Pioneer A-109 Service Manual

STEREO AMPLIFIER
A-109
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
ORDER NO.
RRV2284
Type
MYXJ AC220-230V ––––– MVXJ AC220-230V ––––– MLXJ AC220-230V –––––
SBDXJ AC110V/120-127V/220V/240V With the voltage selector
Model
A-109 the following method.
Power Requirement
The voltage can be converted by
This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
A-209R/MYXJ RRV2283
CONTENTS
1. CONTRAST OF MISCELLANEOUS PARTS
2. SCHEMATIC DIAGRAM
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2000
.......................................
........
2 4
A-109
1. CONTRAST OF MISCELLANEOUS PARTS
NOTES:
Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. Reference Nos. indicate the pages and Nos. in the service manual for the base model.
When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%).
560 47k
0.5 1
56 x 10 47 x 103 R50 1R0
1
561 473
RD1/4PU J RD1/4PU J RN2H K RS1P K
561 473
R50
1R0
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k RN1/4PC F562 x 10
CONTRAST T ABLE
1
5621
5621
A-109/MYXJ, MVXJ, MLXJ, SBDXJ and A-209R/MYXJ are constructed the same except for the following :
Part No.
Ref. No. Mark Symbol and Description A-209R A-109 A-109 A-109 A-109 Remarks
/MYXJ /MYXJ /MVXJ /MLXJ /SBDXJ
PCB ASSEMBLIES
P5- 1 FRONT L ASSY AWX7123 AWX7120 AWX7120 AWX7120 AWX7120 1 P5- 2 FRONT R ASSY AWX7124 AWX7121 AWX7121 AWX7121 AWX7121 2 P5- 3 OPT ASSY AWX7125 Not used Not used Not used Not used
P5- 4 AC PRIMARY ASSY AWX7113 AWX7113 AWX7113 AWX7113 AWX7670 2 P5- 5 NSP HEADPHONE ASSY AWX7114 AWX7114 AWX7114 AWX7114 AWX7114 P5- 6 VOLUME ASSY AWX7118 AWX7112 AWX7112 AWX7112 AWX7112 2 P5- 7 AF ASSY AWX7117 AWX7111 AWX7111 AWX7111 AWX7111 1
P3- 1 Operating Instructions (English) ARB7236 ARB7237 ARB7237 Not used Not used P3- 2 Operating Instructions (German) ARC7322 ARC7324 Not used Not used Not used P3- 3 Operating Instructions (French/Italian/ ARC7323 ARC7325 Not used Not used Not used
P3- 4 NSP Warranty Card ARY7022 ARY7022 ARY7022 Not used Not used P3- 5 Remote Control Unit (CU-A019) AXD7193 Not used Not used Not used Not used
P3- 6 Battery Cover AZN2249 Not used Not used Not used Not used
P3- 7 NSP Dry Cell Battery (R6P,AA) VEM-013 Not used Not used Not used Not used P3-11 Packing Case AHD7869 AHD7872 AHD7872 AHD7873 AHD7892 P3-14 Operating Instructions Not used Not used Not used ARE7269 ARE7269
P3-15 Caution Label 220V Not used Not used Not used Not used ARR1003 P3-16 AC Plug Adapter Not used Not used Not used Not used VKX1007 P3-17 NSP Air Cap Not used Not used AHG1087 Not used Not used P3-18 Power Cord ADG1154 ADG1154 Not used ADG1154 ADG1154 P3-19 Power Cord with Fuse Not used Not used ADG1156 Not used Not used
P3-20 Fuse (T5A) Not used Not used AEK1046 Not used Not used
P5- 8 Fuse (FU1 : 1.25A) REK1023 Not used Not used Not used Not used
P5- 8 Fuse (FU1 : 800mA) Not used REK1021 REK1021 REK1021 Not used
P5- 8 Fuse (FU1 : 6.3A) Not used Not used Not used Not used REK1030 P5-11 Power Transformer (AC220-230V) A TS7190 ATS7192 ATS7192 ATS7192 Not used P5-11 Power Transformer Not used Not used Not used Not used ATS7193
NSP CONTROL ASSY AWG7013 AWG7011 AWG7011 AWG7011 AWG7011
NSP AF COMPLEX ASSY AWM7357 AWM7353 AWM7353 AWM7353 AWM7509
PACKING SECTION
Dutch/Swedish/Spanish/Portuguese)
(English/Spanish/Chinese)
EXTERIOR SECTION
(AC110V/120-127V/220V/240V)
P5-13 Rear Panel ANC7925 ANC7931 ANC7931 ANC7933 ANC7934 P5-14 Insulator PNW2766 PNW2766 PNW2766 AMR7198 AMR7198 P5-25 NSP Shield Plate ANK7043 Not used Not used Not used Not used P5-28 IR Filter AAK7532 Not used Not used Not used Not used P5-38 Front Panel AMB7710 AMB7712 AMB7712 AMB7712 AMB7712
2
A-109
Part No.
Ref. No. Mark Symbol and Description A-209R A-109 A-109 A-109 A-109 Remarks
/MYXJ /MYXJ /MVXJ /MLXJ /SBDXJ
P5-42 Voltage Selector (S2) Not used Not used Not used Not used AKX-507 P5-43 Fuse (FU2, FU3 : 800mA) Not used Not used Not used Not used REK1021 P5-44 PVC Cover Not used AAK7541 AAK7541 AAK7541 AAK7541 P5-45 Foot Not used REC1263 REC1263 REC1263 REC1263
1 : Refer to “ 7 CONTRAST OF PCB ASSEMBLIES ” and “ 2. SCHEMATIC DIAGRAM ”.2 : Refer to A-209/SBDXJ on the service manual RRV2283.
CONTRAST OF PCB ASSEMBLIES
AF ASSY
D
F
AWX7111 and AWX7117 are constructed the same except for the following :
Mark Symbol and Description
Q335, Q336 DTC143ES Not used Q337, Q338 2SA1162 Not used Q339, Q340 2SC2712 Not used Q341 2SC5174P Not used D341 UDZS5.1B Not used
D402 1SS355 Not used D451 D5SBA20 D3SBA20 RY402 ASR7014 Not used C301, C302, C305, C306 CEBA100M50 CEAT100M50 C307, 308 CEBA221M25 CEAT221M25
C334 CEANP221M16 Not used C335, C336 CEAT100M50 Not used C451 ACH7080 1 ACH7082 2 1: 6800µF/42V C452 ACH7081 1 ACH7083 2 2: 4700µF/42V C472 CKSQYF473Z50 Not used
R301, R302 RDR1/4VM240J Not used R303, R304 RDR1/4VM561J Not used R313, R314 Not used RS1/10S240J R315, R316 Not used RS1/10S561J R385–R388 RS1/10S473J Not used
R389, R390 RS1/10S471J Not used R391, R392 RS1/10S102J Not used R393 RS1/10S153J Not used R460 RS1/10S2R2J Not used 401 SPEAKER TERMINAL AKE1011 3 AKE1054 4 3: 8P, 4: 4P
HEAT SINK B ANH1021 Not used JA401 REMOTE CONTROL JACK RKN1004 Not used
AWX7117 AWX7111
Part No.
Remarks
FRONT L ASSY
E
F
AWX7120 and AWX7123 are constructed the same except for the following :
Mark Symbol and Description
Q703, Q704 DTC124EK Not used Q705 2SC2712 Not used D702 Not used SLP9118C51H D703, D705 SLP9118C51H Not used D704 1SS355 Not used
S701 Not used VSG1009 S703, S704 VSG1009 Not used R705 RS1/10S271J Not used R708 RS1/10S472J Not used R709 RS1/10S223J Not used
1603 3P CABLE HOLDER 51063-0305 Not used J603 JUMPER WIRE DA15A03-100-2651 Not used
AWX7123 AWX7120
Part No.
Remarks
3
1
23
A-109
2. SCHEMATIC DIAGRAM
2.1 AF ASSY
4
A
1k
1k
B
: AUDIO SIGNAL ROUTE
AF ASSY
D
D
F
AWX7111
C313,C337 :
IDLE ADJ.
(L CH)
C314,C338 :
C
IDLE ADJ.
(R CH)
D
CN501
4
D
F
1234
A
5
Note : When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST"
IRF530(S)
678
CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 491001 MFD, BY LITTELFUSE INK. FOR IC454 (AEK7009).
ACH7082
C451
(4700/42) ACH7083
C452
(4700/42)
A-109
A
B
IRF9530(S)
IRF530(S)
IRF9530(S)
Q333–Q334:
R361–R366:
C321–C324:
TO POWER
TRANSFORMER
C
F
5
CN601
D
J551
B
F
5
D
6
7
8
1
A-109
2.2 FRONT L ASSY
A
23
E
E
F
FRONT L ASSY
AWX7120
4
B
J602
F
VSG1009
VSG1009
CN502
A
C
D
FRONT L ASSY S701 : SPEAKER A S702 : LOUDNESS
6
E
F
1234
VOLUME
LOUDNESS DIRECT
MIN MAX
TAPE 1
TUNER
CD
BALANCE
L
R
TAPE 2
LINE
PHONO
/CD-R/MD
MONITOR
INPUT SELECTOR
TAPE 2 MONITOR
—
A SPEAKERS B
STEREO AMPLIFIER
z¿<?/B
Î
POWER
OFF ON
_
PHONES
Direct Energy MOS
BASS
TREBLE
+
+
STEREO AMPLIFIER
A-209R
A-209
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Type
A-209R A-209 the following method.
Model
Power Requirement
MYXJ AC220-230V ––––– MVXJ AC220-230V ––––– MLXJ AC220-230V –––––
SBDXJ AC110V/120-127V/220V/240V With the voltage selector
The voltage can be converted by
ORDER NO.
RRV2283
CONTENTS
1. SAFETY INFORMATION
2. EXPLODED VIEWS AND PARTS LIST
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
4. PCB CONNECTION DIAGRAM
5. PCB PARTS LIST
6. ADJUSTMENT
...............................................
....................................................
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan
PIONEER ELECTRONICS SERVICE, INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE N.V. Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
c
PIONEER CORPORATION 2000
......................................
...............
.....
.........................
16 24 27
2 3 6
7. GENERAL INFORMATION
7.1 DISASSEMBLY
7.2 IC
..................................................................
8. PANEL FACILITIES AND SPECIFICATIONS
................................
............................................
.......
28 28 29 30
A-209R, A-209
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it­yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician.
WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm.
NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation.
REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS
The following check should be performed for the continued protection of the customer and service technician.
LEAKAGE CURRENT CHECK
Measure leakage current to a known earth ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the earth ground and all exposed metal parts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5mA.
Reading should not be above
0.5mA
Earth ground
Device under test
Also test with plug reversed (Using AC adapter plug as required)
Test all exposed metal surfaces
Leakage current tester
ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER.
2. PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in the appliance have special safety related characteristics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement parts which have these special safety characteristics are identified in this Service Manual. Electrical components having such features are identified by marking with a in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest information, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Service Manual may be obtained at a nominal charge from PIONEER.
on the schematics and on the parts list
AC Leakage Test
2
A-209R, A-209
2. EXPLODED VIEWS AND PARTS LIST
NOTES:• Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
2.1 PACKING
MVXJ type Only
19
The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on the product are used for disassembly.
(1) PACKING PARTS LIST
20
17
12
13
8
10
FRONT
16 (SBDXJ type Only)
Except MVXJ type
18
6
7
1 (MYXJ and MVXJ types Only)
9
5
15 (SBDXJ type Only)
2 (MYXJ type Only)
3 (MYXJ type Only)
4 (MYXJ and MVXJ types Only)
14 (MLXJ and SBDXJ types Only)
Mark No. Description Part No.
1 Operating Instructions See Contrast table(2)
(English)
2 Operating Instructions See Contrast table(2)
(German)
3 Operating Instructions See Contrast table(2)
(French/Italian/Dutch/Swedish/Spanish/Portugese)
NSP 4 Warranty Card See Contrast table(2)
5 Remote Control Unit (CU-A019) See Contrast table(2) 6 Battery Cover See Contrast table(2)
NSP 7 Dry Cell Battery (AA/R6P) See Contrast table(2)
8 Side Pad L AHA7205
9 Side Pad R AHA7206 10 Sub Pad AHA7218 11 Packing Case See Contrast table(2)
NSP 12 Literature Bag AHG1180
13 Packing Sheet AHG7015 14 Operating Instructions See Contrast table(2)
(English/Spanish/Chinese) 15 Caution Label 220V See Contrast table(2) 16 AC Plug Adapter See Contrast table(2)
NSP 17 Air Cap See Contrast table(2) 18 Power Cord See Contrast table(2)
19 Power Cord with Fuse See Contrast table(2) 20 Fuse (T5A) See Contrast table(2)
11
(2) CONTRAST TABLE
A-209R/MYXJ, MVXJ, A-209/MLXJ and SBDXJ are constructed the same except for the following :
Part No.
Mark No. Symbol and Description A-209R A-209R A-209 A-209 Remarks
/MYXJ /MVXJ /MLXJ /SBDXJ
1 Operating Instructions (English) ARB7236 ARB7236 Not used Not used 2 Operating Instructions (German) ARC7322 Not used Not used Not used 3 Operating Instructions (French/Italian/ ARC7323 Not used Not used Not used
Dutch/Swedish/Spanish/Portuguese)
NSP 4 Warranty Card ARY7022 ARY7022 Not used Not used
5 Remote Control Unit (CU-A019) AXD7193 AXD7193 Not used Not used 6 Battery Cover AZN2249 AZN2249 Not used Not used
NSP 7 Dry Cell Battery (AA/R6P) VEM-013 VEM-013 Not used Not used
11 Packing Case AHD7869 AHD7869 AHD7870 AHD7891 14 Operating Instructions Not used Not used ARE7269 ARE7269
(English/Spanish/Chinese)
15 Caution Label 220V Not used Not used Not used ARR1003 16 AC Plug Adapter Not used Not used Not used VKX1007
NSP 17 Air Cap Not used AHG1087 Not used Not used
18 Power Cord ADG1154 Not used ADG1154 ADG1154 19 Power Cord with Fuse Not used ADG1156 Not used Not used
20 Fuse (T5A) Not used AEK1046 Not used Not used
3
A-209R, A-209
2.2 EXTERIOR
36
39
26
39
28 or 44
38
30
39
18
37
41
34
16
35
27
26
39
39
SBDXJ Type Only
3
MYXJ, MVXJ Types Only
1
5
41
MYXJ,
25
MVXJ Types Only
11
39
2
9
6
17
43
39
15
8
4
15
15
7
13
42
39
15
SBDXJ Type Only
39
39
39
31
33
31
32
27
39
48
49
29
46
47
12
46
14
46
39
17
22
19
21
19
21
23
39
14
23
23
39
45
14
40
MLXJ, SBDXJ
MYXJ, MVXJ
4
A-209R, A-209
(1) EXTERIOR PARTS LIST
Mark No. Description Part No. Mark No. Description Part No.
1 FRONT L Assy See Contrast table(2) 2 FRONT R Assy See Contrast table(2) 3 OPT Assy See Contrast table(2) 4 AC PRIMARY Assy See Contrast table(2)
NSP 5 HEADPHONE Assy AWX7114
6 VOLUME Assy See Contrast table(2) 7 AF Assy See Contrast table(2)
8 Fuse (FU1) See Contrast table(2)
9 Flexible Cable (19P) ADD7032
(AF CN202-FRONT R CN601)
10 • • • • •
11 Power Transformer (T1) See Contrast table(2) NSP 12 Chassis ANA7064
13 Rear Panel See Contrast table(2) 14 Insulator See Contrast table(2) 15 Screw (3 × 8) ABA1018
16 Screw (3 × 8) ABA1027 17 Screw (4 × 10) ABA7047 18 Nut ABN-065 19 PCB Support AEC7006 20 • • • • •
NSP 21 PCB Holder AEC7057 NSP 22 Cord Clamp F AEC7134
23 PCB Mold AMR2533 24 • • • • •
NSP 25 Shield Plate See Contrast table(2)
26 Screw (3 × 8) PBA1096 27 LED Lens AAK2459 28 IR Filter See Contrast table(2) 29 LED Lens A AAK7537 30 Name Plate PAM1776
31 Rotary Knob A AAB7148 32 Rotary Knob B AAB7149 33 Volume Knob AAB7150 34 Speaker Button AAD7435 35 Power Joint AAD7439
36 Bonnet Case ANE7183 37 Panel Base AMB7489 38 Front Panel See Contrast table(2) 39 Screw BBZ30P080FZK 40 Screw BCZ30P060FCC
41 Nut NK90FUC
42 Voltage Selector (S2) See Contrast table(2) 43 Fuse (FU2, FU3 : 1.25A) See Contrast table(2)
44 PVC Cover See Contrast table(2) 45 Foot See Contrast table(2)
46 Spacer ABF7004 47 Transformer Plate ANG7312
NSP 48 Sub Frame ANG7313
49 Screw IBZ30P120FCC
(2) CONTRAST TABLE
A-209R/MYXJ, MVXJ, A-209/MLXJ and SBDXJ are constructed the same except for the following :
Part No.
Mark No. Symbol and Description A-209R A-209R A-209 A-209 Remarks
/MYXJ /MVXJ /MLXJ /SBDXJ
1 FRONT L Assy AWX7123 AWX7123 AWX7122 AWX7122 2 FRONT R Assy AWX7124 AWX7124 AWX7121 AWX7121 3 OPT Assy AWX7125 AWX7125 Not used Not used 4 AC PRIMARY Assy AWX7113 AWX7113 AWX7113 AWX7670 6 VOLUME Assy AWX7118 AWX7118 AWX7112 AWX7112
7 AF Assy AWX7117 AWX7117 AWX7116 AWX7116 8 Fuse (FU1 : 1.25A) REK1023 REK1023 REK1023 Not used
8 Fuse (FU1 : 6.3A) Not used Not used Not used REK1030 11 Power Transformer (AC220-230V) ATS7190 ATS7190 ATS7190 Not used 11 Power Transformer Not used Not used Not used ATS7191
(AC110V/120-127V/220V/240V)
13 Rear Panel ANC7925 ANC7925 ANC7927 ANC7928
NSP 25 Shield Plate ANK7043 ANK7043 Not used Not used
14 Insulator PNW2766 PNW2766 AMR7198 AMR7198 28 IR Filter AAK7532 AAK7532 Not used Not used
38 Front Panel AMB7710 AMB7710 AMB7711 AMB7711 42 Voltage Selector (S2) Not used Not used Not used AKX-507
43 Fuse (FU2, FU3 : 1.25A) Not used Not used Not used REK1023 44 PVC Cover Not used Not used AAK7541 AAK7541 45 Foot Not used Not used REC1263 REC1263
5
1
23
A-209R, A-209
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM
A
3.1 BLOCK DIAGRAM
4
CN101 CN102
2.8mV
PHONO
/50k
TUNER
CD
200mV /50k
LINE TAPE1
/CD-R
200mV /1k
200mV /50k
200mV /1k
/MD REC
TAPE2
MONITOR
REC
B
IC151
RIAA
31
37dB
Q101
Q103
26
24
25
FUNCTION
27
24
24
D
AF ASSY
IC101
19
18
17
CN203
20
12 12
CN501
Q501 Q503
LOUDNESS
CN501
CN203
UP/DOWN
ON/OFF
VOLUME
M
VR501
1, 2
1, 2
Q337-Q340
F
Q331, Q327, Q328
C
D
D
FROM UNUSUAL OUTPUT DETECTION
KEY INPUTS
S602, S603 S702–S704
E
FROM FUNCTION SEL
S601
604
G
FRONT R ASSY
23, 24, 36, 40,
µ-COM
42
IC601
32, 33
137
TO FUNCTION SW
2, 3, 438
DIRECT, LOUDNESS ON/OFF
12, 15
VOLUME UP/DOWN
30, 31
FUNC MUTE ON/OFF
17
TO PROTECTION RYSR INPUT
IC101
D
Q501–Q514
A
Q337–Q340
D
Q303
D
Q334, Q336
D
6
1234
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