Phoenix Contact QUINT-PS-100-240AC/12DC/10 User Manual

Page 1
QUINT POWER provides:
Preventive function monitoring
through
professional signaling
Global use
A high level of operational safety
even in complex
global networks
Reliable startup of heavy loads
due to POWER
BOOST
The reliability of a power supply determines the availability of individual components in a system and whether complex systems can function safely.
The globalization of markets increases the demands placed on the power supply. A wide range input and a high level of availability are required.
These requirements are met by Generation 2 QUINT POWER.
1. Short Description
The QUINT POWER product range offers universal DC power supplies from 60 - 960 W. Depending on the type, regulated and adjustable output voltages of 12 V DC, 24 V DC or 48 V DC are available for output currents of 2.5 A, 5 A, 10 A, 20 A, 30 A, and 40 A.
These devices, which are designed as primary switched-mode regulators, operate with a high level of efciency so that the heat loss is kept to a minimum.
The high level of operational safety is also ensured in complex global networks. QUINT POWER also operates in applications where static voltage dips, transient power supply failures or phase failure are common.
Large capacitors ensure mains buffering of more than 20 ms at full load. All 3-phase QUINT POWER units provide the complete output power even in the event of a continuous phase failure.
Reliable startup of heavy loads is ensured by a power reserve of up to 50% - the POWER BOOST.
Preventive function monitoring diagnoses an impermissible operating state and minimizes downtimes in your system. An active transistor output and an electrically isolated relay contact are provided for remote monitoring of this state.
This signal not only provides information on the device function, but also indicates a system overload at an early stage.
2. Area of Application
QUINT POWER can be used globally due to the
consistent provision of a wide range input.
In this way, your entire system can be tested at any production location in the world and can be delivered to any location in the world without faulty switching of the input voltage. This reduces storage costs and logistical effort.
An international approval package including CB Scheme, UL 60950 for IT equipment, and UL 508 for industrial control equipment enables the device to be used globally.
Safe operation in adverse conditions is emphasized by the approval of all QUINT POWER units with 24 V output voltage by Germanischer Lloyd.
Power Supply, Primary Switch Mode for Universal Use QUINT-PS-100-240AC/12DC/10
Headquarters: © Phoenix Contact GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
Phone +49 - 52 35 - 30 0 • Fax +49 - 52 35 - 34 12 00 • www.phoenixcontact.com
Local Contact: www.phoenixcontact.com/salesnetwork
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PHOENIX CONTACT page 2 of 10
solid exible torque
[mm
2
]AWG [Nm] [Ib in.]
Input 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3 Output 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3 Signal 0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3
Description
Power Supply
Primary switch mode for universal use
Technical Data Input Data 1
Nominal input voltage Input voltage range Frequency Current consumption (for nominal values) Inrush current limiting/I
2
t (+25°C [+77°F]) Mains buffering for a nominal load (typical) Switch-on time after applying the mains voltage Tr ansient surge voltage protection Input fuse, internal Recommended fuse
Discharge current for PE
Output Data 2
Nominal output voltage U
N
/tolerance Setting range for the output voltage Output current (continuous) during convection cooling and nominal valuesPOWER BOOST I
BOOST
-25°C to +40°C (-13°F to
+104°F)
Nominal output current I
N
-25°C to +60°C (-13°F to +140°F) Derating Short-circuit current limit Startup of capacitive loads System deviation on: Load change static 10 - 90%
Load change dynamic 10 - 90%
Input voltage change ±10% Maximum power loss No load/nominal load Efciency Response time U
OUT
(10% - 90%) Residual ripple/switching peaks (20 MHz) Can be connected in parallel Internal surge voltage protection
Signal Output Data
DC OK (active) 3 (U
out
> 0.9 x U
N
=
high signal) DC OK (electrically isolated) 4 (U
out
> 0.9 x U
N
=
contact closed) LED 6 (U
out
< 0.9 x U
N
=
LED ashing)
QUINT 12 V DC/10 A
1 AC
UUUU uuuu BB
BB
Type Order No.
Pcs.
Pkt.
QUINT-PS-100-240AC/12DC/10 29 38 81 1 1
100 - 240 V AC (wide range input) 85 - 264 V AC 90 - 350 V DC 45 - 65 Hz 0 Hz
1.5 A (120 V AC)/0.6 A (230 V AC), approximately 15 A, approximately/1 A
2
s, approximately 50 ms < 1 s Var istor
6.3 AT (device protection) Circuit breaker 10 A or 16 A Characteristic B (EN 60 898)
< 3.5 mA
12 V DC ±1%
11.5 - 18.0 V DC
16 A (U
out
= 18 V DC)
10 A (U
out
= 18 V DC) From +60°C (+140°F), 2.5% per Kelvin I
BOOST
≈ 16 A, approximately Unlimited < 1%, typical < 4%, typical < 0.1%, typical 4 W/22 W, approximately > 84% (for 230 V AC and nominal values) < 2 ms, typical < 100 mV
pp
(for nominal values) To increase redundancy and power Ye s, limited to 25 V DC, approximately 25 V DC
+12 V DC signal (with regard to the device weight) 40 mA, maximum 30 V AC/DC, maximum; 1 A, maximum
Green LED
CB
Schem
130 mm
(5.118 in.)
85 mm
(3.346 in.)
125 mm
(4.921 in.)
PE
13 14
DC OK
L (+)
N (–)
PFC
active
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
3. T echnical Data
7
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PHOENIX CONTACT page 3 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
General Data
Insulation voltage: Input/output
Input/PE
Output/PE Approval package Electrical equipment of machines Safety transformers for switched-mode power supply units Electrical safety (of IT equipment) Industrial control equipment Equipping high voltage installations with electronic equipment Safety extra-low voltage
Safe isolation Protection against electric shock Protection against dangerous shock currents, basic requirements for safe isolation in electrical equipment Limitation of harmonic line currents Mounting position Can be mounted with spacing - Vertical
Horizontal Degree of protection Class of protection MTBF Housing version Dimensions (W x H x D) + DIN rail
Weight
Climatic Data
Ambient temperature Operation
Storage Humidity Vibration according to IEC 68-2-6 Shock according to IEC 68-2-27 Degree of pollution Climatic category
c
Conforms to the EMC Directive 89/336/EEC and the Low Voltage Directive 73/23/EEC
EMC (Electromagnetic Compatibility) Noise Immunity According to EN 61000-6-2:
Electrostatic discharge (ESD)
EN 61000-4-2
3)
Housing
Contact discharge:
Air discharge:
Electromagnetic HF eld
EN 61000-4-3
2)
Housing
Frequency:
Field strength:
Fast transients (burst)
EN 61000-4-4
3)
Input:
Output:
Signal:
Surge current loads EN 61000-4-5
3)
Input:
Output:
Signal:
Conducted interference
EN 61000-4-6
2)
I/O/S:
Frequency:
U
0
:
Voltage dips EN 61000-4-11
3)
Input:
Simulation of radiophone
EN 50204 Frequency:
Field strength:
Noise Emission According to EN 50081-2:
Radio interference EN 55011
Radio interference EN 55011
EN 55011 corresponds to CISPR11/EN 55022 corresponds to CISPR22 EN 61000 corresponds to IEC 1000
2)
Criterion A: Normal operating characteristics within the specied
limits.
3)
Criterion B: Temporary adverse effects on the operating
characteristics that the device corrects independently.
4 kV AC (type test)/2 kV AC (routine test)
3.5 kV AC (type test)/2 kV AC (routine test) 500 V DC (routine test)
B
EN 60 204 (Surge Voltage Category III) EN 61 558-2-17 EN 60950/VDE 0805, UL/C-UL Recognized UL 60 950
u
UL/C-UL Listed UL 508
EN 50 178 (VDE 0160) PELV (EN 60 204) SELV (EN 60 950) VDE 0100-410 DIN 57100-410
DIN VDE 0106-101 According to EN 61000-3-2 On horizontal NS 35 DIN rail according to EN 50022
≥ 5 cm (1.969 in.)
0 cm IP 20
Ι , with PE connection
> 500 000 h according to IEC 1709 (SN 29 500) AluNox (AlMg1), closed Default upon delivery: Rotated 90°: (85 x 130 x 125 mm [3.346 x 5.118 x 4.921 in.])(122 x 130 x 88 mm [4.803 x 5.118 x 3.465 in.])
1.3 kg, approximately
-25°C to +70°C (-13°F to +158°F) (> +60°C [+140°F] derating)
-40°C to +85°C (-40°F to +185°F) Up to 95% at +25°C (+77°F), no condensation < 15 Hz, amplitude ±2.5 mm/15 Hz - 150 Hz, 2.3 g, 90 minutes in resonant frequency 30 g all space directions 2 (according to EN 50 178) 3K3 (according to EN 60 721)
Requirements EN 61 000-6-2 QUINT-PS-100-240AC/12DC/10
4 kV 8 kV
Level 4 8 kV 15 kV
80 - 1000 MHz 10 V/m
Level 3 80 - 1000 MHz/1.4 - 2.0 GHz 10 V/m
2 kV asymmetrical
5)
2 kV asymmetrical
5)
1 kV asymmetrical
5)
4 kV (Level 4) 2 kV (Level 3) 1 kV (Level 2)
2 kV asymmetrical
5)
1 kV symmetrical
4)
0.5 kV asymmetrical
5)
0.5 kV symmetrical
4)
1 kV asymmetrical
5)
4 kV (Level 4) 2 kV (Level 4)
0.5 kV (Level 1)
0.5 kV (Level 1) 1 kV (Level 2)
asymmetrical
5)
0.15 - 80 MHz 10 V
Level 3
0.15 - 80 MHz 10 V
30% reduction of the input voltage for 0.5 periods
See input data: Mains buffering > 20 ms
Not required 900 MHz/1800 MHz
20 V/m
Class A
6)
EN 55011 (EN 55022) Class B
7)
Class A
6)
EN 55011 (EN 55022) Class B
7)
4)
symmetrical: Cable to cable
5)
asymmetrical: Cable to ground
6)
Class A: Industrial application
7)
Class B: Industrial and domestic applications
CB
Schem
U
LISTED
Page 4
PHOENIX CONTACT page 4 of 10
11
11
AC input:
Input voltage 85 - 264 V AC Frequency 45 - 65 Hz (0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
exible) (25 - 14 AWG) Internal fuse 6.3 AT Recommended fuse 10 A or 16 A c.b./Characteristic B
22
22
DC output:
Output voltage 12 V DC (default), can be set from 11.5 -18.0 V DC using a potentiometer 5 (0.2 mm
2
to 2.5 mm
2
solid)
(0.2 mm
2
to 2.5 mm
2
exible) (25 - 14 AWG) The device is idling-proof and short-circuit-proof.
33
33
DC OK output active
44
44
DC OK output electrically isolated
55
55
Potentiometer (covered) 11.5 - 18.0 V DC
66
66
DC OK LED
77
77
Universal DIN rail adapter UTA 107
5. Safety and Warning Instructions
To ensure that the device can be operated safely
and all functions can be used, please read these instructions carefully.
Caution: Never carry out work when the power is turned on, this is highly dangerous.
O
utput D
C 12V 10A
+ +
– –
D
C
O
K
1
3
1
4
D
C
O
K
A
djust
11.5-18V
Input
A
C
100-240V
LN
5
QUINT POWER
13 14
DC
OK
+ + – –
C
12
V
1
0
A
– –
D
13 14
DC
OK
+ + – –
O
u
tp
u
t D
C
+ +
DC OK
13 14
Figure 04
7
2
1
3
4
5
6
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
4. Device View, Connections, and Control Elements
QUINT POWER is a built-in device.
Installation and
startup
must only be carried out by qualied personnel. The relevant country-specic regulations (e.g., VDE, DIN) must also be observed.
Before startup it is particularly important to ensure
that:
• The mains have been connected correctly and
protection is provided against electric shock.
• The device can be switched off outside the power
supply according to EN 60950 regulations (e.g., by the line protection on the primary side).
• The protective conductor is connected.
• All supply lines have sufcient fuse protection and
are the correct size.
• All output cables are the correct size for the maximum
device output current or have separate fuse protection.
• Sufcient convection is ensured.
The housing temperature can reach high values depending on the ambient temperature and the load of the device.
The device contains dangerous live components and high levels of stored energy.
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PHOENIX CONTACT page 5 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
6. Installation
Figure 05
Output DC
12V 10A
+
+
DC OK
13 14
DC OK
Adjust
11.5-18V
Input
AC
100-240V
LN
5
QUINT POWER
U
INDUSTRIAL CONTROL EQUIPMENT 43KA
LISTED
APPROVALS
Read installation instructions before connecting to mains
www.interface.phoenixcontact.com
- 25 … + 60 °C
- 13 … + 140 °F
2
5
EN 60950 EN 60204 EN 61558-2-17
B
EN 61000-6-2 EN 50081-1
F
13 14
DC
OK
+ + – –
6.1. Mounting
The power supply can be snapped onto all DIN rails according to EN 50022-35 and should be mounted horizontally (input terminal blocks facing downwards).
Installation Dimensions
To ensure sufficient convection, we recommend a minimum spacing of 5 cm (1.969 in.) to other modules above and below the device. No minimum spacing to other modules at the sides is required for proper operation of the device.
The housing temperature can reach high values depending on the ambient temperature and the load of the device.
Output DC 12V 10A
+ +
– –
DC OK
13 14
DC OK
Adjust
11.5-18V
Input
AC 100-240V
LN
5
QUINT POWER
Figure 06
Narrow mounting position:
Installation depth 125 mm (4.921 in.) (+ DIN rail)
Flat mounting position:
Installation depth 88 mm (3.465 in.) (+ DIN rail)
50 mm (1.969
115 mm (4.528 in.)
230 mm (9.055 in.)
85 mm (3.346 in.) 122 mm (4.803 in.)
130 mm (5.118 in.)
Page 6
PHOENIX CONTACT page 6 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
Figure 08
6.2. Narrow Mounting Position
The device is supplied ex works for a narrow mounting position.
Mounting:
Place the module with the DIN rail guideway on the
top edge
of the DIN rail and then snap it
downwards
.
Removal:
Release the snap-on catch using a screwdriver and then detach the module from the
bottom edge
of the
DIN rail.
6.3. Flat Mounting Position
A at mounting position can be achieved by mounting the module onto the DIN rail at a 90° angle. To do this, mount the DIN rail adapter (UTA 107) 77
77
as shown in Figure 08. No additional mounting material is required. Mounting screws: Torx T10 (torque 0.8 - 0.9 Nm/7 - 8 Ib in.).
Mounting
Removal
Figure 07
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PHOENIX CONTACT page 7 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
+
LN
L PEN
MINI
+
LN
L N
MINI
+–
MINI
L1 L2 L3 N PE
L N
+–
MINI
L1 L2 L3 PEN
L N
+–
MINI
L1 L2 L3 N
L N
L1 L2 L3 PE
+L–
N
MINI
+
LN
L N PE
MINI
TN-S network TN-C network TT network
6.4. Connection of Various Types of Network: 100 - 240 V AC Networks
Figure 09
IT network
QUINT
QUINT
QUINT
QUINT QUINT
QUINT
QUINT
t
18V
Input
A
C
100-240V
LN
5
Figure 10
Additional device protection is not required, as an
internal fuse is present.
Recommended Fuse:
Circuit breaker 6 A or 10 A, Characteristic B (or
equivalent).
A suitable fuse must be tted for DC applications.
If the internal fuse is blown, this is most probably due to a device fault. In this case, the device should be checked in the factory.
Connection Cable:
The device is equipped with COMBICON connectors. This reliable user-friendly connection method enables quick device connection and safe isolation of the electrical connection, if required.
Only operate connectors when the power is switched off.
To maintain UL approvals, use copper cables, which are designed for operating temperatures of 75°C (167°F).
The following cable cross sections can be connected:
To maintain EN 60950/UL60950, exible cables require ferrules.
For reliable and safe-to-touch connection: Strip 7 mm (0.28 in.)
from the connector ends.
6.5. Input (
11
11
, Figure 10)
The 100 - 240 V AC connection is made using screw connections L and N. The device can be connected to single-phase AC networks or to two external conductors for three-phase networks (TN, TT or IT network according to VDE 0100 T300/IEC364-3) with nominal voltages of 100 - 240 V AC.
Protecting the Primary Side
The device must be installed according to the specications of EN 60 950. It must be possible to switch off the device using a suitable disconnecting device outside the power supply.
Note that an all-pole disconnecting device must be provided for two-phase operation using two external conductors for a three-phase network.
For example, primary side line protection could be used.
Solid
[mm
2
]
Flexible
[mm2]
AWGTorque
[Nm] [Ib in.]
11
11
Input:
0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3
22
22
Output:
0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3
33
33
Signal:
0.2 - 2.5 0.2 - 2.5 25 - 14 0.5 - 0.6 4.4 - 5.3
7 mm (0.28 in.)
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PHOENIX CONTACT page 8 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
Figure 11
Output DC 12V 10A
+ +
– –
DC OK
13 14
DC OK
Adjust
11.5-18V
QUINT POW
ER
AP
P
13 14
DC
OK
+ + – –
22
22
55
55
44
44
33
33
Figure 12
DC OK
+ + – –
Output 12V DC
DC OK
13 14
max. 30 VAC/DC, 1 A
6.6. Output (Figure 11)
The 12 V DC connection is made using the "+" and "–" screw connections on the screwconnection
22
22
. The
output voltage set upon delivery is 12 V DC.
The output voltage can be adjusted from 11.5 to
18.0 V DC on the potentiometer
55
55
.
Protecting the Secondary Side:
The device is electronic short-circuit-proof and idling­proof. In the event of an error, the output voltage is limited to a maximum of 25 V DC.
It should be ensured that all output cables are the correct size for the maximum output current or have separate fuse protection.
The secondary side cables should have large cross sections to keep voltage drops on the cables to a minimum.
Signaling
Both DC OK outputs are used for preventive function monitoring of the power supply. An electrically isolated signal contact 4444 and an active DC OK signal 3333 are available. In addition, the DC OK LED 6666 can be used to evaluate the function of the power supply directly at the installation location.
Electrically Isolated Contact (Figure 12)
When opened, the electrically isolated signal contact indicates that the output voltage has fallen more than 10% below the set value. Signals and ohmic loads up to a maximum of 30 V and currents up to a maximum of 1 A can be switched.
With heavy inductive loads, e.g., a relay, a suitable protective circuit (e.g., free-wheeling diode) is required.
Active Signal Output (Figure 13)
The 12 V DC signal is between the "DC OK" and "–" connection terminal blocks and can be loaded with 40 mA maximum. This signal output indicates that the output voltage has fallen more than 10% below the set value when "active high" changes to "low".
The DC OK signal is isolated from the power output. This ensures that a separate supply does not enter from devices connected in parallel.
The 12 V DC signal can be connected directly to a logic input for evaluation.
Green "DC OK" LED ON Flashing OFF Active
DC OK switching output
(with reference to "-")
U = 12 V U = 0 V U = 0 V
Electrically isolated DC OK output Closed Open Open
Meaning
Output voltage greater than 90% of the set voltage
Output voltage less than 90% of the set voltage
No voltage at the output
Description
Output voltage and current OK
QUINT POWER operating, but:
• Error at the load
• Current consumption greater than I
BOOST
• Output short circuit
QUINT POWER not operating, because:
• No mains voltage present
•Primary side fuse is blown
•Device is faulty
Figure 13
DC OK
12 V DC max. 40 mA
+ + – –
Output 12V DC
DC OK
13 14
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PHOENIX CONTACT page 9 of 10
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
Figure 14
DC OK
12 V DC 40 mA
+ + – –
Output 12V DC
DC OK
13 14
+ + – –
Output 12V DC
DC OK
13 14
Device 1
Device 2
Figure 15
I
BOOST
U
OUT
[V]
I
OUT
[A]
12
10 I
N
16
360 W240 W
< 40 °C< 60 °C
U
N
Signal Loop (Figure 14)
The two signal outputs mentioned above can be
combined easily.
Example: Monitoring two devices
Use the active alarm output of device 1 and loop in the electrically isolated alarm output of device 2. In the event of an error, a group error message is generated. It is possible to loop any number of devices.
This signal combination saves on wiring costs and logic inputs.
DC OK LED
The green DC OK LED enables local function evaluation in the control cabinet.
7. Function
7.1. Output Characteristic Curve
At ambient temperatures T
amb
< +40°C (+104°F), the device can continuously supply 16 A with a 12 V DC output voltage (P
out
= 190 W).
With heavy loads, the working point demonstrates the U/I characteristic curve shown in Figure 14. The output current is limited to I
BOOST
.
The secondary voltage is reduced until the short circuit on the secondary side is removed.
The U/I characteristic curve ensures that both heavy capacitive loads and devices with DC/DC converters can be supplied by QUINT POWER in the input circuit without any problems.
Connected fuses are reliably tripped. The selectivity in your system conguration is ensured at all times.
7.2. T emperature Response
At an ambient temperature of up to +40°C (+104°F) the device continuously supplies an output current of 16 A.
The device can supply a nominal output current of 10 A up to an ambient temperature of +60°C (+140°F).
The output power must be decreased by 2.5% per Kelvin temperature increase for ambient temperatures above +60°C (+140°F).
At ambient temperatures above +70°C (+158°F) or in the event of a thermal overload, the device does not switch off. The output power is decreased so low that device protection is provided. Once the device has cooled, the output power is increased again.
LED ON Normal operation of the power supply LED
ashing
The output voltage has fallen by more than 10%. There is a secondary load short circuit or overload outside the POWER BOOST area.
LED OFF No mains voltage is present or there is a device fault.
0
0
40 6020
Figure 16
Output current [A]
16 10
Ambient temperature [°C]
U
OUT
= 12 V
Page 10
PHOENIX CONTACT page 10 of 10
7.3. Parallel Operation
Devices of the same type can be connected in parallel to increase both redundancy and power. The default setting does not have to be adjusted.
If the output voltage is adjusted, an even current distribution can be ensured by precisely setting all power supplies that are operated in parallel to the same output voltage.
To ensure symmetrical current distribution we recommend that all cable connections from the power supply to the DIN rail are the same length and have the same cross section.
Depending on the system, for parallel connection of more than two power supplies a protective circuit should be installed at each individual device output (e.g., decoupling diode or DC fuse). This means that in the event of a secondary device fault high return currents are avoided.
7.4. Redundancy Operation (Figure 17)
Redundant connections are designed for supplying systems, which place particularly high requirements on operational safety. If a fault occurs in the primary circuit of device 1, device 2 automatically takes over the complete power supply without interruption and vice versa.
For this purpose, the power supplies to be connected in parallel must be large enough that the total current requirements of all loads can be fully met by one power supply.
External decoupling diodes are required for 100% redundancy.
7.5. Power Increase (Figure 18)
The output current can be increased to n x I
N
where
n is the number of devices connected in parallel.
The parallel connection for power increase can be used to extend existing systems. A parallel connection is recommended if the power supply does not cover the current consumption of the most powerful load. Otherwise, the loads should be divided over independent individual devices.
A maximum of ve devices can be connected in parallel.
Power Supply, Primary Switch Mode for Universal Use – QUINT 12 V DC/10 A
+ – + –
+
+
QUINT QUINT
Σ =
Figure 17
10 A 10 A
10 A
+ – + –
+
+ –
QUINT QUINT
Σ =
Figure 18
10 A 10 A
20 A
PHOENIX CONTACT 12/15/02 TNR: 5107830-00 http://www.phoenixcontact.com
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