Pinnacle LaserPro ZX Series User Manual

Dear Sir or Madam,

Thank you for choosing Pinnacle ZX Series. You can be assured that this machine meets all of the
highest safety standards while using technological innovations shared by no other laser engraver. The
ZX Series is backed by GCC, a truly international company that is dedicated to helping your business
grow.

We at Pinnacle are proud to introduce the ZX Series, our most technologically advanced laser engraver
to date. This easy to operate machine has been designed with quality, productivity, and safety in mind.
With innovations like the QSM

TM

, Stellar Quality Under High Speed, SmartFILE file management, and the
new Linear Low Maintenance Motion System, the ZX Series is clearly on the cutting edge of all laser
systems.

Pinnacle understands that a creative technical background is the key to successful growth in the ever­changing information economy. We have a strong team of R&D experts who propel our company to new
heights. From product development to manufacturing, our engineers are dedicated to innovation and
quality.

Guiding our solid technical base is a world-class management team. At Pinnacle, our leaders bring
together marketing, technical support, research development and distribution experts to create an
international network able to meet your demands. Over the years, this network has been able to span the
globe. Our technical support staff is committed to provide you with impeccable service, and when your
business is ready to grow, our team will also be there!

Sincerely,

Pinnacle Laser Team

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ZX Series USER MANUAL

CONTENT

CONTENT......................................................................... 2

CHAPTER I - SAFETY.................................................... 7

Safety Ratings .....................................................................................................................................................7

Principles of CO

The Safety Interlock System .............................................................................................................................7

Safety measures .................................................................................................................................................7

Safety Labels.......................................................................................................................................................8

CHAPTER II - HARDWARE INSTALLATION.......... 10

Unpacking and Unloading................................................................................................................................10

Accessories Kit Checklist.................................................................................................................................13

Working Environment.......................................................................................................................................14

CHAPTER III - BASIC MAINTENANCE.................. 107

Supplies Needed for Basic Maintenance and Cleaning............................................................................107

Cleaning the Working table and Motion System ........................................................................................108

Removing the Mirrors .....................................................................................................................................108

Cleaning the Mirrors and Lens......................................................................................................................111

Motion System Maintenance.........................................................................................................................113

Laser......................................................................................................................................7

2

CHAPTER IV - MECHANICAL OVERVIEW............. 15

Front View ..........................................................................................................................................................15

Right Side View .................................................................................................................................................16

Left Side View....................................................................................................................................................17

Back View ..........................................................................................................................................................18

Motion System & Working Table View...........................................................................................................22

Focus Lens Holder Assembly .........................................................................................................................23

Manual Focus Gauge .......................................................................................................................................23

Lenses ................................................................................................................................................................24

Manual Focus Gauge Holders and Lens Combinations..............................................................................24

Exhaust System Installation ............................................................................................................................25

Air Assist System Installation..........................................................................................................................26

SmartGUARD Fire Alarm (Optional) ..............................................................................................................29

CHAPTER V - SOFTWARE INSTALLATION........... 48

Recommended Computer Configuration and Setup....................................................................................48

Connecting the Pinnacle ZX SERIES to the Computer...............................................................................48

Installation of the Pinnacle ZX SERIES driver (Using Windows)...............................................................50

Installation of the USB Driver (Using Windows)...........................................................................................49

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ZX Series USER MANUAL

CHAPTER VI - MACHINE OPERATION................... 57

Graphic Control Panel Operation ...................................................................................................................57

The Control Panel.............................................................................................................................................57

Control Panel Operation Chart........................................................................................................................59

Main Operation Page........................................................................................................................................65

Function Select Page .......................................................................................................................................68

How to Set Origin..............................................................................................................................................82

CHAPTER VII - SOFTWARE OPERATION.............. 83

Page and Layout Setup....................................................................................Error! Bookmark not defined.

Color Adjustment............................................................................................... Error! Bookmark not defined.

Vector and Raster ............................................................................................. Error! Bookmark not defined.

Vector Cutting.................................................................................................... Error! Bookmark not defined.

Raster Engraving ..............................................................................................Error! Bookmark not defined.

Printing- ZX SERIES Driver Editing ...............................................................................................................91

Rotary Attachment Installation and Operation..............................................................................................28

CHAPTER VIII - TROUBLE SHOOTING................. 115

Trouble Shooting.............................................................................................................................................115

Other Problems ...............................................................................................................................................115

Appendix...................................................................... 117

GLOSSARY .....................................................................................................................................................117

Pinnacle ZX SERIES Specification ..............................................................................................................118

Application & Parameters ..............................................................................................................................119

Water Chiller and Laser Engraver Installation............................................................................................112

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ZX Series USER MANUAL

FIGURE CONTENT

Fig. 2- 1 Unpacking and Unloading ..............................................................................................10

Fig. 2- 2 Unpacking and unloading...............................................................................................11

Fig. 3-1 Machine Front View ...................................................................................................................15

Fig. 3-2 Machine Right Side View ..........................................................................................................16

Fig. 3-3 Power Switch and Inlet ..............................................................................................................16

Fig. 3-4 Compressor Power.....................................................................................................................17

Fig. 3-5 Machine left side view................................................................................................................17

Fig. 3-6 Machine Back View....................................................................................................................18

Fig. 3-7 Mirror Access ..............................................................................................................................19

Fig. 3-8 Remove mirror 1.........................................................................................................................19

Fig. 3-9 Remove mirror 1.........................................................................................................................20

Fig. 3-10 Red Pointer Access Panel ......................................................................................................20

Fig. 3-11 Red Pointer Access .................................................................................................................21

Fig. 3-12 Print Port....................................................................................................................................18

Fig. 3-13 Motion System ..........................................................................................................................22

Fig. 3-14 Laser Carriage Assembly........................................................................................................23

Fig. 3-15 Manual Focus Gauge ..............................................................................................................23

Fig. 3-16 Exhaust Outlet ..........................................................................................................................25

Fig. 3-17 Exhaust System Installation....................................................................................................26

Fig. 3-18 Air Assist Installation................................................................................................................27

Fig. 3-19 Air Assist Installation................................................................................................................27

Fig. 3-21 Rotary Attachment Installation ...............................................................................................28

Fig. 3-22 Rotary Attachment Side View.................................................................................................29

Fig. 3-23 Rotary Attachment Software Operation ................................ Error! Bookmark not defined.

Fig. 3-24 Rotary Attachment Software Operation ................................ Error! Bookmark not defined.

Fig. 3-25 SmartGUARD Fire Alarm Review..........................................................................................43

Fig. 3-26 Install the SmartGUARD beneath here.................................................................................43

Fig. 3-28 SmartGUARD Installation .......................................................................................................44

Fig. 3-29 SmartGUARD Installation .......................................................................................................45

Fig. 3-30 SmartGUARD Installation .......................................................................................................45

Fig. 3-31 SmartGUARD Installation .......................................................................................................46

Fig. 3-32 SmartGUARD Installation .......................................................................................................47

Fig. 4-1 USB Driver Installation............................................................... Error! Bookmark not defined.

Fig. 4-2 USB Driver Installation...............................................................................................................49

Fig. 4-3 Print Driver Installation............................................................... Error! Bookmark not defined.

Fig. 4-4 Print Driver Installation...............................................................................................................50

Fig. 4-5 Print Driver Installation...............................................................................................................51

Fig. 4-6 Print Driver Installation...............................................................................................................52

Fig. 4-7 Print Driver Installation...............................................................................................................52

Fig. 4-8 Print Driver Installation...............................................................................................................52

Fig. 4-9 Print Driver Installation...............................................................................................................53

Fig. 4-10 Print Driver Installation ............................................................................................................53

Fig. 4-11 Print Driver Installation ............................................................................................................54

Fig. 4-12 Print Driver Installation ............................................................................................................54

Fig 4-13 Print Driver Installation..............................................................................................................55

Fig 4-14 Print Driver Installation..............................................................................................................55

Fig 4-15 Print Driver Installation..............................................................................................................56

Fig. 5-1 Graphic Control Panel View......................................................................................................57

Fig. 5-2 Main Operation Page.................................................................................................................65

Fig. 5-3 Auto Focus Page ........................................................................................................................66

Fig. 5-4 File Management Information Page.........................................................................................67

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ZX Series USER MANUAL

Fig. 5-5 Job Pause Page .........................................................................................................................68

Fig. 5-6 Function Select Page.................................................................................................................68

Fig. 5-7 File Management Page .............................................................................................................69

Fig. 5-8 File Management Information Page.........................................................................................69

Fig. 5-9 File Management Edit Page......................................................................................................70

Fig. 5-10 File Edit Raster Page...............................................................................................................70

Fig. 5-11 File Edit Vector Page ...............................................................................................................71

Fig. 5-12 File Edit Others Page2 ............................................................................................................71

Fig. 5-13 Change job printing sequence................................................................................................72

Fig. 5-14 Change job printing sequence................................................................................................72

Fig. 5-15 Change job printing sequence................................................................................................72

Fig. 5-16 Change job printing sequence................................................................................................73

Fig. 5-17 Change job printing sequence................................................................................................73

Fig. 5-18 Change job printing sequence................................................................................................73

Fig. 5-19 Change job printing sequence................................................................................................74

Fig. 5-20 Change job printing sequence................................................................................................74

Fig. 5-21 Change job printing sequence................................................................................................74

Fig. 5-22 Change job printing sequence................................................................................................75

Fig. 5-23 Change job printing sequence................................................................................................75

Fig. 5-24 Change job printing sequence................................................................................................75

Fig. 5-25 Machine Setting Page .............................................................................................................76

Fig. 5-26 Set Lens Page ..........................................................................................................................76

Fig. 5-27 Auto Focus Tuning Page.........................................................................................................77

Fig. 5-36 Machine Information Page 1...................................................................................................80

Fig. 5-37 Machine Information Page 2...................................................................................................81

Fig. 5-38 Set Origin Page ........................................................................................................................82

Fig. 5-39 Set Origin Page ........................................................................................................................82

Fig. 6-1 Page and Layout Setup in CorelDraw..................................... Error! Bookmark not defined.

Fig. 6-2 Page Setup and Layout............................................................. Error! Bookmark not defined.

Fig. 6-3 Color Management in CorelDraw............................................. Error! Bookmark not defined.

Fig. 6-4 Vector Cutting Illustration ..........................................................Error! Bookmark not defined.

Fig. 6-5 Vector Cutting Illustration ..........................................................Error! Bookmark not defined.

Fig. 6-6 Vector Cutting Illustration ..........................................................Error! Bookmark not defined.

Fig. 6-8 Machine Output and Property...................................................................................................91

Fig. 6-9 Output Properties Setting..........................................................................................................91

Fig. 6-10 Raster Dithering mode setting................................................................................................92

Fig. 6-11 3D Image and Sample.............................................................................................................94

Fig. 6-12 Stamp mode..............................................................................................................................95

Fig. 6-13 Adjust Stamp Power Level......................................................................................................96

Fig. 6-14 The border setting of stamp....................................................................................................97

Fig. 6-15 Invert Effect ...............................................................................................................................97

Fig. 6-16 Mirror Effect...............................................................................................................................97

Fig. 6-17 Laser Parameter Settings .......................................................................................................98

Fig. 6-18 Pen color adjustment...............................................................................................................99

Fig. 6- 19 Save Laser Parameter Settings ..........................................................................................101

Fig. 6-20 Advance Setting .....................................................................................................................102

Fig. 6-21 Paper Size Setting .................................................................................................................105

Fig. 7-1 Thumb Screw ............................................................................................................................109

Fig. 7-2 Mirror 2, 3, and 4 ......................................................................................................................109

Fig. 7-3 Remove Dust Cover.................................................................................................................109

Fig. 7-4 Remove Mirror ..........................................................................................................................110

Fig. 7-5 Uninstall Hex Screw .................................................................................................................110

Fig. 7-6 Uninstall Mirror 4.......................................................................................................................111

Fig. 7-7 Drop Cleaner............................................................................................................................112

Fig. 7-8 Pull Tissue .................................................................................................................................112

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ZX Series USER MANUAL

Fig. 7-9 Uninstall Focus Lens................................................................................................................112

Fig. 7-10 Clean Focus Lens ..................................................................................................................113

Fig. 7-11 PS2 grease..............................................................................................................................113

Fig. 7-12 Rails Maintenance..................................................................................................................114

Fig. 7-13 How to Lubricate the Axis .....................................................................................................114

Fig. 7-14 Rail Dust Cleaning .................................................................................................................114

TABLE CONTENT

Table 1 Accessories checklist ..................................................................................................................13

Table 2 Manual Focus Holders and Lens............................................................................................... 24

Table 3 DPI and Truncation Error..........................................................................................................100

Table 4 ZX Series Enhanced Vector Mode and Normal Speed Comparison table........................104

Table 5 Image tuning setting table.........................................................................................................106

Table 6 ZX Series Specification .............................................................................................................118

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ZX Series USER MANUAL

CHAPTER I - SAFETY

Safety Ratings

Laser engravers that have the CDRH safety rating of Class 1 are required to have key safety features
such as an enclosed laser beam and safety interlock mechanisms designed to protect the operator. In
addition to the safety features of a Class1 machine, the Pinnacle ZX Series has been equipped with a
red guidance pointer. This red dot allows the operator to safely see the focal point of the laser beam.
It also gives ZX Series the improved CDRH safety rating of 3a. Although the ZX Series is our most
powerful laser engraver, when used correctly, it is an extremely safe machine.

Principles of CO2 Laser

LASER is the acronym for Light Amplification by Stimulated Emission of Radiation. A CO
by electrically stimulating the molecules of a carbon dioxide gas mixture. When focused through a
lens, this invisible intensive beam can vaporize many materials. Depending on the speed and
intensity of the beam, a CO

laser may be used to engrave or cut through a wide variety of materials.

2

The Safety Interlock System

The Pinnacle ZX Series is complete with a safety interlock system that automatically shuts off the
power supply to the laser whenever the top or front door is opened. There are magnets on the top
and front door, which activate this safety mechanism. Do not attempt to remove or modify these
magnets or any other component of the safety interlock system.

Safety measures

z Prior to operation, carefully read and be familiar with the warning labels on your machine as well

as in this manual.

z Always wear certified safety goggles. Reflective materials such as mirrors, enameled brass and

anodized aluminum may reflect a portion of the invisible laser radiation. This may cause sever
eye damage if appropriate safety goggles are not worn.

NOTE: Each Pinnacle laser machine is equipped with a safety goggle, if you need another one,

please contact Pinnacle for it or try to get one that meets the following specification.

190-398 nm OD5+
10,600 nm OD5+
Visible light transmission: 92.9%

z A clean, well-ventilated room with a temperature of 15cel~25cel (60far~78far) (especially the

temperature of 25cel), and a relative humidity between 30% and 40% as an office type of
environment.

z Connect the machine to a properly grounded power outlet. Make sure that the voltage level of

the machine matches that of the power source.

laser works

2

7

ZX Series USER MANUAL

z Do not open the laser access panel when the machine is plugged in.

z The top door is equipped with a pair of magnets, which act as safety interlock mechanisms.

When the door is opened, the laser beam will cease operation. Do not attempt to modify these
magnets.

z Do not attempt to modify or disassemble the laser module.

z Good ventilation is required to remove odors and vaporized materials from the work area of the

machine. An exhaust system and the cutting table/honeycomb table are recommended.

z Do not work with heat sensitive surfaces or other materials that may produce toxic fumes such

as PVC and Teflon.

z Have a fire extinguisher close to the working location at all times.

z Make sure your smoke/fire detecting system is functioning.

z When using materials that may easily catch fire, such as acrylic, wood, or paper, always use the

air assist system to prevent flames.

z Never leave the machine unattended during operation.

z Follow the maintenance and cleaning instructions well. Not only will this enable you to use the

machine effectively, but it will also ensure long and safe operation.

NOTE: An excellent Fire Detection & Alarm System has been developed by GCC. Ask your

Pinnacle ZX Series Salesperson for details.

Safety Labels

In compliance with CDRH standards, the Pinnacle ZX Series has all of the appropriate safety labels
attached. These labels are in key positions and are properly attached to the machine at the time of
manufacture. These labels are NOT to be removed for any reason. Please become familiar with the
safety messages and locations of these labels. Below is a list of all the safety labels and their
locations on the machine.

On the right of top door and outside of the first mirror cover.

INVISIBLE LASER RADIATION WHEN OPEN

AND INTERLOCK FAILED OR DEFEATED
AVOID EYE OR SKIN EXPOSURE DIRECT OR
SCATTERED RADIATION

DANGER

On the upper center of the front door.

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ZX Series USER MANUAL

WARNING!!

Do not use reflective metals, heat sensitive
surfaces or other materials that may produce
toxic substances or cause corrosion problems,
such as PVC and Teflon.

On the front center of the top area.

CAUTION

AVOID PLACING YOUR EYES IN

THE RED BEAM PATH

On the front center of the top door.

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ZX Series USER MANUAL

CHAPTER II - HARDWARE INSTALLATION

Unpacking and Unloading

The Pinnacle ZX Series is shipped in one crate that contains the machine, the software and all of the
necessary accessories. The following section has a detailed list of the steps required for unpacking
and assembly of the machine.

To prevent damage to the machine or personal injury, please get assistance when loading and
unloading the shipping crate.
Please save the original shipping crate in case it is needed for future transport or product
servicing.

Move the shipping crate close to the desired working location of the machine. Unpack using the
following steps.

Step 1. Remove all the screws on the outside crate.

Step 1：

Fig. 2- 1 Unpacking and Unloading

Put the sideboard on the

floor. Make sure the

outer side faces up.

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ZX Series USER MANUAL

Step 3.

Slide step

Step 2：

Connect slide step to the side board

Move laser off settler boards

Fig. 2-2 Unpacking

Fig. 2- 2 Unpacking and unloading

STEP 3：

Remove the fixed wooden
bar on the back

Unscrew and remove the fixed
wooden bar.

Slide Step

Take out the
Settled Boards

Fig. 2- 3 Unpacking and unloading

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ZX Series USER MANUAL

Unlock the wheels.
Carefully rolls the ZX
Series off the packing crate.

Fig. 2- 4 Unpacking and UnloadingSTEP 4：

Fig. 2- 5 Unpacking and Unloading

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ZX Series USER MANUAL

Accessories Kit Checklist

Please check to make sure that all of the following items have been shipped with the Pinnacle ZX Series

ITEM QUANTITY

Cleaning Kit

Cotton swabs
Lens cleaner solution
Lens tissue

PS2 Machine Oil

1
1
1

1

Hex Screw Wrench

2” Manual Focus Gauge (blue)

Position Fixture

Tubing Connector for exhaust system unit

AC Power Cord

Printer Port Cable

USB Port Cable

Laser Setup CD.

Safety Goggle

1

1

1

1

2

1

1

1

1

Table 1 Accessories checklist

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ZX Series USER MANUAL

Working Environment

It is very important to choose a working location that meets the following guidelines. Improper work
environments may lead to operational malfunction and/or unsafe working conditions.

The ZX Series is best suited in an office type environment. Avoid places where the machine is
exposed to high temperatures, dust, or high humidity

• Keep the machine where the room temperature is between 15 – 25 degrees Celsius or

60 – 78 degrees Fahrenheit.

• Avoid small, enclosed areas where a considerable amount of dust is present.

• Avoid areas where the humidity is above 70% or where the temperature is near the dew

point.

Choose a flat surface that is not exposed to high levels of vibration. Be sure to lock all four of
the machine’s wheels to ensure that the machine remains stationary when in use.

Choose a location that is large enough to accommodate the machine, the exhaust system, the
computer and a work/storage table.

• Having a separate working table or storage area prevents the operator from possibly

damaging the machine or the computer.

Have a fire extinguisher close to the working location at all times.

• Make sure your smoke/fire detecting system is functioning.

NOTE： A great Fire Detection & Alarm System has been developed by G.C.C. Ask your Pinnacle ZX

Series dealer for details.

Maintenance Sheet

Maintenance Item D W M Q S A
Power System

Motion System

Laser Assembly (Inside of Machine)
Optical System
Mirror 1
Mirror 2
Mirror 3
Mirror 4
Lens
Auto Focus Pen
Fans

Option

D: Daily, W: Weekly, M: Monthly, Q: Quarterly, S: Semi-Annual A: Annual

Power Board
Power Supply
Lens Carriage
X-axis Bearings
Y-axis Bearings
Z-axis
Rotary-axis

Air Compressor
Odor Reduction

Small (3 filters)
Large (2 filters)

Water Coolant

9 9 9 9 9 9
9 9 9 9 9 9

9 9 9 9 9 9
9 9 9 9 9 9
9 9 9 9 9 9
9 9 9 9 9 9

9 9 9 9 9

9 9 9 9 9

9 9 9 9 9
9 9 9 9 9
9 9 9 9 9

9 9 9 9
9 9 9 9

9 9 9 9
9 9 9 9

9 9

9 9 9 9

9 9 9 9
9 9 9 9

9 9 9 9

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ZX Series USER MANUAL

CHAPTER III - MECHANICAL OVERVIEW

Before you unload the ZX SERIES and complete the installation, it is a good idea to become more
familiar with the machine’s features and components. You should also make note of the new features
that have been developed exclusively for the Pinnacle ZX SERIES.

Front View

Top Door

Control
panel

Front Door

Fig. 3-1 Machine Front View

Air Assist Valve

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ZX Series USER MANUAL

Right Side View

Switches & Ports

Fig. 3-2 Machine Right Side View

On/ Off Switch Fuses

AC Power Inlet

Fig. 3-3 Power Switch and Inlet

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ZX Series USER MANUAL

Left Side View

Mirror 3
Access Panel

AC Power

Fig. 3-4 Compressor Power

Air Assist

Mirror 3
Access Panel

Fuse

Fig. 3-5 Machine left side view.

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ZX Series USER MANUAL

Back View

Communication Ports

Thump
Screw

Red Pointer

Back

Access

Door

Exhaust
Outlet

Laser Access Panel

Fig. 3-6 Machine Back View

Serial Port

Parallel Port

USB Port

Fig. 3-7 Communication Ports

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ZX Series USER MANUAL

NOTE: 1. Never open laser access panel when machine is plugged in.

To get to mirror #1, you have
to open the access panel.

Mirror 1 with dust
cover

Fig. 3-8 Mirror Access

Take off the dust
cover to access
mirror 1

Fig. 3-9 Remove mirror 1

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ZX Series USER MANUAL

Fig. 3-10 Remove mirror 1

Red Pointer
Access Panel

Fig. 3-11 Red Pointer Access Panel

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ZX Series USER MANUAL

Red Pointer Access

Fig. 3-12 Red Pointer Access

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ZX Series USER MANUAL

Motion System & Working Table View

Mirror 2

Mirror 3

Y rail

NOTE

1. Typically the working table can load material from 65lbs./30kg, and 86lbs./40kg. 86lbs is the
maximum.

2. The origin point of Pinnacle ZX Series is set at (3”, 0), and the position fixture can help you to easily
align the working piece with the origin.

Lens Carriage
and air nozzle

Working table

Position
Fixture

Fig. 3-13 Motion System

X rail

Position
Alignment
Jig

22

ZX Series USER MANUAL

A

A

r

Focus Lens Holder Assembly

Mirror 4 Cover

Manual Focus
Gauge

Focus
Lens
Holde

uto Focus Pin

Manual Focus Gauge

ir Nozzle

Fig. 3-14 Laser Carriage Assembly

Fig. 3-15 Manual Focus Gauge

23

ZX Series USER MANUAL

TM

The Pinnacle ZX Series comes equipped with the FOCAL SHARP
precision etching and cutting. However, certain special laser effects may require that the Auto Focus
Gauge be disengaged. Blurred or fuzzy laser cutting and etching techniques require different Manual
Focus Gauges Holders to be used. The Pinnacle ZX Series has four different sizes of Manual Focus
Gauges Holders available: Purple, Blue, Gold, and Red. Become familiar with the cutting and etching
difference between the FOCAL SHARP
combinations. See Table 3-2 to find out how to use the Manual Focus Gauges Holders.

TM

, Manual Focus Gauges Holders and different Lens

Auto Focus Gauge for consistent,

Lenses

The Pinnacle ZX Series gives you the choice of four lens sizes to best suit your cutting and engraving
applications. Shorter lenses work better for most etching application, as the laser’s focal point is
targeted at the surface of the material. Longer lenses are more suitable for cutting applications, as the
laser’s focal point is targeted behind the material. The machine comes equipped with a standard 2.0”
Lens, and has 1.5”, 2.5” and 4.0” lenses available. The different lenses have been color coded
Purple, Blue, Gold and Red to easily pair with the Manual Focus Gauges Holders.

Manual Focus Gauge Holders and Lens Combinations

1.5” Optional Purple Purple

2.0” Standard Blue Blue

2.5” Optional Gold Gold

4.0” Optional Red Red

Lens

Color

Manual Focus

Gauge Color

Resolution

High

↑

Low

Cutting

Capability

Thin

↓

Thick

Table 2 Manual Focus Holders and Lens

24

ZX Series USER MANUAL

Exhaust System Installation

To properly remove dust, vaporized materials and smoke from the materials and the machine, it is
necessary to install a suitable exhaust system. The exhaust system will remove these potentially
harmful contaminants from the machine and the work area. An exhaust system is not included with
the machine. However, the exhaust blower and other components are readily available from your
Pinnacle ZX Series dealer. The exhaust system needs to be vented outside.

Attach an air duct from the exhaust blower to an appropriate hole through the wall or ceiling. Use a
rigid, smooth walled tubing such as PVC or sheet metal that is the same diameter as the exhaust
blower opening. Try to keep this tubing as straight as possible as bends reduce the exhaust efficiency.
Use the appropriate sized clamps to ensure proper attachment.

In an easily accessible location, install a shut off gate to the exhaust blower tubing. This gate restricts
outside air and dust from gaining access to the machine when not in use. It is highly recommended
for cold and/or humid climates.

You can install exhaust blower on the outside of the building close to the working location of the ZX
Series. You will need to ensure it is protected from the elements.

For exhaust blowers that have larger than a 4” diameter outlet, install an appropriate reducing coupler.
The Pinnacle ZX Series requires tubing that is 4” in diameter.

Locate the exhaust outlet in the back door of the Pinnacle ZX Series. This needs to be reversed in
order to be of use. Using a #2 Phillips screwdriver, unscrew the outlet; reverse it so that the flange is
facing outward and reattach. (see fig. 3-16 & fig. 3-17)

Exhaust
Outlet

Fig. 3-16 Exhaust Outlet

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ZX Series USER MANUAL

Unscrew the outlet
and reverse it.

Fig. 3-17 Exhaust System Installation

From the reducing coupler to the Pinnacle ZX Series, use the 4” diameter flexible rubber tubing
provided with your machine. Attach with proper hose clamps. Run this tubing to the inlet of
your odor reduction unit / blower.

Air Assist System Installation

One of the great features of the Pinnacle ZX Series is the Air Assist System. This system keeps a lot
of the heat, vaporized particles and dust from getting on the lens. This extends the life of your lens and
mirrors. Using the air compressor and ¼” tubing, the Air Assist System safely blows heat and excess
particles from the working table towards the exhaust outlet. This allows the exhaust system and the
machine itself to function more effectively.

Follow the steps below to correctly install the Air Assist System.

NOTE: To take advantage of Pinnacle ZX Series computer controlled Air Assist System,

plug the compressor into the AC Power Outlet on the side panel of the machine.

Use enough flexible ¼” tubing to connect from the air compressor to the Pinnacle ZX Series’s
air assist valve. The valve is located at the lower right-hand side of the front of the machine.

Air Flow

Fixer

Turn clockwise to decrease
the air flow and
counterclockwise to increase
the air flow.

Press the ring to pull

out the air tube.

Connect other
end of hose to air
compressor.

NEVER turn

completely off.

ZX Series USER MANUAL

26

Fig. 3-18 Air Assist Installation

Push the ¼” tubing into the Air Flow valve. Pull on the tubing to make sure that it is locked
into place.

The outer ring of the valve needs to be pushed in before the tubing can be released.
Open the Air Flow valve. The valve has a dial that allows and restricts airflow. To avoid

damage to the air compressor, never fully close the Air Flow valve. Adjust the valve to find the
setting that is best for each application. (See fig. 3-19)

NOTE: It is important that the ¼” tubing has clean, straight cuts on each end. Any jagged or
slanted cuts will not produce a good seal between the tubing and the valve. Use a sharp knife
on a flat surface to ensure a proper cut.

Fig. 3-19 Air Assist Installation

Test the Air Assist System. Turn on the air compressor and make sure that the Air Flow valve
is open. The air nozzle located near the Auto Focus Gauge should emit a steady flow of air. If
the Air Assist System is not functioning properly, double-check the installation steps. If the
system is still not working properly, consult your ZX Series dealer.

27

ZX Series USER MANUAL

p

r

Rotary Attachment Installation and Operation

To

Window View

Ruler

Center to 10”

Connect the cable of

Lever Track

rotary attachment to
the port at the middle
right of ZX SERIES.

Screw

Front Doo

Fig. 3-RRotary Attachment Top View

Connect the
cable of rotary
attachment to
the port at the
middle right of
the ZX Series

Fig. 3-21 Rotary Attachment Installation

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ZX Series USER MANUAL

SIDE VIEW

r

Adj

The length of working piece

ustable end

motor

Base of the padded
rubber wheel

Fig. 3-22 Rotary Attachment Side View

Offset
Value

Open end of the working piece

EngraveLab Rotary Attachment Setup

1) Turn off the laser.

Leve

2) Place the rotary attachment onto the engraving table. Ensure the two screw holes on right side of

rotary attachment match the two corresponding holes on the table. The mark on the left side lines up

to the 9.45 inch (24cm) position of on the ruler, then tighten the screws supplied.

3) Plug the cable of the rotary attachment into the port in the middle front of the engraver.

4) Turn on the power and the engraving table moves down to the lowest position automatically.

Operation:

NOTE:

The maximum length of the engraving object is 17.322 inch (450 mm).
The maximum diameter of the padded rubber wheel is 3.70 in (94 mm).
The maximum diameter of the loaded object is 7.09 in (180mm) and the limited loading weight is 15.4 Lb
(7 Kg).

1. Measure and write down the diameter of the engraving object.

2. If you engrave objects with a diameter that is smaller than 3.00 inch’s please use the 2.5 inch or 4

inch lens to prevent collision between carriage and rotary attachment device. If he diameter is 0.001

to 0.92 inch’s use the 4 in lens. If the diameter is between 0.92 and 3.0 inch the 2.5 inch lens will be

needed.

3. Lift the lever, load the engraving object, slide the adjustable end to the bottom of the object firmly,
then lower the lever of the fixture to secure it in place shown as in Fig 6.

4. Focus the laser. (Manual focus is suggested)

5. The following is an example of engraving process by using EngraveLab.

6. After importing or creating an image, click on File then Print.

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ZX Series USER MANUAL