QUINT-PS-100-240AC/24DC/2.5
Single-Phase Primary-Switched Power Supply Unit
INTERFACE
Data Sheet
© PHOENIX CONTACT - 12/2005
Description
QUINT POWER devices are 60...960 W DC power supply
units for universal use. This is ensured by the wide-range
input, single and three-phase versions, and an international
approval package.
QUINT POWER stands for guaranteed supply: powerful
capacitors ensure mains buffering of more than 20 ms at full
load.
All three-phase devices provide the full output power, even
in the event of a continuous phase failure.
The POWER BOOST power reserve starts loads with high
inrush currents and ensures that fuses are reliably tripped.
Preventive function monitoring diagnoses impermissible
operating states and minimizes downtimes in your system.
An active transistor output and a floating relay contact are
used for remote monitoring.
Danger
The device contains dangerous live elements and high levels of stored energy.
Never carry out work when the power is turned on.
Risk of burns
The housing temperature can reach high values depending on the ambient temperature and the load of the
device.
All QUINT POWER devices are idling-proof and
short-circuit proof, and are available with a regulated and
adjustable output voltage of 12, 24, and 48 V DC with output
currents of 2.5, 5, 10, 20, 30, and 40 A.
Power supply units for use in Ex Zone 2, uninterruptible
solutions, AS-i power supply units, and a QUINT diode
complete the product range.
QUINT POWER is a built-in device. Installation
and startup must only be carried out by
qualified personnel. The relevant countryspecific regulations (e.g., VDE, DIN) must also
be observed.
Make sure you always use the latest documentation.
It can be downloaded at www.download.phoenixcontact.com
A conversion table is available on the Internet at
www.download.phoenixcontact.com/general/7000_en_00.pdf
This data sheet is valid for all products listed on the following page:
100028_04_en 1
PHOENIX CONTACT GmbH & Co. KG • 32823 Blomberg • Germany
Phone: +49 - 52 35 - 30 0 • Fax: +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
www.phoenixcontact.com/salesnetwork
.
.
QUINT-PS-100-240AC/24DC/2.5
Ordering Data
Product
Description Type Order No. Pcs./Pkt.
Single-phase primary-switched power supply unit QUINT-PS-100-240AC/24DC/2.5 29 38 57 8 1
Accessories
Description Type Order No. Pcs./Pkt.
Assembly adapter for QUINT POWER 2.5 A and 5 A on S7 300 rails QUINT-PS-ADAPTERS7/1 29 38 19 6 1
Technical Data
Input Data
Nominal input voltage range 100...240 V AC
Input voltage range 85...264 V AC, 90...350 V DC
Frequency range 45...65 Hz (0 Hz at DC input)
Current consumption 0.86 A (at 120 V AC (nominal load)), approximately
Inrush current surge < 20 A (typical), inrush current limiting/Ι
Mains buffering (for nominal load) > 20 ms (at 120 V AC), > 100 ms (at 230 V AC)
Typical switch-on time < 1 s
Protective circuit Transient surge protection varistor
Input fuse 5 A (slow-blow, internal)
Recommended backup fuse Circuit breaker 6 A, 10 A or 16 A, Characteristic B
Discharge current to PE < 3.5 mA
Connection method COMBICON screw/plug-in connection
Stripping length 7 mm
Output Data
Nominal output voltage 24 V DC ±1%
Setting range for the output voltage 22.5...28.5 V DC
Output current 2.5 A (-25...+60°C)
Derating Above +60°C: 2.5% per Kelvin
Current limit I
Maximum capacitive load Unlimited
System deviation < 1% (static load change 10...90%)
Power dissipation
Maximum nominal load
Maximum no load
Efficiency > 86% for 230 V AC and nominal values
Rise time < 2 ms (U
Residual ripple/switching peaks (20 MHz) < 100 mV
Parallel connection Yes, to create redundant systems and increase efficiency
Internal surge protection Yes, limited to 35 V DC, approximately
Resistance to return supply 35 V DC
Connection method COMBICON screw/plug-in connection
Stripping length 7 mm
DC OK Signal Output, Active
Type of output Transistor output, U
Continuous current 40 mA, maximum
Output voltage +24 V DC (signal)
0.47 A (at 230 V AC (nominal load)), approximately
3.75 A (with POWER BOOST, -25...+40°C)
= 3.75 A (for short circuit), approximately
BOOST
< 2% (dynamic load change 10...90%)
< 0.1% (input voltage change ±10%)
10 W
2 W
(10...90%))
OUT
(for nominal values)
pp
> 0.9 x UN: High signal
out
2
t (25°C): < 2.2 A²s
100028_04_en PHOENIX CONTACT 2
QUINT-PS-100-240AC/24DC/2.5
DC OK Signal Output, Floating
Type of output Relay contact, U
Continuous current 1 A, maximum
Maximum switching voltage 30 V AC/DC, maximum
> 0.9 x UN: Contact closed
out
General Data
Insulation voltage
Input/output
Input/PE
Insulation voltage output/PE 500 V DC (routine test)
Mounting position On horizontal NS 35 DIN rail according to EN 60715
Degree of protection IP20
Protection class Ι, with PE connection
MTBF > 500,000 h according to IEC 61709 (SN 29500)
Housing version AluNox (AlMg1), closed
Weight 0.850 kg
Dimensions (width x height x depth) 55 mm x 130 mm x 125 mm
Dimensions (width x height x depth) for alternative assembly 122 mm x 130 mm x 58 mm
4 kV AC (type test)/2 kV AC (routine test)
3.5 kV AC (type test)/2 kV AC (routine test)
Status Indicators
DC OK status indicator Green LED (U
< 0.9 x UN: LED flashes)
out
Climatic Data
Ambient temperature (operation) -25...+70°C (> 60°C derating)
Ambient temperature (storage/transport) -40...+85°C
Maximum permissible humidity (operation) 95% (at +25°C, no condensation)
Vibration (operation) < 15 Hz, amplitude ±2.5 mm according to IEC 60068-2-6
Shock 30g in all space directions, according to IEC 60068-2-27
Pollution degree 2 according to EN 50178
Climatic class 3K3 according to EN 60721
15...150 Hz, 2.3g, 90 minutes
Certification/Standards
Electrical equipment of machines EN 60204 (Surge Voltage Category III)
Safety transformers for switched-mode power supply units EN 61558-2-17
Electrical safety (of IT equipment) EN 60950/VDE 0805 (SELV), EN 61558-2-17
CB Scheme
UL/C-UL Recognized UL 60950 u
Industrial control equipment UL/C-UL Listed UL 508 U
Electrical equipment for potentially explosive areas UL/C-UL Recognized UL 1604, Class Ι, Division 2, Groups A, B, C, D
Shipbuilding Germanischer Lloyd F, ABS
Electronic equipment for use in electrical power installations EN 50178 (VDE 0160)
Safety extra-low voltage PELV (EN 60204), SELV (EN 60950)
Safe isolation DIN VDE 0100-410, DIN VDE 0106-1010
Protection against electric shock DIN 57100-410
Protection against electric shock, basic requirements for safe isolation in
electrical equipment
Limitation of harmonic line currents According to EN 61000-3-2
Device safety
DIN VDE 0106-101
B (tested safety)
j
LISTED
100028_04_en PHOENIX CONTACT 3
QUINT-PS-100-240AC/24DC/2.5
DC
OK
14
13
Output DC 24V 2,5A
Adjust
22,5-28,5V
AC 100-240V
L N
DC
OK
DC
OK
Output DC 24V 2,5A
Conformance With EMC Directive 89/336/EEC and Low Voltage Directive 73/23/EEC
Noise Immunity Test According to EN 61000-6-2
Electrostatic discharge (ESD) EN 61000-4-2 Criterion B
Electromagnetic HF field EN 61000-4-3 Criterion A
Fast transients (burst) EN 61000-4-4 Criterion B
Surge current load (surge) EN 61000-4-5 Criterion B
Conducted interference EN 61000-4-6 Criterion A
Voltage dips EN 61000-4-11 Criterion B Input Mains buffering > 20 ms
1
2
Contact discharge
3
2
Housing
Air discharge
Housing
Frequency range
Field strength
Input
Output
Level 4
15 kV
8 kV
Level 3
80...1000 MHz/1.4...2.0 GHz
10 V/m
4 kV (Inst. Class 4, asymmetrical: Cable to ground)
2 kV (Inst. Class 4, symmetrical: Cable to cable)
0.5 kV (Level 1, asymmetrical: Cable to ground)
0.5 kV (Level 1, symmetrical: Cable to cable)
Signal
2
3
Input/output/signal
Frequency range
1 kV (Level 1, asymmetrical: Cable to ground)
Input
4 kV (Level 4, asymmetrical)
Output
2 kV (Level 3, asymmetrical)
Signal
1 kV (Level 2, asymmetrical)
Level 3, asymmetrical
0.15...80 MHz
Voltage
10 V
Noise Emission Test According to EN 61000-6-3
Noise emission of housing EN 55011
(EN 55022)
1
EN 61000 corresponds to IEC 61000
2
Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically.
3
Criterion A: Normal operating behavior within the specified limits.
4
EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22
Class B Industrial and domestic applications
4
Structure
4
1413
DC
OK
1413
D
C
O
K
Output DC 24V 2,5A
QUINT POWER
DC OK
3
2
QUINT POWER
Figure 1 Operating elements
1 AC input
85...264 V AC input voltage,
45...65 Hz frequency
2 DC output
24 V DC output voltage (default),
1413
D
C
O
K
1
3
1
4
D
C
O
K
O
u
t
p
u
t
D
C
2
4
V
2
,
5
A
DC OK
2
A
2
d
,
ju
5
-
s
2
t
8
,
5
V
Input
AC
1
0
L
0
N
-2
4
0V
6
5
1
can be set between 22.5 and 28.5 V DC
3 DC OK output active
4 DC OK output floating
5 Potentiometer (covered) 22.5...28.5 V DC
6 DC OK LED
7 Universal DIN rail adapter UTA 107
Block Diagram
L(+)
N(-)
PE
D
1
3
1
4
COK
Figure 2 Block diagram
100028_04_en PHOENIX CONTACT 4
Safety Notes and Warning Instructions
DC
OK
14
13
QUINT-PS-100-240AC/24DC/2.5
Danger
The device contains dangerous live elements
and high levels of stored energy.
Never carry out work when the power is turned
on.
Risk of burns
The housing temperature can reach high
values depending on the ambient temperature
and the load of the device.
To ensure that the device can be operated safely and all
functions can be used, please read these instructions
carefully.
QUINT POWER is a built-in device. Installation
and startup must only be carried out by
qualified personnel. The relevant countryspecific regulations (e.g., VDE, DIN) must also
be observed.
Installation
Before startup please ensure:
– The mains has been connected correctly
and protection is provided against electric
shock.
– The device can be switched off outside the
power supply according to EN 60950
regulations (e.g., by the line protection on
the primary side).
– The protective conductor is connected.
– All supply lines have sufficient fuse
protection and are the correct size.
– All output cables are the correct size for
the maximum device output current or
have separate fuse protection.
– Sufficient convection is ensured.
Risk of burns
The housing temperature can reach high
values depending on the ambient temperature
1
3
1
4
D
C
O
K
and the load of the device.
To ensure sufficient convection, the following
QUINT POWER
minimum spacing is required between other
modules:
5 cm above and below the device.
No minimum spacing to other modules at the
sides is required for proper operation of the
device.
The power supply unit can be snapped onto all DIN rails
according to EN 60715 and must be mounted horizontally
Figure 3 Convection
(connection terminal blocks facing downwards).
100028_04_en PHOENIX CONTACT 5
Mounting Position
QUINT-PS-100-240AC/24DC/2.5
(55)
50
115
QUINT POWER
230
Figure 4 Mounting position (dimensions in mm)
Narrow mounting position: Installation depth
125 mm (+ DIN rail)
(122)
(130)
Flat mounting position: Installation depth 58 mm (+ DIN rail)
Narrow Mounting Position (Default Upon Delivery)
Assembly
Position the module with the DIN rail guideway on the top
edge of the DIN rail and then snap it downwards.
Removal
Release the snap-on catch using a screwdriver and then
detach the module from the bottom edge of the DIN rail.
Figure 5 Narrow mounting position
100028_04_en PHOENIX CONTACT 6
Flat Mounting Position
Figure 6 Flat mounting position
QUINT-PS-100-240AC/24DC/2.5
A flat mounting position can be achieved by mounting the
module onto the DIN rail at a 90° angle. Mount the DIN rail
adapter (UTA 107) as shown in Figure 6.
No additional assembly material is required.
Mounting screws: Torx T10 (torque 0.8...0.9 Nm).
Connection of Various Types of Network: 100...240 V AC Networks
The device can be connected to single-phase AC networks
or to two external conductors for three-phase networks
(TN, TT or IT network according to VDE 0100-300/
IEC 60364-3) with nominal voltages of 100...240 V AC.
TN-S TN-C
LL
N
PE
LL
PE PE
NN
++--
Figure 7 100...240 V AC networks
PEN
L
An all-pole disconnecting device must be
provided for 2-phase operation using two
external conductors for a three-phase network.
TT
L
N
PE
N
++-
iT
L1
L2
L3
L
PE
N
-
100028_04_en PHOENIX CONTACT 7
Connection of the Connecting Cable
DC
OK
1413
Output DC 24V 2,5A
DC OK
Adjust
22,5-28,5V
Input
AC 100-240V
L N
DC
OK
1413
QUINT-PS-100-240AC/24DC/2.5
The device is equipped with COMBICON connectors. This
connection method enables quick device connection and
visible isolation of the electrical connection, if required.
Connectors may only be operated when the
power is switched off.
Use a screwdriver with the correct blade width for wiring.
The cable cross sections listed in the table on the right can
be connected.
Input (1)
The 100...240 V AC connection is made using the L, N, and
5 screw connections.
I
AC
n
p
u
1
t
0
L
0
-
2
4
N
0
V
1
Figure 8 Input
Fuses
An internal fuse is provided for device protection.
Additional device protection is not required.
Solid Stranded AWG Torque Stripping
Length
[mm²] [Nm] [mm]
Input 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm
Output 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm
Signal 0.2...2.5 0.2...2.5 25...14 0.5...0.6 7 mm
For reliable and safe-to-touch connections, strip the cable
ends according to the table.
If an internal fuse is blown, this is most
probably due to a device fault. In this case, the
device should be checked in the factory.
Recommended Backup Fuse
Circuit breaker 6 A, 10 A or 16 A, Characteristic B
(or equivalent).
A suitable fuse should be provided for
DC applications.
Protecting the Primary Side
The device must be installed according to the specifications
of EN 60950.
It must be possible to switch off the device
using a suitable disconnecting device outside
the power supply.
For example, primary side line protection could
be used.
100028_04_en PHOENIX CONTACT 8
QUINT-PS-100-240AC/24DC/2.5
DC
OK
Output DC 24V 2,5A
DC OK
Adjust
22,5-28,5V
Input
L N
OK
14
DC
OK
14
13
DC OK
DC
14
Output
13
14
DC
O
K
1413
D
C
O
K
O
u
t
p
u
t
D
C
2
4
V
2
,5
4
3
13
14
OK
1
3
1
4
D
C
O
K
Output DC 24V 2,5A
QUINT POWER
2
D
C
D
C OK
Figure 9 Output
Connecting the Output
The connection is made using the "+" and "-" screw
connections on the screw connection 2. The output
voltage set upon delivery is 24 V DC. The output voltage
can be set on the potentiometer 5.
QUINT POWER
D
2
2
,5
In
AC 100-240V
L
A
C
O
K
A
d
ju
-2
s
t
8
,5
V
p
u
t
N
6
5
Floating Contact
13 14
DC OK
+ ++ +
- -
DC OK
30 V AC/DC, 1 A, maximum
Figure 10 Floating contact
When opened, the floating signal contact indicates that the
output voltage has fallen more than 10% below the set
value. Signals and ohmic loads up to a maximum of 30 V
and currents up to a maximum of 1 A can be switched.
With heavy inductive loads, e.g., a relay, a
suitable protective circuit (e.g., free-wheeling
diode) is required.
Active Signal Output
13 14
DC OK
+ ++ +
- -
Protecting the Secondary Side
The device is electronically short-circuit-proof and idlingproof. In the event of an error, the output voltage is limited
to a maximum of 35 V DC.
Make sure that all output cables are the correct
size for the maximum output current or have
separate fuse protection.
The cable cross sections in the secondary
circuit must be large enough to keep the
voltage drops on the cables as low as possible.
Signaling
The two DC OK outputs are for preventive function
monitoring of the power supply unit. A floating signal
contact 4 and an active DC OK signal 3 are available.
In addition, the DC OK LED 6 can be used to evaluate the
function of the power supply directly at the installation
location (see "Status Indicator: DC OK LED" on page 10).
24 V DC
40 mA
DC OK
Figure 11 Active signal output
The 24 V DC signal is between the "DC OK" and "-"
connection terminal blocks and can be loaded with
40 mA maximum. This signal output indicates that the
output voltage has fallen more than 10% below the set
value when "active high" changes to "low". The DC OK
signal is isolated from the power output. This ensures that
a separate supply does not enter from devices connected
in parallel. The 24 V DC signal can be connected directly to
a logic input for evaluation.
100028_04_en PHOENIX CONTACT 9
QUINT-PS-100-240AC/24DC/2.5
Signal Loop
12
Output
Output
The two signal outputs described above can be easily
combined.
Example: Monitoring two devices
14
13
14
13
DC OK
DC OK
+
++
-
--
-
--
+
++
14
13
DC OK
Use the active alarm output of device 1 and loop in the
floating alarm output of device 2. In the event of an error, a
DC OK
group error message is output. Any number of devices can
be looped. This signal combination saves wiring costs and
Figure 12 Signal loop
logic inputs.
Status Indicator: DC OK LED
The green DC OK LED enables local function evaluation in
the control cabinet.
DC OK LED ON Flashing OFF
Active DC OK
U = +24 V (with reference to "-") U = 0 V (with reference to "-") U = 0 V (with reference to "-")
switching output
Floating DC OK
Closed Open Open
output
Cause Output voltage greater than 90%
of the set voltage
Meaning Output voltage and current OK QUINT POWER operating, but:
Output voltage less than 90% of
the set voltage
– Error at the load
– Current consumption
greater than I
BOOST
No voltage at the output
QUINT POWER not operating,
because:
– No mains voltage present
– The primary side fuse has
– Output short circuit
– The device is faulty
blown
Function
Output Characteristic Curve
U
[V]
U
OUT
N
P
P
BOOST
N
< 40°C< 60°C
I
N
I
BOOST
I [A]
OUT
Figure 13 Output characteristic curve
At ambient operating temperatures T
device can continuously supply an I
<+40°C, the
amb
current at
BOOST
nominal voltage. In the event of heavier loads the working
point demonstrates the U/I characteristic curve shown in
the figure. The output current is limited to I
BOOST
.
The secondary voltage is reduced until the short circuit on
the secondary side is removed.
100028_04_en PHOENIX CONTACT 10
The U/I characteristic curve ensures that both heavy
capacitive loads and loads with DC/DC converters can be
supplied by QUINT POWER in the input circuit. Connected
fuses are tripped. The selectivity in your system
configuration is ensured at all times.
= +24 V
– U
N
– IN = 2.5 A
– I
– P
– P
BOOST
= 60 W
N
BOOST
= 3.75 A
= 90 W
QUINT-PS-100-240AC/24DC/2.5
Temperature Response
I
BOOST
I
N
0
0
Output current [A]
Ambient operating temperature
20
40
60
[°C]
Figure 14 Temperature response
At an ambient operating temperature of up to +40°C, the
device continuously supplies the I
The device can supply a nominal output current of I
output current.
BOOST
up to
N
an ambient operating temperature of +60°C. The output
power must be decreased by 2.5% per Kelvin temperature
increase for ambient operating temperatures over +60°C.
At ambient operating temperatures above +70°C or in the
event of a thermal overload, the device does not switch off.
The output power is decreased to such an extent that
device protection is provided. Once the device has cooled
down, the output power is increased again.
Parallel Operation
Devices of the same type can be connected in parallel to
increase both redundancy and power. The default setting
does not have to be adjusted.
A maximum of five devices can be connected
in parallel.
If the output voltage is adjusted, an even current distribution
can be ensured by precisely setting all power supply units
that are operated in parallel to the same output voltage.
To ensure symmetrical current distribution we recommend
that all cable connections from the power supply unit to the
DIN rail are the same length and have the same cross
section.
Depending on the system, for parallel
connection of more than two power supply
units a protective circuit should be installed at
each individual device output (e.g., decoupling
diode or DC fuse). This prevents high return
currents in the event of a secondary device
fault.
Redundancy Operation
I
N
--
++
+
-
I
N
Σ = I
-
+
N
Figure 15 Redundancy operation
Redundant circuits are suitable for supplying systems,
which place particularly high demands on operational
safety.
If a fault occurs in the primary circuit of the first power
supply unit, the second device automatically takes over the
entire power supply, without interruption, and vice versa.
For this purpose, the power supply units to be connected in
parallel must be large enough that the total current
requirements of all loads can be fully met by one power
supply unit.
External decoupling diodes are required for
100% redundancy
(QUINT-DIODE/40, Order No. 29 38 96 3).
Increasing Power
I
N
--
++
+
-
I
N
Σ = 2 * I
-
+
N
Figure 16 Increasing power
The output current can be increased to n x I
where n is the
N
number of devices connected in parallel.
Parallel connection for increasing power is used when
extending existing systems. A parallel connection is
recommended if the power supply unit does not cover the
current consumption of the most powerful load.
Otherwise, the loads should be divided over independent
individual devices.
A maximum of five devices can be connected
in parallel.
© PHOENIX CONTACT 12/2005
100028_04_en PHOENIX CONTACT 11
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