The use of products described in this manual is oriented exclusively to:
–Qualified electricians or persons instructed by them, who are familiar with applicable
standards and other regulations regarding electrical engineering and, in particular, the
relevant safety concepts.
–Qualified application programmers and software engineers, who are familiar with the
safety concepts of automation technology and applicable standards.
Explanation of symbols used and signal words
This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety measures that follow this symbol to avoid possible injury or death.
There are three different categories of personal injury that are indicated with a
signal word.
DANGERThis indicates a hazardous situation which, if not avoided, will re-
sult in death or serious injury.
WARNING This indicates a hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTIONThis indicates a hazardous situation which, if not avoided, could
result in minor or moderate injury.
This symbol together with the signal word NOTE and the accompanying text
alert the reader to a situation which may cause damage or malfunction to the
device, hardware/software, or surrounding property.
This symbol and the accompanying text provide the reader with additional information or refer to detailed sources of information.
How to contact us
InternetUp-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
phoenixcontact.com
Make sure you always use the latest documentation.
It can be downloaded at:
phoenixcontact.net/products
SubsidiariesIf there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary.
Subsidiary contact information is available at phoenixcontact.com.
Published byPHOENIX CONTACT GmbH & Co. KG
Flachsmarktstraße 8
32825 Blomberg
GERMANY
Should you have any suggestions or recommendations for improvement of the contents and
layout of our manuals, please send your comments to:
tecdoc@phoenixcontact.com
PHOENIX CONTACT
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General terms and conditions of use for technical documentation
Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and
without giving prior notice, insofar as this is reasonable for the user. The same applies to any
technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications
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intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations. All information made available in the technical
data is supplied without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact
apply exclusively, in particular as concerns any warranty liability.
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changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the
product identifications of Phoenix Contact products that are used here. Registration of such
intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be
indicated as such.
A 1Register tables ....................................................................................................85
A 2Accessories.......................................................................................................110
AAppendix for document lists....................................................................................................111
A 1List of figures .....................................................................................................111
A 2List of tables ...................................................................................................... 115
105608_en_00PHOENIX CONTACT7
Solarcheck family
8
PHOENIX CONTACT105608_en_00
1Introduction
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Compact controller
Communication module
(for up to 8 measuring modules)
Measuring module for
current (8 strings)
Measuring module for
current (8 strings)
Measurement and
control technology
Data cable
Modbus
PV field
Measuring module for
current (4 strings)
Solar cablesData cables
Measuring module
for voltage
1.1Product overview
Solarcheck is a modular monitoring system for photovoltaic systems. It consists of a communication module (SCK-C-MODBUS, Order No. 2901674) and various measuring modules for current and voltage measurement.
The communication module collects the data from all connected measuring modules and
forwards it to a higher-level controller via Modbus RTU using an RS-485 connection.
At the same time, the connected measuring modules are supplied with power via the communication cable (SCK BUS) between the measuring modules and the communication
module.
Introduction
Figure 1-1Solarcheck topology
1.2Area of application
The Solarcheck device range is designed for use in medium to large PV systems and PV
power stations. Currents up to 20 A, reverse currents, and voltages up to 1500 V can be acquired. Even at the lowest level of utilization (one communication device with maximum assignment of measuring device connections), it is possible to monitor 64 strings of a PV system.
With an average string power of approximately 4 kW, it is therefore possible to monitor a
segment of approximately 250 kW with just this basic design.
Typically the communication devices in a PV system are positioned centrally in a control
room. The measuring modules are located in string combiner boxes in the field. The internal
communication protocol enables the connected measuring modules to be supplied with
power via the communication cable. As a result, an additional power supply is not required
105608_en_00PHOENIX CONTACT9
for the measuring devices in the field.
Solarcheck family
1.3General safety notes
•Installation, operation, and maintenance may only be carried out by qualified electri-
cians. Follow the installation instructions as described. When installing and operating
the device, the applicable regulations and safety directives (including national safety directives), as well as generally approved technical regulations, must be observed. The
safety data is provided in this user manual and on the certificates (conformity assessment, additional approvals where applicable).
•The devices are only to be used as described here. Phoenix Contact accepts no liability
if the devices are used for anything other than their designated use. Any use other than
the designated use may lead to malfunction or irreversible damage of the devices.
NOTE: Electrostatic discharge
The devices contain components that can be damaged or destroyed by electrostatic discharge. When handling the device, observe the necessary safety precautions against
electrostatic discharge (ESD) according to EN 61340-5-1 and EN 61340-5-1.
NOTE: Degree of protection
The IP20 protection (IEC 60529/EN 60529) of the devices is intended for use in a clean
and dry environment. Install the module in housing with at least IP54 protection according
to EN 60529. The stated limits concerning mechanical or thermal loads on the modules
must not be exceeded.
WARNING: Risk of electric shock
Do not install voltage measurement while the system is in operation. High voltages may
be present in parts of the system even in diffuse daylight. Observe all statutory requirements for live working.
10
PHOENIX CONTACT105608_en_00
2General notes on PV systems
+
–
L
N
~
=
~
+
–
=
~
LN
=
~
=
~
+
+
–
–
2.1Typical structure of large PV systems and PV
power stations
PV generator with central inverter
General notes on PV systems
Figure 2-1PV generator with central inverter
Generator with string inverters
105608_en_00PHOENIX CONTACT11
Figure 2-2Generator with string inverters
Inverters with and without an internal transformer are used in PV systems. This results in
various electrical characteristics which must be considered with regard to the design of the
system, cabling, the use of other devices, and the grounding concept.
Inverters with transformers, for example, can be arranged without grounding as well as with
grounding on the negative or positive side.
Solarcheck family
-800
-600
-400
-200
0
200
400
600
800
1000
12a2b2c
V
PV
V
DC
FilterFilter
H-Bridge
50 Hz
+
–
V
AC
I
AC
As illustrated in the example below, this results in the following possible voltage levels in the
system:
Figure 2-3Voltage ratio with and without transformer
1: Transformerless inverter
2a: Inverter with transformer, without grounding
2b: Inverter with transformer, with grounding at negative pole
2c: Inverter with transformer, with grounding at positive pole
The diagram also clearly shows that using transformerless inverters can mean that the total
PV generator potential oscillates to ground, even though the generator voltage itself supplies a DC voltage.
In the case of transformerless inverters, it should also be noted that there is no electrical isolation to ground here. This is particularly important if devices are incorporated in the system
which are only intended for IT systems, i.e., they have no ground connection.
Example diagram of generator with transformer inverter
12
PHOENIX CONTACT105608_en_00
Figure 2-4Example diagram of generator with transformer inverter
General notes on PV systems
+
–
L
N
~
=
~
+
–
L
N
~
=
~
Example diagram of generator with transformer inverter and grounding on the positive side
Figure 2-5Example diagram of generator with transformer inverter and grounding on
the positive side
Example diagram of generator with transformer inverter and grounding on the negative side
Figure 2-6Example diagram of generator with transformer inverter and grounding on
the negative side
105608_en_00PHOENIX CONTACT13
Solarcheck family
V
DC
FilterFilter
H-Bridge
I
AC
V
PV-PE
Example diagram of generator with transformerless inverter
Figure 2-7Example diagram of generator with transformerless inverter
The individual strings of a PV generator, particularly in large systems with central inverters,
are connected in so-called string combiner boxes. In these string combiner boxes, multiple
PV strings are connected together in parallel and appropriate protective devices and monitoring devices are provided.
When creating your PV system, observe the necessary standards for planning and installing
PV systems, such as IEC 60364-7-712, together with corresponding references and equivalent standards.
14
PHOENIX CONTACT105608_en_00
General notes on PV systems
Weather Station
Data Storage
Remote Visu
Inverter Station
Local Visu
Internet
PV Plant
Main cabinetInfrastructure
StringBox
Signal conditioning
(PLC Function)
Energy
Data
StringBox
2.2Data collection in large PV systems
Figure 2-8Data collection in large PV systems
Data collection in large, extensive PV systems presents a challenge with regard to the network technology. On the one hand, the reliable assignment of data and data security must
be implemented well; on the other hand, the hardware design needs to be inexpensive and
straightforward. This is particularly relevant in the special electrical environment of a PV
power station.
Although the PV generator generates a direct current in principle, the inverters in the system
likewise have an impact on the power cables. This means that in a PV system, the inverter's
method of operation generates AC voltage components on the DC side. This may lead to
inductive interference of cables and devices in the proximity of the generator's DC cabling.
Depending on the inverter type and connection, the effect of these AC voltage components
can vary.
In order to avoid any influence on signals and data cables, corresponding standards regarding the install ati on of da ta cabl es in th e vicin ity of p ower cables mus t be ob ser ved. St andard
DIN EN 50174 provides comprehensive guidelines on planning and installing communication cables in the vicinity of power cables.
105608_en_00PHOENIX CONTACT15
Solarcheck family
16
PHOENIX CONTACT105608_en_00
Solarcheck string current measurement with SCK-M-I-…
Module
8-channel current
measurement up to 20 A
4-channel current
measurement up to 20 A
Reverse current detection
Analog input for voltage
measuring devices
Digital input
Internal temperature
measurement
Power supply via
SCK-C-MODBUS
Block diagram
SCKBUS
OUT
U-IN
Digital
IN
1
+
–
2
3
4
5
6
7
8
I-IN
μ
C
COM
8x
0...10V
1
2
3
4
I-IN
m
C
SCKBUS
OUT
COM
4x
Digital
IN
3Solarcheck string current measurement with SCK-M-I-…
Various device versions are available for string current measurement. The device designation indicates the number of current measuring channels and their measuring range final
value. Hall sensors are used for contact-free current measurement. The devices also have
a digital input, internal temperature indication, and some have an analog interface for connecting a Solarcheck voltage measuring device.
3.1Safety notes for the device
•Do not open or modify the device. Do not repair the device yourself; replace it with an
equivalent device. Repairs may only be performed by the manufacturer. The manufacturer is not liable for damage resulting from noncompliance.
•The termination area must be covered after installation to ensure sufficient protection
against accidental contact with live parts (e.g., installation in a distributor box or control
cabinet).
3.2Function
Table 3-1Function matrix for current measuring modules
105608_en_00PHOENIX CONTACT17
SCK-M-
x-xxxxx
I-8S-20A
SCK-M-
-xx-xxx
I-4S-20A
Solarcheck family
P_OUT
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
0...10V
U
O
U
T
U
I
N
0...10V
G
N
D2
GN
D
1
STRING
CURRENT
SCK-M-I-4S-20A
Order No. 2903242
P
SCK BUS
D_IN
TX
STRING
C
URRENT
78
5
2
3
6
1
4
2
4
1
3
3.2.1Current measurement
Hall sensors are used for contact-free current measurement. For measurement purposes,
the PV string cables are led through the holes in the module in the specified direction. Each
channel is equipped with a separate sensor. This means that all connected strings can be
measured independently of one another.
Figure 3-1Channels for current measurement/feed-through direction
The channel assignment is printed on the side of the housing.
Figure 3-2Assignment of the current measuring channels
Hall sensor measuring technology
The cable feed-throughs in the device are surrounded by magnetic cores which absorb and
concentrate the magnetic field of the live conductor. A Hall sensor positioned in an air gap
in the magnetic core generates a voltage signal proportional to the strength of the magnetic
field. This voltage signal can then be used directly to determine the current strength. Since
the current direction also determines the direction of the magnetic field, this measuring technology can also be used to indicate the current direction. As a result, reverse current detection is integrated in the Solarcheck current measuring devices.
18
PHOENIX CONTACT105608_en_00
Solarcheck string current measurement with SCK-M-I-…
I
String‘
I
String
0 A-1,5 A-1 A1 A25 A
20 A
100 A
25 A
20 A
-1 A
-1,5 A
Value ranges
Reverse currents of up to -1 A can be measured. Positive and negative current values are
stored in a signed register. The values can be interpreted and a corresponding alarm function can be activated via a higher-level controller.
Values outside the measuring range from -1 A to +20 A are not accurate enough. Values
outside the overcurrent range from -1.5 A to +25 A are removed from the register.
Figure 3-3Valid value range for current measurement
Measuring accuracy
Current measurement has an accuracy of ±1%. This value is based on the measuring range
final value (20 A) and is valid for the entire measuring range from -1 A to +20 A. Furthermore, a temperature coefficient TC
is applied to the measurement. This is ±0.02%/Kelvin.
20
The deviation occurs above and below the production-related compensation temperature
of 20°C.
Example:
Ambient temperature: 30°C
Deviation of measurement ±1% + (±0.02% x (T
Deviation at T
= ±1.2% of measuring range final value (±1.2% of 20 A = ±240 mA)
30°C
Ambient
– T
Compensation
))
105608_en_00PHOENIX CONTACT19
Solarcheck family
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
121411
FM
VAL-MS...
L– /
L+
3.2.2Digital input
NOTE: Risk of material damage due to incorrect wiring
The digital signal input may not be wired to an active signal.
Wire floating contacts of, e.g., door contacts or remote indication contacts of surge protection elements directly to digital input D_IN.
The state of the switch contact is set as a bit in the communication module and can be read
by a controller.
Figure 3-4Digital input
The refresh time for this status monitoring depends on the SCK-internal communication
loop. For additional information, please refer to “SCK-internal communication cycle” on
page 33.
3.2.3Analog input
The analog input is designed for analog 0 … 10 V standard signals. Incoming 0 … 10 V signals are stored as a 16-digit INT value.
Using the analog connection for devices in the Solarcheck device range
The 2 … 10 V analog output of the voltage measuring module can be connected to the analog 0 ... 10 V input of the 8-channel current measuring module. Use of this function is optional. Due to the live zero point of the output, cable break detection is integrated automatically (“live zero”). Output P_OUT is designed specifically for connection of the SCK-M-U1500V voltage measuring module (Order No. 2903591). The maximum distance between
current and voltage measuring modules is 0.5 m.
The value range is defined as -2000 … 12000 (for -2 ... 12 V). For further details on voltage
measurement, refer to Section 5.2.
20
PHOENIX CONTACT105608_en_00
Solarcheck string current measurement with SCK-M-I-…
Using the analog connection for analog devices that are not part of the Solarcheck
device range
The data cable of any analog module with 0 ... 10 V, 0 … 5 V or 2 … 10 V standard signals
can be connected to the 0 ... 10 V input of the measuring module. Please note that
0 … 10 V and 0 … 5 V signals do not support the live zero function.
The supply output of the SCK-M-I-8S-20A is specifically tailored to the performance characteristics of the SCK-M-U-1500V. Power supply to other devices is therefore not supported
or only supported to a limited extent and usually has to be implemented separately. When
designing this separate power supply, observe the relevant requirements from the data
sheet of the module to be connected.
Also observe the input resistance of the analog input (200 kΩ) if you want to connect analog
devices that are not part of the Solarcheck device range.
Make sure that the connected analog device is electrically isolated from the supply of the
remaining Solarcheck devices. Otherwise invalid values may occur on the analog input
side.
3.2.4Internal temperature measurement
The internal device controller is equipped for temperature measurement. This means that
the device temperature inside the module can be monitored. The device is designed for operation under temperature conditions ranging from -20°C .… +70°C. From experience, depending on the ambient conditions (ventilation situation, etc.) the temperatures inside the
device are approximately 10°C above the temperature outside the device.
To that effect normal device operation is ensured if the temperatures measured inside indicate ≤ 80°C. If the temperature inside the device exceeds 80°C, this may affect the function,
electronics, and service life of the device.
3.3Data acquisition and transfer
The acquired data is transferred to the SCK-C-MODBUS Solarcheck communication module via an internal communication cycle. A proprietary protocol is used for transmission. This
protocol also ensures that power is supplied to the measuring module. For this reason, it is
only possible to operate the current measuring modules via the corresponding SCK-CMODBUS Solarcheck communication module (Order No. 2901674). The Solarcheck current measuring modules cannot be connected directly to a higher-level control unit.
The internal communication cycle ensures that the measuring data in the communication
module is updated very quickly within 2 s. The data is acquired and then transferred at the
request of the communication module. It is then available in the communication module for
a higher-level controller via Modbus. For further details on data retrieval, refer to Section
5.2.1 on page 33 and 5.2.2 on page 33.
105608_en_00PHOENIX CONTACT21
Solarcheck family
3.4Power supply
The Solarcheck current measuring modules are supplied via the communication interface
to the Solarcheck communication module (SCK BUS). The transmission protocol includes
a corresponding power transmission function which ensures the permanent operation of the
connected measuring modules. Observe the installation instructions in Section 6.6 on
page 54 and the notes on designing the power supply of the overall Solarcheck system in
Section 6.8 on page 61.
3.5Technical data
Current measurementSCK-M-I-8S-20A
(2903241)
Supply
Supply voltageVia SCK-C-MODBUS
Typical internal power consumption43 mA
Maximum internal power consumption50 mA
Measuring inputs
Current measuring range0 … 20 A DC
Maximum transmission error from measuring
range final value
Temperature coefficient TC
Reverse current detection-1 … 0 A DC
Number of measuring channels84
Overload capacity5 x I
Connection method9.5 mm through connection
20
Digital input
Controlled by external floating contactYes
Cable length≤ 30 m
Analog input
Input voltage range0 … 10 V-
Analog output
Output voltage range24 V supply for 2903591-
Cable length (for 0.15 mm²)0.5 m, maximum -
Cable typeTwisted, shielded -
Data interface for SCK-C-MODBUS
Cable length (for 0.15 mm²)≤ 300 m
Cable length (for 1.5 mm²)≤ 500 m
Cable typeTwisted, shielded
Communication protocolProprietary
SCK-M-I-4S-20A
(2903242)
±1%
0.02% / K
N
22
PHOENIX CONTACT105608_en_00
Solarcheck string current measurement with SCK-M-I-…
Current measurementSCK-M-I-8S-20A
(2903241)
General data
Degree of protectionIP20
Ambient temperature range (operation)-20°C ... 70°C
Conformance with EMC Directive 2004/108/EC and Low Volt-
age Directive 2006/95/EC
SCK-M-I-4S-20A
(2903242)
105608_en_00PHOENIX CONTACT23
Solarcheck family
24
PHOENIX CONTACT105608_en_00
Solarcheck string voltage measurement with the SCK-M-U-1500V
U
1
U
2
U_OUT
P_IN
0 V
24 V
0...1500 V DC
R
X
R
X
4Solarcheck string voltage measurement with the
SCK-M-U-1500V
4.1Function
The Solarcheck voltage measuring module is used to measure PV voltages up to
1500 V DC. Voltage measurement can be performed in isolated systems as well as systems
grounded on the positive or negative side.
The analog output of the device maps the measured system voltage as a 2 ... 10 V signal.
The module is usually connected to the corresponding 8-channel current measuring module
(SCK-M-I-8S-20A, Order No. 2903241).
As an option, the voltage measuring module can also be operated as a simple analog measuring device outside of the Solarcheck device range.
Observe the installation instructions in “Installing the SCK-M-U-1500V voltage measuring
module” on page 57.
4.1.1Voltage measurement
The voltage is measured via two impedance chains, one of which measures the voltage of
+ to PE and the other the voltage of - to PE. Both measured values are first determined individually and are then added. This gives the system voltage value. This value is then output
as a 2 … 10 V analog signal via the analog output.
Figure 4-1Block diagram (Rx = 20 MΩ)
Marginal conditions for valid voltage values:
1. U+ ≥ PE ≥ U-
2. 0 < U+ < 1500 V
3. 0 < U- < -1500 V
4. (U+) - (U-) ≤ 1500 V
The difference between U+ and U- must not exceed 1500 V. Negative differential mode voltages are not permitted.
It is imperative that the PE contact is connected, as in addition to its safety-related function
it is also used as the reference potential for measurement.
105608_en_00PHOENIX CONTACT25
Solarcheck family
Different potential levels may occur depending on the structure and connection of the PV
system. The following voltage ranges can be acquired by the device and represented as an
analog value.
Table 4-1Valid voltage ranges - part 1
U+
U-0-100-200-300-400-500-600-700
0
100
200
300
400
500
600
700
800
900
1000
1100
1200
1300
1400
1500
2.00 V2.53 V3.07 V3.60 V4.13 V4.67 V5.20 V5.73 V
2.53 V3.07 V3.60 V4.13 V4.67 V5.20 V5.73 V6.27 V
3.07 V3.60 V4.13 V4.67 V5.20 V5.73 V6.27 V6.80 V
3.60 V4.13 V4.67 V5.20 V5.73 V6.27 V6.80 V7.33 V
4.13 V4.67 V5.20 V5.73 V6.27 V6.80 V7.33 V7.87 V
4.67 V5.20 V5.73 V6.27 V6.80 V7.33 V7.87 V8.40 V
5.20 V5.73 V6.27 V6.80 V7.33 V7.87 V8.40 V8.93 V
5.73 V6.27 V6.80 V7.33 V7.87 V8.40 V8.93 V9.47 V
6.27 V6.80 V7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
6.80 V7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
7.87 V8.40 V8.93 V9.47 V10.00 V
8.40 V8.93 V9.47 V10.00 V
8.93 V9.47 V10.00 V
9.47 V10.00 V
10.00 V
Table 4-2Valid voltage ranges - part 2
U+
U--800-900-1000-1100-1200-1300-1400-1500
6.27 V6.80 V7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
0
6.80 V7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
100
7.33 V7.87 V8.40 V8.93 V9.47 V10.00 V
200
7.87 V8.40 V8.93 V9.47 V10.00 V
300
8.40 V8.93 V9.47 V10.00 V
400
8.93 V9.47 V10.00 V
500
9.47 V10.00 V
600
10.00 V
700
The inner range represents the respective analog value that is issued by the device under
the respective voltage conditions.
26
PHOENIX CONTACT105608_en_00
Solarcheck string voltage measurement with the SCK-M-U-1500V
Calculation basis for Table4-1 and Table4-2:
If
(0 < U+ < 1500 V)and
(0 < U- < -1500 V)and
(0 < Difference (U+, U-) < 1500 V
Then
Analog Out:
Difference (U+, U-) x 8 V
1500 V
The maximum measured value deviation of 1% (of the measuring range final value) is based
on the 100….1500VDC system voltage range. The deviation may be greater below
100 V DC.
+ 2 V
4.1.2Note on the parallel connection of multiple voltage
measuring devices in a system
Due to the circuit architecture in the device, the voltage measuring input is connected to
ground via the internal impedances. Resistance Rx is 20 MΩ respectively. If multiple voltage measuring devices are connected to the same generator in parallel, these impedances
are also connected in parallel. This results in overall reduced impedance of the generator to
ground. This can affect the response of any ground fault detection in the system.
The impedances of the voltage measuring devices used within a generator (per inverter input) therefore have to be taken into consideration when defining the threshold values for
ground fault detection.
The following impedances result depending on the number of voltage measurements connected in parallel in a system.
The analog output of the voltage measuring module can be connected directly to the
0 … 10 V input of the corresponding SCK-M-I-8S-20A Solarcheck current measuring module. The measured values are then available via the SCK-C-MODBUS Solarcheck communication module via RS-485 Modbus RTU.
As an option, the output can also be connected to any analog 0 … 10 V input of a controller,
for example.
Observe the installation instructions in “Installing the SCK-M-U-1500V voltage measuring
module” on page 57 for integration and installation of the voltage measuring module.
The voltage value is mapped as a 2 … 10 V signal. Due to the live zero point of the output,
cable break detection is integrated automatically (“live zero”).
4.2.1Representation of voltage values at the analog output
The following calculation is used as the basis for mapping the system voltage values:
Table 4-4System voltage calculation
Transfer functionResulting system voltage
This results in the following value representation:
Figure 4-2Value representation for voltage measurement
Y1 (left): decimal register value
Y2 (right): analog value (U_OUT)
X: system voltage
28
PHOENIX CONTACT105608_en_00
Example:
800 V
1000 V
1200 V
1400 V
1600 V
2 V
3 V
4 V
5 V
6 V
7 V
8 V
9 V
10 V
600 V
400 V
200 V
0 V
U_
IN
U_
OUT
(Delta) t
-200 V
1 V
0 ms 50 ms 100 ms 150 ms 200 ms 250 ms 300 ms 350 ms 400 ms 450 ms 500 ms
15 ms
29 ms
56 ms
287 ms
U_
IN
U_
OUT
t
Solarcheck string voltage measurement with the SCK-M-U-1500V
Nominal
voltage
1500 V
PV
Lower
value
0VPV =
2V
ANALOG
Upper
value
1500 VPV =
10 V
ANALOG
4.2.2Step response time
ResolutionExample oper-
ating voltage
1VPV =
0.0053 V
ANALOG
850 VPV =
6.53 V
ANALOG
Register representation
6530 [dec]
Figure 4-3Step response time
If the module is connected to the SCK-M-I-8S-20A Solarcheck current measuring module,
the measured values are available via the SCK-C-MODBUS Solarcheck communication
module. In this case, the shortest possible retrieval interval depends on the refresh cycle of
the Solarcheck devices. The fastest possible cycle time between SCK-C-MODBUS and
SCK-M-I-8S-20A is 2 s. For further details on the internal communication cycle, refer to Section 5.2.1 on page 33.
4.3Power supply
The voltage measuring module is usually supplied directly via the supply output of the SCKM-I-8S-20A Solarcheck current measuring module. Design the power supply for the entire
Solarcheck device chain as described in “Power supply for the Solarcheck devices” on
105608_en_00PHOENIX CONTACT29
page 61. If the voltage measuring module is connected to the SCK-M-I-8S-20A Solarcheck
module, an additional power supply is not required for the device.
Alternatively, the voltage measuring device can also be used outside of the Solarcheck device range. In this case, the power supply must be implemented separately and connected
directly to the supply input. To do this, proceed as described in “Installing the SCK-M-U1500V voltage measuring module” on page 57.
Solarcheck family
4.4Technical data
Voltage measurementSCK-M-U-1500V (Order No. 2903591)
Supply
Supply voltage24 V DC (-10% … +25%) or via SCK-M-I-8S-20A
Typical internal power consumption8 mA
Maximum internal power consumption65 mA
Measuring inputs
Voltage measuring range0 ... 1500 V DC
Maximum transmission error from measuring range final
value
Temperature coefficient from T > 25°C0.01% / K
Number of measuring channels1
Connection methodScrew connection
Minimum terminal block distance32 mm
Surge voltage6 kV
Analog output
Output voltage range2 … 10 V
Cable length (for 0.15 mm²)0.5 m, maximum
Cable typeTwisted, shielded
General data
Degree of protectionIP20
Ambient temperature range (operation)-20°C ... 70°C
1% after additional adjustment
(valid for 100 … 1500 V DC)
Conformance with EMC Directive 2004/108/EC and Low
Voltage Directive 2006/95/EC
30
PHOENIX CONTACT105608_en_00
SCK-C-MODBUS Solarcheck communication module
A
+24 V
B
GND1
GND2
GND2
GND1
+24 V
DC
DC
RS-485
C
INPUT
SCK-MODBUS
T1
T2
T3
T4
T5
T6
T7
T8
5SCK-C-MODBUS Solarcheck communication module
5.1Function
The communication module collects the data from all connected measuring modules and
forwards it to a higher-level controller via RS-485 Modbus RTU.
At the same time, the connected measuring modules are supplied with power via the communication cable (SCK BUS) between the measuring modules and the communication
module.
This distributed structure means that a power supply is not required in the string combiner
box in the field.
Figure 5-1Block diagram of the SCK-C-MODBUS Solarcheck communication module
5.2Data acquisition and transfer
The Solarcheck communication module acquires the data from all Solarcheck measuring
modules connected in parallel. Each measuring module is connected to a separate data
input (T1…T8). This therefore creates a star wiring configuration. A maximum of eight measuring modules can be connected to a communication module. A proprietary protocol is
used for data transfer between the measuring modules and the communication module. At
the same time, the communication cable is also used to supply power to the measuring
modules in the field. The data is made available to the higher-level control unit via an RS485 interface using Modbus RTU.
105608_en_00PHOENIX CONTACT31
Solarcheck family
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Compact controller
Communication module
(for up to 8 measuring modules)
Measuring module for
current (8 strings)
Measuring module for
current (8 strings)
Measurement and
control technology
Data cable
Modbus
PV field
Measuring module for
current (4 strings)
Solar cablesData cables
Measuring module
for voltage
1. Request signal to
SOLARCHECK
measuring devices
Data
Energy
Data
Compact controller
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
3. Storage of measuring
data in registers
2. Response from
SOLARCHECK
measuring devices
(measuring data)
Response of SOLARCHECK
communication device
Request signal
to SOLARCHECK
communication device
It is imperative that the data from the measuring modules is retrieved via the communication
module. Operation without a communication module is only supported for the SCK-M-U1500V.
Figure 5-2Structure of the Solarcheck communication network
32
PHOENIX CONTACT105608_en_00
Figure 5-3Schematic diagram of Solarcheck communication
SCK-C-MODBUS Solarcheck communication module
5.2.1SCK-internal communication cycle
In the SCK-internal communication cycle, all connected measuring modules are queried in
parallel after a fixed defined request signal. The transmitted measured values are saved in
the corresponding registers. This request cycle permanently runs automatically. The baud
rate is fixed at 1200 baud. Depending on the amount of data transmitted, the cycle time is
around 1 - 2 s on average.
New measured values are therefore only available in the registers of the communication
module for the higher-level controller once a cycle has been run (refer to Figure 5-3 on
page 32).
In the event of a data transmission error between the measuring and communication modules, the data is requested again up to three times. If no valid data is available after the third
request, the device indicates an internal error.
If the module does not receive a response after 10 s, it enters “Timeout” status.
For further details on error messages, refer to “Troubleshooting” on page 75.
5.2.2RS-485 communication
The register entries (measured data) are transmitted to the higher-level controller via the
RS-485 interface using Modbus RTU.
A unique address is set on the communication module for module and data assignment.
The DIP switches inside the device are used for this. The procedure for setting the module
address is described in “Installing the SCK-C-MODBUS communication module” on
page 49.
Table 5-1Modbus settings
ProtocolModbus RTU
Valid addresses1...247
Default setting: 0 (invalid address, must be changed)
Baud rateDefault setting: 9600 bps
ParityDefault setting: none
Stop bitsDefault setting: 1
Code8-bit binary
Function codeFunction for reading the SCK-MODBUS measured values. All mea-
sured values are stored in a 16-bit word.
The module address is set to “0” by default and must be changed. Communication is not
possible when the address is set to “0”. For additional information on setting the module address, please refer to “Addressing the SCK-C-MODBUS communication module” on
page 49.
Assign appropriate addresses in the 1 ... 247 address area according to your system configuration. By default, the address area from 248 ... 255 is assigned to non-stationary devices and cannot be used.
105608_en_00PHOENIX CONTACT33
Solarcheck family
You must design the Modbus data request for the communication module according to the
following schematic:
Client
address
Function
code
Start
register
Total number of
registers
CRC
(Cyclic Redundancy
Check)
030304B10015D4F0
Client No. 3Read holding
register
120121Resulting
checksum
Response: 03 03 xx xx xx xx xx ... (address + function code + data + CRC)
Example data record:
Request for module information data from module No. 3:
Data register Rev. 02Copy of the data register for de-
vice revision 02 to ensure compatibility
Status register, PD0…PD47Process data SCK channel 1
(device at T1)
MI0…MI47Module information data SCK
channel 1 (device at T1)
Status register, PD0…PD47Process data SCK channel 2
(device at T2)
MI0…MI47Module information data SCK
channel 2 (device at T2)
Status register, PD0…PD47Process data SCK channel 3
(device at T3)
MI0…MI47Module information data SCK
channel 3 (device at T3)
Status register, PD0…PD47Process data SCK channel 4
(device at T4)
MI0…MI47Module information data SCK
channel 4 (device at T4)
Status register, PD0…PD47Process data SCK channel 5
(device at T5)
MI0…MI47Module information data SCK
channel 5 (device at T5)
Status register, PD0…PD47Process data SCK channel 6
(device at T6)
MI0…MI47Module information data SCK
channel 6 (device at T6)
Status register, PD0…PD47Process data SCK channel 7
(device at T7)
MI0…MI47Module information data SCK
channel 7 (device at T7)
Status register, PD0…PD47Process data SCK channel 8
(device at T8)
105608_en_00PHOENIX CONTACT35
Solarcheck family
Table 5-2Structure of the register areas [...]
Modbus address
ContentsDesignation
HEX [DEC]
0431..0460
[1073..1120]
0480..04B0
[1152..1200]
04B1..04E0
[1201..1248]
MI0…MI47Module information data SCK
channel 8 (device at T8)
Status register, PD0…PD47Process data SCK-C-MODBUS
device
MI0…MI47Module information data SCK-
C-MODBUS device
The status register is always stored in the first register of the respective channel.
Example:
ChannelStatus register address Process dataModule information data
3 (T3)0280hFrom 0281h…From 02B1h…
5.2.3.2Structure of the status register
The status register of each individual channel (T1…T8) is a 16-digit bitmasked word and
contains relevant information on the device status of the respective connected measuring
module. The status register of the communication module contains the relevant information
on the device status of the communication module.
5.2.3.3Data registers of the connected measuring modules
In general, 48 items of process data and 48 items of module information data are available
per connected measuring module.
Various amounts of data are present depending on the device type; this data is successively
written to the available process data and module information data registers.
The communication module detects the connected measuring modules by their ID. This
form of detection means that invalid data and communication errors can be detected reliably.
The register tables for all modules in the Solarcheck device range can be found in “Register
tables” on page 85.
36
PHOENIX CONTACT105608_en_00
SCK-C-MODBUS Solarcheck communication module
5.2.3.4Compatibility with previous modules
The Revision 03 Solarcheck communication module is backwards compatible with its predecessor (Revision 02). Furthermore, the device is compatible with all existing Solarcheck
measuring modules, including devices from the previous generation (SCK-M-8S-20A,
Order No. 2901672).
This ensures that new and old-generation devices can be operated on the current communication module. Mixed operation of devices from both generations is possible on a Revision 03 communication module.
Furthermore, this ensures that the existing programming of the higher-level controller does
not have to be modified if a device is replaced.
5.3Power supply
In addition to collecting data, the communication module also supplies power to the connected measuring modules. The power supply for the communication module and the connected measuring modules therefore has to be incorporated in the design.
–24 V DC input voltage (-10% ... +25%)
–For current consumption, all connected measuring modules must also be taken into
consideration
Let us assume 20 mA for the communication module and the sum of the typical current consumption of all connected measuring modules. To account for the current peaks, the result
must be multiplied by 3. This calculation applies if 24 V is supplied. Otherwise, please refer
to the current consumption diagrams for the modules in “Design of the power supply” on
page 61.
105608_en_00PHOENIX CONTACT37
Solarcheck family
5.4Technical data
CommunicationSCK-C-MODBUS (Order No. 2901674)
Supply
Supply voltage24 V DC (-10% … +25%)
Typical internal power consumption22 mA
Maximum internal power consumption45 mA
Maximum current consumption800 mA
Data interface for SCK bus
Cable typeTwisted, shielded
Communication protocolProprietary
Serial interface (RS-485)
Serial transmission speed9.6 / 14.4 / 19.2 / 38.4 kbps
Cable length1200 m, maximum
Cable typeTwisted, shielded
Communication protocolModbus RTU
Optional termination resistor (not supplied as standard) 180 Ω
Operating modeHalf duplex
General data
Degree of protectionIP20
Ambient temperature range (operation)-20°C ... 70°C
Conformance with EMC Directive 2004/108/EC and
Low Voltage Directive 2006/95/EC
38
PHOENIX CONTACT105608_en_00
6Installation
2
T1
T2
T4
T3
+24v+24V
GND1
G
P
TX
RX
SCK-C-MODBUS
Order No: 2901674
T2 T1
T4 T3
+
2
4
v
+
2
4
V
G
N
D
1
G
N
D
1
P
O
W
E
R
T6 T5
T8 T7
9
6
5
7
1
3
8
4
8
G
N
D
2
G
N
D
2
B
A
COM
A
+24 V
B
GND1
GND2
GND2
GND1
+24 V
DC
DC
RS-485
C
INPUT
SCK-MODBUS
T1
T2
T3
T4
T5
T6
T7
T8
Installation
6.1Connection description
SCK-C-MODBUS (Order No. 2901674)
1Connection terminal blocks for SCK
measuring module T1 ... T4
2Connection terminal blocks for SCK
measuring module T5 ... T8
3Connection terminal blocks for +24 V
DC/GND1 power supply
4Connection terminal blocks for RS-485
Modbus A (+)/B (-)
5Green LED status/diagnostics indicator,
P - power supply, error diagnostics
6Green LED status indicator,
TX - transmit data
7Green LED status indicator,
RX - receive data
8GND2, shield
9Snap-on foot for DIN rail mounting
Block diagram
105608_en_00PHOENIX CONTACT39
Solarcheck family
P_OUT
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
0...10V
U
O
U
T
U
I
N
0...10V
GN
D
2
G
N
D1
STRIN
G
CURRENT
3
1
2
5
4
6
8
7
SCK-
BUS
OUT
U-IN
Digital
IN
1
+
–
2
3
4
5
6
7
8
I-IN
μ
C
COM
8x
0...10V
SCK-M-I-8S-20A (Order No. 2903241)
1Connection terminal blocks for power
supply of optionally connected voltage
measuring module (P_OUT)
2Analog input (0 ... 10 V)
3Through connections for current mea-
surement 1 ... 8 (max. 20 A per connection)
4Snap-on foot for DIN rail mounting
5Connection terminal blocks for digital
switch contact (D_IN)
6Connection terminal blocks for commu-
nication cable (SCK BUS)
7Green LED status indicator,
TX - transmit data
8Green LED status/diagnostics indicator,
P - power supply, error diagnostics
Block diagram
40
PHOENIX CONTACT105608_en_00
SCK-M-I-4S-20A (Order No. 2903242)
SCK-M-I-4S-20A
Order No. 2903242
P
SCK BUS
D_IN
TX
STRING
CURRENT
1
3
2
4
6
5
1
2
3
4
I-IN
m
C
SCKBUS
OUT
COM
4x
Digital
IN
Block diagram
Installation
1Through connections for current mea-
surement 1 ... 4 (max. 20 A per connection)
2Snap-on foot for DIN rail mounting
3Connection terminal blocks for digital
switch contact (D_IN)
4Connection terminal blocks for commu-
nication cable (SCK BUS)
5Green LED status indicator,
TX - transmit data
6Green LED status/diagnostics indicator,
P - power supply, error diagnostics
105608_en_00PHOENIX CONTACT41
Solarcheck family
1
3
2
4
5
0V
24V
GND2
10V
P _ IN
2 ... 10V OUT
U
1
U
2
U_OUT
P_IN
0 V
24 V
0...1500 V DC
R
X
R
X
1500 V DC!!!
32
3232
32
SCK-M-U-1500V (Order No. 2903591)
1Connection for +/- PV system voltage
2Snap-on foot for DIN rail mounting
3PE grounding terminal blocks
4Connection terminal blocks for +24 V/0 V
power supply
5Connection terminal blocks for analog
voltage output 2 ... 10 V OUT
Block diagram
Important installation instructions:
42
PHOENIX CONTACT105608_en_00
Installation
6.2Measuring category and notes on insulation
The SCK-C-MODBUS communication module is assigned to measuring category CAT II
according to DIN EN 61010-2-30 and must therefore not be used in other category areas.
This means that the communication module is designed for use in low-voltage data processing. It must not be located in the immediate vicinity of equipment for power generation
or power distribution systems.
Table 6-1Notes on insulation
SCK-CMODBUS
(2901674)
Rated voltage
Surge voltage according
to IEC 61010
Pollution degree2222
The termination area of the devices must be inaccessible after installation to ensure sufficient protection against accidental contact with live parts (e.g., installation in a distributor
box or control cabinet).
In the case of the voltage measuring module, plexiglass covers should also be used to protect against accidental contact.
SCK-M-I-8S20A
(2903241)
SELV/PELV area
SCK-M-I-4S20A
(2903242)
SCK-M-U1500V
(2903591)
PV system
voltage,
max. 1500 V
6kV
6.3Control cabinet
Snap the devices onto a 35 mm DIN rail according to DIN EN 50022 in the control cabinet.
NOTE: Degree of protection
The IP20 protection (IEC 60529/EN 60529) of the device is intended for use in a clean and
dry environment. Install the module in housing with at least IP54 protection according to
EN 60529. The stated limits concerning mechanical or thermal loads on the module must
not be exceeded.
105608_en_00PHOENIX CONTACT43
Solarcheck family
P
D
s
P
D
6.4Cabling
The Solarcheck devices have been designed and tested according to IEC 61010 and corresponding references to EMI behavior. As long as the installation instructions are followed
they will withstand the specified influences.
6.4.1Installation instructions
In general, you should keep a sufficient distance between the power and data cables in
order to avoid interference from the generator. Furthermore, make sure that the data cables
are shielded properly and that the shield is connected correctly.
Installing the data cables and power cables in separate cable ducts is therefore the best and
recommended form of installation.
Figure 6-1Distances between data and power cables
Option a: installation of data (D) and power (P) cables at distance (s)
Option b: installation of data (D) and power (P) cables in separately grounded cable ducts
44
PHOENIX CONTACT105608_en_00
Installation
V
D
t
B
A
On the basis of the aforementioned DIN EN 50174 standard, let us take here as an example
a calculation of the required distances between data and power cables at defined power
levels and interference frequencies of 50 Hz. The interference frequencies in a PV field can
differ significantly and exert a greater influence accordingly. For example, for the most part
the inverter emits high-energy interference with 10 ... 20 kHz. A distance of at least 0.3 m
must always be maintained.
Table 6-2Distances between data and power cables
Isolation distance (s) at 50 Hz
Power
(power cable)
Without cable
duct
Open metal cable
duct
Perforated
cable duct
30 A0.06 m0.05 m0.03 m
120 A0.24 m0.18 m0.12 m
300 A0.6 m0.45 m0.3 m
600 A1.2 m0.9 m0.6 m
Shielding and correct connection of the shield have a considerable effect on the signal quality of data cables in PV systems. In order to prevent inductive interference couplings by the
PV power cables, the shield should be connected at both ends.
Example:
Figure 6-2Influence of shielding on the signal quality
The left shows the differential signal (V) and the data quality (D) with shielding at both ends;
the right shows a differential signal affected by inductive interference coupling. This leads
to poor data quality. Communication is error-prone or not even possible, the device could
be destroyed.
105608_en_00PHOENIX CONTACT45
Solarcheck family
•
•
P
D
D
When installing the data cables, the cable routing is also an important consideration: never
install the data cables (D) parallel to the power cables (P). If crossovers are unavoidable,
data cables must cross at a right angle to the power cable.
Figure 6-3Installation of the data cables
When installing the cables, note the following:
–Do not install the data cables in direct proximity parallel to the power cables (see
Figure 6-1 on page 44), instead install them in separate grounded metal cable ducts
with a cover, for example.
–Always install the data cables as close as possible to grounded metal parts such as
housing panels.
–Data cables may only cross power cables at a right angle (see Figure 6-3 on page 46).
–Avoid unnecessary cable lengths (antenna effect).
–For connection to ground, use suitable shield connection clamps such as the SK 35-D
shield connection clamp (Order No. 3026890).
–For shield connection to GND2 of the communication module, use suitable shield con-
nection clamps such as the ME-SAS shield connection clamp (Order No. 2853899).
–Remove the shielding only a few cm before the connection terminal block on the device.
–Untwist the twisted pairs only a few cm before the connection terminal block on the de-
vice.
46
PHOENIX CONTACT105608_en_00
Installation
Please note the following recommendations for cabling.
Table 6-3RS-485 cabling recommendations
RS-485
2
Cable0.25 mm
, twisted pair, (double) shielding
ShieldingConnect both ends of the outer shield to ground. Connect the
inner shield on the controller to ground and on the communication module to GND2 only.
for RS-485 data cables in the immediate vicinity of the SCKC-MODBUS and of the higher-level controller (see “Accessories” on page 110).
RepeaterTo decouple or improve signals in networks, e.g., to cover
large distances, a repeater can be inserted in the RS-485 network. For example, use a PSI-REP-RS485W2 (Order No.
2313096) for this.
Table 6-4SCK bus cabling recommendations
SCK bus
2
Cable0.75 mm
, twisted pair, single shielding
ShieldingConnect both ends of the shielding to ground.
Surge protectionFor cables lengths > 10 m, install appropriate surge protection
for 24 V DC systems in the immediate vicinity of the SCK-CMODBUS and of the connected Solarcheck measuring module (see“Accessories” on page 110).
RepeaterA repeater cannot be used in the SCK bus cable as it would
affect power supply to the connected measuring devices.
age), short-circuit-proof and ground-fault-proof installation
105608_en_00PHOENIX CONTACT47
Solarcheck family
Table 6-7PE connection cabling recommendations
PE connection
2
CableCopper, 2.5 mm
/14 AWG, color code for PE
6.4.2Material requirements
Only use suitable connecting cables:
–Copper cable, suitable for ambient temperatures up to 75°C
–Installation method must be appropriate for the ambient conditions
–Required tightening torque of 0.5 Nm ... 0.6 Nm
6.4.3Cable lengths and conductor cross sections
Table 6-8Recommended conductor cross sections for cable lengths up to 500 m
TypeCross section
RS-4850.25 mm
SCK bus0.75 mm
Analog connection (max. 0.5 m)0.75 mm
2
2
2
The connection terminal blocks of the Solarcheck devices can accommodate cable cross
sections from 0.14 mm2 to 2.5 mm2. For the minimum connectable cross section of 0.14
2
, even cable lengths up to 300 m can be implemented between the measuring and
mm
communication module. However, such small cross sections are generally susceptible to
interference and a relatively high voltage drop in borderline cases (e.g., voltage on the supply side already at the minimum limit) can mean that the devices in the field are not adequately supplied.
It is therefore strongly recommended that the above conductor cross sections are used. In
this case, distances of 500 m including the recommended surge protective devices (see
“Accessories” on page 110) can be covered.
There is no reliable information about operation at distances > 500 m between the measuring and communication module.
The cable length may be exceeded at the discretion of the installer, who is then responsible
for any such instances. In such cases it is recommended that a corresponding voltage drop
calculation is performed for the cable and that the surge protection elements that are used
are also taken into consideration. Furthermore, an on-site check should always be performed to determine whether the required supply voltage is available at the input of the Solarcheck devices under all operating conditions.
48
PHOENIX CONTACT105608_en_00
Installation
T6
T5
T7
T8
G
N
D
2
G
N
D
2
B
A
COM
+24V
G
N
D
1
G
N
D
1
+24v+24V GND1 G
T
6
T
5
T
7
T
8
G
N
D
2
G
N
D
2
B
A
COM
+
2
4
v
+
2
4
V
G
N
D
1
G
+24V
G
N
D
1
G
N
D
1
+
2
4
V
ON
12345678
ON
12345678
6.5Installing the SCK-C-MODBUS communication
module
6.5.1Addressing the SCK-C-MODBUS communication module
The device may only be opened to set the required address or baud rate.
The communication module may only be addressed when disconnected from the power
supply and from the RS-485 and SCK bus cables.
The Modbus address and the baud rate are binary coded with the eight DIP switches inside
the communication module. To set these properties, proceed as follows:
1. Carefully open the housing cover using a suitable screwdriver.
4. Remove the protective foil from the DIP switches.
5. Set a valid Modbus address using a suitable tool, e.g., a micro screwdriver.
Optional: set the baud rate. The default setting is 9600 bps; other rates are possible.
6. Place the PCB onto the guide rails and carefully reinsert it in the housing as far as it will
go. Snap the housing cover into place.
50
PHOENIX CONTACT105608_en_00
Installation
Changing the default settings
The default baud rate setting is 9600 bps. The baud rate can be changed to the following
values using DIP switches S1 … S4.
Table 6-9Setting the baud rate
Baud rate [bps]S1S2S3S4
96000000
144001000
192000100
384001100
Please note that fast baud rates are generally more susceptible to interference.
The default parity and stop bit settings can be changed using DIP switches S5 and S6 and
DIP switch S7.
Table 6-10Setting the parity
ParityS5S6
Even10
Odd11
None0x
Table 6-11Setting the stop bits
Stop bitsS7
10
21
105608_en_00PHOENIX CONTACT51
Solarcheck family
+
–
SCK-C-MODBUS
COM
GND2
OUT DC 24V
A
B
POWER
GND1
SCK-M-I-…
+24V
SCK BUS
T
1
P_OUT
GND1
U
OUT
0…10V
GND2
U
IN
D_IN
T
2
T
3
T
4
T
5
T
6
T
7
T
8
RS-485
POWER
+
–
6.5.2Connecting the SCK-C-MODBUS communication module
Snap the device onto a 35 mm DIN rail according to DIN EN 50022 in the control cabinet.
Install the power supply, RS-485 communication, and the Solarcheck measuring devices as
per the connection description in Section 6.1 on page 39 and the following connection diagram:
Figure 6-4Connection diagram for SCK-C-MODBUS
1. First, connect all of the desired measuring modules to the corresponding T inputs of the
device.
To do this, wire the data inputs (T1 … T8) to the respective data outputs of the measur-
ing modules (SCK BUS). Two cables are required for each data link to the measuring
modules. The cables may be swapped.
2. Next, connect the RS-485 connections.
To do this, wire data output A to the positive input of the RS-485 master and data output
B to the negative input of the RS-485 master. The internal shield of this cable can be
connected to the terminal block (GND2) so that the potential of the RS-485 network line
is also routed. Instead of the internal shield, a third wire can also be used, for example,
to route the potential in the RS-485 network. Also make sure that the external shield of
the data cable is always connected to ground at both ends so as to prevent inductive
couplings in the system from the power cables.
52
PHOENIX CONTACT105608_en_00
Installation
BA
390
390
220
A B GND2A B GND2
MODBUS RTU (RS-485)
R
T
ControllerSCK-C-MODBUSSCK-C-MODBUS
1...31 MODBUS slaves
3. Wire the Modbus devices present in the RS-485 network with a maximum length of
1200 m. Follow the cabling recommendations in “Cabling” on page 44 and terminate
the start and end of the network following the established procedure for RS-485 networks.
Figure 6-5Modbus connection
4. Finally, install the supply connections.
To do this, wire one of the supply inputs (+24V) or (GND1) to the positive or negative
output of the supply device.
The remaining two free terminal blocks of the supply input on the communication module
can be used to implement the supply to other 24 V devices as a parallel connection. Note
the design of the power supply for all connected devices.
In order to avoid possible arc discharge during installation, do not connect the devices while
the power is connected.
Only switch on the power supply once the Solarcheck devices have been installed.
105608_en_00PHOENIX CONTACT53
Solarcheck family
P_OUT
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
0...10V
U
OU
T
U
I
N
0...10V
G
N
D
2
G
N
D
1
STRING
CURRENT
78
5
2
3
6
1
4
6.6Installing SCK-M-I-xx current measuring modules
Do not open or modify the device.
Snap the device onto a 35 mm DIN rail according to DIN EN 50022 in the control cabinet.
It is a good idea to install the PV string cables that are to be measured first.
Route the current measuring cables through the through connections indicated. The maximum cable diameter of the current measuring cable including insulation must not exceed
9.5 mm.
Figure 6-6Assignment of the current measuring channels
For current measurement, only use suitable solar cables with insulation and conductor
cross sections that are appropriate for the voltages and currents required in the system. For
the cable design in PV systems, see relevant references, e.g., in IEC 60364-7-712 or equivalent standards.
Observe the correct current flow direction for DC current measurement in the measuring
module.
As a guide, the required current flow direction is indicated with an arrow.
54
PHOENIX CONTACT105608_en_00
Installation
SCK-C-MODBUS
COM
GND2
A
B
+
–
PE
POWER
GND1
SCK-M-I-8S-20A
P_OUT
0…10V
SCK BUS
GND1
0V
24V
+24V
SCK-M-U-1500V
P_IN
2…10V OUT
T
X
GND2
U
IN
U
OUT
GND2
10V
D_IN
VOLTAGE INPUT
MAX 1500V DC
SCK-C-MODBUS
COM
GND2
A
B
POWER
GND1
SCK-M-I-4S-20A
SCK BUS
+24V
T
X
D_IN
Next, install SCK communication, the digital input, and the analog interface as per the connection description in 6.1 on page 39 and the following connection diagram:
Figure 6-7Connection diagram for SCK-M-I-8S-20A
105608_en_00PHOENIX CONTACT55
Figure 6-8Connection diagram for SCK-M-I-4S-20A
Also follow the cabling recommendations in “Cabling” on page 44.
Solarcheck family
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
121411
FM
VAL-MS...
L– /
L+
NOTE: Risk of damage to equipment
Only wire floating switch contacts directly to the digital input. The digital signal input must
not be wired to an active signal.
Figure 6-9Digital input connection
56
PHOENIX CONTACT105608_en_00
Installation
32
3232
32
1500 V DC!!!
6.7Installing the SCK-M-U-1500V voltage measuring
module
NOTE: Risk of damage to equipment
Maintain the specified distance between the voltage measuring input and other conductive parts in the vicinity. This safety distance must be observed in order to avoid electrical
sparkovers.
Figure 6-10Mounting distances
WARNING: Risk of electric shock
Do not install voltage measurement while the system is in operation. High voltages may
be present in parts of the system even in diffuse daylight. Observe all statutory requirements for live working.
Figure 6-11High-voltage measurement connection
The module is usually connected to the corresponding 8-channel current measuring module
(SCK-M-I-8S-20A, Order No. 2903241).
105608_en_00PHOENIX CONTACT57
Solarcheck family
0V
24V
GND2
10V
P _ IN
2 ... 10V OUT
0V
24V
GND2
10V
P _ IN
2 ... 10V OUT
0,5...0,6 Nm
As an option, the voltage measuring module can also be operated as a simple analog measuring device outside of the Solarcheck device range. Two options are described below.
Do not open or modify the device.
Snap the device onto a 35 mm DIN rail according to EN 50022 in the control cabinet.
6.7.1PE connection
Install the PE connection first. For PE connection, use suitable copper cables with a diameter of at least 2.5 mm2/14 AWG. Ensure reliable ground contact by using PE terminal
blocks, such as the UT 2,5 PE feed-through terminal block (Order No. 3044092).
Figure 6-12PE connection
NOTE: Risk of damage to equipment
It is imperative that the PE contact is connected correctly, as in addition to its safety-related function it is also used as the reference potential for measurement.
Operation without PE connection can result in damage to the device.
58
PHOENIX CONTACT105608_en_00
Installation
P_OUT
SCK-M-I-8S-20A
Order No. 2903241
P
SCK BUS
D_IN
TX
0...10V
U
OUTUIN
0...10V
GND2GND1
STRING
CURRENT
0V
24V
GND2
10V
P _ IN 2 ... 10V OUT
0,5 m
SCK-M-U-1500VSCK-M-I-8S-20A
P_IN
P_OUT
0 V
24V
GND1
U
OUT
2...10V OUT
0...10V
GND2
10V
GND2
U
IN
VOLTAGE INPUT
MAX 1500V DC
+
-
PE
SCK BUS
D_IN
6.7.2Connecting the measuring module to the SCK-M-I-8S-20A
Solarcheck current measuring module
Connect the analog signal cable to the corresponding outputs (2 ... 10 V OUT) on the voltage measuring module and wire them to the analog input of the current measuring module
(0 ... 10 V IN).
Figure 6-13Connection to the SCK-M-I-8S-20A module
The cable length between these two devices must not exceed 0.5 m.
To supply the voltage measuring module, wire the supply input (P_IN) to the corresponding
supply output on the current measuring module (P_OUT).
Use twisted and shielded cables for all signal and supply cables to avoid electromagnetic
interference from the PV generator (e.g., via the string or bus cables). Ground the shield.
105608_en_00PHOENIX CONTACT59
Solarcheck family
IN AC 100-240V
L
N
NC
NC
Class 2Power Supply
DC
OUT DC 24V 1.3A
MINI POWER
OK
Class 2
Power Supply
DC
OK
22,528,5
V DC
MRESET
STOP
RUN/PROG
LNK ACT
0V
24V
GND2
10V
P _ IN
2 ... 10V OUT
SCK-M-U-1500VPower
P_IN
OUT DC 24 V
0 V
24V
+
-
2...10V OUT
GND2
10V
U-
IN
U+
IN
VOLTAGE INPUT
MAX 1500V DC
+
-
PE
Analog IN
6.7.3Connecting the measuring module outside of the Solar-
check device range
The voltage measuring module can also be used as a simple analog measuring transducer
outside of the Solarcheck device range. For this, connect the signal output (2 ... 10 V OUT)
to a suitable analog voltage input of an evaluation unit.
Figure 6-14Connection outside of the Solarcheck device range
Make sure the load does not fall below 10 k.
The cable length between these two devices must not exceed 0.5 m.
In this case, power is not supplied via the Solarcheck devices, it is supplied separately; for
further details on the design, refer to “Design of a separate power supply for the SCK-M-U1500V voltage measuring module” on page 63.
Use twisted and shielded cables for all signal and supply cables to avoid electromagnetic
interference from the PV generator (e.g., via the string or bus cables). Ground the shield.
6.7.4Connecting voltage measurement
To connect voltage measurement, use suitable cables with appropriate insulation for your
system voltage (double or reinforced insulation).
The installation and connection of cables must be short-circuit-proof and ground-faultproof. Tap the voltage at suitable points in the string combiner box in parallel and connect
the negative and positive poles to the corresponding connection terminal blocks.
Voltage measurement can be used in PV systems grounded on the positive or negative side
as well as in ungrounded PV systems with voltages up to 1500 V DC.
The specified measuring accuracy applies for the 100 ... 1500 V DC measuring range.
Snap the device onto a 35 mm DIN rail according to DIN EN 50022 in the control cabinet.
60
PHOENIX CONTACT105608_en_00
Installation
0
100
200
300
400
500
600
700
0
5
10
15
20
25
30
35
40
05101520253035
45
50
P [mW]
I [mA]
U [V]
U = 21,6…30 V
N
P [mW]
I [mA]
6.8Power supply for the Solarcheck devices
NOTE:
Only use power supply units with safe isolation and SELV/PELV according to
EN 50178/VDE 0160 (SELV/PELV)
Use shielded twisted pair cables for the supply cable.
Ground the 24 V supply just once on the power supply unit.
6.8.1Design of the power supply
In addition to collecting data, the communication module also supplies power to the connected measuring modules. The power supply for the communication module and the connected measuring modules therefore has to be incorporated in the design.
–24 V DC input voltage (-10% ... +25%)
–For current consumption, all connected measuring modules must also be taken into
consideration
Let us assume 22 mA for the communication module and the sum of the typical current consumption of all connected measuring modules. To account for the current peaks, the result
must be multiplied by 3. This calculation applies if 24 V is supplied. Otherwise, please refer
to the current consumption diagrams for the modules.
Figure 6-15Performance characteristics of the SCK-C-MODBUS communication
105608_en_00PHOENIX CONTACT61
module without connected measuring devices
Solarcheck family
0
500
1000
1500
2000
2500
05101520253035
P [mW]
I [mA]
U [V]
U = 21,6…30 V
N
P [mW]
I [mA]
0
10
20
30
40
50
60
70
80
90
Figure 6-16Performance characteristics of the communication module (SCK-C-MOD-
BUS) with connected measuring modules (SCK-M-I-…) including voltage
measuring modules (SCK-M-U-1500V)
The typical values for current consumption apply if the input voltage is in the required range
of 24 V DC. If the inp ut voltage d rop s, curr ent consumption may increase up to the specified
maximum value. Any further deviation results in device shutdown.
Example:
1 x SCK-C-MODBUS with 8 connected SCK-M-I-8S-20A modules each of which includes
voltage measurement via SCK-M-U-1500V
Table 6-12Current consumption
ModuleTypical (at 24 V)Maximum
SCK-C-MODBUS22 mA45 mA
SCK-M-I-8S-20A43 mA50 mA
SCK-M-U-1500V8 mA65 mA
22 mA + (8 x (43 mA + 8 mA)) = 430 mA
With safety factor 3 1290 mA
62
PHOENIX CONTACT105608_en_00
Installation
0
50
100
150
200
250
05101520253035
P [mW]
I [mA]
U [V]
U = 21,6…30 V
N
P [mW]
I [mA]
0
10
20
30
40
50
60
70
300
6.8.2Design of a separate power supply for the SCK-M-U-1500V
voltage measuring module
The voltage measuring module can also be used as a simple analog measuring transducer
outside of the Solarcheck device range. In this case, power is not supplied via the connection to the SCK-M-I-8S-20A Solarcheck current measuring module, it must be supplied separately instead. A 24 V DC power supply must be provided. The typical current consumption
is 8 mA. The maximum current consumption is 65 mA. The maximum current consumption
only occurs if the value falls significantly below the minimum input voltage.
Figure 6-17Performance characteristics of the voltage measuring module (SCK-M-U-
105608_en_00PHOENIX CONTACT63
1500V)
Solarcheck family
64
PHOENIX CONTACT105608_en_00
7Startup
Internal error
P: Power (green)
Tx: Send data (green)
Rx: Receive data (green)
Internal error, connection error
Sending data
Receiving data
No communication
No communication
OK
Communication error
1.4 Hz
2.8 Hz
LED on
LED flashing
... Hz
LED off
Startup
Install the devices as described in the installation instructions.
Then switch on the power supply to the devices. The communication devices take around
10 s to initialize. During this time, the start routine is indicated by the various flashing signals
of the LEDs.
Start routine:
–3 s LED test
–Ready for RS-485 communication
–Identify connected measuring modules
–Start cyclic data retrieval for connected measuring modules (see description in “SCK-
internal communication cycle” on page 33)
If an error is detected when the modules are started, this is indicated by a flashing signal at
the POWER LED on completion of the LED test.
The following signals are displayed:
105608_en_00PHOENIX CONTACT65
Figure 7-1LED indicators
Solarcheck family
66
PHOENIX CONTACT105608_en_00
8Additional functions
8.1Energy-saving mode
So that the energy balance of the overall photovoltaic system is influenced as little as possible, the energy demands of a monitoring system should be very low. This is why the Solarcheck communication module has a switch-off function. This function is simply activated
by setting a time value (in seconds) in one of the registers for the communication module.
The module then remains in energy-saving mode for the specified time, meaning that the
connected measuring modules are switched off. Once this time has elapsed, the communication module independently resumes communication and power supply to the connected
measuring units. In this way, the energy used by monitoring equipment can be significantly
reduced.
Example: switching off nighttime monitoring
Because the PV system does not operate at night, for example, nighttime monitoring for current and voltage measurement is not necessary either as there are no corresponding values
during this time. Therefore monitoring could be switched off for 10 hours (21:00 to 07:00),
for example. Depending on the location of the system and the time of year, the shutdown
period can be further extended.
Nevertheless, if for example status monitoring is sporadically requested during the inactive
nighttime period, it is possible to program a cycle to wake up the system for a few minutes,
for example.
The individual operating time of the devices can be designed completely via the higher-level
controller.
Additional functions
Programming shutdown:
A USIGN16 bit value is stored in register 04AEh for the required time.
Entry of the value immediately places the module in energy-saving mode. The mode is active for at least 10 s (minimum value) and can be extended to 18.2 hours (65535 s, maximum value). Writing the value to the register must therefore be supported on the controller
side with a corresponding timer. Energy-saving mode is either stopped automatically after
the set time has elapsed or by manually setting the time value in the register to “0” via the
controller.
The devices then start automatically and run as described for startup in 7 on page 65.
105608_en_00PHOENIX CONTACT67
Solarcheck family
T7
T8
T5T6
COM
GND2GND2 B A
+24V
GND1GND1
T7
T8
T5T6
COM
GND2GND2 B A
+24V
GND1GND1
T7
T8
T5T6
COM
GND2GND2 B A
+24V
GND1GND1
PLC
ID2
# 50 s
RS-485 Bus
ID1ID2ID3
50 s
8.2Locate function
Large photovoltaic power stations require good logistics and documentation in order to assign data to the actual position in the field. Checking the assignment is an important and to
some extent time-consuming task during startup. In order to support and simplify this assignment, the Solarcheck communication module features a simple locate function. By setting a time value in a special register, the respective communication module is immediately
placed in locate mode. It remains in this operating state until the specified time has elapsed
or the module is restarted manually. This state is also exited by manually setting the time
value to “0”. The communication module can indicate locate mode by flashing all existing
LEDs at a uniform frequency of 0.7 Hz. This behavior clearly distinguishes the module from
other communication modules regardless of which operating state they are in. Because locate mode is activated via the controller, this allows the programmed modu le I D t o be c le arly
assigned to the actual device.
The communication mode is still active while the modules are in locate mode, so measured
data is not lost during this time. The connected measuring modules likewise continue operating normally.
Example:
The time entry is set in register 04AFh of the corresponding module.
The value is stored in the register as USIGN16.
The minimum value is 5 s (5 decimal) and the maximum value is 18.2 hrs (65535 decimal).
Figure 8-1Schematic view of the locate function
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PHOENIX CONTACT105608_en_00
Additional functions
I = 6,7 A
I = 6,3 A
I = 6,1 A
PV 1
PV 2
PV 3
I = 0,4 A
I = 0,2 A
I = 0,0 A
PV 1
PV 2
PV 3
I=N0 A
I = 6,7 A (-0,4 A) = 6,3 A
I=
I=
PV 1
PV 2
PV 3
6,3 A (-0,2 A) = 6,1 A
6,1 A (-0 A) = 6,1 A
=
~
8.3System calibration
The measuring inputs of all measuring modules are tested and calibrated to high quality
standards in the factory. However, due to the physical characteristics of Hall sensor measurement, under certain circumstances it is possible to generate an offset in the current
measured value caused by magnetization. Very abrupt current edges, which are rather unusual in photovoltaics, or geological conditions can cause such effects.
Where present, this measured value offset is usually consistent. This means that the measured values are always increased by the same basic value. This type of offset can be detected permanently when the PV generator is switched off but a constant low current value
is still displayed above the specified deviation of measurement. For example, at night when
it is guaranteed that there is no current flowing and the displayed measured value shows,
e.g., 0.4 A.
In this type of situation, the entire measuring system can simply be calibrated.
To do this, the current value of all measuring channels is recorded in a defined “zero-current
situation” (e.g., the middle of the night) and temporarily stored. This value is the offset which
would increase the actual current values for the operating time during the day.
Take this temporarily stored value and permanently subtract it from the measured value recorded during the day.
This zero calibration can also be performed each night, for example, to improve general
measuring accuracy, without an actual offset being generated.
Figure 8-2System calibration
105608_en_00PHOENIX CONTACT69
Solarcheck family
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PHOENIX CONTACT105608_en_00
9Installation examples
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Inverter station
String combiner box
PV field
Communication device
(to connect up to
8 measuring devices)
Measuring device
for string current
Compact controller
Here you will find some typical installation examples for medium to large PV systems. The
examples are schematic and simply illustrate a few possible installation options. The modularity of the Solarcheck system means that many other arrangements and combinations
are possible. Solarcheck is a very flexible system which can be effectively incorporated into
many system designs, making inexpensive solutions possible.
9.1Example 1
SCK-C-MODBUS installed centrally in the inverter station. Solarcheck current measuring module(s) without voltage measurement installed in the string combiner box
in the PV field.
The traditional arrangement involves installing the communication module at a central location, which allows the advantages of the modular system structure to be demonstrated to
very great effect. Therefore, because power is supplied to the measuring devices in the field
via the Solarcheck communication cable, a particularly efficient and inexpensive design for
the power supply of the overall Solarcheck system is possible.
Installation examples
Figure 9-1SCK-C-MODBUS in the inverter station, current measuring module without
voltage measurement in the string combiner box
105608_en_00PHOENIX CONTACT71
Solarcheck family
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Inverter station
String combiner box
PV field
Communication device
(to connect up to
8 measuring devices)
Measuring device
for string current
Measuring device
for voltage
Compact controller
9.2Example 2
SCK-C-MODBUS installed centrally in the inverter station. Solarcheck current measuring module(s) and voltage measuring modules installed in the string combiner
box in the PV field.
If the voltage is to be acquired at string level, positioning the voltage measuring module in
the string combiner box is advised. In this case, the analog input of the SCK-M-I-8S-20A
current measuring module, which is specifically designed for this purpose, can be used for
the power supply and data connection of the SCK-M-U-1500V voltage measuring module.
A separate power supply for voltage measurement does not have to be provided here either. Likewise, the voltage data is available via the Solarcheck protocol.
Of course, it is possible to equip one or just a few string combiner boxes with additional voltage measurement in each system segment, because the string voltage in the system segment is usually the same everywhere due to the parallel connection.
Figure 9-2SCK-C-MODBUS in the inverter station, current measuring module with
voltage measurement in the string combiner box
72
PHOENIX CONTACT105608_en_00
Installation examples
Communication device
(to connect up to
8 measuring devices)
Measuring device
for string current
Compact controller
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Measuring
device for voltage
Inverter station
String combiner box
PV field
Power Suppley
9.3Example 3
SCK-C-MODBUS installed centrally in the inverter station. Solarcheck current measuring module(s) installed in the string combiner box in the PV field. Higher-level
voltage measurement for each system segment.
As already indicated under Example 2, the typical parallel connection of strings in large PV
systems means that the voltage in a system segment is usually the same.
This means that voltage data can be acquired very effectively and economically. Voltage
measurement via the SCK-M-U-1500V voltage measuring module can also be used outside
of the Solarcheck device topology.
In this case, the device is used as a simple analog device in the string combiner boxes. In
this scenario, the power supply and data connection for the device must be implemented
separately. This method of use is very inexpensive, as only one voltage measuring module
is required per system segment.
Figure 9-3SCK-C-MODBUS in the inverter station, current measuring module in the
string combiner box, SCK-M-U-1500V at higher level
105608_en_00PHOENIX CONTACT73
Solarcheck family
Inverter station
String combiner box
PV field
Measuring device
for string current
Central control room
String combiner box
Communication device
(to connect up to
8 measuring devices)
Compact controller
ILC 150 ETH
Order-No.: 2985330
HW/FW: 00/100
MAC Addr.: 00.A0.48.04.09.C0
AUTOMATIONWORX
MRESET
RESET
RUN/PROG
PRG
STOP
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
1.1 2.1
1.2 2.2
1.3 2.3
1.4 2.4
LINK
Com-box
9.4Example 4
SCK-C-MODBUS installed in the communication box. Solarcheck current measuring module(s) installed in the string combiner box in the PV field.
Due to the system design, a distributed arrangement of the communication modules in a
system may also be worthwhile. The use of a communication box is recommended here, so
that the power supply and any other communication units (controller, wireless modules, RS485/Ethernet converter, etc.) can be housed in this communication box. This arrangement
also makes good use of the modularity of the Solarcheck system.
The arrangement can of course also be combined with the other examples listed (e.g., to
also incorporate voltage measurement).
Figure 9-4SCK-C-MODBUS in separate communication box, current measuring
module without voltage measurement in the string combiner box
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10 Troubleshooting
Internal error
P: Power (green)
Tx: Send data (green)
Rx: Receive data (green)
Internal error, connection error
Sending data
Receiving data
No communication
No communication
OK
Communication error
1.4 Hz
2.8 Hz
LED on
LED flashing
... Hz
LED off
In the event of errors or malfunction during startup or operation, this table can be used to
perform initial diagnostics locally and to possibly even remove the error cause directly. If
troubleshooting using this table is not possible, please contact your Phoenix Contact representative.
Error states can be read on the device via the LED indicators or by reading the status registers.
There is no data from one or more
connected measuring modules.
Cause
Short circuit on the SCK bus connection.
Measures
1. Locate the short circuit: disconnect all measuring modules from the communication
module one at a time until the affected cable is found.
2. Check the affected cable and remove the short circuit.
3. After removing the error cause, test the function of the modules. The short-circuit
message should no longer be present in the status register.
4. If the message is still present:
a) The short circuit has not been removed completely see item 1.
Or b) Internal components have been damaged by the short circuit (high currents
possible). In this case, replace the communication module.
Table 10-3Scenario 2: SCK-C-MODBUS
Device/
error description
SCK-C-MODBUS (2901674)
There is no data from one or more connected measuring modules.
Cause
There is no connection to the measuring module at the affected input.
Measures
1. Check the affected cable.
2. Check whether the SCK BUS plug of the affected measuring module is connected
correctly.
3. Correct the connection, if necessary.
4. After removing the error cause, test the function of the affected modules.
5. If the message is still present:
a) The connection is still faulty see item 1.
Or b) Internal components have been damaged. In this case, replace the communication module.
Status registerLED indicator
Entry “1” in bit 4 of the low
byte
(0001 0000)
Status registerLED indicator
Entry “1” in bit 5 of the
low byte
(0010 0000)
POWER LED:
flashing (1.4 Hz)
POWER LED:
permanently ON
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Table 10-4Scenario 3: SCK-C-MODBUS
Troubleshooting
Device/
Status registerLED indicator
error description
SCK-C-MODBUS (2901674)
There is no data or incorrect data from
one or more connected measuring
modules.
Entry “1” in bit 6 of the
low byte
(0100 0000)
POWER LED:
flashing (1.4 Hz)
and/or
Tx LED lights up sporadically
Cause
Data transmission to the affected measuring module is faulty.
Measures
1. Check the shielding and installation of the affected SCK bus data cable (see Section
2.2 on page 15 and 6.4 on page 44).
2. Remove any interference couplings.
3. After removing the error cause, test the function of the affected device.
4. If the message is still present:
a) The connection is still faulty or disrupted see item 1.
Or b) Internal components have been damaged. In this case, replace the communication module.
5. For closer examination of the data quality, it is recommended that you record the signals on the SCK BUS cable using an oscilloscope.
Table 10-5Scenario 4: SCK-C-MODBUS
Device/
Status registerLED indicator
error description
SCK-C-MODBUS (2901674)
There is no data from one or more connected measuring modules.
Entry “1” in bit 7 of the
low byte
(1000 0000)
POWER LED:
permanently ON
Cause
The affected module or measuring modules connected to it were switched off by the energy-saving function.
Measures
1. If shutdown was not planned, check the source text of your program and remove the
setting for the energy-saving function (see Section 8.1 on page 67).
2. After disabling the energy-saving function, test the function of the affected module. If
it remains switched off and the register entry is set to “0”, an error is present. Send in
the device.
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Table 10-6Scenario 5: SCK-C-MODBUS
Device/
Status registerLED indicator
error description
SCK-C-MODBUS (2901674)
There is no data from the communication
No entryPOWER LED:
flashing (2.8 Hz)
module and the connected measuring
modules.
Cause
An internal error has occurred.
Measures
1. Replace the communication module.
Table 10-7Scenario 6: SCK-C-MODBUS
Device/
Status registerLED indicator
error description
SCK-C-MODBUS (2901674)
Data is regularly unavailable or is out of date.
No entryPOWER LED:
permanently ON
Cause
The SCK internal cycle time is longer than the retrieval interval at the controller.
Measures
1. Set a retrieval interval > 2 s at the controller.
2. Faulty data can extend the internal cycle time. Check the data quality as described for
Scenario 3 in Table 10-4 on page 77.
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Table 10-8Scenario 7: SCK-M-I-...
Troubleshooting
Device/
Status registerLED indicator
error description
SCK-M-I-... (2903241, 2903242)
Module switches off automatically or remains in
No entryPOWER LED:
ON/OFF
an on/off loop.
Cause
If the supply voltage at the measuring module input falls below approximately 16 V, the
module current consumption increases rapidly. Internal safety mechanisms then switch
off the module.
The module restarts automatically after 10 s. If the cause of the low voltage and the high
current is not removed, the module switches off again. The module gets stuck in an on/off
loop.
Measures
1. Provide the necessary power supply to the module. Voltage drops can be caused by
underdimensioned power supply equipment, incorrectly dimensioned cabling or external factors influencing the cabling.
Table 10-9Scenario 8: SCK-M-I-8S-20A
Device/
Status registerLED indicator
error description
SCK-M-I-8S-20A (2903241)
The current values of the string are all displayed as
No entryPOWER LED:
ON
reverse current (-1.5 A).
Cause
The current measuring module has been installed incorrectly. Current measurement is
dependent on the current direction.
Measures
1. Install the module the other way. Route the string cables from the other side through
the holes in the device (see Section 6.6 on page 54). The current direction is indicated on the device with an arrow.
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Table 10-10Scenario 9: SCK-M-I-8S-20A
Device/
Status registerLED indicator
error description
SCK-M-I-8S-20A (2903241)
The current values do not correspond.
No entryPOWER LED:
ON
Cause
–Data transmission is disrupted between the measuring and communication modules
and causes incorrect values in the current value registers.
–The measuring channels were magnetized.
Measures
1. In the case of incorrect transmission-related values, proceed as described in Scenario 3 in Table 10-4 on page 77.
2. In the case of permanently altered measured values, check whether a current value
is also present in defined “zero current situations” (e.g., at night). If this is the case,
an offset has been caused by magnetization. Proceed as described in Section 8.3 on
page 69.
Note: corresponding tests on the devices have shown that the components used are very
resistant to magnetization. Magnetization therefore occurs very rarely. Nevertheless, it
can be caused by multiple rising high current edges in the µs range, for example. These
edges are not usually present in PV systems.
Data from the connected SCK-M-U-1500V
voltage measuring module is incorrect.
Cause
The value is outside the valid voltage range of the module.
Measures
1. Make sure that the value does not go outside the valid voltage range of the device
(see Section 4.1.1 on page 25) .
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Table 10-12Scenario 11: SCK-M-I-8S-20A / other analog device
Troubleshooting
Device/
Status registerLED indicator
error description
SCK-M-I-8S-20A (2903241) /
other analog device
No entryPOWER LED:
ON
Data from the connected analog device is incorrect.
Cause
The analog device is not electrically isolated from the power supply of the Solarcheck
communication module. This affects the voltage value at the analog input of the SCK-MI-8S-20A.
Measures
1. Make sure that the supply for the analog device and the Solarcheck communication
module are electrically isolated. For example, use a separate power supply for the
analog device.
Table 10-13Scenario 12: SCK-M-U-1500V
Device/
Status registerLED indicator
error description
SCK-M-U-1500V (2903591)
There is a voltage between 0…2V at the analog
No entryPOWER LED:
ON
input of the SCK-M-I-8S-20A or the controller.
Cause
A cable break has occurred or there is a faulty connection between the SCK-M-U-1500V
and the SCK-M-I-8S-20A or controller. This error can be detected with the “live zero” signal.
Measures
1. Check the connection between the devices and remove the error.
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10.2Additional notes
–In photovoltaic systems, the installation and surrounding area can influence the data
technology in various ways. Effective error localization is usually inexpensive and more
effective than simply replacing devices. Error causes must be removed reliably and
permanently so as to ensure the added value achieved by monitoring your operating
data for the long term as well.
–For troubleshooting, it is recommended that you disconnect the affected modules from
the rest of the system and test the replacement modules as they are incorporated in the
system. Successive testing should always be carried out to isolate errors and their location. When carrying out troubleshooting, always perform before/after comparisons.
–In the case of troubleshooting on the RS-485 side of the device, other baud rates can
also be set for test purposes:
Table 10-14Baud rates
DIP8DIP7 DIP6DIP5DIP4 DIP3 DIP2 DIP1
Baud rateParityNo. of
9600--XXXX0000
14400--XXXX0001
19200--XXXX0010
38400--XXXX0011
57600--XXXX0100
76800--XXXX0101
115200--XXXX0110
230400--XXXX0111
75--XXXX1000
150--XXXX1001
300--XXXX1010
600--XXXX1011
1200--XXXX1100
2400--XXXX1101
4800--XXXX1110
7200--XXXX1111
-None-XXX0XXXX
-Even-XX01XXXX
-Odd-XX11XXXX
--1 stop
--2 stop
stop
bits
bit
bits
Not
used
X0X X XXXX
X1XXXXXX
Stop
bit
Parity
mode
Activate
parity
Baud
rate
1 – ON
0 – OFF
X – either
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Troubleshooting
–If other analog devices are connected to the SCK-M-I-8S-20A, you must make sure that
the connected analog device is electrically isolated from the supply of the remaining
Solarcheck devices. Otherwise invalid values may occur on the analog input side.
–In the event of communication errors, the communication module is set to the “Timeout”
state after 10 s.
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A Appendix
A 1Register tables
The Modbus address area is divided into 10 ranges.
Ranges 1 ... 9 contain module information (MI) and process data (PD) for the SCK interfaces. The registers in these ranges can only be read.
Range 10 contains module information (MI) and process data (PD) for the SCK-C-MODBUS module. All the data can be read. Some of the data can be written as well (see “Locate
function” on page 68 and “Energy-saving mode” on page 67, for example).
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A 1.1Registers - data assignment
Table A-1Illustration of the register table for reading 2901672 (Modbus address
0000h..005Ch)
Modbus
NameUnitModbus
address
(HEX)
0000SCK channel 1
0001SCK channel 1
0002SCK channel 1
0003SCK channel 1
0004SCK channel 1
0005SCK channel 1
0006SCK channel 1
0007SCK channel 1
0008SCK channel 1
0009SCK channel 1
000ASCK channel 1
000BSCK channel 2
000CSCK channel 2
000DSCK channel 2
000ESCK channel 2
000FSCK channel 2
0010SCK channel 2
0011SCK channel 2
0012SCK channel 2
0013SCK channel 2
0014SCK channel 2
0015SCK channel 2
0016SCK channel 3
0017SCK channel 3
status
current 1
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
NameUnit
address
(HEX)
Bit mask0030SCK channel 5
Ix100 [A]0031SCK channel 5
Ix100 [A]0032SCK channel 5
Ix100 [A]0033SCK channel 5
Ix100 [A]0034SCK channel 5
Ix100 [A]0035SCK channel 5
Ix100 [A]0036SCK channel 5
Ix100 [A]0037SCK channel 6
Ix100 [A]0038SCK channel 6
[°C]0039SCK channel 6
[V]003ASCK channel 6
Bit mask003BSCK channel 6
Ix100 [A]003CSCK channel 6
Ix100 [A]003DSCK channel 6
Ix100 [A]003ESCK channel 6
Ix100 [A]003FSCK channel 6
Ix100 [A]0040SCK channel 6
Ix100 [A]0041SCK channel 6
Ix100 [A]0042SCK channel 7
Ix100 [A]0043SCK channel 7
[°C]0044SCK channel 7
[V]0045SCK channel 7
Bit mask0046SCK channel 7
Ix100 [A]0047SCK channel 7
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
current 4
current 5
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
[°C]
[V]
Bit mask
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
[°C]
[V]
Bit mask
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
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Register tables
Table A-1Illustration of the register table for reading 2901672 (Modbus address
0000h..005Ch) [...]
Modbus
NameUnitModbus
address
(HEX)
0018SCK channel 3
0019SCK channel 3
001ASCK channel 3
001BSCK channel 3
001CSCK channel 3
001DSCK channel 3
001ESCK channel 3
001FSCK channel 3
0020SCK channel 3
0021SCK channel 4
0022SCK channel 4
0023SCK channel 4
0024SCK channel 4
0025SCK channel 4
0026SCK channel 4
0027SCK channel 4
0028SCK channel 4
0029SCK channel 4
002ASCK channel 4
002BSCK channel 4
002CSCK channel 5
002DSCK channel 5
002ESCK channel 5
002FSCK channel 5
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
NameUnit
address
(HEX)
Ix100 [A]0048SCK channel 7
Ix100 [A]0049SCK channel 7
Ix100 [A]004ASCK channel 7
Ix100 [A]004BSCK channel 7
Ix100 [A]004CSCK channel 7
Ix100 [A]004DSCK channel 8
Ix100 [A]004ESCK channel 8
[°C]004FSCK channel 8
[V]0050SCK channel 8
Bit mask0051SCK channel 8
Ix100 [A]0052SCK channel 8
Ix100 [A]0053SCK channel 8
Ix100 [A]0054SCK channel 8
Ix100 [A]0055SCK channel 8
Ix100 [A]0056SCK channel 8
Ix100 [A]0057SCK channel 8
Ix100 [A]0058Short circuit
Ix100 [A]0059Not connected
[°C]005ACommunication
[V]005BDigital inputs
Bit mask005CReady for opera-
Ix100 [A]005DSCK-C module ID
Ix100 [A]
Ix100 [A]
current 6
current 7
current 8
temp.
voltage
status
current 1
current 2
current 3
current 4
current 5
current 6
current 7
current 8
temp.
voltage
error
tion
Ix100 [A]
Ix100 [A]
Ix100 [A]
[°C]
[V]
Bit mask
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
Ix100 [A]
[°C]
[V]
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Table A-2Register contents for the SCK-C-MODBUS
Modbus address (HEX)Designation
0480SCK-C PD0 (short circuit)
0481SCK-C PD1 (not connected)
0482SCK-C PD2 (communication error)
0483SCK-C PD3 (ready for operation)
0484SCK-C PD4 (switched off)
0490SCK-C PD16 (avg. request interval)
0491SCK-C PD17 (number of packet requests)
0492Number of packet errors SCK channel 1
0493Number of packet errors SCK channel 2
0494Number of packet errors SCK channel 3
0495Number of packet errors SCK channel 4
0496Number of packet errors SCK channel 5
0497Number of packet errors SCK channel 6
0498Number of packet errors SCK channel 7
0499Number of packet errors SCK channel 8
04A0SCK-C PD32 (temperature)
04AESCK-C PD46 (switch off SCK IF)
04AFSCK-C PD47 (identify module)
04B0SCK-C PD48 (comp. level)
04B1SCK-C MI0 (module ID)
04B2SCK-C MI1 (serial number)
04B3SCK-C MI2 (serial number)
04B4SCK-C MI3 (serial number)
04B5SCK-C MI4 (serial number)
04B6..04C5SCK-C MI5..MI20 (name, 32 x ASCII)
Table A-3SCK-M-I-8S-20A register contents
IndexDesignationData typeValue rangeUnit
Channel statusBit mask
PD0Digital inputUSIGN160..1-
PD1Current channel 1INT16-250..2500A/100
PD2Current channel 2-250..2500A/100
PD3Current channel 3-250..2500A/100
PD4Current channel 4-250..2500A/100
PD5Current channel 5-250..2500A/100
PD6Current channel 6-250..2500A/100
PD7Current channel 7-250..2500A/100
PD8Current channel 8-250..2500A/100
PD9Temperature-50..100°C
PD10Voltage-2000..12000mV
PD11…PD47Unused
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Register tables
Table A-3SCK-M-I-8S-20A register contents [...]
IndexDesignationData typeValue rangeUnit
MI0Module IDUSIGN164-
MI1Serial numberUSIGN640-
MI20-
MI30-
MI40-
MI5Module name (32
MI6“K-”-
MI7“M-”-
MI8“I-”-
MI9“8S”-
MI10“-2”-
MI11“0A”-
MI120-
MI130-
MI140-
MI150-
MI160-
MI170-
MI180-
MI190-
MI200-
characters)
32x CHAR“SC”-
Table A-4SCK-M-I-4S-20A register contents
IndexDesignationData typeValue rangeUnit
Channel statusBit mask
PD0Digital inputUSIGN160..1-
PD1Current channel 1INT16-250..2500A/100
PD2Current channel 2-250..2500A/100
PD3Current channel 3-250..2500A/100
PD4Current channel 4-250..2500A/100
PD5Temperature-50..100°C
PD6…PD47 Unused
MI0Module IDUSIGN165-
MI1Serial numberUSIGN640-
MI20-
MI30-
MI40-
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Table A-4SCK-M-I-4S-20A register contents [...]
IndexDesignationData typeValue rangeUnit
MI5Module name (32 charac-
MI6“K-”-
MI7“M-”-
MI8“I-”-
MI9“4S”-
MI10“-2”-
MI11“0A”-
MI120-
MI130-
MI140-
MI150-
MI160-
MI170-
MI180-
MI190-
MI200-
ters)
32x CHAR“SC” -
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Register tables
A 1.2Address area range 1
Table A-5Register entries for connecting current measuring module 2901672
(Modbus address 0000h..005Fh)
Modbus
address
(HEX)
0000Read-onlySCK channel 1 status0030Read-onlySCK channel 5 current 4
0001Read-onlySCK channel 1 current 1 0031Read-onlySCK channel 5 current 5
0002Read-onlySCK channel 1 current 2 0032Read-onlySCK channel 5 current 6
0003Read-onlySCK channel 1 current 3 0033Read-onlySCK channel 5 current 7
0004Read-onlySCK channel 1 current 4 0034Read-onlySCK channel 5 current 8
0005Read-onlySCK channel 1 current 5 0035Read-onlySCK channel 5 tempera-
0006Read-onlySCK channel 1 current 6 0036Read-onlySCK channel 5 voltage
0007Read-onlySCK channel 1 current 7 0037Read-onlySCK channel 6 status
0008Read-onlySCK channel 1 current 8 0038Read-onlySCK channel 6 current 1
0009Read-onlySCK channel 1 tempera-
000ARead-onlySCK channel 1 voltage003ARead-onlySCK channel 6 current 3
000BRead-onlySCK channel 2 status003BRead-onlySCK channel 6 current 4
000CRead-onlySCK channel 2 current 1 003CRead-onlySCK channel 6 current 5
000DRead-onlySCK channel 2 current 2 003DRead-onlySCK channel 6 current 6
000ERead-onlySCK channel 2 current 3 003ERead-onlySCK channel 6 current 7
000FRead-onlySCK channel 2 current 4 003FRead-onlySCK channel 6 current 8
0010Read-onlySCK channel 2 current 5 0040Read-onlySCK channel 6 tempera-
0011Read-onlySCK channel 2 current 6 0041Read-onlySCK channel 6 voltage
0012Read-onlySCK channel 2 current 7 0042Read-onlySCK channel 7 status
0013Read-onlySCK channel 2 current 8 0043Read-onlySCK channel 7 current 1
0014Read-onlySCK channel 2 tempera-
0015Read-onlySCK channel 2 voltage0045Read-onlySCK channel 7 current 3
0016Read-onlySCK channel 3 status0046Read-onlySCK channel 7 current 4
0017Read-onlySCK channel 3 current 1 0047Read-onlySCK channel 7 current 5
0018Read-onlySCK channel 3 current 2 0048Read-onlySCK channel 7 current 6
0019Read-onlySCK channel 3 current 3 0049Read-onlySCK channel 7 current 7
001ARead-onlySCK channel 3 current 4 004ARead-onlySCK channel 7 current 8
001BRead-onlySCK channel 3 current 5 004BRead-onlySCK channel 7 tempera-
001CRead-onlySCK channel 3 current 6 004CRead-onlySCK channel 7 voltage
001DRead-onlySCK channel 3 current 7 004DRead-onlySCK channel 8 status
001ERead-onlySCK channel 3 current 8 004ERead-onlySCK channel 8 current 1
001FRead-onlySCK channel 3 tempera-
0020Read-onlySCK channel 3 voltage0050Read-onlySCK channel 8 current 3
0021Read-onlySCK channel 4 status0051Read-onlySCK channel 8 current 4
0022Read-onlySCK channel 4 current 1 0052Read-onlySCK channel 8 current 5
0023Read-onlySCK channel 4 current 2 0053Read-onlySCK channel 8 current 6
AccessDesignationModbus
address
(HEX)
ture
ture
ture
0039Read-onlySCK channel 6 current 2
0044Read-onlySCK channel 7 current 2
004FRead-onlySCK channel 8 current 2
AccessDesignation
ture
ture
ture
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Table A-5Register entries for connecting current measuring module 2901672
(Modbus address 0000h..005Fh) [...]
Modbus
address
(HEX)
0024Read-onlySCK channel 4 current 3 0054Read-onlySCK channel 8 current 7
0025Read-onlySCK channel 4 current 4 0055Read-onlySCK channel 8 current 8
0026Read-onlySCK channel 4 current 5 0056Read-onlySCK channel 8 tempera-
0027Read-onlySCK channel 4 current 6 0057Read-onlySCK channel 8 voltage
0028Read-onlySCK channel 4 current 7 0058Read-onlyShort circuit
0029Read-onlySCK channel 4 current 8 0059Read-onlyNot connected