Phoenix Contact UM EN OPC 7015, UM EN OPC 7022 User Manual

User Manual

UM EN OPC 7015 / OPC 7022

Panel-PC with Touchscreen and Software-Keyboard,
15“,22”-Display with the frontsided protection IP65

UM EN OPC 7015/OPC 7022

8155_en_00 PHOENIX CONTACT

UM EN OPC 7015/OPC 7022

PHOENIX CONTACT 8155_en_00

AUTOMATION
User Manual

Panel-PC with Touchscreen and Software-Keyboard, 15“,22”­Display with the frontsided protection IP65.

02/2011

Description:

UM EN OPC 7015/OPC 7022

Revision: 00

This Manual is valid for
the Panel PCs OPC 7015/OPC 7022

PxC Description

2700763 OPC

7015 S EXP

2700764 OPC 7015 S W7U
2700765 OPC 7015 S
2700766 OPC 7015 P W7U
2700767 OPC 7015 P
2700768 OPC 7022 S W7U
2700769 OPC 7022 S
2700770 OPC 7022 P W7U
2700771 OPC 7022 P

UM EN OPC 7015/OPC 7022

8155_en_00 PHOENIX CONTACT

Please observe the following notes

In order to ensure the safe use of the product described, you have to read and understand this
manual. The following notes provide information on how to use this manual.

User group of this manual

The use of products described in this manual is oriented exclusively to qualified electricians or
persons instructed by them, who are familiar with applicable standards and other regulations
regarding electrical engineering and, in particular, the relevant safety concepts.
Phoenix Contact accepts no liability for erroneous handling or damage to products from Phoenix
Contact or third-party products resulting from disregard of information contained in this manual.

Explanation of symbols used and signal words

This is the safety alert symbol. It is used to alert you to potential personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or death.

Danger:

This indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

Warning:

This indicates a hazardous situation which, if not avoided, could result in death or serious
injury.

Caution:

This indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

The following types of messages provide information about possible property damage and
general information concerning proper operation and ease-of-use.

Note:

This symbol and the accompanying text alerts the reader to a situation which may cause
damage or malfunction to the device, either hardware or software, or surrounding
property.

Note:

This symbol and the accompanying text provides additional information to the reader. It
is also used as a reference to other sources of information (manuals, data sheets,
literature) on the subject matter, product, etc.

UM EN OPC 7015/OPC 7022

PHOENIX CONTACT 8155_en_00

General terms and conditions of use for technical documentation

Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and
the products described in the technical documentation at its own discretion and without giving prior
notice, insofar as this is reasonable for the user. The same applies to any technical changes that
serve the purpose of technical progress.
The receipt of technical documentation (in particular data sheets, installation instructions, manuals,
etc.) does not constitute any further duty on the part of Phoenix Contact to furnish information on
alterations to products and/or technical documentation. Any other agreement shall only apply if
expressly confirmed in writing by Phoenix Contact. Please note that the supplied documentation is
product-specific documentation only and that you are responsible for checking the suitability and
intended use of the products in your specific application, in particular with regard to observing the
applicable standards and regulations.

Although Phoenix Contact makes every effort to ensure that the information content is accurate, up­to-date, and state-of-the-art, technical inaccuracies and/or printing errors in the information cannot
be ruled out. Phoenix Contact does not offer any guarantees as to the reliability, accuracy or
completeness of the information. All information made available in the technical data is supplied
without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed. This
information does not include any guarantees regarding quality, does not describe any fair marketable
quality, and does not make any claims as to quality guarantees or guarantees regarding the
suitability for a special purpose.

Phoenix Contact accepts no liability or responsibility for errors or omissions in the content of the
technical documentation (in particular data sheets, installation instructions, manuals, etc.).

The aforementioned limitations of liability and exemptions from liability do not apply, in so far as
liability must be assumed, e.g., according to product liability law, in cases of premeditation, gross
negligence, on account of loss of life, physical injury or damage to health or on account of the
violation of important contractual obligations. Claims for damages for the violation of important
contractual obligations are, however, limited to contract-typical, predictable damages, provided there
is no premeditation or gross negligence, or that liability is assumed on account of loss of life, physical
injury or damage to health. This ruling does not imply a change in the burden of proof to the
detriment of the user.

UM EN OPC 7015/OPC 7022

8155_en_00 PHOENIX CONTACT

Statement of legal authority

This manual, including all illustrations contained herein, is copyright protected. Use of this manual by
any third party is forbidden. Reproduction, translation, and public disclosure, as well as electronic
and photographic archiving or alteration requires the express written consent of Phoenix Contact.
Violators are liable for damages.
Phoenix Contact reserves all rights in the case of patent award or listing of a registered design.
Third-party products are always named without reference to patent rights. The existence of such
rights shall not be excluded.

How to contact us

Internet

Up-to-date information on Phoenix Contact products and our Terms and Conditions can be found on
the Internet at:

http://www.phoenixcontact.com

Make sure you always use the latest documentation.
It can be downloaded at:

www.phoenixcontact.net/catalog

.

Subsidiaries

If there are any problems that cannot be solved using the documentation, please contact your
Phoenix Contact subsidiary.
Subsidiary contact information is available at www.phoenixcontact.com

Published by

PHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
DEUTSCHLAND
Telefon +49 - (0) 52 35 - 3-00
Telefax +49 - (0) 52 35 - 3-4 12 00

PHOENIX CONTACT
P.O. Box 4100
Harrisburg, PA 17111-0100
USA
Phone [phone]

Should you have any suggestions or recommendations for improvement of the contents and layout of
our manuals, please send your comments to

[e-mail]

.

UM EN OPC 7015/OPC 7022

PHOENIX CONTACT 8155_en_00

INDEX

1 REMARKS .............................................................................................................................. ... 9

1.1 RELEVANT DOCUMENTATION FOR THE DEVICE .................................................................................. 9

1.2 DATA, FIGURES AND MODIFICATION .............................................................................................. 9

1.3 TRADE MARKS ........................................................................................................................ 9

1.4 7ENVIRONMENTAL CONDITIONS ................................................................................................. 10 

1.5 STANDARDS ......................................................................................................................... 11

1.6 EQUIPMENT VERSIONS ............................................................................................................ 11

1.7 SCOPE OF DELIVERY ............................................................................................................... 11

2 OPERATING INSTRUCTIONS ....................................................................................................... 12 

2.1 OPERATING LOCATION ............................................................................................................ 12

2.2 DAMAGE DUE TO IMPROPER USE ................................................................................................ 12

2.3 WARRANTY / REPAIR .............................................................................................................. 13

2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES ......................................................................... 13

3 INSTALLATION ........................................................................................................................ 14

3.1 INSTALLATION OPTION ............................................................................................................ 14

3.2 EXTERNAL DIMENSIONS OF THE OPC 7013 MODEL ......................................................................... 15

3.3 INSTALLATION LAYOUT FOR OPC 7013 ....................................................................................... 16

3.4 EXTERNAL DIMENSIONS OF THE OPC 7015 MODEL ......................................................................... 17

3.5 INSTALLATION LAYOUT FOR OPC 7015 ....................................................................................... 18

3.6 EXTERNAL DIMENSIONS OF THE OPC 7022 MODEL ......................................................................... 19

3.7 INSTALLATION LAYOUT FOR OPC 7022 ....................................................................................... 20

3.8 ORDER OF INSTALLATION ........................................................................................................ 21

4 COMMISSIONING ..................................................................................................................... 24

4.1 AVAILABLE INTERFACES ........................................................................................................... 24

4.2 CABLE INSTALLATION ............................................................................................................. 24

4.3 ORDER OF STEPS DURING COMMISSIONING ................................................................................... 24

4.4 CHECK FOR OPERATIONAL READINESS .......................................................................................... 25

5 OPERATION ............................................................................................................................ 26

5.1 FRONT CONTROL KEYS ............................................................................................................ 26

5.2 SOFT KEYBOARD ................................................................................................................... 27

5.3 TOUCH SCREEN ..................................................................................................................... 28

5.4 STATUS INDICATORS .............................................................................................................. 28

6 INTERFACES ............................................................................................................................ 29 

6.1 INTERFACE SETUP .................................................................................................................. 29

6.2 24 V DC POWER SUPPLY ......................................................................................................... 29

6.3 USB CONNECTIONS ............................................................................................................... 29

6.4 NETWORK CONNECTION (RJ45) ................................................................................................ 30

6.5 SERIAL COM INTERFACE (RS232) ............................................................................................. 30

6.6 EXTERNAL DRIVES ................................................................................................................. 31

7 DRIVES .................................................................................................................................. 32 

7.1 HARD DRIVE / SSD FLASH MEMORY ............................................................................................ 32

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8

 SOFTWARE & DRIVER INSTALLATION .......................................................................................... 33

8.1 INSTALLING THE OPERATING SYSTEM ........................................................................................... 33

8.2 TOUCH SCREEN DRIVER INSTALLATION ......................................................................................... 34

8.3 SOFT KEYBOARD .................................................................................................................... 34

9 COMPONENT REPLACEMENT ....................................................................................................... 35

9.1 OPENING THE SERVICE SLOT ..................................................................................................... 35

9.2 1. HDD (HARD DISK) REPLACEMENT ........................................................................................... 37

9.3 2. FAN REPLACEMENT .............................................................................................................. 38

9.4 3. WORKING MEMORY (RAM) REPLACEMENT ................................................................................. 39

9.5 4. REPLACING THE LITHIUM BATTERY ........................................................................................... 40

9.6 5. REPLACING THE FLASH MODULES ............................................................................................. 41

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1 REMARKS

1.1 RELEVANT DOCUMENTATION FOR THE DEVICE

The following documents are essential for setting up and operating this device:

U

SER MANUAL (THIS DOCUMENTATION):

Contains information for installation, commissioning and operating the device along with
technical data of the device hardware.

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1.2 DATA, FIGURES AND MODIFICATION

All texts, data and figures are non-binding. All these materials are subject to modification
due to technological advances. Our products comply with all provisions and requirements
of the legislation at the point in time when the products leave our company premises. The
operator/operating company bears sole responsibility for the compliance with any
consecutive new technological requirement and adherence to any consecutive new
legislatory provision, as well as for the observance of their obligation as the
operator/operating company.

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1.3 TRADE MARKS

We would like to emphasise that all names of hardware and software products used in this
documentation, as well as all brand names of corresponding companies are subject to the
general copyrights of the intellectual property in terms of trademarks, brand names and
patents.

Windows

®

, Windows® CE are registered trademarks of Microsoft Corp.

Intel

®

, Pentium®, Atom™, Core™2, are registered trademarks of Intel Corp.

IBM

®

, PS/2® and VGA® are registered trademarks of IBM Corp.

CompactFlash

®

is a registered trademark of the Compact Flash Association.

RITTAL

®

is a registered trademark of Rittal Werk Rudolf Loh GmbH & Co. KG.

Any other national and international trademarks and product names shall hereby also be
recognised.

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1.4 7ENVIRONMENTAL CONDITIONS

The device may be operated under the following conditions. Failure to observe these
specifications will terminate any warranty for this device. Phoenix Contact cannot be held
liable for any damages arising due to improper use and handling.

 Temper ature for OPC7008

In operation -20 … +55°C*
(*only with Flash SSD)
for storage -30 … +75°C

 Temper ature for devices OPC 7013/7015

In operation +5 … +45°C
In operation -20 … +60°C*
(*valid only with Flash SSD, Automotive HDD or 2,5" Industrial SSD)

for storage -30 … +65°C
for storage -30 … +75°C*
(*valid only with Flash SSD, Automotive HDD or 2,5" Industrial SSD)

 Temper ature for device OPC 7022

In operation +5 … +45°C
for storage -20 … +60°C

 Humidity:

In operation 10 … 85% without condensate
For storage 10 … 85% without condensate

 Vibration resistance

In operation 1 G, 10 … 500 Hz

(DIN EN 60068-2-6)

 Shock resistance

In operation 5 G, with a half-wave of 30 ms duration
(DIN EN 60068-2-27)

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1.5 STANDARDS

This device complies with the requirements and protective aims of the following EC
regulations:

 This devic e meets the test requirements for granting the CE sign according to the

European test standards EN 61000-6-4 and EN 61000-6-2.

 This devic e complies with the test requirements in accordance with EN 60950

(VDE0805, IEC950) "Safety of Information Technology Equipment"

 The device meets the EN 60068-2-6 standard test requirements (sinus excitation).
 The device meets the EN 60068-2-27 standard test requirements (shock resistance

test).

Note:

A respective conformity declaration for the authority in charge is available at the
manufacturer and may be viewed on request.

All connected components, as well as cable connections must also meet these
requirements for compliance with the EMC legislation. For this reason, screened bus and
LAN cables including screened connectors must be used and installed according to the
instructions in this user manual.

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1.6 EQUIPMENT VERSIONS

The system is available in two equipment versions:
Platform including a Flash SSD:
Without any rotating mass storage device (hard disk, etc.) and including an embedded

operating system (Windows CE / XP embedded) for stationary use.
Platform including a hard disc:
Equipped with a hard disk for stationary use with a standard operating system, e.g. for

applications in the manufacturing department.

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1.7 SCOPE OF DELIVERY

Please check that all of the following components are contained in the packaging:

 1 x device

 With 24 V DC devices: 3-pin lead-through plug from Phoenix Contact, 3-pin 3 . 81

OPC7 with a screw connection (already connected with
device socket)

 Service CD

Optional delivery scope

 Operating system

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2 OPERATING INSTRUCTIONS

This device contains electrical voltages and extremely sensitive components. User
intervention is restricted to plugging in additional cards only. The manufacturer or a
service partner authorised by the manufacturer should be consulted if you plan to make
further modifications. For this type of work, the device must be switched off at the mains
and the power lead must be disconnected. Suitable measures for avoiding electrostatic
discharge towards parts of the components when touching the equipment must be taken.
If the device is opened by an unauthorised person, hazards for the user might arise and
any warranty claim will cease.

General instructions:

 All users mu st read this manual and have access to it at all times.
 Install ation, commissioning and operation may only be carried out by trained and

qualified staff.

 The security instructions and the manual itself must be observed by all persons

who work with this device.

 At the loc ation of use the valid guidelines and regulations for accident prevention

must be observed.

 The manual c ontains the most important instructions on how to use this device in

a safe way.

 Appropriate storage, proper transport, installation and commissioning, as well as

careful operation are prerequisites for ensuring safe and proper operation of the
device.

Warning:

Any leads (e.g. power leads, interface cables) may only be connected if the device is
switched off in order to avoid damaging the device.

2.1 OPERATING LOCATION

The control system is designed for use inside a switching cabinet. You must ensure
compliance with the specified environmental conditions. Using the device in non-specified
environments, for example, on board ships, or in areas that might contain explosive gases
or in extreme heights is prohibited.

Warning:

The device may only be switched on after acclimatising to the ambient temperature in
order to avoid condensate accumulation. The same applies if the device has previously
been exposed to extreme temperature variations.

To avoid overheating: The device must not be exposed to direct radiation by sunlight or
any other light or heat source.

If the device is integrated in a panel, casing or similar enclosures, you must ensure that
no heat accumulation builds up. The maximum permissible environmental temperature
must never be exceeded.

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2.2 DAMAGE DUE TO IMPROPER USE

If the control system shows any obvious damage, e.g. caused by improper operating or
storage conditions or by improper use or handling, you must immediately put the device
out of operation and protect it from being accidentally switched on.

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2.3 WARRANTY / REPAIR

During the warranty period, any repair must be carried out by the manufacturer or by
persons duly authorised by the manufacturer only.

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2.4 TREATMENT AND DISPOSAL OF LITHIUM BATTERIES

This device contains a lithium battery for supplying the system clock with power as long as
the supply voltage is not connected. The battery has a life cycle of 3 - 5 years depending
on which load is applied.

Note:

The more the battery is exposed to higher temperatures, the faster it ages.

Warning:

There is an acute risk of explosion should the wrong type of battery be used.

Warning:

Do not put lithium batteries into a fire, do not solder on the cell body, do not recharge
them, open them, short-circuit them, do not reverse their polarity or heat them up over
100°C; dispose of them properly and protect lithium batteries from direct sun light,
humidity and condensation.

Lithium batteries may only be replaced by the same type, or by a type recommended by
the manufacturer.

The lithium battery must be disposed of according to the local legislation at the end of its
life cycle.

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3 INSTALLATION

3.1 INSTALLATION OPTION

This device is intended for integration into switch panels or switching cabinets. In order to
allow for a safe installation and operation (connector access), these switch panels or
control desks must be accessible from the back. The device can be integrated into
switching cabinets with a wall thickness of 2 to 13 mm. We recommend a minimum of 3

mm for correct installation with an IP65 front protection class.

Warning:

To avoid overheating in operation: The device must not be exposed to direct radiation by
sunlight or any other light or heat source.

If the device is integrated in a panel, casing or similar enclosures, you must ensure that
no heat accumulation builds up. The maximum permissible environmental temperature
must never be exceeded.

Devices including a data drive must only perpendicularly be integrated. Any deviation
must be agreed with Phoenix Contact.

The IP65 protection class is only achieved after correct installation.

Note:

When selecting the enclosure for integration, the power dissipation total of the system
including that of all integrated PCBs must be taken into account. The enclosure must be
calculated in such a way that the maximum environmental temperature is not exceed ed in
any case.

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3.2 EXTERNAL DIMENSIONS OF THE OPC 7013 MODEL

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3.3 INSTALLATION LAYOUT FOR OPC 7013

UM EN OPC 7015/OPC 7022

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3.4 EXTERNAL DIMENSIONS OF THE OPC 7015 MODEL

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3.5 INSTALLATION LAYOUT FOR OPC 7015

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3.6 EXTERNAL DIMENSIONS OF THE OPC 7022 MODEL

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3.7 INSTALLATION LAYOUT FOR OPC 7022

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3.8 ORDER OF INSTALLATION

INTEGRATING THE DEVICE IN AN INSTALLATION RECESS

Warning:

The PC must be switched off before connecting or disconnecting any cables in order to
prevent damage to the electronics!

The device may only be switched on after acclimatising to the ambient temperature in
order to avoid condensate accumulation.

Make sure to meet the permissible voltage requirements for this device.
After switching off and before switching on you must wait for at least 5 seconds.

Note:

The device is connected with the power supply network by using the enclosed power
cable or by using a lead-through terminal incl. a screw connection. Establishing a
separate earthing connection is not required since the earthing is done via the protective
earth connection of the device plug / power supply connector. If additional earthing is
provided, a wire cross section of at least 2.5mm² must be used.

1) Cut out the recess from the switch board or switching cabinet door in accordance with
the installation layout.
The fixing screws for the tensioners must be installed.
The screws can be loosened by using a screw driver of size TX8.

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2) Then insert the device into the recess created in the described way. The tensioners
will snap back.

3) Please make sure to insert the device carefully into the switching cabinet. After that, the
tensioners will snap back to the front. Now, the device is safely fixed in the installation
recess.

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4) Tensioners must be fastened hand-tight.

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4 COMMISSIONING

Warning:

The PC must be switched off before connecting or disconnecting any cables in order to
prevent damage to the electronics!

The device may only be switched on after acclimatising to the ambient temperature in
order to avoid condensate accumulation.

Make sure to meet the permissible voltage requirements for this device.
After switching off and before switching on you must wait for at least 5 seconds.

4.1 AVAILABLE INTERFACES

The devices have the following interfaces by default:

Note:

The screen of a data cable must always be connected with the connector housing (EMC).
Under the embedded operating system, interfaces must explicitly be enabled and required

drivers must be installed in order to be able to use them.

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4.2 CABLE INSTALLATION

The interfaces as well as power supply plugs for the device are accommodated in the
device service slot.

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4.3 ORDER OF STEPS DURING COMMISSIONING

 With 24 V DC devices: Connect the power supply

cable with the terminals by using cable end sleeves

 Connect cable for serial / parallel data transmission and fasten the screws between

the connector plug and socket

 Plug in all other required cables and protect from accidental disconnection

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4.4 CHECK FOR OPERATIONAL READINESS

Check the device for any hidden damage potentially caused by improper transport,
operating or storage conditions or by improper use or handling (e.g. smoke development
from the device, etc.). If any damage is detected, the device must be put out of service
immediately and protected from accidental switch-on.

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5 OPERATION

5.1 FRONT CONTROL KEYS

Depending on the equipment version, an operating system and a soft keyboard has
previously been installed ex works. The keys on the front panel are occupied with the
following functions by a specific driver in the soft keyboard:

Level 1:
Activate and deactivate the soft keyboard for letter/character input by

using the touch screen.
Level 2:
Decrease display brightness.

Level 1:
Change task (Alt+ESC) in Windows.
Level 2:
Increase display brightness.

Level 1:
Not allocated. The configuration of this level can be customised by

programming via the soft keyboard programme.

Level 1:
Right mouse-key function.

Shift key (SHIFT) for activating the second keyboard level. This key
must be pressed simultaneously with the desired function key.

Note:

If the software keyboard is not installed, only the functions for display settings are active.
When changing the values, no representation is visible on the screen. The key functions
can have been previously modified in accordance with customer specific requirements.
The above described functions are pre-set ex works.

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5.2 SOFT KEYBOARD

If an operating system is installed ex works, the soft keyboard is also preinstalled. If the
operating system is delivered separately with the device, the soft keyboard must also be
installed on site. By using the soft keyboard, data can be entered via the touch screen like
with an external keyboard.

H

OW TO OPERATE THE SOFT KEYBOARD FROM VERSION 3.11:

Activate and deactivate the soft keyboard for
letter/character input using the touch screen

Switches numeric keys on and off
(only if numeric keys are visible)

Switching between different representations
(Alphanumeric keys  Numeric keys  Function key bar)

Soft keyboard representation, zoom in

Soft keyboard representation, zoom out

Note:

If a function is to be activated, which requires pressing two keys at the same time (e.g.
Alt + F4), these keys have to be pushed one after another at the soft keyboard, and the
special keys Shift, Alt and Ctrl must always be pushed first.

Due to differences in programming of a large variety of software programmes, we cannot
ensure that the soft keyboard works properly with all available software.

When deactivating the soft keyboard, the previously active state
(alphanumeric / numeric keys or function keys) will be stored and will be displayed when
re-activating the keyboard.

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5.3 TOUCH SCREEN

The control system is equipped with a touch screen monitor. The touch screen monitor is
internally connected with the USB interface. The driver software required for using the
touch screen is integrated in the corresponding operating system, or can alternatively be
installed from the enclosed service CD.

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5.4 STATUS INDICATORS

SYS LED (BICOLOURED)

Depending on the colour and type of flashing, different device states are displayed by the
SYS LED.

The following signals are displayed:

 LED lights green The device is ready for operation. (POWER ON)

 LED is off The device is switched off. (POWER OFF)

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6 INTERFACES

6.1 INTERFACE SETUP

INTERFACE IRQ ADDRESS

COM1 4 3F8h-3FF

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6.2 24 V DC POWER SUPPLY

This power supply is provided to the device by using a lead-through terminal with a screw
connection. (The figure shows the socket inside the device)

Technical data of the power adapter

 Input voltage: 19…29 V DC
 Max. switch-on current: 7A (10ms)

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6.3 USB CONNECTIONS

The USB interfaces are used for connecting peripherals with USB connection. The interface
complies with the USB 2.0 standard.

PIN NUMBER SIGNAL NAME

1

VDC

2

D -

3

D+

4

GND

Note:

The USB interfaces can be locked by using the "Lock USB" software tool.

USB

CONNECTION IN THE FRONT PANEL

One USB interface can be accessed from the front. The interface is located under a plastic
cover underneath the display. The cover has a tab on the right-hand side, which is used
for opening. The plastic cover of the USB interface must be returned in protective position
after use.

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PIN NUMBER SIGNAL NAME

1 24 V DC
2 PE
3 0 V DC

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6.4 NETWORK CONNECTION (RJ45)

If the drivers required for functioning are installed on the device, the control system may
be integrated in an Ethernet network supporting the 10/100 Mbit standard by using the
Ethernet 10/100BaseT network connector. Specifications of this network topology must be
observed in this case. You can install the drivers required for the network function from
the enclosed service CD, should they not be installed on the device.

PIN NUMBER SIGNAL NAME

1

TX +

2

TX -

3

RX +

4

NC

5

NC

6

RX -

7

NC

8

NC

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6.5 SERIAL COM INTERFACE (RS232)

The serial interface is also used for digital data transmission. The RS232 interface can be
connected by using a commercially available 9-pin SUB-D cable.

PIN NUMBER SIGNAL NAME

1

DCD

2

RxD

3

TxD

4

DTR

5

GND

6

DSR

7

RTS

8

CTS

9

RI

Note:

This interface is not electrically isolated.

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6.6 EXTERNAL DRIVES

By default, no drive for removable media (CD/floppy disk) is integrated in the device.
Instead, the system provides a USB interface, to which an external drive can be connected.
In this case you'd have to ensure that the used device is suitable for industrial
environments.

Warning:

Connecting or disconnecting external drives during operation is not admissible, since it
cannot be excluded that the drive might be in use while connecting or disconnecting it.
Data loss might result in the event of non-compliance!

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7 DRIVES

7.1 HARD DRIVE / SSD FLASH MEMORY

The storage medium is selected according to the customer requirements. The following
options are available for storage:

SSD Flash memory: An SSD flash memory is used. Its capacity depends on the desired

operating system and the additional programmes to be installed.

Hard disk: A 2.5" hard disk with at least 40 GB (SATA) capacity is used. On

delivery, the hard disk is formatted in NTFS format (default for
Windows XP).

Note:

Recommendation for the choice of storage medium with a basic installation:
SSD Flash memory: Windows CE.net / Windows XP embedded
Hard disk: Windows XP Professional

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8 SOFTWARE & DRIVER INSTALLATION

The device will be delivered with a pre-installed Windows / Linux operating system
depending on what the customer wants. The drivers required for this are already installed
and the operating system will be enabled by entering the licence information. Should an
initial installation be required, please proceed according to the following steps. With a
newer operating system like Windows XP, the network card and graphics card will properly
be recognised during the initial installation, so that only the touch screen driver and the
soft keyboard must be installed separately.

Note:

If the hard drive was formatted, the operating system can be reinstalled by using one of
the existing interfaces.

An external keyboard is required for installation.

8.1 INSTALLING THE OPERATING SYSTEM

The device does not have any integrated CD drive. The installation of the operating system
can therefore only be carried out by using the USB interface.

Procedure for installation:

 The boot drive in the system BIOS must be switched to USB in order to be able to

boot the device from the USB interface.

 Restart the device and insert a Windows CD.
 Install Windows and set up the basic data.
 With devices including a touch screen monitor, the touch screen driver as well as

the soft keyboard should be installed in order to ensure full functionality.

With Windows CE or Windows XP embedded, a complete image can also be installed by
using a USB stick.

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8.2 TOUCH SCREEN DRIVER INSTALLATION

Note:

When installing the driver, you'll have to take in account that the touch screen monitor is
internally connected with the USB interface!

The installation has to be carried out as described below:

 The device does not have any integrated CD drive. The installation of the

operating system can therefore only be carried out by using the USB interface.

 Access the service CD by using the Explorer and start the Installer file in the

TouchScreen folder.

 Follow the on-screen instructions and acknowledge the licence terms and

conditions.

 Once the installer has completed the installation, shut down the computer and

restart it subsequently.

 After restarting, the touch screen monitor has to be calibrated. If the driver does

not automatically start, activate the setup menu via "Start => Settings =>
Control panel => Elo Touchscreen".

 Via the "Calibration data" menu, calibrating the touch screen monitor can be

started, and the crosses appearing in a succession on the monitor have to be
pushed for calibration. Once the cursor position perfectly matches the touch point
of your finger, you can exit this control menu by pushing "OK".

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8.3 SOFT KEYBOARD

The soft keyboard must be installed from the enclosed service CD-ROM in order to ensure
usability of the five keys (except for the VMT series, where you have six keys) underneath
the monitor. The installation has to be carried out as described below:

 Plug in connector of external drive at the device
 Switch on PC, insert driver CD into drive after booting
 Start installer from the service CD
 Follow on-screen instructions, install the driver, select the language and confirm

the restart of the computer.

Note:

You can make further changes to the basic settings of the soft keyboard, if required.
You'll find more information about this topic in the "Readme" file in the installation folder
for the soft keyboard.

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9 COMPONENT REPLACEMENT

Warning:

Make sure that all cable connections are removed and that all supply voltages are
disconnected from the device!

9.1 OPENING THE SERVICE SLOT

Remove the four screws holding the service slot on the rear of the device. The screws can
be removed by using a screw driver of Tx10 size. By using the groove on the top of the
slot cover, you can tilt the rear cover to the front and finally remove it.

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Removing the service slot cover gives you the opportunity of replacing the following
components:

1 HDD
2 Fan
3 RAM
4 Lithium battery
5 Flash modules

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9.2 1. HDD (HARD DISK) REPLACEMENT

R

EMOVAL

The pulling aid provided on the HDD should be used for removing the HDD from the
device. Please pull the HDD carefully out.

I

NSTALLATION

The HDD must carefully be lowered into the slot and then pushed down until you feel that it
has snapped in.

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9.3 2. FAN REPLACEMENT

Warning:

The fan supply cable must be pulled off before replacing the fan!

REMOVAL

Remove the screws holding the fan by using a Tx10 size screw driver.
The fan can now be lifted from the body and be replaced with a new fan.

I

NSTALLATION

Reinstall all previously removed screws and plug the fan supply cable in.

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9.4 3. WORKING MEMORY (RAM) REPLACEMENT

R

EMOVAL

The RAM component is unlocked and released by pulling both retainer clamps to the
outside (1+2) and can be replaced with a new RAM.

I

NSTALLATION

Put the new RAM into the designated slot and push it to the rear until the retainer clamps
snap in and lock it in place.

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9.5 4. REPLACING THE LITHIUM BATTERY

L

OOSENING / REMOVING THE RETAINER CLIP

1) The battery is kept in place with a plugged in retainer clip. The retainer clip can be

removed from the battery compartment by carefully lifting the external tabs by using a
flat-bladed tool (screw driver).

I

NSTALLING / REPLACING THE BATTERY

2) Now the lithium battery can be removed. It must only be replaced by the same battery

type. The type of battery to be used is:

Lithium battery 1/2AA 3V (e.g. Phoenix Contact part number: DZ-SONS­04100-0)

Please observe the correct polarity when replacing the battery.

Warning:

There is a risk of explosion if the battery is replaced with the wrong type or with the
wrong polarity. Adhere to the valid regulations for environmentally-friendly disposal of
batteries if the battery has reached the end of its life cycle.

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9.6 5. REPLACING THE FLASH MODULES

Note:

The HDD (hard disk) must be removed before installing or replacing any of the SSD flash
modules.

R

EMOVAL

Remove the screw(s) of the spacer bolt by using a Tx10 screw driver.

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I

NSTALLATION

1)

Carefully place the SSD flash module on top of the SSD flash slot so that the contacts on
both sides match and press it carefully down.

2)

Make sure that the SSD flash module is correctly put in place, and that the contacts are
properly connected with the SSD flash slot contacts. Fasten the SSD flash module in
position by using the previously removed screw.

===== End of bill of materials =====