Phoenix Contact GW PL HART8-R-BUS, GW PL HART8+AI-BUS, GW PL ETH/BASIC-BUS, GW PL DIO4-BUS, GW PL HART4-BUS User Manual

...
GW PL ETH/...-BUS
User manual
UM EN GW PL ETH/ ...- BUS
User manual
GW PL ETH/...-BUS
UM EN GW PL ETH/...-BUS, Revision C
This user manual is valid for:
GW PL ETH/UNI-BUS 2702233
GW PL ETH/BASIC-BUS 2702321
GW PL HART4-BUS 2702234
GW PL HART4-R-BUS 2702879 GW PL HART8-BUS 2702235
GW PL HART8-R-BUS 2702880 GW PL HART8+AI-BUS 2702236
GW PL DIO4-BUS 2702237
2018-08-24
3433_en_C
PHOENIX CONTACT GmbH & Co. KG • Flachsmarktstraße 8 • 32825 Blomberg • Germany
phoenixcontact.com

Table of contents

Table of contents
1 For your safety ............................................................................................................................3
1.1 Labeling of warning notes......................................................................................3
1.2 Qualification of users .............................................................................................3
1.3 Product changes....................................................................................................3
1.4 Safety notes........................................................................................................... 4
2 System description .....................................................................................................................5
2.1 GW PL ETH/…BUS ...............................................................................................5
2.1.1 Connections ...........................................................................................6
2.2 GW PL HART...-BUS expansion modules ............................................................. 7
2.2.1 Connections ...........................................................................................8
2.3 GW PL HART8+AI-BUS expansion module ........................................................10
2.3.1 Connections .........................................................................................11
2.4 GW PL DIO4-BUS ...............................................................................................12
2.4.1 Connections .........................................................................................12
3 Installation.................................................................................................................................15
3.1 Mounting..............................................................................................................15
4 Programming ............................................................................................................................17
4.1 Default settings....................................................................................................17
4.1.1 Login ....................................................................................................17
4.2 Configuration via web server ...............................................................................18
4.2.1 General settings ...................................................................................18
4.2.2 LAN configuration ................................................................................19
4.2.3 Diagnostics ..........................................................................................20
4.2.4 Protocol settings ..................................................................................22
4.2.5 Device maintenance ............................................................................28
5 Troubleshooting........................................................................................................................31
5.1 Resetting the device ............................................................................................ 31
5.2 LEDs.................................................................................................................... 32
A Technical appendix...................................................................................................................33
A 1 Modbus mapping................................................................................................ 33
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GW PL ETH/…BUS
B Appendixes...............................................................................................................................39
B 1 List of figures ...................................................................................................... 39
B 2 List of tables ....................................................................................................... 41
B 3 Index................................................................................................................... 43
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1 For your safety

Read this user manual carefully and keep it for future reference.

1.1 Labeling of warning notes

This symbol indicates hazards that could lead to personal injury.
There are three signal words indicating the severity of a potential injury.
DANGER
Indicates a hazard with a high risk level. If this hazardous situation is not avoided, it will result in death or serious injury.
WARNING
Indicates a hazard with a medium risk level. If this hazardous situation is not avoided, it could result in death or serious injury.
CAUTION
Indicates a hazard with a low risk level. If this hazardous situation is not avoided, it could result in minor or moderate injury.
This symbol together with the NOTE signal word alerts the reader to a situation which may cause damage or malfunction to the device, hardware/software, or surrounding property.
Here you will find additional information or detailed sources of information.

1.2 Qualification of users

The use of products described in this user manual is oriented exclusively to: – Qualified electricians or persons instructed by them. The users must be familiar with the
relevant safety concepts of automation technology as well as applicable standards and other regulations.
Qualified application programmers and software engineers. The users must be familiar
with the relevant safety concepts of automation technology as well as applicable stan­dards and other regulations.

1.3 Product changes

Changes or modifications to hardware and software of the device are not permitted.
Incorrect operation or modifications to the device can endanger your safety or damage the device. Do not repair the device yourself. If the device is defective, please contact Phoenix Contact.
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GW PL ETH/…BUS

1.4 Safety notes

Installation, operation, and maintenance may be carried out only by qualified electricians. Follow the specified installation instructions. The applicable specifications and safety directives (including the national safety directives), as well as the general technical regulations, must be observed during installation and operation. The technical data should be taken from the packaging instructions and the certificates (conformity assessment, other possible approvals).
Opening the device or making changes to it is not permitted. Do not repair the device yourself, but replace it with an equivalent device. Repairs may be carried out only by the manufacturer. The manufacturer is not liable for any damage due to violation of the prescribed regulations.
The IP20 degree of protection (EN 60529) of the device is intended for a clean and dry environment.
Do not subject the device to any load that exceeds the prescribed limits.
The device is not designed for use in environments with danger of dust explosions.
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2 System description

The GW PL ... system provides a simple way to parameterize and monitor field devices on an Ethernet network. The modular design allows up to five expansion modules to be connected to a single head station. All expansion modules are powered via the head station.

2.1 GW PL ETH/…BUS

The GW PL ETH/BASIC-BUS head station provides an efficient data exchange and communicates on an Ethernet network. Up to five fieldbus-specific expansion modules can be connected, and the field device data can be accessed using FDT/DTM, HART IP, and Modbus TCP. The GW PL ETH/UNI-BUS head station also adds PROFINET communication. The head station features an embedded web server for configuring the device, as well as a CommDTM for use with an FDT Frame application, such as PACTware.
Table 2-1 GW PL ETH/…BUS structure
System description
Item Function
1 Power connector
2 Ethernet port (RJ45)
3 Power LED, green
4 Status LED, green
Figure 2-1 GW PL ETH/…BUS structure
ME BSA / NS35
1
OV
2
4V
24V 0V
4
STPWR
3
GW PL ETH/UNI-BUS
2
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GW PL ETH/…BUS
24V 0V

2.1.1 Connections

Power
Connect a 24 V DC power source to the power connector.
+0 V
Figure 2-2 Power connection
Ethernet
Connect a CAT5 or better Ethernet cable to the RJ45 port on the GW PL ETH/…BUS and an Ethernet network (switch). Both crossover (C/O) or 1:1 cables are acceptable, as the GW PL ETH/…BUS has autocross capability. The cable should not exceed 100 m in length.
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2.2 GW PL HART...-BUS expansion modules

The GW PL HART...-BUS expansion modules allow the system to function as a HART to Ethernet gateway, an up-to-date option that replaces the widely used RS-485 HART multiplexer solutions. The GW PL HART4-BUS and GW PL HART4-R-BUS are equipped with four channels, while the GW PL HART8-BUS and GW PL HART8-R-BUS have eight channels. Up to five expansion modules can be connected to the head station, allowing a maximum of 40 HART channels to be operated in parallel.
The GW PL HART…-R-BUS provides internal loop resistance of 250  for applications using a 4 to 20 mA HART isolator or loops with low-loop resistance.
Each channel provides galvanic isolation from the HART signal. With the GW PL ETH/…BUS CommDTM, the modules can be integrated into an FDT Frame application. With HART IP protocol, access from the popular HCF OPC server is possible as well. Common HART parameters can also be accessed using the Modbus TCP or PROFINET protocol.
Table 2-2 GW PL HART4-BUS/GW PL HART4-R-
BUS structure
Item Function
1 Channel 1 connector
2 Channel 2 connector
3 Channel 3 connector
4 Channel 4 connector
5 Status LEDs (one per channel)
6 BUS connector
System description
1
S2
H-2
H+2
S2
6
H-1
H+1
S1
S
1111
2
SS
S1
H+ H-
H+
CH1
2
S
2
2
H-
2
5
GW PL HART 4-BUS
CH2
CH3 CH4
3
S
33
4
S
H+ H-
4
3
S
4
H+ H-
4
S
4
3
Figure 2-3 GW PL HART4-BUS/GW PL HART4-R-BUS structure
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GW PL ETH/…BUS
Table 2-3 GW PL HART8-BUS/GW PL HART8-R-
BUS structure
Item Function
1 Channel 1 connector
2 Channel 2 connector
3 Channel 3 connector
4 Channel 4 connector
5 Channel 5 connector
6 Channel 6 connector
7 Channel 7 connector
8 Channel 8 connector
9 Status LEDs (one per channel)
10 BUS connector
Figure 2-4 GW PL HART8-BUS/GW PL HART8-R-BUS structure
10
1
5
S6
H-6
H+6
S6
S2
H-2
H+2
S2
S5
S1
H-1
H+1
S1
H+
S
2
1111
H+
S
22
CH2
CH1
CH4 CH7 CH8
CH3
SH-H+S
SH-H+S
3333 7
4
4
4
S5
H-5
H+5
5
H+
SSH-
5
6
H+
SSH-
6
2
CH5
777
H+
S
8
H+
S
48
8
3
2
55
6
CH6
88
7
6
SH-
SH-
6
9
GW PL HART8-BUS
SH-
SH-
4
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2.2.1 Connections

HART
Connect the HART field devices according to Figure 2-5 to Figure 2-8. An optional isolator or repeater power supply may be installed.
GW PL HART/...-BUS
PLC
H+ H-
+
-
A
Figure 2-5 HART analog in connection
PHOENIX CONTACT 3433_en_C
+
>250 Ω
-
4...20 mA HART
Vcc
In
A Optional isolator or
repeater power supply
GW PL HART/...-BUS
H+ H-
+
-
+
-
A
Figure 2-6 HART analog out connection
GW PL HART/...-BUS
PLC
Out
4...20 mA
System description
A Optional isolator or
repeater power supply
H-
250 Ω
H+
A Optional isolator or
repeater power supply
+
-
A
+
-
24 V 0 V
+
-
Figure 2-7 HART analog in connection to a GW PL HART…-R-BUS
A
24 V 0 V
+
-
GW PL HART...-R-BUS
H+
250 Ω
H-
A Optional isolator or
repeater power supply
Figure 2-8 HART analog out connection to a GW PL HART…-R-BUS
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GW PL ETH/…BUS

2.3 GW PL HART8+AI-BUS expansion module

The GW PL HART8+AI-BUS expansion module functions similarly to the GW PL HART8­BUS expansion module, but also supplies the loop current to HART slaves, including loop resistance, and adds the ability to transmit analog data. Up to five HART expansion modules can be connected to the head station, allowing a maximum of 40 HART channels to be operated in parallel. Each channel provides galvanic isolation from the HART signal.
Table 2-4 GW PL HART8+AI-BUS structure
Item Function
1 Channel 1 connector
2 Channel 2 connector
3 Channel 3 connector
4 Channel 4 connector
5 Channel 5 connector
6 Channel 6 connector
7 Channel 7 connector
8 Channel 8 connector
9 Status LEDs (one per channel)
10 BUS connector
Figure 2-9 GW PL HART8+AI-BUS structure
10
1
5
S6
H-6
H+6
S6
S2
H-2
H+2
S2
S6
S1
H-1
H+1
S1
1
H-
1
H+
2
1
S
22
SH+H- S S H+ H- S
CH2 CH5 CH6
CH1
33
H+ H- S S H+ H- S
4
S
3
H- S
44
SH+
4
3
S
1
3
4
H-5
H+6
SH+H-
S
S5
6
62
CH7CH4CH3
8
H+ H- S
8
8
2
6
S
55
55
6
6
9
GW PL HART8+AI-BUS
CH8
7
777
8
8
7
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System description

2.3.1 Connections

HART
Connect the HART field devices according to Figure 2-10 and Figure 2-11. An optional isolator or repeater power supply may be installed.
GW PL HART8+AI-BUS
+
-
+
H+
-
H-
Figure 2-10 HART direct connection with current power
GW PL HART8+AI-BUS
+
-
+
H+
-
H-
A Optional isolator or
A
Figure 2-11 Intrinsically safe HART connection
repeater power supply
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GW PL ETH/…BUS

2.4 GW PL DIO4-BUS

The GW PL DIO4-BUS is a four-channel digital input/output expansion module. The module can manage inputs that sense the level or status of motors, valves, and other equipment, as well as outputs for on/off, high/low, and open/close status of motors, pumps, valves, heaters, fans, and other industrial equipment. Connected to different fieldbus-specific modules, the GW PL DIO4-BUS can extend any network with digital I/O capabilities.
Table 2-5 GW PL DIO4-BUS structure
Item Function
1 Channel 1 connector
2 Channel 2 connector
3 Channel 3 connector
4 Channel 4 connector
5 Status LEDs (two per channel)
6 BUS connector
1
B2
A2
-2
+2
6
-1
+1
B1
A1
A-+
A
2
1111
-
2
OUT
+
2
IN
CH1
CH2
CH3
CH4
A
3
-
3
A
+
4
3
-
+
44
2
B
B
2
5
GW PL DIO4-BUS
B
3
B
4
Figure 2-12 GW PL DIO4-BUS structure

2.4.1 Connections

Digital input
Connect any digital input field devices according to Figure 2-13.
0…30 V DC
GND
Figure 2-13 Typical digital input connection
+
-
3
4
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Digital output
Connect any digital output field devices according to Figure 2-14.
24 V DC
A
B
0 V
Figure 2-14 Typical digital output connection
System description
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GW PL ETH/…BUS
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3 Installation

Installation
All GW PL ... devices are installed on an NS 35 DIN rail. An internal communication bus within the rail allows the head station to power and communicate with the various expansion modules. Up to five expansion modules of different types can be attached and powered from one head station.

3.1 Mounting

Installation
1. Hook the GW PL ETH/…BUS head station over the top edge of the DIN rail (A) and rotate down until it snaps onto the bottom edge of the DIN rail (B).
A
B
Figure 3-1 Mounting
2. Repeat step 1 for all expansion modules, ensuring that they are to the right of the GW PL ETH/…BUS.
3. Slide the expansion modules, one at a time, to the left until the bus connectors mate. Repeat for each module.
V
4
2
OV
1
S
+
1
H
H1–
1
S
1H
S
S
+
1
2
CH2
3
4
2 H
2–
H
2
S
1
S
2
S
GW PL HART4-BUS
S
3
S
4
S
S
2
S
+
2
H
2
H
H
+H– S SH+H–S
H
+H– S SH+H–S
1111
222
CH
1CH2 CH5
CH
3
CH4
H
3
+H– S
4
H
33
+H– S
4
4
1+
1
H
1
S
5
S
+
5
H
– 5
H
5 S
1
S
+H
2
S
6H
5
5
CH6
CH
7
CH8
SH+
73
H– S
7
SH+
84
H– S
8
1
H –
1
1
6
S
111
2
3
4
S
5
S
+
5
H
5
H
2
S
2+
H
H–H+S
H+S
S
2
1
22
H 1
C
H
2C
C
H 3
CH4
3
H+S
3
SH–H+S
37
H–
4
4
S
4
5
2
S
H
2
S
6 S
+
6
H
6–
H
6
S
S
5
H–H+
5
6
5
S
H–H+SSH–
5
6
6
S
6
CH6CH5
CH7 CH8
GW PL HART8-BUS
H–H+S
7
7
8
S
H–H+S
7
8
8
S
8
+
1
–A
1
1
B1
+
2
2
2
A
B2
1
–+
1
+
2
1
BA
2
1
A
IN
2
B
2
O
UT
CH
1
CH
2
C
H 3
C
H 4
GW PL DIO4-BUS
+
3
3
+
A
4
3
B
4
3
A
4
B
4
1
S
+ 6
6–
H
55
66662
GW PL HART8+AI-BUS
7
7
8
8
24V 0V
PWR
ST
GW PL ETH/UNI-BUS
2
S
H
11
+H–
SS
22
H
+
H–
CH
1
C
H3 CH4
S
33
H
+
H–
SS
H
+
H–
44
Figure 3-2 Module and terminator plug installation
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GW PL ETH/…BUS
4. Install the terminator plug (1) on the last module.
The terminator plug is shipped on the GW PL ETH/…BUS. It must be removed from that module and installed on the last module.
Removal
1. Remove power and disconnect the cables to the head station.
2. Slide the last terminator to the right, away from the head station.
3. Using a screwdriver, release the latch and rotate the bottom of the module off the DIN rail.
4. Lift the module off the top rail and remove.
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4 Programming

4.1 Default settings

The default network settings of the GW PL ETH/…BUS are:
The default settings are invoked whenever the system is reset.

4.1.1 Login

1. Set the IP address of the connected PC to the subnetwork of the GW PL ETH/…BUS:
2. Open a web browser and enter the IP address of the GW PL ETH/…BUS in the
Programming
IP address: 192.168.254.254
Subnet mask: 255.255.255.0
Gateway: 0.0.0.0
for example, IP = 192.168.254.10, subnetwork = 255.255.255.0.
“Address” field (default = 192.168.254.254). The web server responds immediately.
Figure 4-1 Log-in screen
If the web server does not load, first check the IP parameters of the PC. If everything is set correctly, check if there are any proxy settings loaded in the web browser. The proxy setting must be “Load automatically” or “Deactivated” to properly establish communication.
3. Enter the credentials to access the web server configuration pages. The default credentials are:
User name: Admin
Default password: admin
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GW PL ETH/…BUS
Powering multiple devices with factory default IP addresses will cause a network conflict, and incorrect parameters may be set in the GW PL ETH/UNI-BUS modules. When programming modules for the first time, it is important to apply power to only one at a time, and change the IP address of each module to a unique IP address. Once each device has a unique IP address they can be powered on together while on the same network.
Figure 4-2 “Home” screen of the GW PL ETH/UNI-BUS

4.2 Configuration via web server

The user-friendly, web-based management interface can be used to manage the GW PL ETH/…BUS from anywhere in the network using a standard browser. Comprehensive configuration and diagnostic functions, including a wide range of information about the device itself, the current parameters, and the operating state, are clearly displayed on a graphic user interface.

4.2.1 General settings

Click the “General Settings” tab to view and edit general information about the GW PL ETH/…BUS.
Figure 4-3 “General Settings” page
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Programming
Groups of attributes can be expanded and collapsed by clicking the arrow to the left of the group name.
The “General Settings” page displays basic information and time settings for the respective GW PL ETH/…BUS head station.
Device Identification
Provides fields in which to enter descriptive information regarding the GW PL ETH/…BUS. This information may be visible to other devices.
Device Tag: Enter a name for the device. The default is GW PL ETH/…BUS. The field
accepts up to 32 characters. Spaces are not allowed.
Contact: Enter the name of a contact person, group, or department responsible for this
device.
System Time and Date
Manual: Enter the time and date in the appropriate fields. – Use PC Clock: Transfers the current time and date from a connected PC to the GW PL
ETH/…BUS.
Use NTP Server: The time and date are downloaded from the server(s) specified in the
“Time Server 1” and “Time Server 2” fields. The “Time Zone” field must also be specified for the time to display correctly.

4.2.2 LAN configuration

Click the “LAN Settings” tab to view and edit the network information.
Figure 4-4 “LAN Settings” page
Groups of attributes can be expanded and collapsed by clicking the arrow to the left of the group name.
LAN IP Address: Chose the method the network uses to obtain IP addresses. If a
DHCP server on the network assigns IP addresses, click the “Using DHCP to get an IP address” option button.
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GW PL ETH/…BUS
If using static IP addresses, click the “Specify a static IP address” option button. Enter the desired information in the fields provided.
Each device must have a different IP address. When the IP address is changed from the factory default, you must know the address to log back in to the web server. If DHCP addressing is used, additional software may be necessary to determine the IP address based on the MAC address of the device.
Click the “Apply Changes” button to save the configuration.

4.2.3 Diagnostics

Click the “Diagnostics” tab to view the expansion modules that are connected to the GW PL ETH/…BUS head station.
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Figure 4-5 “Diagnostics” page
The “Diagnostics” page provides the slave ID designation for any connected expansion modules. Click the “Live list” link under each module to view information about the HART devices connected to that module.
4.2.3.1 Live list
The “Live list” page displays information about all devices connected to the selected GW PL ETH/…BUS expansion module.
Figure 4-6 “Live list” page
PHOENIX CONTACT 3433_en_C
Programming
Fields specific to the device are visible on the “Live list” page. These values are important when determining Modbus addresses and when configuring PROFINET.
Channel: Displays the physical channel the specified device is connected to. Refer to
“Modbus registers” on page 33 for the corresponding Modbus register.
Tag: Displays the device-specific tag programmed into the device at time of
commissioning.
Device Type: Displays the manufacturer’s device-specific product name. – Manufacturer: Displays the name of the device manufacturer. – HART Revision: Displays the HART version of the connected device. This is useful
when determining the type of data available.
The poll address must be 0 for Modbus data to be available to other devices.
Status: Displays device-specific information for operation of the connected device.
Status codes are only valid for devices that utilize HART Revision 6 and higher.
Table 4-1 Status codes
Code Description Explanation
0x01 Maintenance required The field device requires maintenance.
0x02 Device variable alert This bit is set to indicate that a process vari-
able has entered an alarm or warning state.
0x04 Critical power failure The power source dropped below a sustain-
able level to maintain operation of the device.
0x08 Failure The process variables are out of range due to
a malfunction in the device.
0x10 Out of specification Environmental conditions (temperature, hu-
midity, etc.) are outside the device’s permissi­ble range.
0x20 Function check Work or maintenance is currently being per-
formed on the specific device.
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GW PL ETH/…BUS

4.2.4 Protocol settings

Click the “Protocol Settings” tab to view and configure the protocols available for communication between the GW PL ETH/…BUS and the host system.
Figure 4-7 “Protocol Settings” page
Modbus and PROFINET cannot be active at the same time.
4.2.4.1 HART IP configuration
HART IP is a connection option that facilitates host-level systems to access and integrate measurement and device diagnostics information from HART-enabled field devices using the existing plant networking infrastructure.
The GW PL ... modules will act as a gateway between a HART IP-enabled host station, such as a HART Server, PDM, PACTware, HCF OPC Server, etc., and a HART device.
When adding the GW PL ETH/…BUS to a HART IP-enabled host system, use the following configuration:
Network
Port 5094
Poll address 0
IP address Physical LAN port address
1
1
TCP is recommended
TCP/UDP
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4.2.4.2 Modbus configuration
When the GW PL ETH/…BUS is used in conjunction with any GW PL HART… expansion modules, the process variables of a HART device can be accessed. Additionally, digital inputs and outputs can be monitored and controlled with GW PL DIO4-BUS modules.
Activate Modbus
Navigate to the “Protocol Settings” page in the web-based manager (see Figure 4-7).
Check the “Modbus TCP” box to activate the Modbus registers on TCP port 502. The system automatically requests several HART parameters from the field devices and populates the correct Modbus registers.
The polling address of any HART devices must be set to 0.
Click the “Apply changes” button to save changes.
PHOENIX CONTACT 3433_en_C
Programming
Modbus mapping
See “Modbus registers” on page 33 for mapping of HART-device process variables.
4.2.4.3 ARCOM
When the GW PL ETH/…BUS is connected with Emerson AMS, the ARCOM protocol must be activated. Check the “ARCOM” protocol box and enter a TCP port number. It is freely configurable, but you must ensure that no other service on the network is using the TCP port chosen.
Click the “Apply Changes” button to activate ARCOM.
COM Port Redirector
The redirector application is used to create a virtual COM port on the PC running Emerson AMS. The virtual COM ports are physically redirected to the network card and a destination IP in the network. One GW PL ETH/…BUS with a corresponding IP address is configured as the receiver in the network for each COM port.
The COM Port Redirector software can be downloaded from
phoenixcontact.com
Launch the redirector application, click the “New Port” button, and then select Client. Choose a COM port number, and enter the IP address of the GW PL ETH/…BUS and ARCOM TCP port number. Click the “OK” button to create the virtual COM port.
Figure 4-8 “Create New Port” dialog box
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GW PL ETH/…BUS
Emerson AMS
1. Install the EDD file for the GW PL ETH/…BUS by using the “Add Device Type” tool in AMS.
Figure 4-9 “Add Device Type” dialog box
2. Start the “Network Configuration” tool in AMS, and select Multiplexer Network. Click the “Install” button and follow the prompts to the “Connection” screen.
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Figure 4-10 “Select Network Component Type” dialog box
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Programming
3. Select the virtual COM port and set the multiplexer address range from 0 to 1.
Figure 4-11 “Connection” dialog box
4. Launch AMS Device Manager. The GW PL ETH/…BUS should appear. Right click on the icon, and select Rebuild Network from the context-sensitive menu. AMS will scan for HART devices connected to the GW PL ETH/…BUS.
Figure 4-12 Device Explorer
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GW PL ETH/…BUS
4.2.4.4 PROFINET configuration (GW PL ETH/UNI-BUS only)
When the GW PL ETH/UNI-BUS is used with GW PL HART… expansion modules, the process variables of a HART device can be accessed via PROFINET.
The PROFINET slot address is determined via the GSDML Creation Tool.
Only one PROFINET connection can be open at a time.
The polling address of any HART device must be set to 0.
Activate PROFINET
Figure 4-13 “Protocol Settings” page
1. Click the “Protocol Settings” tab in the web server.
2. Click the “Profinet” checkbox.
GSDML file creation
Each channel on every expansion module has a unique PROFINET slot address corresponding to the position (1 to 5) of the module in the station. GSDML files describe the features of a PROFINET device in XML format. This file is then loaded into a PROFINET master. This allows the PROFINET master to access the process variables of a HART device.
The GSDML Creation Tool is available from the download section of the GW PL ETH/UNI­BUS details page at
phoenixcontact.com.
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Programming
1. Using a file explorer, navigate to the GSDML.exe file and double-click the file. The initial view shows the GW PL ETH/…BUS head station without any installed expansion modules.
Figure 4-14 GSDML Creation Tool
2. Click the “Expand” button in the upper left corner to display the available modules.
Figure 4-15 GSDML Creation Tool with expansion module support opened
3. Click the desired expansion module in the upper window that is physically installed next to the GW PL ETH/…BUS head station.
Expansion modules must be selected and displayed in the same order as they are physically installed.
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GW PL ETH/…BUS
Figure 4-16 Exporting a GSDML file
4. Click the “File/Export GSDML…” menu to open a “Browse” dialog box. Navigate to the desired location, enter a file name, and click the “Export” button. Three files are created: an .xml, an .html, and a .bmp file, all based on the name entered.
The .xml file can be used directly in a PROFINET master for direct programming in
PROFINET.
The .html document designates the PROFINET slots for specific HART channels
combined with the HART device slave address.
The .bmp file is used in the PROFINET master to display an icon representing the
GW PL ETH/…BUS system.
5. Load the files according to the PROFINET controller procedure.
4.2.4.5 FDT/DTM
If a host system supporting DTMs is used, such as PACTware, a user must download the DTM from the host system.
An FDT container can be downloaded from phoenixcontact.com.
phoenixcontact.com and install it prior to connecting the GW PL ETH/…BUS to

4.2.5 Device maintenance

Click the “Device Maintenance” tab to access the available maintenance functions of the GW PL ETH/…BUS head station.
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Programming
4.2.5.1 Restore defaults
From the “Device Maintenance” page, click the “Restore Defaults” tab to return the GW PL ETH/…BUS to the original factory defaults, including the IP address.
Figure 4-17 “Restore Defaults” page
Check the “Check the box to confirm...” box, and then click the “Apply Changes” button. Note that the IP address will return to the factory defaults and may require modification to prevent multiple devices on the network from trying to use the same address.
4.2.5.2 Passwords
From the “Device Maintenance” page, click the “Passwords” tab to change the password used to access the web server.
Figure 4-18 “Passwords” page
The GW PL ETH/…BUS has administrator-level passwords. The administrator-level user may make changes to the configuration.
The default user name and password are:
User name Admin
Password admin
The “Password” field is case sensitive. The user name is fixed and cannot be modified.
To change a password, enter the current password and the new password (twice) in the appropriate fields.
Click the “Apply Changes” button to save changes.
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GW PL ETH/…BUS
4.2.5.3 Log files
From the “Device Maintenance” page, click the “Log Files” tab to review the log files.
Figure 4-19 “Log Files” page
The log files can be used to aid in troubleshooting.
Click the “Syslog” button to open the file in a text editor. All configuration changes made to the system are recorded.
4.2.5.4 Update firmware
From the “Device Maintenance” page, click the “Update Firmware” tab to install a new version of the firmware.
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Figure 4-20 “Update Firmware” page
Occasionally, a new version of firmware may be provided to enhance operation of the GW PL ETH/…BUS or any of the modules. To install a new version of firmware, download the firmware to a local drive on the connected computer. Click the “Choose File” button and navigate to the file in the “Browse” dialog box. Highlight the file to select it, click the “Close” button, and then click the “Apply Changes” button to install the firmware.
NOTE:
Ensure a reliable power connection is available during the firmware update. Do not restart the module or disconnect the Ethernet cable during this process.
When firmware is updated, the device configuration will be lost.
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5 Troubleshooting

5.1 Resetting the device

If, for some reason, you need to reset the module to factory settings, there are two methods available.
Hardware reset
The reset button resets the device to the default settings, without the use of a PC, loaded during manufacturing, including the user interface settings. Any user-loaded firmware, including updates, is also removed.
Troubleshooting
24V 0V
STPWR
GW PL ETH/UNI-BUS
Reset button
Figure 5-1 GW PL ETH/UNI-BUS reset button
While connected to the power source:
1. Press and hold the reset button for at least five seconds. Reinitializing the module and firmware reset may take some time. Do not disconnect
from power.
2. After a successful reset, the module will return to the factory default address (192.168.254.254).
Software reset
A software reset returns the user interface settings to the default settings.
1. Start the web server and navigate to the “Device Maintenance/Restore Defaults” page.
2. Click the check box on the page.
3. Click the “Apply Changes” button.
4. After a successful reset, the module will return to the factory default address (192.168.254.254).
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GW PL ETH/…BUS

5.2 LEDs

The GW PL ETH/UNI-BUS and GW PL ETH/BASIC-BUS include two LEDs.
Table 5-1 Head station LEDs
Label Indication Description
PWR On Power supplied, normal operation
Off No power: Check power source
ST On Device is booting
Off Normal operation
Flashing (1 Hz)
Flashing (2 Hz)
Flashing (10 Hz)
1
The ST flash indications only apply with an active PROFINET connection
1
1
1
The GW PL ETH/…BUS expansion modules have LED indication for each channel.
Table 5-2 Channel LEDs
Device identification: Responding to DCP request from host (typically 3 s duration)
Bus failure: No connection to controller; network cable unplugged, etc.
System failure
Indication Description
Off Channel not initialized
On green Channel initialized
Flashing HART data transfer
On red (GW PL HART8+AI-BUS only) Short circuit detected, power to the channel is
disabled
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A Technical appendix

A 1 Modbus mapping

Each expansion module has a unique Modbus slave ID corresponding to the position (1 to
5) of the module in the station.
STPWR
①②③④
GW PL ETH/UNI-BUS
Figure A-1 Slave ID designation for expansion modules
Technical appendix
For example, to read the Primary Value (PV) of a HART device connected to module 1, configure the Modbus client to request registers 30256 and 30257 from Slave ID 1 of the IP address of the head station.
Modbus function codes 3, 4, 6, and 16 are supported.
Table A-1 Modbus registers
Module channel no. HART parameter Read/Write Type Modbus input register
Base 1 addressing
1 Primary Variable (PV) Read Float 30257 (MSW)
30258 (LSW)
Secondary Variable (SV) Read Float 30259 (MSW)
30260 (LSW)
Tertiary Variable (TV) Read Float 30261 (MSW)
30262 (LSW)
Quaternary Variable (QV) Read Float 30263 (MSW)
30264 (LSW)
*
Status
Loop Current Read Float 33207 (MSW)
Read Word 30265
33208 (LSW)
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GW PL ETH/…BUS
Table A-1 Modbus registers [...]
Module channel no. HART parameter Read/Write Type Modbus input register
Base 1 addressing
2 Primary Variable (PV) Read Float 30266 (MSW)
30267 (LSW)
Secondary Variable (SV) Read Float 30268 (MSW)
30269 (LSW)
Tertiary Variable (TV) Read Float 30270 (MSW)
30271 (LSW)
Quaternary Variable (QV) Read Float 30272 (MSW)
30273 (LSW)
Status Read Word 30274
Loop Current Read Float 36279 (MSW)
36280 (LSW)
3 Primary Variable (PV) Read Float 30275 (MSW)
30276 (LSW)
Secondary Variable (SV) Read Float 30277 (MSW)
30278 (LSW)
Tertiary Variable (TV) Read Float 30279 (MSW)
30280 (LSW)
Quaternary Variable (QV) Read Float 30281 (MSW)
30282 (LSW)
Status Read Word 30283
Loop Current Read Float 39351 (MSW)
39352 (LSW)
4 Primary Variable (PV) Read Float 30284 (MSW)
30285 (LSW)
Secondary Variable (SV) Read Float 30286 (MSW)
30287 (LSW)
Tertiary Variable (TV) Read Float 30288 (MSW)
30289 (LSW)
Quaternary Variable (QV) Read Float 30290 (MSW)
30291 (LSW)
Status Read Word 30292
Loop Current Read Float 312423 (MSW)
312424 (LSW)
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Modbus mapping
Table A-1 Modbus registers [...]
Module channel no. HART parameter Read/Write Type Modbus input register
Base 1 addressing
5 Primary Variable (PV) Read Float 30293 (MSW)
30294 (LSW)
Secondary Variable (SV) Read Float 30295 (MSW)
30296 (LSW)
Tertiary Variable (TV) Read Float 30297 (MSW)
30298 (LSW)
Quaternary Variable (QV) Read Float 30298 (MSW)
30300 (LSW)
Status Read Word 30301
Loop Current Read Float 315495 (MSW)
315496 (LSW)
6 Primary Variable (PV) Read Float 30302 (MSW)
30303 (LSW)
Secondary Variable (SV) Read Float 30304 (MSW)
30305 (LSW)
Tertiary Variable (TV) Read Float 30306 (MSW)
30307 (LSW)
Quaternary Variable (QV) Read Float 30308 (MSW)
30309 (LSW)
Status Read Word 30310
Loop Current Read Float 318567 (MSW)
318568 (LSW)
7 Primary Variable (PV) Read Float 30311 (MSW)
30312 (LSW)
Secondary Variable (SV) Read Float 30313 (MSW)
30314 (LSW)
Tertiary Variable (TV) Read Float 30315 (MSW)
30316 (LSW)
Quaternary Variable (QV) Read Float 30317 (MSW)
30318 (LSW)
Status Read Word 30319
*Loop Current (GW PL HART8+AI-BUS only)
Read Float 321639 (MSW)
321640 (LSW)
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GW PL ETH/…BUS
Table A-1 Modbus registers [...]
Module channel no. HART parameter Read/Write Type Modbus input register
Base 1 addressing
8 Primary Variable (PV) Read Float 30320 (MSW)
30321 (LSW)
Secondary Variable (SV) Read Float 30322 (MSW)
30323 (LSW)
Tertiary Variable (TV) Read Float 30324 (MSW)
30325 (LSW)
Quaternary Variable (QV) Read Float 30326 (MSW)
30327 (LSW)
Status Read Word 30328
*
See “Status word” on page 37
GW PL HART8+AI-BUS only
*Loop Current (GW PL HART8+AI-BUS only)
Read Float 324711 (MSW)
324712 (LSW)
With the GW PL DIO4-BUS, the status of digital input signals can be monitored. A value of 1 indicates the input is on, and a value of 0 indicates the input is off (see Table A-3 on
page 37).
With the GW PL DIO4-BUS, the digital output signals can control external devices by writing a 1 to turn on the output channel and writing a 0 to turn off the output channel (see Table A-4
on page 37).
The Modbus TCP client must support Modbus slave IDs in conjunction with the IP address of the Modbus TCP server (the GW PL ETH/…BUS head station).
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Table A-2 Status word
High byte Low byte
Value Description Value Description
0x00 Valid data received (see low byte values) 0x01
0x02
0x03
0x04
0x05
Valid PV
Valid SV
Valid TV
Valid QV
Unexpected length of CMD2 in valid response
0x01 Busy Not used
0x02 Disabled Not used
0x10 Initialization of HART communication with
Not used
device
0x20 HART IP failure (see response code) 0x23 HART server disconnected
0x21 HART failure (see response code) 0xFF
Other value
Internal error
HART response code
0x24 No response from HART device Not used
0xFE Invalid (see response code) 0xFF Unavailable channel
0xFF Internal error Not used
Modbus mapping
Table A-3 GW PL DIO4-BUS Modbus (Input registers)
Modbus input
30002
register
Bit number 15 14 13 12 11 10 9 876543210
Module channel
DI4 DI3 DI2 DI1
number
Table A-4 GW PL DIO4-BUS Modbus (Output registers)
Modbus output
40002
register
Bit number 15 14 13 12 11 10 9 876543210
Module channel
DO4 DO3 DO2 DO1
number
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B Appendixes

Section 2
Appendixes

B 1 List of figures

Figure 2-1: GW PL ETH/…BUS structure ............................................................... 5
Figure 2-2: Power connection .................................................................................6
Figure 2-3: GW PL HART4-BUS/GW PL HART4-R-BUS structure .........................7
Figure 2-4: GW PL HART8-BUS/GW PL HART8-R-BUS structure .........................8
Figure 2-5: HART analog in connection ..................................................................8
Figure 2-6: HART analog out connection ................................................................9
Figure 2-7: HART analog in connection to a GW PL HART…-R-BUS ..................... 9
Figure 2-8: HART analog out connection to a GW PL HART…-R-BUS ..................9
Figure 2-9: GW PL HART8+AI-BUS structure .......................................................10
Figure 2-10: HART direct connection with current power ........................................11
Figure 2-11: Intrinsically safe HART connection .....................................................11
Figure 2-12: GW PL DIO4-BUS structure ................................................................12
Figure 2-13: Typical digital input connection ........................................................... 12
Figure 2-14: Typical digital output connection .........................................................13
Section 3
Figure 3-1: Mounting .............................................................................................15
Figure 3-2: Module and terminator plug installation .............................................. 15
Section 4
Figure 4-1: Log-in screen ...................................................................................... 17
Figure 4-2: “Home” screen of the GW PL ETH/UNI-BUS ......................................18
Figure 4-3: “General Settings” page ......................................................................18
Figure 4-4: “LAN Settings” page ............................................................................19
Figure 4-5: “Diagnostics” page ..............................................................................20
Figure 4-6: “Live list” page .....................................................................................20
Figure 4-7: “Protocol Settings” page .....................................................................22
Figure 4-8: “Create New Port” dialog box ..............................................................23
Figure 4-9: “Add Device Type” dialog box .............................................................24
Figure 4-10: “Select Network Component Type” dialog box .................................... 24
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GW PL ETH/…BUS
Section 5
Appendix A
Figure 4-11: “Connection” dialog box ......................................................................25
Figure 4-12: Device Explorer .................................................................................. 25
Figure 4-13: “Protocol Settings” page .....................................................................26
Figure 4-14: GSDML Creation Tool ......................................................................... 27
Figure 4-15: GSDML Creation Tool with expansion module support opened ..........27
Figure 4-16: Exporting a GSDML file .......................................................................28
Figure 4-17: “Restore Defaults” page ......................................................................29
Figure 4-18: “Passwords” page ...............................................................................29
Figure 4-19: “Log Files” page .................................................................................. 30
Figure 4-20: “Update Firmware” page .....................................................................30
Figure 5-1: GW PL ETH/UNI-BUS reset button .....................................................31
Figure A-1: Slave ID designation for expansion modules ......................................33
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Section 2
Section 4
Section 5
List of tables

B 2 List of tables

Table 2-1: GW PL ETH/…BUS structure ................................................................5
Table 2-2: GW PL HART4-BUS/GW PL HART4-R-BUS structure..........................7
Table 2-3: GW PL HART8-BUS/GW PL HART8-R-BUS structure..........................8
Table 2-4: GW PL HART8+AI-BUS structure........................................................10
Table 2-5: GW PL DIO4-BUS structure.................................................................12
Table 4-1: Status codes........................................................................................ 21
Table 5-1: Head station LEDs............................................................................... 32
Table 5-2: Channel LEDs......................................................................................32
Appendix A
Table A-1: Modbus registers ................................................................................. 33
Table A-2: Status word.......................................................................................... 37
Table A-3: GW PL DIO4-BUS Modbus (Input registers)........................................37
Table A-4: GW PL DIO4-BUS Modbus (Output registers) .....................................37
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B 3 Index

Index
A
ARCOM .......................................................................23
C
COM Port Redirector....................................................23
D
Default settings ............................................................17
Description.....................................................................5
Device maintenance ....................................................28
Diagnostics ..................................................................20
DTM .............................................................................28
F
FDT..............................................................................28
G
General settings...........................................................18
GSDML ........................................................................26
GW PL DIO4-BUS........................................................12
GW PL ETH/… BUS.......................................................5
GW PL HART4-BUS ......................................................7
GW PL HART8+AI-BUS...............................................10
GW PL HART8-BUS ......................................................7
P
Passwords ...................................................................29
PROFINET configuration..............................................26
Programming ...............................................................17
Protocol settings ..........................................................22
R
Reset............................................................................31
S
Safety notes ...................................................................3
Software reset..............................................................31
System description.........................................................5
U
Update firmware...........................................................30
W
Web server...................................................................18
H
Hardware reset ............................................................31
I
Installation....................................................................15
L
LAN configuration ........................................................19
LEDs ............................................................................32
Live list .........................................................................20
Log files........................................................................30
Login ............................................................................ 17
M
Mounting ......................................................................15
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Please observe the following notes

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Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice, insofar as this is reasonable for the user. The same applies to any technical changes that serve the purpose of technical progress.
The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations. All information made available in the technical data is supplied without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed.
In general, the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively, in particular as concerns any warranty liability.
This manual, including all illustrations contained herein, is copyright protected. Any changes to the contents or the publication of extracts of this document is prohibited.
Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here. Registration of such intellectual property rights by third parties is prohibited.
Other product identifications may be afforded legal protection, even where they may not be indicated as such.
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Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be
found on the Internet at:
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Make sure you always use the latest documentation. It can be downloaded at:
phoenixcontact.net/products
Subsidiaries If there are any problems that cannot be solved using the documentation, please contact
your Phoenix Contact subsidiary. Subsidiary contact information is available at
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Flachsmarktstraße 8 32825 Blomberg GERMANY
PHOENIX CONTACT Development and Manufacturing, Inc. 586 Fulling Mill Road Middletown, PA 17057 USA
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