF02PY-B27
11 Clamp Arm DNK3404
12 Drive Gear DNK3565
13 Float Base Assy DXB1683
14 Disc Guide DNK3478
15 Front Sheet DED1132
2.5 SERVO MECHANISM ASSY
6
∗2
14
1
∗3
12
16 Eject Lever DNK3548
17 Loading Lever DNK3406
18 Cushion A DEC2257
19 Cushion B DEC2258
20 Loading Base Assy-S DXX2431
21 Servo Mechanism Assy-S DXX2432
22 Lever A DNK3564
NSP 23 Loading Motor DXM1093
7
2
9
6
13
10
∗1
8
11
3
To MOTHER BOARD
SERVO MECHANISM ASSY PARTS LIST
Mark No. Description Parts No.
1 Spindle Motor DXM1084
2 Screw Guide DNK3238
3 Pulse Motor Frame DXM1085
4 …………………………
5 …………………………
6 Screw CMZ20P060FMC
7 Guide Shaft DLA1731
ASSY CN202
Mark No. Description Parts No.
NSP 12 Pickup Assy DWY1069
∗1
Dyefree ME-413A: ZLX-ME413A
∗2
Froil PN-948P: ZLB-PN948P
∗3
Froil C-1Z: ZLB-C1Z
8 Sub Guide Shaft DNK3638
9 Screw ABA7022
10 Stopper DNH2355
11 SPD Card DDX1165
13 Screw PMA20P080FMC
14 Screw PMH20P040FCC
9
1
234
CDJ-100S
3. SCHEMATIC DIAGRAM
Note: When ordering service parts, be sure to refer to "EXPLODED VIEWS AND PARTS LIST" or "PCB PARTS LIST".
3.1 OVERALL CONNECTION DIAGRAM
A
SLOT-IN MECHANISM ASSY (DXA1845)
SERVO MECHANISM ASSY-S (DXX2432)
SPINDLE MOTOR ASSY (DXM1084)
B
PICKUP ASSY (DWY1069)
B (
MOTHER BOARD ASSY
(DWM2078: KUC type)
(DWM2079: RL and WY types)
B
1/3 to B 3/3
)
C
PULSE MOTOR
FRAME
(DXM1085)
LOADING MOTOR ASSY-S
(DEA1008)
SL MECHA BOARD ASSY
A
D
10
A
(DWS1294)
EARTH LEAD UNIT
PDF1104
1234
5
T
B (
MOTHER BOARD ASSY
(DWM2078: KUC type)
(DWM2079: RL and WY types)
B
1/3 to B 3/3
)
67
CDJ-100S
DISPLAY BOARD ASSY
D
(DWG1503)
8
A
B
TRANS BOARD ASSY
(DWR1298: KUC type)
C
(DWR1301: RL type)
(DWR1300: WY type)
E
DIGITAL OUT
BOARD ASSY
(DWZ1082)
AC POWER CORD
PDG1015 (KUC)
PDG1003 (RL, WY)
KUC type Only
AC120V (KUC)
AC110–120V, 220–240V (RL)
AC220–240V (WY)
EARTH LEAD UNI
DDF1010
C
D
11
5
6
7
8
1
234
CDJ-100S
3.2 MOTHER BOARD ASSY (1/3)
A
SIGNAL ROUTE
: RF and Audio Signal Route
(F)
: Focus Servo Loop
(T)
: Tracking Servo Loop
(L)
: LOADING Drive
B
To LOADING MOTOR
ASSY
To SPINDLE MOTOR ASSY
A
CN901
(L)
(L)
7
SPINDLE DRIVE
8
6
FOCUS DC BOOST
TRACKING DC BOOST
(L)
4
(F)
(T)
(F)
C
To PICKUP ASSY
(T)
(F)
(F)
(T)
1 3
2
(L)
D
B
3/3
5
(F)
TRACKING, FOCUS
DRIVE
(T)
(T)
(T) (T)
LOADING DRIVE
(F)
(F)
(F)
(L)
(L)
(F)
(L)
(F) (F)
(L)
(T)
(L)
(T) (T)
TZC AMP
12
B 1/3
ANALOG SW
1234
5
67
8
CDJ-100S
B
3/3
17
B
MOTHER BOARD ASSY (1/3)
(DWM2078: KUC type)
1/3
(DWM2079: RL and WY types)
DECODER
20
13
KUC ONLY
12
11
E
CN801
B
2/3
A
B
16
P
(T) (T)
(F)
SERVO
CONTROL
(F)
(F)(F)
VCO
C
INVERTER
ANALOG SW
B
3/3
D
5
6
7
8
B 1/3
13
CDJ-100S
Waveforms of MOTHER BOARD ASSY (1/3)
Note : The encircled numbers denote measuring points in the schematic diagram.
1
TP1 – Pin 1 : PLAY MODE (RF)
1 V/div, 500 ns/div
1
2
TP1 – Pin 6 : PLAY MODE (FOER)
1 V/div, 1 ms/div
2
– GND
– GND
4
TP – FODR : TEST MODE
(FOCUS IN)
5 V/div, 200 ms/div
4
5
TP – TRDR : PLAY MODE
1 V/div, 1 ms/div
5
– +5V
– GND
– –5V
– GND
∗
1 14T-JUMP : After switching to the pause mode,
~
-
~
#
2 V/div, 2 µs/div
Press the manual search key.
TP – DATA1
TP – BCLK1
TP – MDP : PLAY MODE
PLAY MODE
5 V/div, 200 ns/div
– GND
– GND
#
– GND
3
TP1 – Pin 2 : PLAY MODE (TRER)
1 V/div, 1 ms/div
3
3
TP1 – Pin 2 : 14T-JUMP (∗1) MODE
(TRER)
1 V/div, 2 ms/div
3
– GND
4
TP – FODR : PLAY MODE
1 V/div, 1 ms/div
– GND
5
TP – TRDR : 14T-JUMP (∗1) MODE
1 V/div, 200 µs/div
5
6
TP – WOUT
7
TP – UOUT
8
TP – VOUT
6
7
8
-
TP – DATA1
=
TP – LRCK1
PLAY MODE
5 V/div, 2 ms/div
– GND
– GND
– GND
– GND
PLAY MODE
5 V/div, 5 µs/div
$
IC301-Pin80(MIRR) : PLAY MODE
2 V/div, 100 µs/div
$
$
IC301-Pin80(MIRR) : 14T-JUMP (∗1)
MODE
2 V/div, 100 µs/div
$
&
IC301 – Pin20 (PCO) : PLAY MODE
2 V/div, 2 µs/div
– GND
– GND
14
4
– GND
-
=
– GND
– GND
&
– GND
Voltages of MOTHER BOARD ASSY (1/3)
Set: DJ mode PLAY
IC101
(CXA1782CQ)
Voltage [ V ]
No.
1
2
+2.53
4
5
+2.76
+2.57
+2.78
9
+2.5
10
+0.811
12
13
+2.514
15
16
+1.217
+4.918
19
0 to +520
21
+4.922
23
0 to +5
24
IC201
(BA6849FP)
Voltage [ V ]
No.
1
0
2
+6.0
0
3
4
+6.0
5
0
6
+6.07
08
9
10
11
+2.5
12
13
14
15
+0.5
No.
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
No.
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Voltage [ V ]
+4.9
+0.6
+0.7
+1.6
+2.3
+2.5
+3.5
+2.5
+3.4
0
+2.5
+2.2
0
+2.5
+2.4
+2.5
Voltage [ V ]
0
+0.5
0
+2.6
+2.5
+4.9
+2.4
+4.9
+7.5
0
IC102
(LA6520)
Voltage [ V ]
No.
1
2
0
3
–0.3
4
5
6
+1.6
7
8
9
–0.1
10
11
12
13
14
0
+8.0
–8.7
IC203
(NJM4558MD)
Voltage [ V ]
No.
1
2
+2.5
3
0
4
5
+2.6
6
7
+2.7
+4.98
IC103
(NJM2068M)
No.
IC104
(NJM2904M)
No.
IC301
(CXD2500BQ)
No.
10
11
12
13
14
15
16
19
20
Voltage [ V ]
1
2
3
4
5
7
Voltage [ V ]
1
2
3
4
5
7
Voltage [ V ]
1
2
3
4
5
6
9
+2.5
0
+2.56
+4.98
+2.5
0
+2.56
+4.98
+4.9
0
+4.9
+2.7
0
+4.9
07
+4.98
0
+2.6
+2.517
018
+2.6
IC105
(TC4W66F)
No.
1
2
3
4
5
6
7
IC106
(NJM2068M)
No.
1
2
3
4
5
7
Voltage [ V ]
No.
21
0
22
+2.5
+4.9
23
+1 to +4
24
25
+0.9
26
+2.5
27
+4.928
29
0
30
+2.531
32
0 to 5
33
+5
34
0 to 5
35
36
+2.5
+2.437
+2.538
39
0
+4.9
40
Voltage [ V ]
+2.6
+2.5
0
+2.5
0
+4.98
Voltage [ V ]
+2.5
0
+2.56
+4.98
No.
41
42
43
44
45
46
47
49
50
51
52
53
54
55
56
59
60
IC107
(TC4W53F)
Voltage [ V ]
No.
1
2
3
4
5
6
7
IC302
(BA7042)
Voltage [ V ]
No.
1
2
3
4
5
6
7
8
Voltage [ V ]
+2.3
+4.9
+2.5
0
+4.9
+4.4
048
+1.2
0
+2.6
+2.7
0
+2.8
+1.457
+2.158
0
+2.5
0
+2.5
+4.98
+2.4
+2.1
0
+3.5
+4.9
+2.4
No.
61
62
63
64
65
66
67
69
70
71
72
73
74
75
76
77
78
79
80
CDJ-100S
IC108
(LA6520)
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
IC303
(TC7SU04F)
No.
1
2
3
4
5
Voltage [ V ]
0
+2.5
0 to +5
0
0 to +5
068
0 to +5
+4.9
0 to +5
+4.9
0 to +5
Voltage [ V ]
0
+2.5
0
+8.0
–8.7
Voltage [ V ]
0
+2.5
0
+2.6
+4.9
15
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