Phoenix Contact QUINT-PS/24DC/24DC/5/CO Datasheet

1Description

DC/DC converter with SFB technology, dip-coated, primary-switched, input: 24 V DC, output: 24 V DC, output current: 5A
QUINT-PS/24DC/24DC/ 5/CO
© PHOENIX CONTACT
Data sheet
Compact DC/DC converters from the new QUINT POWER generation maximize your system availability. With SFB technology (Selective Fuse Breaking Technology), 6-fold nominal current for 12 ms, it is possible to trigger even standard circuit breakers reliably and quickly. Faulty current paths are switched off selectively, the fault is located, and important system parts remain in operation. Comprehensive diagnostics are provided through constant monitoring of the input voltage, output voltage and output current. Preventive function monitoring visualizes critical operating states and indicates them to the controller before errors can occur.
The application fields for DC/DC converters are numerous – Changing the voltage level – Refreshing the output voltage for constant voltage at
the end of long cables
Setup of independent supply systems by electrical
isolation
Features
Wide-range voltage input – Galvanic isolation – Reverse polarity protection – Preventive function monitoring – Reliable starting of difficult loads with POWER BOOST
static power reserve
Fast tripping of standard circuit breakers with dynamic
SFB technology power reserve
High MTBF > 890000 h (40 °C)
Flexible use
Dip coating enables use in oxidizing and sulfidizing
atmospheres with humidities of up to 100 % – Adjustable output voltage – Can be used in Class I, Division 2, Groups A, B, C, D
(Hazardous Location) ANSI-ISA 12.12
Make sure you always use the latest documentation. It can be downloaded from the product at phoenixcontact.net/products
.
105537_en_02
2017-07-28
QUINT-PS/24DC/24DC/ 5/CO

2Table of contents

1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 4
5 Safety regulations and installation notes.................................................................................. 9
6 Basic circuit diagram ............................................................................................................. 10
7 Structure................................................................................................................................ 10
8 Installation ............................................................................................................................. 10
9 Dimensions and mounting positions...................................................................................... 11
10 Mounting on DIN rails ............................................................................................................ 12
10.1 Normal mounting position .................................................................................................... 12
10.2 Rotated mounting position (270° Y-axis) .................................................................................. 12
11 Input ...................................................................................................................................... 12
11.1 Protection of the primary side ............................................................................................... 12
12 Output.................................................................................................................................... 13
12.1 Protection of the secondary side............................................................................................ 13
13 Output characteristic curve.................................................................................................... 13
14 SFB technology ..................................................................................................................... 14
14.1 Circuit breaker tripping characteristics .................................................................................... 14
14.2 Installation notes ............................................................................................................... 14
14.3 Deactivating SFB technology................................................................................................ 14
14.4 SFB configuration .............................................................................................................. 15
15 Signaling................................................................................................................................ 16
15.1 Active switching output “DC OK”............................................................................................ 16
15.2 Active switching output “I<IN” .............................................................................................. 16
15.3 Active switching output “UIN>19.2V” .................................................................................... 17
16 Derating................................................................................................................................. 17
16.1 Temperature-dependent derating .......................................................................................... 17
16.2 Voltage-dependent derating ................................................................................................. 17
16.3 Position-dependent derating................................................................................................. 18
17 Operating modes................................................................................................................... 21
17.1 Series operation ................................................................................................................ 21
17.2 Parallel operation............................................................................................................... 21
17.3 Redundant operation .......................................................................................................... 21
17.4 Increasing power ............................................................................................................... 22
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QUINT-PS/24DC/24DC/ 5/CO

3Ordering data

Description Ty p e Order No. Pcs./Pkt.
Primary-switched QUINT DC/DC converter for DIN rail mounting with SFB (Selective Fuse Breaking) Technology, with protective coating, input: 24 V DC, output: 24 V DC/5 A
Accessories Ty p e Order No. Pcs./Pkt.
Primary-switched QUINT POWER supply for DIN rail mounting with SFB (selective fuse breaking) technology, input: 1-phase, output: 24 V DC/10 A
Primary-switched QUINT POWER power supply for DIN rail mounting with SFB (Selective Fuse Breaking) Technology, with protective coating, input: 1-phase, output: 24 V DC/10 A
Primary-switched QUINT POWER power supply for DIN rail mounting with SFB (Selective Fuse Breaking) Technology, input: 3-phase, output: 24 V DC/10 A
Active QUINT redundancy module for DIN rail mounting with Auto Current Balancing ACB technology and monitoring functions, input: 24 V DC, output: 24 V DC/2 x 10 A or 1 x 20 A, including mounted UTA 107/30 universal DIN rail adapter
Universal DIN rail adapter UTA 107/30 2320089 100 Universal wall adapter for securely mounting the power
supply in the event of strong vibrations. The power supply is screwed directly onto the mounting surface. The universal wall adapter is attached at the top/bottom.
Assembly adapter for QUINT-PS... power supply on S7­300 rail
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element.
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element.
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element.
Thermomagnetic device circuit breaker, 1-pos., tripping characteristic SFB, 1 PDT contact, plug for base element.
Our range of accessories is being continually extended, our current range can be found in the download area.
QUINT-PS/24DC/24DC/ 5/CO 2320542 1
QUINT-PS/1AC/24DC/10 2866763 1
QUINT-PS/1AC/24DC/10/CO 2320911 1
QUINT-PS/3AC/24DC/10 2866705 1
QUINT-ORING/24DC/2X10/ 1X20
UWA 182/52 2938235 1
QUINT-PS-ADAPTERS7/1 2938196 1
CB TM1 1A SFB P 2800836 1
CB TM1 2A SFB P 2800837 1
CB TM1 12A SFB P 2800844 1
CB TM1 16A SFB P 2800845 1
2320173 1
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QUINT-PS/24DC/24DC/ 5/CO

4 Technical data

Input data

Nominal input voltage 24 V DC Input voltage range 18 V DC ... 32 V DC Extended input voltage range in operation 14 V DC ... 18 V DC (Derating) Current consumption 7 A (24 V, I Inrush current limitation typ. 15 A I2t < 0.5 A2s Power failure bypass > 10 ms (24 V DC) Protective circuit Transient surge protection Varistor Reverse polarity protection Yes 30 V DC Input fuse, integrated 15 A (device protection)

Output data

Nominal output voltage 24 V DC ±1% Setting range of the output voltage (U
) 18 V DC ... 29.5 V DC (> 24 VDC, constant capacity restricted)
Set
Output current 5 A (-25°C ... 60°C)
6.25 A (with POWER BOOST, -25°C ... 40°C permanently, U
= 24 V DC)
OUT
30 A (SFB technology, 12 ms) Magnetic circuit breaker tripping B2 / B4 / C2 Active current limitation Approximately 7.2 A Max. capacitive load Unlimited Control deviation < 1 % (change in load, static 10 % ... 90 %)
< 2 % (change in load, dynamic 10 % ... 90 %)
< 0.1 % (change in input voltage ±10 %) Efficiency > 92 % Rise time < 2 ms (U Residual ripple < 20 mV
OUT
PP
Peak switching voltages < 10 mVPP (20 MHz) Connection in parallel Yes, for redundancy and increased capacity Connection in series yes , 2 (Devices) Circuit breaker against surge voltage at output by invasive
< 35 V DC foreign matter
Feedback resistance 35 V DC
)
BOOST
(10 % ... 90 %))

Power consumption

Maximum power dissipation in no-load condition 2.4 W Power loss nominal load max. 11.4 W
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QUINT-PS/24DC/24DC/ 5/CO

Status and diagnostic indicator DC OK active

Active switching output U Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display "DC OK" LED green

Status and diagnostic indicator POWER BOOST, active

Active switching output I Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display "BOOST" LED yellow/I

Status and diagnostic indicator UIN OK, active

Active switching output U Voltage 18 V DC ... 24 V DC Current < 20 mA (short-circuit resistant) Status display LED "U

General data

Insulation voltage input/output 1.5 kV (type test)
MTBF (IEC 61709, SN 29500) > 890000 h (40 °C) Normal mounting position horizontal DIN rail NS 35, EN 60715 Dimensions W/H/D (normal mounting position/delivered
condition) Dimensions W / H / D (X-axis rotated 270°) 122 mm / 130 mm / 35 mm Weight 0.7 kg
> 0.9 x UN: High signal
OUT
< IN: High signal
OUT
OUT
> 19.2 V: High signal
IN
< 19.2 V" yellow/U
IN
1 kV (routine test)
32 mm / 130 mm / 125 mm
> IN :LED on
< 19.2 V DC: LED on
IN

Housing

Degree of protection IP20 Type of housing Aluminum (AlMg3) Hood version Galvanized sheet steel, free from chrome (VI)

Input connection data

Connection method Pluggable screw connection Conductor cross section, solid 0.2 mm² ... 2.5 mm² Conductor cross section, flexible 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 8 mm Screw thread M3 Tightening torque 0.5 Nm ... 0.6 Nm
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QUINT-PS/24DC/24DC/ 5/CO

Connection data, output/signals

Connection method Pluggable screw connection Conductor cross section, solid 0.2 mm² ... 2.5 mm² Conductor cross section, flexible 0.2 mm² ... 2.5 mm² Conductor cross section AWG/kcmil 24 ... 12 Stripping length 7 mm Screw thread M3 Tightening torque 0.5 Nm ... 0.6 Nm

Ambient conditions

Protection class III Ambient temperature (operation) -25 °C ... 70 °C (> 60 °C derating, 2.5 %/K, startup at -40°C
type-tested) Ambient temperature (start-up type tested) -40 °C Ambient temperature (storage/transport) -40 °C ... 85 °C Max. permissible relative humidity (operation) 100 % (at 25 °C, non-condensing) Vibration (operation) < 15 Hz, amplitude ±2.5 mm (according to IEC 60068-2-6)
15 Hz ... 150 Hz, 2.3g, 90 min. Shock 18 ms, 30g, in each space direction (according to IEC 60068-
2-27) Degree of pollution in acc. with EN 50178 2 Climatic class 3K3 (in acc. with EN 60721)

Approvals

ATEX II 3 G Ex ec IIC T4 Gc IECEx Ex ec IIC T4 Gc UL approvals UL/C-UL listed UL 508
UL/C-UL Recognized UL 60950-1
UL ANSI/ISA-12.12.01 Class I, Division 2, Groups A, B, C, D
(Hazardous Location) Shipbuilding DNVGL(EMCB)
Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/ products.
105537_en_02 PHOENIX CONTACT 6 / 22
Conformance with EMC Directive 2014/30/EU
Noise immunity according to EN 61000-6-2
Electrostatic discharge EN 61000-4-2
Housing contact discharge 4 kV (Test Level 2) 8 kV (Test Level 4)
Housing air discharge 8 kV (Test Level 3) 15 kV (Test Level 4)
Comments Criterion B Criterion A
Electromagnetic HF field EN 61000-4-3
Frequency range 80 MHz ... 1 GHz 80 MHz ... 1 GHz
Test field strength 10 V/m 10 V/m
Frequency range 1.4 GHz ... 2 GHz 1 GHz ... 2 GHz
Test field strength 3 V/m 10 V/m
Frequency range 2 GHz ... 2.7 GHz 2 GHz ... 3 GHz
Test field strength 1 V/m 10 V/m
Comments Criterion A Criterion A
Fast transients (burst) EN 61000-4-4
Comments Criterion B Criterion A
Surge current loads (surge) EN 61000-4-5
Comments Criterion B Criterion A
Conducted interference EN61000-4-6
Input/Output/Signal asymmetrical asymmetrical
Frequency range 0.15 MHz ... 80 MHz 0.15 MHz ... 80 MHz
Comments Criterion A Criterion A
QUINT-PS/24DC/24DC/ 5/CO
EN 61000-6-2 requirement tested
Input 2 kV (Test Level 3 -
asymmetrical)
Output 2 kV (Test Level 3 -
asymmetrical)
Signal 1 kV (Test Level 3 -
asymmetrical)
Input 0.5 kV (Test Level 1 -
symmetrical)
0.5 kV (Test Level 1 -
asymmetrical)
Output 0.5 kV (Test Level 1 -
symmetrical)
0.5 kV (Test Level 1 -
asymmetrical)
Signal 1 kV (Test Level 2 -
asymmetrical)
Voltage 10 V (Test Level 3) 10 V (Test Level 3)
2 kV (Test Level 3 ­asymmetrical)
2 kV (Test Level 3 ­asymmetrical)
2 kV (Test Level 4 ­asymmetrical)
1 kV (Test Level 2 ­symmetrical) 2 kV (Test Level 3 ­asymmetrical)
1 kV (Test Level 2 ­symmetrical) 2 kV (Test Level 3 ­asymmetrical)
1 kV (Test Level 2 ­asymmetrical)
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QUINT-PS/24DC/24DC/ 5/CO
Key
Criterion A Normal operating behavior within the specified limits. Criterion B Temporary impairment to operational behavior that is corrected
by the device itself.

Emitted interference in acc. with EN 61000-6-3

Radio interference voltage in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry
and residential Emitted radio interference in acc. with EN 55011 EN 55011 (EN 55022) Class B, area of application: Industry
and residential
All technical specifications are nominal and refer to a room temperature of 25°C and 70% relative humidity at 100m above sea level.
Current approvals/permissions for the product can be found in the download area under phoenixcontact.net/ products.
105537_en_02 PHOENIX CONTACT 8 / 22
QUINT-PS/24DC/24DC/ 5/CO
5 Safety regulations and installation
notes
Before startup please ensure: – Only skilled persons may install, start up,
and operate the device.
Observe the national safety and accident
prevention regulations.
NOTE: Danger if used improperly
The device is a built-in device. – The IP20 degree of protection
(IEC60529/EN60529) of the device is intended for use in a clean and dry environment. Do not subject the device to any load that exceeds the described limits.
Do not subject the device to mechanical
and/or thermal loads that exceed the specified limits.
Installation and startup may only be
carried out by qualified personnel. The relevant country-specific regulations must be observed.
It is not permissible to open or modify the
device. Do not repair the device yourself but replace it with an equivalent device. Repairs may only be carried out by the manufacturer. The manufacturer is not liable for damage resulting from violation.
EXPLOSION HAZARD!
Only remove equipment when it is disconnected and not in the potentially explosive area.
DANGER
Never carry out work on live parts! The housing can become very hot, depending on the ambient temperature and load!
CAUTION:
Before startup please ensure: – Connection must be performed by
specialist personnel and protection against electric shock ensured.
It must be possible to switch off the
device outside the power supply according to the regulations in EN 60950­1 (e.g., by line protection on the primary side).
All feed lines are sufficiently protected
and dimensioned!
All output lines are dimensioned
according to the maximum output current of the device or separately protected!
Sufficient convection is guaranteed!
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QUINT-PS/24DC/24DC/ 5/CO
DC OK
U >19,2V
IN
I<I
N
QUINT POWER
+
-
Input DC 24 V
OutputDC 2
4
V5A
-
-
+
+
D
C
O
K
Ι
<
Ι
N
D
C
O
K
B
oo
st
18
-2 9,5
V
-
U>
I N
1
9 ,2
V
U<1
9.2
V
IN
12
9
7
8
6
5
3
4
1
11
2
!
ON OFF
10
SFB
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
D
C
O
K
Ι < Ι
N
DC
O
K
B
oost
18-29.5 V
-
U>
IN
19.2 V
U <9.6V
IN
!

6 Basic circuit diagram

Figure 1 Basic circuit diagram

7 Structure

8 Installation

Figure 3 Convection
The DC/DC converter can be snapped onto all DIN rails according to EN60715 and should be mounted in the normal mounting position (connection terminal blocks on top and bottom).
The housing can become very hot
depending on the ambient temperature
Figure 2 Function elements
and load of the DC/DC converter.
1 DC input 2 DC output 3 Potentiometer 18 ... 29.5VDC 4 LED "U
< 19.2 V", yellow
IN
5 "DC OK" LED, green 6 LED "BOOST", yellow 7 U
> 19.2 V, active switching output
IN
8 I < IIN, active switching output 9 DC OK, active switching output 10 SFB switch (left: SFB activated, right: SFB deactivated) 11 Strain relief for connecting cables 12 DIN rail adapter
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9 Dimensions and mounting
QUINT POWER
+
-
Input DC 24V
OutputDC 24V 5A
DC >
IN
DCOKΙ
<
Ι
N
DC OK
Boost
18-29.5 V
19.2V
U <19.2 V
IN
++
---
!
32
55
130
122
50
115
230
positions
QUINT-PS/24DC/24DC/ 5/CO
Figure 4 Dimensions, keepout areas, and mounting positions
Possible mounting positions:
The required keepout areas for mounting vary depending on the application and ambient conditions. The keepout area dimensions specified in the figure are designed for the following application (nominal output power) and ambient conditions (ambient temperature):
Nominal output power:≥50100% Ambient temperature: -25 °C...≤40 °C For other variants, please refer to the table below.
Output power Ambient temperature Spacing [mm]
lateral top/bottom
0...50%-25...70°C 0 40/20
50...100%
-25...≤40°C
≥50...100%>40...70°C
Normal mounting position, installation depth 125 mm (+ DIN rail) (delivery state)
5
15
Rotated mounting position, 270° Y-axis, installation depth: 35 mm (+ DIN rail)
50≥100...125%
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QUINT-PS/24DC/24DC/ 5/CO
A
B
B
A
QUINT POWER
+
-
Input DC 24V
OutputDC 24V 5A
-
-
++
D
C
OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
19
.2V
U <9.6V
IN
!

10 Mounting on DIN rails

10.1 Normal mounting position

Assembly: Position the DC/DC converter with the DIN rail guide on the
top edge of the DIN rail and snap it in by pushing downward.
Removing: Pull back the snap-on catch using a screwdriver and detach
the DC/DC converter from the bottom edge of the DIN rail.
Other mounting positions are also possible. Always observe position-dependent derating.

11 Input

Connection to the input voltage is established via the screw connectors on the DC input screw connection.
The DC/DC converter converts a DC voltage of 18...32V into adjustable, regulated, and electrically isolated output voltage.
The DC/DC converter requires an input voltage of 18V. During operation, this can drop down to 14V, then observe the voltage-dependent derating.

10.2 Rotated mounting position (270° Y-axis)

Figure 6 Input
A rotated mounting position can be achieved for the DC/DC converter by mounting the device on the DIN rail at a 270° angle. Mount the DIN rail adapter (UTA 107/30) as shown in the figure. No additional mounting material is required. Mounting screws: Torx® T10 (0.8 Nm ... 0.9 Nm tightening torque).

11.1 Protection of the primary side

Installation of the DC/DC converter must correspond to EN 60950 regulations.
An internal fuse is provided for device protection. Additional device protection is not required.
The connecting cables on the primary side should have large cross sections to keep the voltage drops in the cables as low as possible.
NOTE: Device may be damaged
If an internal fuse trips, this is due to a device fault. In this case, the DC/DC converter must
Figure 5 Rotated mounting position (270° Y-axis)
105537_en_02 PHOENIX CONTACT 12 / 22
be inspected in the factory.
QUINT-PS/24DC/24DC/ 5/CO
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
DC O K
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
1
9 .
2 V
U <9.6V
IN
!
I [A]
OUT
U [V]
OUT
U
N
I
N
I<I
N
<60 °C
U<0,9xU
N
I>I
N
<40 °C
I
BOOST

12 Output

Connection of the output voltage is established via the screw connectors on the DC output screw connection.
The output voltage can be set on the potentiometer.
Figure 7 Output

12.1 Protection of the secondary side

The DC/DC converter is electronically short-circuit-proof and idling-proof. In the event of an error, the output voltage is limited. It must be ensured that all output cables are dimensioned accordingly for the maximum output current or have separate protection.
The connecting cables on the secondary side should have large cross sections to keep the voltage drops in the cables as low as possible.

13 Output characteristic curve

The DC/DC converter works with the POWER BOOST power reserve as shown in the U/I characteristic curve in the figure. At ambient temperatures < 40°C, I permanently available. It is also available at higher temperatures for a few minutes.
In the event of a secondary-side short circuit or overload, the output current is limited to I
. In this case, the DC/DC
BOOST
converter does not switch off but supplies output current continuously. The secondary voltage is then reduced until the short circuit is eliminated. The U/I characteristic curve with the POWER BOOST power reserve ensures that high inrush currents of capacitive loads in the primary circuit can be supplied reliably.
Figure 8 Output characteristic curve
= 24 V
–U
N
–IN = 5 A
BOOST
= 6.25 A
–I – SFB Technology = 30 A (for 12 ms)
= 120 W
–P
N
–P
BOOST
= 150 W
BOOST
is
105537_en_02 PHOENIX CONTACT 13 / 22
QUINT-PS/24DC/24DC/ 5/CO
t
I [A]
6x I
N
I
BOOST
I
N
3-5 ms
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
DC OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
1
9 .
2
V
U <9.6V
IN
!
ON OFF
SFB

14 SFB technology

SFB (Selective Fuse Breaking) technology reliably switches off faulty current paths in the event of a short circuit. In this case, it supplies up to six times the nominal current for 12 ms. SFB technology therefore reliably triggers standard circuit breakers. Faults are located reliably and important system parts remain in operation.

14.1 Circuit breaker tripping characteristics

Typically, a circuit breaker trips within 3 ... 5 ms. Fast enough to avoid voltage drops of parallel connected loads.
Figure 9 Quick tripping of circuit breakers with SFB
technology
If conditions cannot be observed, SFB technology can be deactivated.

14.3 Deactivating SFB technology

The DC/DC converter is equipped with an additional SFB switch which can be used to deactivate SFB technology.
The SFB switch is located on the top side of the housing and is accessible for suitable tools, such as a small screwdriver through the vents.

14.2 Installation notes

To use the SFB technology of the QUINT DC/DC converter, you must observe the following requirements:
When designing the secondary side, consider the
configuration matrix that describes the maximum cable lengths depending on the performance class of the DC/ DC converters, the conductor cross section, and the circuit breaker.
The current configuration matrix can be found in the product download area.
Make sure that the source to be supplied is able to
deliver a corresponding current pulse to supply the DC/ DC converter. Forexample, this can be achieved by upstream connection of a QUINT SFB power supply (see accessories) or suitable battery capacity.
Ensure the lowest possible cable impedance at the
input of the DC/DC converter by using short cable lengths and large cable cross sections.
Observe the maximum distance between the source to be supplied and the DC/DC converter.
(see also SFB configuration)
Figure 10 Position of the SFB switch
Switch position SFB technology status
left ON (default setting) right OFF
Activating/deactivating SFB technology must only be performed when the DC/DC converter is switched off.
105537_en_02 PHOENIX CONTACT 14 / 22

14.4 SFB configuration

+
-
+
-
+
-
+
-
l
1
l
2
Supplying
Source
Load
DC/DC
Converters
Figure 11 Cable lengths
QUINT-PS/24DC/24DC/ 5/CO
Maximum distance from the source to be supplied and the DC/DC converter (l
)
1
Source to be supplied: QUINT-PS/xAC/24DC/10, QUINT-PS/1AC/24DC/10/CO
Cross section [mm²] 0.75 1.0 1.5 2.5 Distance l
[m] 7.6 10.1 15.2 25.4
1
Source to be supplied: battery, 24V; 3.4Ah
Cross section [mm²] 0.75 1.0 1.5 2.5 Distance l
[m] 5.4 7.2 10.9 18.1
1
Source to be supplied: battery, 24V; 7.2 Ah
Cross section [mm²] 0.75 1.0 1.5 2.5 Distance l
[m] 7.6 10.1 15.2 25.4
1
Source to be supplied: battery, 24V; 12Ah
Cross section [mm²] 0.75 1.0 1.5 2.5 Distance l
[m] 7.6 10.1 15.2 25.4
1
Source to be supplied: battery, 24V; 38Ah
Cross section [mm²] 0.75 1.0 1.5 2.5 Distance l
Maximum distance from the source to be supplied and the load (l
[m] 8.7 11.6 17.4 29.0
1
)
2
Cross section [mm²] 0.75 1.0 1.50 2.50 Distance l
with C2 circuit breaker [m] 5 7 11 19
2
The following parameters are the basis for calculation: – Circuit breaker from Siemens, B and C characteristics
(e.g., B6: 5SY6106-6)
B characteristic: electromagnetic tripping of the circuit
breaker at the latest at (5-fold rated current) x (correction factor 1.2 at 0Hz) = 6-fold rated current
C characteristic: electromagnetic tripping of the circuit
breaker at the latest at (10-fold rated current) x
(correction factor 1.2 at 0Hz) = 12-fold rated current – Ambient temperature: +20°C The internal resistances of the circuit breakers are
considered. – In addition to short circuit current, the relevant power
supply unit supplies half of the nominal current for paths
connected in parallel.
105537_en_02 PHOENIX CONTACT 15 / 22
QUINT-PS/24DC/24DC/ 5/CO
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
D C OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
1
9 .
2 V
U <9.6V
IN
!
18 ... 24 V DC
20 mA
DC OK
PLC Digital Input
+
18 ... 24 V DC
20 mA
I<I
N
PLC Digital Input
+

15 Signaling

The active DC OK signal output, the active POWER BOOST signal output, and the active UIN OK signal output are available for function monitoring. In addition, the DC OK LED, BOOST LED, and U evaluation of the DC/DC converter directly at the installation location.
Figure 12 Signal outputs
Due to permanent monitoring of input voltage, output voltage and output current, critical operating states are reported before errors occur.
I < I
DC OK LED, green
Boost LED, yellow
"DC OK" active switching output
"I<I
" active
N
switching output
Meaning Normal
N
lit lit flashing
OFF lit lit
high high low
high low low
operation
<19.2V LED enable function
IN
I > I
N
POWER
U < 0.9 x U
Overload
BOOST, active
N

15.1 Active switching output “DC OK”

During normal operation of the DC/DC converter, the DC OK output signal (U
> 0.9 x UN) is between connection
OUT
terminal blocks “DC OK” and “-” and can carry a maximum of 20 mA. The DC OK signal output indicates an output voltage underrange of more than 10 % by switching from “active high” to “low”. The DC OK signal is decoupled from the power output. This makes it impossible for devices connected in parallel to act as an external power supply.
15.2 Active switching output “I<I
N
During normal operation of the DC/DC converter, the boost output signal (I<IN) is between connection terminal blocks
” and “-” and can carry a maximum of 20mA. The
“I<I
N
boost signal output indicates that the nominal current has been exceeded and that boost mode has been entered by switching from “active high” to “low”.
UIN > 19.2 V DC UIN < 19.2 V DC
< 19.2 V" LED,
"U
IN
OFF lit
yellow Active switching
output "U
> 19.2 V"
IN
Meaning U
105537_en_02 PHOENIX CONTACT 16 / 22
high low
OK UIN low
IN
QUINT-PS/24DC/24DC/ 5/CO
18 ... 24 V DC
20 mA
U >19,2V
IN
PLC Digital Input
+
-25
0
40 6020
I
BOOST
I
N
Ambient temperature [°C]
Output
curren
t [A]
100%
125%
14
15 16 17 18
[U /V]
IN
[I /A]
OUT
U = 24V
OUT
U = 26 V
OUT
U = 28 V
OUT
-25 ℃ ... 40
40 ℃ ... 60
15.3 Active switching output “UIN>19.2V”
During normal operation of the DC/DC converter, the UIN>19.2V output signal is between connection terminal blocks "UIN>19.2V” and “-” and can carry a maximum of 20mA. The UIN>19.2V signal output indicates a low input voltage by switching from “active high” to “low”.

16 Derating

16.1 Temperature-dependent derating

With an ambient temperature of up to +40°C, the device supplies the continuous output current of I device can supply a nominal output current of IN with ambient temperatures of up to +60°C . In the case o f am bie nt temperatures above +60°C, the output current must be reduced by 2.5% per Kelvin increase in temperature. The device does not switch off at ambient temperatures of +70°C or thermal overload. The output capacity is reduced as far as necessary to provide device protection. After it has cooled down, the output capacity is increased again.

16.2 Voltage-dependent derating

The nominal input voltage of 24VDC is divided into the areas of starting and operation. The DC/DC converter requires at least 18VDC for cold starting, whereby the input voltage can sink to 14VDC during operation. The device only switches off under this limit. The upper voltage limit is 32VDC for both starting and operation.
BOOST
. The
105537_en_02 PHOENIX CONTACT 17 / 22

16.3 Position-dependent derating

Z
X
Y
QUINT POWER
+
-
Input DC 24V
OutputDC 24 V 5A
-
-
++
DC OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
19.2V
U <19.2V
IN
!
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
Z
X
Y
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
+
+
DC
OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
19.2V
U <19.2V
IN
!
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
The DC/DC converters can be snapped onto all DIN rails according to EN 50022-35. They should be mounted horizontally (input terminal blocks on bottom). When installing in a different mounting position, derating should be observed.
The characteristic curve can be used to determine the maximal output power to be drawn for each ambient temperature for different mounting positions.
Normal mounting position
QUINT-PS/24DC/24DC/ 5/CO
Rotated mounting position 90° X-axis
105537_en_02 PHOENIX CONTACT 18 / 22
Rotated mounting position 180° X-axis
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
D
C
O
K
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
19
.2V
U <19.2V
IN
!
Z
X
Y
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
Z
X
Y
QUINT POWER
+
-
Input DC 24V
Output DC 24 V 5 A
-
-
++
DC
OK
Ι
<
Ι
N
DC OK
Boost
18-29.5 V
-
U>
IN
19.2V
U <19.2V
IN
!
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
Rotated mounting position 270° X-axis
QUINT-PS/24DC/24DC/ 5/CO
105537_en_02 PHOENIX CONTACT 19 / 22
Rotated mounting position 90° Z-axis
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
Z
X
Y
QUINT POWER
+
-
In
p ut D
C
24
V
OutputDC 2
4
V5A
-
-
++
DC
OK
Ι
<
Ι
N
D
C
O
K
B
o
o
s
t
1
8
-2 9
.5
V
-
U>
IN
1
9 .2
V
U<
1
9
.2
V
I N
!
I
N
I
BOOST
-25
0 1020304050607080
[°C]
[A]
Z
X
Y
Rotated mounting position 270° Z-axis
QUINT-PS/24DC/24DC/ 5/CO
105537_en_02 PHOENIX CONTACT 20 / 22
QUINT-PS/24DC/24DC/ 5/CO
+48 V -48 V
+24 V
-24 V
+
-
+
-
+
-
+
-
+
-
+
-
+
I
N
+
I
N
+
+
Σ = I
N
+
I
N
+
I
N
+
+−−
Σ = I
N
+
I
N
+
I
N
+
+−−
Σ = I
N

17 Operating modes

17.1 Series operation

Two DC/DC converters can be connected in series to double the voltage. Only devices of the same performance class should be connected in series. Series connection should always be used if the output voltage of the module is not sufficient. For example, DC/DC converters with 24VDC nominal output voltage each supply 48VDC in series. Depending on the specification of the PE connection, output voltages of +48V or -48V as well as ±24V DC can also be made available.

17.3 Redundant operation

Redundant circuits are suitable for supplying systems, which place particularly high demands on operational safety. If a fault occurs in the primary circuit of the first power supply unit, the second device automatically takes over the complete power supply without interruption, and vice versa. For this purpose, the power supply units to be connected in parallel must be large enough to ensure that the total current requirements of all loads can be fully met by one power supply unit. External decoupling diodes are required for 100% redundancy!
Optimization of redundancy can be achieved by decoupling and monitoring. Phoenix Contact offers a comprehensive product range for this purpose (e.g., QUINT-DIODE or QUINT-ORING).
Example: diode module
Figure 13 Series operation

17.2 Parallel operation

DC/DC converters of the same type can be connected in parallel to increase both redundancy and power. No further adjustments to the default setting are necessary. To ensure symmetrical load distribution, it is recommended
Example: QUINT ORING
that all cable connections from the DC/DC converters to the busbar are the same length and have the same conductor cross section. Depending on the system, a protective circuit should be installed at each individual device output (e.g. decoupling diode or DC fuse) for parallel connection of more than two DC/DC converters. This prevents high return currents in the event of a secondary device fault.
105537_en_02 PHOENIX CONTACT 21 / 22

17.4 Increasing power

+–
I
N
+–
I
N
+
+–
IΣ= 2xI
N
The output current can be increased to n x I
in the case of
N
n parallel connected DC/DC converters. Parallel connection for increasing power is used when extending existing systems. Parallel connection is recommended if the DC/DC converter does not cover the current consumption of the most powerful load. Otherwise, the loads should be distributed between individual devices that are independent of one another.
QUINT-PS/24DC/24DC/ 5/CO
105537_en_02 22 / 22
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
phoenixcontact.com
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