Pilz PSSu XR F -T User Manual

Operating Manual PSSu XR F-T

Operating Manual PSSu XR F-T

PSSu XR F-T

Decentralised system PSSuniversal I/O

Operating Manual — No. 21884-EN-02

This document is a translation of the original document.

All rights to this documentation are reserved by Pilz GmbH & Co. KG. Copies may be made
for internal purposes.

Suggestions and comments for improving this documentation will be gratefully received.

Pilz®, PIT®, PMI®, PNOZ®, Primo®, PSEN®, PSS®, PVIS®, SafetyBUS p®, SafetyEYE®,
SafetyNET p®, the spirit of safety® are registered and protected trademarks of
Pilz GmbH & Co. KG in some countries.

SD means Secure Digital.

Preface

Contents

Contents

Contents Page

Chapter 1 Introduction

1.1 Validity of documentation 1-1

1.1.1 Retaining the documentation 1-1

1.1.2 Terminology: System environment A and B 1-1

1.2 Overview of documentation 1-2

1.3 Definition of symbols 1-3

Chapter 2 Overview

2.1 Module features 2-1

2.2 Front view 2-2

Chapter 3 Safety

3.1 Intended use 3-1

3.2 Safety regulations 3-2

3.2.1 Use of qualified personnel 3-2

3.2.2 Warranty and liability 3-2

3.2.3 Disposal 3-2

Chapter 4 Function description

4.1 Module features 4-1

4.2 Configuration 4-2

Chapter 5 Installation

5.1 General installation guidelines 5-1

5.1.1 Dimensions 5-1

5.2 Install remote station 5-2

5.3 Install a terminating plate 5-3

Chapter 6 Interfaces and wiring

6.1 Interface assignment 6-1

6.2 Wiring 6-2

Chapter 7 Operation

7.1 Display elements 7-1

Chapter 8 Technical details

8.1 Technical details 8-1

8.2 Order reference 8-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1

Contents

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany

2

Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

1 Introduction

1.1 Validity of documentation

11000IntroductionIntroduction1-1.1Validity of docume ntation1100Validity of documenta tion1-][BA Einf Gültigkeit Kopfmodul oh ne SB

This documentation is valid for the PSSu XR F-T module. It is valid until
new documentation is published.

Please also refer to the following documents:

 PSSuniversal System Description

Einf Einleitung

1.1.1 Retaining the documentation

Retaining the documentation1-Einf Aufbewahren

 PSSuniversal Installation Manual

This operating manual explains the function and operation, describes
the installation and provides guidelines on how to connect the product .

This documentation is intended for instruction and should be retained
for future reference.

1.1.2 Terminology: System environment A and B

Terminology: System environment A and B1-][BA Einf Begriffsdefinition Sys A + B

The PSSu system can be used in two different system environments.
The module's application area is described in the chapter "Intended
Use" of the manual.

The distinction is made between

 PSSu in system environment A
 PSSu in system environment B

The distinction is based on the application area of the PSSu system.

PSSu in system environment A may be used in the

 Decentralised system PSSu I/O with SafetyBUS p
 Decentralised system PSSu I/O with ST fieldbuses such as CANopen,

DeviceNet

 Not in the automation system PSS 4000

PSSu in system environment B may be used in the

 Automation system PSS 4000, e.g. with the

– Decentralised system PSSu I/O with SafetyNET p
– Control system PSSu PLC
– Control system PSSu multi

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1-1

1 Introduction

1.2 Overview of documentation

1.2Overview of documentation1200Overview of documentation1-][BA_Einführung Übersicht Kopfmodule

1 Introduction

The introduction is designed to familiarise you with the contents, struc­ture and specific order of this manual.

2 Overview

This chapter provides information on the module's most important fea­tures.

3 Safety

This chapter must be read as it contains important information on safety
and intended use.

4 Function Description

This chapter describes the module's individual components.

5 Installation

This chapter explains how to install the module.

6 Interfaces

This chapter describes the module's interfaces.

7 Operation

This chapter explains the display elements and advises on what to do if
a fault occurs.

8 Technical Details

This chapter contains the product's technical details and order refer­ence.

1-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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1 Introduction

1.3 Definition of symbols

1.3Definition of symbols1300Definition of symbols1-Einfhrung Zeichen

Information that is particularly important is identified as follows:

DANGER!

This warning must be heeded! It warns of a hazardous situation
that poses an immediate threat of serious injury and death and
indicates preventive measures that can be taken.

WARNING!

This warning must be heeded! It warns of a hazardous situation
that could lead to serious injury and death and indicates preven­tive measures that can be taken.

CAUTION!

This refers to a hazard that can lead to a less serious or minor
injury plus material damage, and also provides information on
preventive measures that can be taken.

NOTICE

This describes a situation in which the unit(s) could be damaged
and also provides information on preventive measures that can
be taken. It also highlights areas within the text that are of partic­ular importance.

INFORMATION

This gives advice on applications and provides information on
special features.

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1-3

1 Introduction

1-4

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2 Overview

2.1 Module features

22000OverviewOverview2-2.1Module features2100Module features2-Geraetemerkmale_Zusatz BA Einleitung

][Merkmale XR

][Merkmale_LED XR

][Merkmale_E-Module SB p und ST-Bus

][Merkmale_Zusatz ST/FS-Module Sys A + B

The product has the following features:

 This module represents the first module in a PSSu remote system.
 The module communicates with a base station PSSu XB F-T.
 Plug for the module bus connection cable
 The cable connection transfers:

–FS data
– ST data
–Module supply

 LED indicators on the RJ45 socket for:

– Status of ST bus
– Status of FS bus

 Electronic modules that can be used for input/output:

– All failsafe modules

(PSSu E F...)

– All standard modules

(PSSu E S...)

 For standard and failsafe applications in system environment A and B

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2-1

2 Overview

PSSu
XR-F-T

314 092
0000000
HW 000
000 000

SL

FL

X1

1
2

3

4
5

6

2.2 Front view

2.2Front view2200Front view2-BA_Fron tansicht

Key:

 1: LED to display the status of data transfer to the ST module bus
 2: LED to display the status of data transfer to the FS module bus
 3: RJ-45 interface
 4: Labelling strip with:

– Order number
– Serial number
– Hardware version number
– Firmware version number on delivery

 5: Field for 2D code
 6: Module name

2-2

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3 Safety

3.1 Intended use

31000SafetySafety3-3.1Intended use1100Intended use3-][Gerätebe schreibung FS-Mo dule Sys A + B

][Gertebeschreibung XR

Bestimmung/Gertebeschreibung_Ausschluss

The module may be used for standard and failsafe applications in sys­tem environment A and B.

The module may be used as a remote station to extend the PSSuniversal
module bus inside a control cabinet via a cable connection. It can be
operated with a base station of type PSSu XB F-T plus the connection
cable PSSu A RJ45-CAB 1.5M.

Intended use includes making the electrical installation EMC-compliant.
Please refer to the guidelines stated in the "PSSuniversal Installation
Manual". The module is designed for use in an industrial environment. It
is not suitable for use in a domestic environment, as this can lead to in­terference.

Bestimm_Verwend_Info_PSSu_ab_1.7.0_PAS4000_ab_1.2.1

The following is deemed improper use in particular:

 Any component, technical or electrical modification to the module
 Use of the module outside the areas described in this manual
 Use of the module outside the technical details (see chapter entitled

"Technical Details")

INFORMATION

The module is supported by

 PSSuniversal Configurator and PSSuniversal Assistant from

Version 1.7.0

 PAS4000 from Version 1.2.1

– We recommend that you always use the latest version

(download from www.pilz.de).

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
Telephone: [phone], Telefax: [phone], E-Mail: [e-mail]

3-1

3 Safety

3.2 Safety regulations

3.2Safety regulations3200Safety regulations3-

3.2.1 Use of qualified personnel

Use of qualified personnel3-Sich Qualif. Personal

The products may only be assembled, installed, programmed, commis­sioned, operated, maintained and decommissioned by competent per­sons.

A competent person is someone who, because of their training, experi­ence and current professional activity, has the specialist knowledge re­quired to test, assess and operate the work equipment, devices,
systems, plant and machinery in accordance with the general standards
and guidelines for safety technology.

It is the company's responsibility only to employ personnel who:

 Are familiar with the basic regulations concerning health and safety /

accident prevention

 Have read and understood the safety guidelines given in this descrip-

tion

 Have a good knowledge of the generic and specialist standards ap-

plicable to the specific application.

3.2.2 Warranty and liability

Warranty and liability3-Sich Gewhrleistung

3.2.3 Disposal

Disposal3-Si ch Entsorgung

All claims to warranty and liability will be rendered invalid if:

 The product was used contrary to the purpose for which it is intended
 Damage can be attributed to not having followed the guidelines in the

manual

 Operating personnel are not suitably qualified
 Any type of modification has been made (e.g. exchanging compo-

nents on the PCB boards, soldering work etc.).

 In safety-related applications, please comply with the mission time t

M

in the safety-related characteristic data.

 When decommissioning, please comply with local regulations regard-

ing the disposal of electronic devices (e.g. Electrical and Electronic
Equipment Act).

3-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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4 Function description

Head module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

Base station

Supply

I/O module (FS/ST)

Remote station

Supply

I/O module (FS/ST)

I/O module (FS/ST)

Base system Remote system

Cable

4.1 Module features

44000Function descriptionFunction description4-4.1Module features4100Module features4-][Funktionsbeschreibung XR

The module is a remote station used to extend the PSSu module bus via
a cable connection. The remote station is always the first module in a re­mote system.

In the remote system, a supply voltage module with the relevant base
module must be used after the remote station:

 For supply voltage modules with infeed for the periphery supply,

module supply and C-rail supply, a base module must be used to re­fresh the supply voltage (PSSu BS-R...).

 For supply voltage modules with infeed for the periphery supply and

C-rail supply, a base module must be used to provide the supply volt-

][Funktionsbeschreibung XB/XR

age (PSSu BS-R...).

][Funktionsdiagramm XB/XR

The cable connection disconnects the PSSu module bus on the base
station and continues it on the remote station.

All FS data, all ST data plus the module supply are transferred via the
cable connection. The periphery supply and C-rail supply are not trans­ferred. Up to three PSSu systems can be connected, i.e. you can have
up to two successive cable connections.

The cable connection does not appear in the process image. The cable
connection does not need to be considered in the user program. The
reaction times of the modules on the remote system are not affected by
the cable connection.

The base system is terminated using a special terminating plate (PSSu
A EC XB, supplied with the remote module). The remote system is ter­minated using the terminating plate supplied with the head module.

Cable connection PSSu XB F-T – PSSu XR F-T

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4-1

4 Function description

4.2 Configuration

4.2Configuration4200Configuration4-][Funktionsbeschreibung_BA_Konfig Keine Konfig

][Funktionsbeschreibung_BA_PA Keine Adresse

The module does not have to be configured.

The module does not occupy any addresses in the process image.

4-2

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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5 Installation

69,2 mm56,4 mm

50,2 mm

2,8 mm

125,6 mm

72,6 mm

21,6 mm

(2.448")(2.22")

(0.11")

(4.945")

(1.976")

(2.858")

(0.85")

5.1 General installation guidelines

55000InstallationInstallation5-5.1General installation guidelines5100General installation guidelines5-][Montage BA Kopfmodul Allgemein

Please also refer to the PSSuniversal Installation Manual.

The description below assumes that the mounting rail is already in-

Montage_EMV ESD

stalled.

CAUTION!

Damage due to electrostatic discharge!
Electrostatic discharge can damage components. Ensure
against discharge before touching the product, e.g. by touching
an earthed, conductive surface or by wearing an earthed arm­band.

5.1.1 Dimensions

Dimensions5-][Abmessungen SB p

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5-1

5 Installation

[2]

[1]

5.2 Install remote station

5.2Install remote station5200Install remote station5-][Montage Remote

The remote station is installed in exactly the same way as a

][Montage Kopfmodul

PSSuniversal head module.

Prerequisite:

 The mounting rail must be installed.

Procedure:

 Install an end bracket to the left of the head module or leave enough

space for one.

 Slot the groove on the head module on to the mounting rail from be-

low [1].

 Push the head module back [2] until you hear it lock into position.

Schematic representation:

5-2

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5 Installation

Head module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

I/O module (FS/ST)

Base station

Supply

I/O module (FS/ST)

Remote station

Supply

I/O module (FS/ST)

I/O module (FS/ST)

Base system Remote system

Terminating plate
PSSu A EC XB

Terminating plate
PSSu A EC

Cable

5.3 Install a terminating plate

5.3Install a terminating plate5300Install a terminating plate5-][Montage XB/XR Abschlussplatte

You will need two different terminating plates for installation:

 PSSu A EC XB

– is supplied with the remote module.
– The base system is terminated using the terminating plate

PSSu A EC XB.

 PSSu A EC(-T)

– is supplied with the PSSu head modules.
– The remote system is terminated using the terminating plate

PSSu A EC.

INFORMATION

If the base system is accidentally terminated using the terminat­ing plate PSSu A EC, the I/O modules in the remote system will
not be recognised and will not appear in the process image.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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5-3

5 Installation

5-4

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6 Interfaces and wiring

81

Shield

6.1 Interface assignment

66000Interfaces and wiringInterfaces and wiring6-6.1Interface assignment6100Interface assignment6-][Anschluss RJ45

RJ45 interface Layout

RJ45 connector The connection cable PSSu A RJ45-

CAB 1.5M is available as an accesso­ry.

Pilz GmbH & Co. KG, Felix-Wankel-Straße 2, 73760 Ostfildern, Germany
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6-1

6 Interfaces and wiring

6.2 Wiring

6.2Wiring6200Wiring6-][Verdrahtung BA Einleitung

][Verdrahtung XB/XR

][Verdrahtung XR BA_Zusatz

Please note:

 The connection cable PSSu A RJ45-CAB 1.5M is available as an ac-

cessory.

 The base station and remote station must be in the same control cab-

inet.

The C-rail supply and the periphery supply are not transferred via the ca­ble connection, so the remote system forms a new supply group.

WARNING!

Risk of electrocution!
Always connect the mounting rail to the protective earth via an
earthing terminal. This will be used to dissipate hazardous volt­ages in the case of a fault.
If voltages higher than 50 VAC or 120 VDC are connected to the
PSSuniversal, e.g. to switch contacts on relay modules, please
note the following:

– Specific accident prevention regulations apply.
– The C-rail of the supply group should only be connected to

the protective earth (PE).

6-2

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7 Operation

1

2

7.1 Display elements

77000OperationOperation7-7.1Display elements7100Display elements7-Anzeige Legende 3x

Legend:

][BA_Anzeige XR

The module has two LEDs to display the status of the data transfer via
the cable connection.

These LEDs are on the RJ45 socket.

LED on

LED flashes

LED off

LED Key
Colour PSSu module

bus

1: Green ST bus No data transfer

2: Yellow FS bus No data transfer

Status

Data is being
transferred

Data is being
transferred

INFORMATION

If the cable is not connected and both LEDs are lit, either the ter­minating plate is missing or the wrong terminating plate has
been installed.

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7-1

7 Operation

7-2

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8 Technical details

8.1 Technical details

88000Technical detailsTechnical details8-8.1Technical details8100Technical details8-][Technische Daten PSSu XB XR CB

Technical details

Application range Standard/Failsafe
Support in system environment A
from FS firmware version for other head modules 1
from ST firmware version for other head modules 1
from FS firmware version PSSu H F PN 1
from ST firmware version PSSu H S PN 1
from ST firmware version PSSu WR S IDN 1
Support in system environment B
from head module FS firmware version 1.2.0
from head module ST firmware version 1.2.0

Electrical data

Internal supply voltage (module supply)
Supply voltage range of module supply 4.8 - 5.4 V
Module's current consumption 20 mA
Module's power consumption 0.10 W

Environmental data

Ambient temperature in accordance withEN 60068-2-14 -40 - 70 °C
Storage temperature in accordance with EN 60068-2-1/-2 -40 - 70 °C
Climatic suitability EN 60068-2-14, EN 60068-2-1, EN 60068-2-2,

EN 60068-2-30, EN 60068-2-78

Climatic suitability in accordance with EN 60068-2-30,

EN 60068-2-78

Condensation yes
Max. operating height above sea level 5000 m
EMC EN 61000-4-2, EN 61000-4-3, EN 61000-4-4,

Vibration to EN 60068-2-6
Frequency 10 - 150 Hz
Max. acceleration 1g
Shock stress

EN 60068-2-27 15g

EN 60068-2-29 10g

Protection type in accordance with EN 60529
Mounting (e.g. cabinet) IP54
Housing IP20
Airgap creepage in accordance with EN 60664-1,

EN 61131-2

Overvoltage category II
Pollution degree 2

Mechanical data

Housing material
Front PC
Bottom PC
Dimensions
Height 125.6 mm
Width 50.2 mm
Depth 72.6 mm
Weight 90 g

Technische Daten_Satz No rmen

93 % r. h. at 40 °C

EN 61000-4-5, EN 61000-4-6

11 ms

16 ms

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8-1

8 Technical details

8.2 Order reference

8.2Order reference8200Order reference8-Bestel ldaten

Order reference

Description Order no.

PSSu XR F-T
(Remote station, including terminating plate
PSSu A EC XB)

Connection cable PSSu A RJ45-CAB 1.5M 314 094

314 093

8-2

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...

21884-EN-02, 2011-06 Printed in Germany

© Pilz GmbH & Co. KG, 2011

[phone]
[e-mail]

Pilz GmbH & Co. KG
Felix-Wankel-Straße 2
73760 Ostfildern, Germany
Telephone: [phone]
Telefax: [phone]
E-Mail: [e-mail]
Internet: www.pilz.com

Technical support

In many countries we are
represented by our subsidiaries
and sales partners.

Please refer to our homepage
for further details or contact our
headquarters.

InduraNET p

®

, Pilz

®

, PIT

®

, PMCprotego

®

, PMI

®

, PNOZ

®

, Primo

®

, PSEN

®

, PSS

®

, PVIS

®

, SafetyBUS p

®

, SafetyEYE

®

, SafetyNET p

®

, the spirit of safety

®

are registered and protected trademarks

of Pilz GmbH & Co. KG in some countries. We would point out that product features may vary from the details stated in this document, depending on the status at the time of publication and the scope

of the equipment. We accept no responsibility for the validity, accuracy and entirety of the text and graphics presented in this information. Please contact our Technical Support if you have any questions.

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