Phoenix Contact EMM 3- 24DC/500AC-IFS, EMM 3- 24DC/500AC-16-IFS, EMM 3-230AC/500AC-IFS, EMM 3-230AC/500AC-16-IFS User Manual

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User manual

Motor Management

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PHOENIX CONTACT 104456_en_01

Motor Management

UM EN CONTACTRON

—

Designation Order No.

EMM 3- 24DC/500AC-IFS 2297497

EMM 3-230AC/500AC-IFS 2297507

EMM 3- 24DC/500AC-16-IFS 2297523

EMM 3-230AC/500AC-16-IFS 2297536

EM-PB-GATEWAY-IFS 2297620

IFS-USB-PROG-ADAPTER 2811271

IFS-CONFSTICK-L 2901103

IFS-CONFSTICK 2986122

UT 4-MTD-R/CVC 690/SET 2901667

CONTACTRON-DTM-IFS 2297727

User manual

Designation:

Revision:

Order No.:

This user manual is valid for:

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Please observe the following notes

User group of this manual

The use of products described in this manual is oriented exclusively to qualified electricians or persons instructed by them, who are familiar with applicable standards and other regulations regarding electrical engineering and, in particular, the relevant safety concepts.

Explanation of symbols used and signal words

How to contact us

Internet Up-to-date information on Phoenix Contact products and our Terms and Conditions can be

found on the Internet at:

www.phoenixcontact.com

Make sure you always use the latest documentation. It can be downloaded at:

www.phoenixcontact.net/catalog

Subsidiaries If there are any problems that cannot be solved using the documentation, please contact

your Phoenix Contact subsidiary. Subsidiary contact information is available at www.phoenixcontact.com

Published by PHOENIX CONTACT GmbH & Co. KG

Flachsmarktstraße 8 32825 Blomberg GERMANY

Should you have any suggestions or recommendations for improvement of the contents and layout of our manuals, please send your comments to:

tecdoc@phoenixcontact.com

This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety measures that follow this symbol to avoid possible injury or death.

There are three different categories of personal injury that are indicated with a signal word.

DANGER This indicates a hazardous situation which, if not avoided, will re-

sult in death or serious injury.

WARNING This indicates a hazardous situation which, if not avoided, could

result in death or serious injury.

CAUTION This indicates a hazardous situation which, if not avoided, could

result in minor or moderate injury.

This symbol together with the signal word NOTE and the accompanying text alert the reader to a situation which may cause damage or malfunction to the device, hardware/software, or surrounding property.

This symbol and the accompanying text provide the reader with additional information or refer to detailed sources of information.

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Please observe the following notes

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General terms and conditions of use for technical documentation

Phoenix Contact reserves the right to alter, correct, and/or improve the technical documentation and the products described in the technical documentation at its own discretion and without giving prior notice, insofar as this is reasonable for the user. The same applies to any technical changes that serve the purpose of technical progress.

The receipt of technical documentation (in particular user documentation) does not constitute any further duty on the part of Phoenix Contact to furnish information on modifications to products and/or technical documentation. You are responsible to verify the suitability and intended use of the products in your specific application, in particular with regard to observing the applicable standards and regulations. All information made available in the technical data is supplied without any accompanying guarantee, whether expressly mentioned, implied or tacitly assumed.

In general, the provisions of the current standard Terms and Conditions of Phoenix Contact apply exclusively, in particular as concerns any warranty liability.

This manual, including all illustrations contained herein, is copyright protected. Any changes to the contents or the publication of extracts of this document is prohibited.

Phoenix Contact reserves the right to register its own intellectual property rights for the product identifications of Phoenix Contact products that are used here. Registration of such intellectual property rights by third parties is prohibited.

Other product identifications may be afforded legal protection, even where they may not be indicated as such.

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Table of contents

1 Introduction .............................................................................................................................1-1

1.1 Product overview................................................................................................1-1

1.2 About this user manual.......................................................................................1-4

2 EMM 3-.../500AC...-IFS electronic motor management module ..............................................2-1

2.1 Safety regulations/installation notes .................................................................2-2

2.2 Connection notes ...............................................................................................2-3

2.2.1 Startup ................................................................................................2-3

2.2.2 Mains connection and line protection ..................................................2-3

2.2.3 Thermistor input ..................................................................................2-4

2.2.4 Block diagram .....................................................................................2-4

2.2.5 TBUS DIN rail connector .....................................................................2-4

2.2.6 Connection versions ...........................................................................2-5

2.3 Function..............................................................................................................2-7

2.3.1 Status LEDs ........................................................................................2-7

2.3.2 Parameterization .................................................................................2-9

2.4 Technical data ..................................................................................................2-10

2.4.1 Derating curves .................................................................................2-14

2.4.2 Trigger characteristics at 20°C .........................................................2-16

2.5 Safety functions................................................................................................2-18

3 IFS-CONFSTICK-L memory block ..........................................................................................3-1

3.1 Writing the device configuration to the

IFS-CONFSTICK(-L) ..........................................................................................3-1

3.2 Loading the device configuration on the EMM...IFS ...........................................3-2

3.2.1 Brand new device ...............................................................................3-2

3.2.2 Configured device ...............................................................................3-2

3.3 Technical data ....................................................................................................3-3

4 EM-PB-GATEWAY-IFS PROFIBUS module ...........................................................................4-1

4.1 Definition of terms...............................................................................................4-3

4.2 Connection notes ...............................................................................................4-4

4.2.1 Mains connection and line protection ..................................................4-4

4.2.2 Block diagram .....................................................................................4-4

4.2.3 TBUS DIN rail connector .....................................................................4-4

4.2.4 Status LEDs ........................................................................................4-5

4.2.5 S-PORT handling ................................................................................4-6

4.2.6 Setting the PROFIBUS address ..........................................................4-6

4.2.7 Setting the INTERFACE system address ............................................4-8

4.3 PROFIBUS telegrams.......................................................................................4-10

4.3.1 Structure of the parameterization telegram .......................................4-10

4.3.2 Structure of the diagnostic telegram .................................................4-11

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4.4 Configuration telegram .....................................................................................4-15

4.4.1 Digital input and output .....................................................................4-15

4.4.2 Module status ...................................................................................4-16

4.4.3 Station status ....................................................................................4-17

4.4.4 EMM objects .....................................................................................4-20

4.5 Measured values - CONTACTRON motor manager EMM ...............................4-24

4.5.1 Available measured values ...............................................................4-25

4.6 Technical data ..................................................................................................4-26

4.7 Integration in STEP 7........................................................................................4-28

4.7.1 Flowchart ..........................................................................................4-28

4.7.2 Downloading the GSD file .................................................................4-29

4.7.3 Integration in STEP 7 ........................................................................4-30

4.7.4 Setting the byte order ........................................................................4-38

4.7.5 Explanation of GSD data ...................................................................4-39

4.7.6 Example ............................................................................................4-41

5 TBUS DIN rail connector .........................................................................................................5-1

5.1 Technical data ....................................................................................................5-2

6 Current transformer selection guide ........................................................................................6-1

6.1 Three-phase induction motor at a rotational frequency of 3000 rpm...................6-2

6.2 Three-phase induction motor at a rotational frequency of 1500 rpm...................6-3

6.3 Three-phase induction motor at a rotational frequency of 1000 rpm...................6-4

6.4 Three-phase induction motor at a rotational frequency of 750 rpm.....................6-5

6.5 Recommended restart time ................................................................................6-6

7 CONTACTRON-DTM-IFS device drivers ................................................................................7-1

7.1 System requirements..........................................................................................7-2

7.1.1 Supported operating systems .............................................................7-2

7.1.2 Hardware requirements ......................................................................7-2

7.1.3 Software requirements ........................................................................7-2

7.1.4 Programming adapter .........................................................................7-3

7.1.5 Configuration package ........................................................................7-3

7.2 Connecting the programming adapter ................................................................7-4

7.2.1 Connection notes ................................................................................7-4

7.2.2 Connection to the PC ..........................................................................7-5

7.2.3 Connection to the device ....................................................................7-5

7.2.4 Technical data ....................................................................................7-6

7.3 Software setup ...................................................................................................7-7

7.3.1 Installation ...........................................................................................7-7

7.3.2 Uninstallation ......................................................................................7-8

7.3.3 Configuration ......................................................................................7-9

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Table of contents

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7.4 EMM 3- xx/500AC/xx-IFS module parameter menu .........................................7-15

7.4.1 User interface ...................................................................................7-15

7.4.2 Buttons in the IFS-Conf toolbar .........................................................7-16

7.4.3 Buttons in the DTM toolbar ...............................................................7-17

7.4.4 Status bar .........................................................................................7-18

7.4.5 Settings .............................................................................................7-19

7.4.6 Online/offline parameters ..................................................................7-40

7.4.7 Writing the configuration to the device ..............................................7-51

7.5 Monitoring dialog box .......................................................................................7-52

7.5.1 Buttons .............................................................................................7-52

7.5.2 Overview ...........................................................................................7-53

7.5.3 Online values ....................................................................................7-54

7.5.4 Counter .............................................................................................7-58

7.5.5 Messages/errors ...............................................................................7-59

8 Application examples ..............................................................................................................8-1

8.1 Example 1 - Without switching function, with power meter monitoring................8-1

8.1.1 Hardware configuration .......................................................................8-1

8.1.2 Software configuration ........................................................................8-2

8.2 Example 2 - Direct starter for pump monitoring...................................................8-3

8.2.1 Hardware configuration .......................................................................8-3

8.2.2 Software configuration ........................................................................8-4

8.3 Example 3 - Direct starter with current transformer.............................................8-6

8.3.1 Hardware configuration .......................................................................8-6

8.3.2 Software configuration ........................................................................8-7

8.4 Example 4 - Reversing starter in potentially explosive areas (ATEX)..................8-9

8.4.1 Hardware configuration .......................................................................8-9

8.4.2 Software configuration ......................................................................8-10

8.5 Example 5 - Star/delta ......................................................................................8-12

8.5.1 Hardware configuration .....................................................................8-12

8.5.2 Software configuration ......................................................................8-13

8.6 Example 6 - Star/delta LR.................................................................................8-14

8.6.1 Hardware configuration .....................................................................8-14

8.6.2 Software configuration ......................................................................8-15

8.7 Example 7 - Reversing starter with connection to PROFIBUS ..........................8-16

8.7.1 Hardware configuration .....................................................................8-16

8.7.2 Software configuration ......................................................................8-17

8.8 Example 8 - 690 V reversing starter with voltage transducer ............................8-18

8.8.1 Hardware configuration .....................................................................8-18

8.8.2 Software configuration ......................................................................8-19

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Introduction

104456_en_01 PHOENIX CONTACT 1-1

1Introduction

1.1 Product overview

Electronic motor management modules (EMMs) (for order numbers, see "Technical data" on page 2-10) offer all the advantages of modern real power monitoring. Every 6.6 ms, the real power consumed of a drive system or another 3-phase load is determined based on three currents, voltages, and the phase angle.

EMM 3-.../500AC-16-IFS modules can measure currents of up to 16 A via integrated converters. EMM 3-.../500AC-IFS modules require additional external converters.

The actual switching of the load is performed by a separate switching element. The EMM is designed to reliably protect connected loads - irrespective of their rated power - against overload and underload, and to provide continuous status monitoring.

Freely parameterizable switching and signaling thresholds, plus four configurable digital outputs enable not only motor protection, but also protection for units or mechanical elements connected downstream, in particular.

All the relevant values are available via configuration software or a fieldbus interface: apparent, real, and reactive power, currents and voltages, phase angle, operating cycle and operating hours counters, power meter.

The EMM modules can monitor up to eight measured values simultaneously and control the four digital outputs according to the parameterization.

Power within limits

Monitoring is by means of freely parameterizable switching and signaling thresholds for overload and underload detection. By default, the thresholds are the same for both directions of rotation or are set separately for right/left rotation.

The value used as the basis for parameterization is the consumed real power, which is independent of voltage fluctuations and the drive machine load, and therefore much more precise than merely taking the current into consideration. If a threshold is violated, the EMM initiates an emergency shutdown of the motor immediately (or with an adjustable "delay time"). In addition, a message, e.g., to a higher-level control system, is sent via an output.

This state can only be deactivated via a defined reset. If the real power consumed is determined to be above or below the signaling threshold, only one confirmation is sent during the period that the module is activated.

In addition, the module generates signals to detect the direction of rotation. Phase failures are detected and signaled.

Continuous status monitoring with high scanning rates enables complete system protection, including motor protection.

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The right rotation, left rotation, reverse, and limit switch operation (with integrated restart inhibit) modes switch actuating and regulating drives, pumps, tools, conveyor belts or similar, and monitor function, contamination or wear. The adjustable "inrush suppression" time can be used to mask out the switching operation from the monitoring process.

Machine tools are monitored and protected in a similar way when drilling, milling or grinding. If the feed value set on a milling machine is too high, the worst-case scenario is that a tool may break. The performance threshold parameterized accordingly remedies this matter. A signaling threshold also signals tool wear in advance.

Figure 1-1 Example for broken tool

Real power (P)

Excess performance due to possible broken tool

Time (t)

Increase in performance, tool wear

Signaling threshold, tool wear

Performance threshold, broken tool

Performance when idling

Motor startup

Tool positioning

Milling process

Drive shutdown

Delay time

Inrush suppression

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Introduction

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In the case of motor-driven pumps, the lower performance threshold provides reliable protection against hazardous dry running. Forced shutdown of the drive can be delayed by the "delay time". This prevents a response to any air bubbles that may be present in the system. Fans are monitored for broken V-belts in the same way.

Figure 1-2 Example for dry running

Real power (P)

Upper performance threshold

Lower performance threshold

Performance

Lower performance threshold

Performance

Time (t)

Inrush suppression

Delay time

Temporary dry running

Continuous dry running with forced shutdown

Signaling threshold, contamination of screen or filter

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1.2 About this user manual

This manual contains comprehensive information about the electronic CONTACTRON motor management modules and devices that are required in order to successfully use the modules. Detailed descriptions are provided for the following topics:

Content Section

Function and handling of the electronic motor management modules

"EMM 3-.../500AC...-IFS electronic motor management module" on page 2-1

Handling of the memory block for easy storage and backup of configuration data

"IFS-CONFSTICK-L memory block" on page 3-1

Function and handling of the PROFIBUS module "EM-PB-GATEWAY-IFS PROFIBUS

module" on page 4-1

Installation of the modules on a DIN rail "TBUS DIN rail connector" on

page 5-1

Selection of a suitable current transformer for the electronic motor management modules

"Current transformer selection guide" on page 6-1

Description of the software for parameterizing the electronic motor management modules

"CONTACTRON-DTM-IFS device drivers" on page 7-1

Application examples for the products described here

"Application examples" on page 8-1

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EMM 3-.../500AC...-IFS electronic motor management module

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2 EMM 3-.../500AC...-IFS electronic motor management

module

Figure 2-1 EMM 3-.../500AC...-IFS

01 02 03 04

EMM 3 - 24DC/500AC-16-IFS Ord.-No.: 22 975 23

Err

PWR

L R

Reset

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

O2 O3

IN1

IN2

IN3

IN4

EMM 3- 24DC/500AC-16-IFS

S-PORT

Us 0Us 0

IN1IN2 IN3 IN4

Th1

Th2

DAT

Metal lock for fix-

ing to DIN rail

3-phase

input voltage

Input: Control supply voltage

Supply for reply outputs

3-phase

output voltage

Digital outputs O1 ... O4

Digital inputs IN1 … IN4

Reset button

S-port for connecting the programming adapter

DAT

Err: Message/error

L: Left rotation

R: Right rotation

LEDs:

Control supply voltage

Thermistor input

EMM 3-.../500AC-16-IFS

Connection for

TBUS

DIN rail

connector

Err L R

Reset

I11

I12

EMM3

Th1

Th2

I31

I32

I21

I22

Voltage measuring input

Current measuring inputs via external current transformers

Thermistor input

EMM 3-.../500AC-IFS

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2.1 Safety regulations/installation notes

Scope of use

– The EMM 3-230AC... is a product designed for environment A (industrial applications).

In environment B (domestic applications), this device can cause undesirable radio interference; in such a case, the user may be required to implement appropriate measures.

– The EMM 3- 24DC... can also be used in environment B (domestic applications).

WARNING: Risk of injury

During operation, parts of electrical switching devices carry hazardous voltages.

Before working on the device, disconnect the power.

Disregarding these safety regulations may result in death, serious personal injury or damage to equipment.

When working on the device, observe the national safety and accident prevention regulations.

Startup, assembly, modifications, and upgrades may only be carried out by a skilled electrical engineer.

Installation should be carried out following the instructions provided in the operating instructions. The circuits inside the device must not be accessed.

Protective covers must not be removed.

When using devices with 230 V AC control, always use the same phase for the rated control supply voltage and the control inputs.

NOTE: Possible damage to the device

The device is an associated item of equipment and must not be installed in potentially explosive areas. When installing and operating associated equipment, the applicable safety directives must be observed.

The device must not be subject to mechanical strain or thermal loads which exceed the limits described in the operating instructions. In order to provide protection against mechanical or electrical damage, install the device in appropriate housing with a suitable degree of protection according to IEC 60529/EN 60529. Where dust is present, the device must be installed in suitable housing (IP64 minimum) according to EN 61241.

The operating equipment cannot be repaired by the user and must be replaced by an equivalent device. Repairs may only be carried out by the manufacturer.

Keep the instruction sheet in a safe place.

The device carries out diagnostics on the functions when the drive is switched on or when it is switched off. In addition, a skilled electrical engineer or another skilled worker who is familiar with the relevant standards can carry out the "motor protection" safety function test. For this test, the drive must be operated with right or left rotation and the current flow in a conductor must be interrupted (e.g., by removing a fuse in phase L1 or L3). The EMM then shuts down within a period of 1.5 ... 2 s depending on the parameterization of the digital outputs. The LEDs for right or left rotation go out and the ERR LED flashes. When thermistor monitoring is used, this function can be checked by interrupting the thermistor cable once and short circuiting it once.

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2.2 Connection notes

2.2.1 Startup

In order to prevent parameters from being changed during operation, the software can only be used when the device is not activated.

2.2.2 Mains connection and line protection

When connecting the 3-phase network, you must observe the terminal designation.

Fuse protection: 25 A (Diazed) - line protection for maximum cable cross section of 2.5 mm

The control supply voltage inputs and control voltage inputs must be operated with power supply modules according to DIN 19240 (maximum residual ripple of 5%).

In order to avoid inductive or capacitive coupling of disturbing pulses where long control lines are used, we recommend using shielded cables.

If you wish to monitor a 690 V network with EMM 3-.../500AC-IFS devices, the UT 4-MTDR/CVC 690/SET voltage transducer (Order No. 2901667) must be used.

A brand new device must be parameterized prior to startup. Otherwise operation is not possible.

Table 2-1 Requirements

Product Order No.

CONTACTRON-DTM-IFS software for device parameterization of the electronic motor management modules (EMMs)

See "CONTACTRON-DTM-IFS device drivers" on page 7-1

2297727

IFS-USB-PROG-ADAPTER programming adapter for configuring Phoenix Contact INTERFACE system modules with 12-pos. S-port interface

See "Connecting the programming adapter" on page 7-4

2811271

IFS-CONFSTICK or IFS-CONFSTICK-L for easy storage and backup of configuration data See "IFS-CONFSTICK-L memory block" on page 3-1

2986122 2901103

WARNING: Risk of electric shock

Never carry out work when voltage is present.

NOTE: Observe air and creepage distances

When using devices with 230 V AC control, always use the same phase for the control supply voltage and the control inputs.

NOTE: Electrical safety

Only connect conductors with the same conductor cross section to a terminal point.

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2.2.3 Thermistor input

In order to protect the motor against overheating, 1 to 6 PTC thermistors can be connected in series via terminal points "Th1" and "Th2".

2.2.4 Block diagram

Figure 2-2 Block diagram

2.2.5 TBUS DIN rail connector

The EMM 3-.../500AC...-IFS modules can be mounted on a DIN rail. For detailed information about mounting/removal, please refer to "TBUS DIN rail connector" on page 5-1.

Cable lengths between EMM and thermistor in [m]

35 70 100 140 210 355

Conductor cross section in [mm2] 0.25 0.5 0.75 1 1.5 2.5

The TBUS DIN rail connector can only be used to supply the modules if 24 V DC devices are used.

IN1

IN2

IN3

IN4

O4 11

230 VAC

Digital

230 VAC

IN1

IN2

IN3

IN4

24 VDC

Digital

OUT

Thermistor

Logic

µP

T-BUS

Th1 Th2

DAT

ERR

IFSPort

Reset

I11

I12

I21

I22

I31

I32

1/L1

2/T1

3/L2

4/T2

5/L3

6/T3

EMM 3.../ 500AC-16-IFS

EMM 3.../ 500AC-IFS

EMM 3-230AC/... EMM 3- 24DC/...

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EMM 3-.../500AC...-IFS electronic motor management module

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2.2.6 Connection versions

2.2.6.1 Separate switching element

Depending on the requirements of the application, either an electromechanical contactor or reversing contactor combination, or an electronic load relay or reversing load relay should be used to switch the load.

To control these switching elements, the EMM supplies four digital outputs:

2.2.6.2 Line currents up to 16 A

For line currents up to 16 A, EMM 3-.../500AC-16-IFS modules are suitable thanks to their integrated current transformers up to 16 A.

The external switching element is controlled directly via the EMM.

Figure 2-3 EMM 3-.../500AC-16-IFS for line currents up to 16 A

EMM 3- 24DC/... Semiconductor outputs with 24 V DC/500 mA

EMM 3-230AC/... Floating relay outputs with 230 V AC/DC/500 mA

For inductive loads, use a suitable contact protection circuit.

1/L13/L25/L3

2/T1 4/T2 6/T3

GND

EMM 3-.../500AC-16-IFS

O1 O2 O3 O4

Th1

Th2

2/T1

4/T2

6/T3

IN1 IN2 IN3 IN4

3/L2

5/L3

1/L1

Module

power supply

Digital

inputs

Digital

outputs

Power supply

Digital

outputs

Current measurement

Reverse running

Separate

switchingmodule

Forward running

Thermistor input

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2.2.6.3 Line currents > 16 A - External current transformers

For currents > 16 A, use EMM 3-.../500AC-IFS modules. These require additional external current transformers.

Appropriate PACT Analog current transformers can be found in the Phoenix Contact INTERFACE catalog. The basic insulation requirements are met by PACT current transformers. A selection guide can be found in 6 on page 6-1.

During wiring, observe the order in which the current transformers are connected (direction of current flow).

Primary circuit: K-P1 → L-P2; secondary circuit: k-S1 → I-S2

Maximum cable length [m] between EMM and external current transformer (depending on the rated power S

of the current transformer and the conductor cross section used):

WARNING: Risk of electric shock

Current transformers and the measuring instruments to be connected to them must only be installed when the system power is switched off.

WARNING: Risk of electric shock

When the current transformer is operated with an open secondary circuit, hazardous voltages may occur at the secondary terminal blocks.

Table 2-2 Recommended transformer data

Requirement Value

Surge withstand capability 6 kV Primary voltage 1000 V Surge voltage category III Standard EN 50178, IEC 60044-1 Transformer type Linear measuring transducer Temperature range -25°C ... +70°C Transformation ratio

Primary rated current I

Application-specific

Secondary rated current I

5 A

EMM internal resistance 0.02

Ω

Sum of system errors EMM errors + Transformer errors Transformer class 1

Conductor cross section

Rated power S

[VA]

1.25 1.5 2 2.5 3.75 5 7.5 10 15 20 30 45

0.75 mm

0.5 0.6 1.0 1.4 2.2 3.0 4.7 6.5 9.8 13.3 20.0 30.4

1 mm

0.6 0.9 1.4 1.8 3.0 4.1 6.3 8.6 13.2 17.8 26.9 40.6

1.5 mm

1.0 1.4 2.0 2.7 4.4 6.1 9.5 13.0 19.8 26.6 40.3 60.8

2.5 mm

1.7 2.2 3.4 4.6 7.4 10.2 15.9 21.6 33.0 44.4 67.2 101.4

TR =

Ipn

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Figure 2-4 EMM 3-.../500AC-IFS for currents > 16 A

2.3 Function

2.3.1 Status LEDs

The EMM visualizes the operating states using a total of five (5) LEDs. The functions of the LEDs are based on NAMUR recommendation NE 44.

When the rated control supply voltage is applied, all LEDs light up once as an LED test.

A green LED (PWR) indicates the general device status.

Left and right rotation of the drive is indicated by one yellow LED each (L/R).

An internal or external error (process error: overcurrent, asymmetry, phase failure) is indicated by a red LED (ERR). The device then enters the safe shutdown state. To exit this state (external error), error acknowledgment is required.

All internal errors cannot be acknowledged and are stored in the Flash memory.

1/L13/L25/L3

2/T1 4/T2 6/T3

GND

EMM 3-.../500AC-IFS

O1 O2 O3 O4

Th1

Th2

I12

I22

I32

IN1 IN2 IN3 IN4

I21

I31

I11

S2/l

S1/k

S2/l

S1/k

S2/l

S1/k

Module

power supply

Digital

inputs

Current

measurement

Voltage

measurement

Current

measurement

Digital

outputs

Power supply

Digital

outputs

Thermistor

input

Reverse running

Separate switchingmodule

Forward running

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Error acknowledgment

There are various options available for error acknowledgment:

Confirmation

All unused outputs of the EMM are available for confirmations. The behavior of the reply outputs is specified by the parameterization.

LED Cause

PWR DAT ERR L R

A x x x x No supply voltage (control supply voltage) present

E x x x x Supply voltage (control supply voltage) present

E x A E A Drive switched on: Left rotation (L)

E x A A E Drive switched on: Right rotation (R)

E x A B B A message is present.

E E x x x Cyclic data traffic

E x E x x Internal device error. Acknowledgment not possible. Module faulty.

E x B A A External error in control or I/O. (Maintenance requirement, NE44, see

"Error acknowledgment")

E x B B B Error restoring the system state. The thermal memory of the bimetal

function is set to the maximum value.

E E

x x

B B

E A

A E

Bimetal trigger. Cooling time running. Acknowledgment not possible.

- An error has occurred for left rotation

- An error has occurred for right rotation

E E

x x

B B

E A

B B

Bimetal trigger. Cooling time has elapsed. Acknowledgment possible.

- An error has occurred for left rotation

- An error has occurred for right rotation

A: OFF B: Flashing

E: ON x: OFF or ON

Type of acknowledgment Description

Manual (reset button) An acknowledgment is triggered by pressing the reset button on the front of the device. If

the reset button is held down for more than approximately 2 seconds, the EMM will enter the error state again.

Manual (remote acknowledgment)

A remote acknowledgment operating point can be implemented by connecting a button (N/O contact) to IN 4. An acknowledgment is triggered as soon as a positive edge is detected at the input. If no negative edge is detected after approximately 2 seconds, the EMM enters the error state again since manipulation or a fault in the acknowledgment circuit may have occurred.

Manual (software) An acknowledgment can be implemented by the operating software.

Automatic For certain errors, an automatic acknowledgment can be parameterized.

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2.3.2 Parameterization

The CONTACTRON-DTM-IFS configuration software provided is required in order to parameterize and visualize the EMM (for detailed information, please refer to Section 7 on page 7-1). In addition, the IFS-USB-PROG-ADAPTER USB programming adapter (Order No. 2811271) is also required (for detailed information, please refer to Section 7.2 on page 7-4).

The configuration software is used to: – Display and record operating data so that this can be further processed, e.g., in

databases.

– Define switching output types, such as:

Digital outputs without switching function, direct starters, reversing starters, star/delta starters, star/delta L/R.

The assignment of inputs IN1 to IN3 to functions (motor function or digital output) is fixed. The assignment of input IN4 for remote reset is fixed.

Table 2-3 Configuration, settings: Switching output, static inputs

Switching output type Input/output Description

Digital outputs Inputs IN1 ... IN3 No function

(logic operation on request)

Input IN4 Reset

Outputs O1 ... O4 Freely parameterizable

Direct starter Input IN1 Start/stop

Input IN2 No function

(logic operation on request)

Input IN3 On-site control

Input IN4 Reset

Output O1 Contactor start/stop

Outputs O2 ... O4 Freely parameterizable

Reversing starter Input IN1 Right rotation

Input IN2 Left rotation

Input IN3 On-site control

Input IN4 Reset

Output O1 Right contactor

Output O2 Left contactor

Outputs O3 ... O4 Freely parameterizable

Star/delta Input IN1 Start/stop

Input IN2 No function

(logic operation on request)

Input IN3 On-site control

Input IN4 Reset

Output O1 Mains contactor

Output O2 Delta contactor

Output O3 Star contactor

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2.4 Technical data

The technical data applies for the following products.

Output O4 Freely parameterizable

Star/delta L/R Input IN1 Right rotation

Input IN2 Left rotation

Input IN3 On-site control

Input IN4 Reset

Output O1 Mains contactor (right)

Output O2 Mains contactor (left)

Output O3 Delta contactor

Output O4 Star contactor

Table 2-3 Configuration, settings: Switching output, static inputs [...]

Switching output type Input/output Description

Product Order No.

EMM 3- 24DC/500AC-IFS 2297497

EMM 3- 24DC/500AC-16-IFS 2297523

EMM 3-230AC/500AC-IFS 2297507

EMM 3-230AC/500AC-16-IFS 2297536

Input data EMM 3- 24DC/... EMM 3-230AC/...

Rated control supply voltage Us according to IEC 60947-1

24 V DC 230 V AC

Control supply voltage range 19.2 ... 30 V DC 96 ... 253 V AC

Current consumption at U

≤ 33 mA ≤ 12 mA

Rated frequency - 50 ... 60 Hz

Control inputs IN1 - IN4: Switching level "High" Switching level "Low" Input current Input circuit

19.2 V DC

9.6 V DC

3.3 mA Serial diode for protection against polarity reversal

96 V AC 48 V AC

3.5 mA

Control supply voltage indicator Green PWR LED

Status indicator Yellow L, R LED

Data communication Green DAT LED

Error indicator Red ERR LED

EMM 3- 24DC/... EMM 3-230AC/...

Thermistor input 1 ... 6 thermistors in series (PTC)

For ATEX applications: 3 ... 6 thermistors

Total cold resistance ≤ 1.5 kΩ

Operate value ≤ 3.72 kΩ

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Release value ≤ 1.61 kΩ

Wire break ≤ 60 kΩ

Short circuit ≤ 20 Ω

Reply output EMM 3-

24DC/...

EMM 3-230AC/...

Confirmation O1 ... O4 Semiconductor

(short-circuit-proof)

Relay (N/O contact)

Contact type - 4 x single contact

Contact material - Ag alloy, hard gold-plated

When used as - Signal contact Power contact

Nominal output voltage U

24 V DC 24 V AC/DC 230 V AC

Maximum switching voltage 30 V DC 30 V AC/36 V DC 250 V AC/DC

Minimum switching voltage 19.2 V DC 0.1 V AC/DC 12 V AC/DC

Surge voltage limitation U

> 33 V DC - -

Maximum continuous load current I

per

channel

500 mA 50 mA 500 mA

Minimum switching current - 1 mA 10 mA

Maximum interrupting rating, ohmic load 24 V DC 48 V DC 60 V DC 110 V DC 220 V DC 250 V AC

12 W

1.2 W

12 W 20 W 18 W 23 W 40 W 115 VA

Residual voltage at I

< 200 mV - -

Output circuit Suppressor diode - -

Surge voltage limitation O1 ... O4 > 33 V DC - -

EMC regulations EMM 3- 24DC/... EMM 3-230AC/...

Noise immunity according to EN 61000-6-2 EN 61000-6-2

Noise emission (environmental category) according to EN 61000-6-3 (B) EN 61000-6-3 (A)

Increased EMC requirements according to EN 62061 EN 62061

Measuring system, electrical data EMM .../500AC-IFS EMM .../500AC-16-

IFS

Rated operating voltage Ue according to IEC 60947-1

500 V AC 500 V AC

Operating voltage range 42 ... 575 V AC 42 ... 575 V AC

Input current for voltage measurement < 0.5 mA < 0.5 mA

Rated operating current Ie according to IEC 60947-1

5 A AC external transformer

16 A AC

Minimum operating current 140 mA 400 mA

Frequency range 40 ... 100 Hz 40 ... 100 Hz

Rated frequency according to IEC 60947-1 50 ... 60 Hz 50 ... 60 Hz

Output power of external transformer ≥ 1.25 VA -

EMM internal resistance 0.02 Ω -

EMM 3- 24DC/... EMM 3-230AC/...

Thermistor input 1 ... 6 thermistors in series (PTC)

For ATEX applications: 3 ... 6 thermistors

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Current measurement EMM .../500AC-IFS EMM .../500AC-16-IFS

Measurement via

(TR = Transformation ratio of external current transformer)

External straight-through current transformer connected upstream

Internal current transformer

Measuring range 0.15 ... 6 A x TR 0.4 ... 60 A

Accuracy 0.5%, typical 0.5%, typical

Voltage measurement EMM .../500AC-IFS EMM .../500AC-16-IFS

Measuring range 30 V AC ... 350 V AC star voltage

50 V AC ... 600 V AC line voltage

Accuracy 0.75%, typical 0.75%, typical

Power measurement EMM .../500AC-IFS EMM .../500AC-16-IFS

Accuracy 2%, typical 2%, typical

Motor protection EMM .../500AC-IFS EMM .../500AC-16-IFS

Parameterizable current range 0.3 ... 6 A (4000 A,

maximum via external

transformer)

1 ... 16 A up to Class 30

1 ... 14 A up to Class 40

Tripping time accuracy (t

amb

= 20°C) ±20% ±20%

Symmetry monitoring EMM .../500AC-IFS EMM .../500AC-16-IFS

Amount (I

max

- I

min

)/I

max

≥ 33%/≥ 67%

Response time 2 min/1.8 s

Amount (angle (L1, L3)) 220° ... 260°

Response time 1.8 s

Data interface EMM .../500AC-IFS EMM .../500AC-16-IFS

Interface type TBUS, S-PORT

Ambient conditions EMM .../500AC-IFS EMM .../500AC-16-IFS

Ambient temperature t

amb

(operation) -25°C to +70°C (see derating curve)

Ambient temperature t

amb

(transport,

storage)

-40°C to +80°C

General data EMM .../500AC-IFS EMM .../500AC-16-IFS

Minimum/maximum power dissipation 1.5 W/2.5 W 2 W/5.5 W

Nominal operating mode 100% operating factor

Degree of protection according to EN 60529 (VDE 0470 Part 1)

IP20

Mounting position (observe derating) Vertical (horizontal DIN rail)

Mounting Can be aligned without spacing

Coordination type (EMM 3-.../500AC-16-IFS with 25 A Diazed)

(short-circuit-proof on 10 kA network)

Power station requirement DWR1300Zxx001/DD/70.80.8/830001:1985-08

Low voltage switching devices IEC 60947-4-2: 2007-09

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Air and creepage distances according to Between the circuits Thermistor input

IEC 60947-1: 2008-04

Safe isolation (input/output)

Basic insulation (thermistor input/output)

Thermistor tripping mechanism IEC 60947-8: 2007-07, DIN 44081, DIN 44082

Rated insulation voltage 500 V

Impulse voltage withstand level 8 kV

Surge voltage category III

Pollution degree 2

FE connection Via grounded DIN rail

Housing material PA 66

Dimensions (width x height x depth) 22.5 mm x 99 mm x 114.5 mm

Weight 180 g, approximately

Approvals EMM .../500AC-IFS EMM .../500AC-16-IFS

EC-type examination certificates according to ATEX

II (2) G, II (2) D

PTB 10 ATEX 3024

Connection data EMM .../500AC-IFS EMM .../500AC-16-IFS

Screw terminal blocks (solid/stranded) 0.14 ... 2.5 mm

M3 thread, recommended tightening torque 0.5 Nm ... 0.6 Nm

AWG 26 - 14 AWG

General data [...] EMM .../500AC-IFS EMM .../500AC-16-IFS

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2.4.1 Derating curves

100% operating time; additional data available on request

Up to Class 30, the maximum inrush current for EMM-...16-IFS is 128 A, and for Class 35 and Class 40 it is 112 A.

Figure 2-5 Derating curves, EMM 3- 24DC/...

10 20 30 40 50 70

EMM 3- 24DC/500AC-16-IFS Class 5-30

EMM 3- 24DC/500AC-IFS Class 5-40

10 20 30 40 50 70

EMM 3- 24DC/500AC-16-IFS

Class 35-40

 /  = Aligned with spacing of 20 mm  /  = Aligned without spacing

Load current [A]

Ambient temperature [°C]

Load current [A]

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Figure 2-6 Derating curves, EMM 3-230AC/...

10 20 30 40 50 70

EMM 3- 230AC/500AC-16-IFS Class 5-30

EMM 3- 230AC/500AC-IFS Class 5-40

10 20 30 40 50 70

EMM 3-230AC/500AC-16-IFS

Class 35-40

Load current [A]

Ambient temperature [°C]

Load current [A]

 /  = Aligned with spacing of 20 mm  /  = Aligned without spacing

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2.4.2 Trigger characteristics at 20°C

Figure 2-7 Trigger characteristic for 20°C (blocking protection)

The surge current factor is the ratio between the actual current and the parameterized nominal current.

100

200

0,1

0,6

0,2

0,3

0,4

56 8

1000

600

300

400

910

1 - Class 5

2 - Class 10A

3 - Class 10

4 - Class 15

5 - Class 20

7 - Class 30

6 - Class 25

8 - Class 35

9 - Class 40

Surge current

Tripping time

Table 2-4 Trigger times [s] (5 A and 16 A determined across entire temperature range)

I/IN3 Class 5 Class 10A Class 10 Class 15 Class 20 Class 25 Class 30 Class 35 Class 40

1.2 34.6 236.0 403.0 456.0 574.0 678.0 808.0 864.0 1014.0

1.5 13.7 67.5 136.0 166.0 194.0 261.0 289.0 327.0 382.0

2 6.5 30.3 61.5 76.3 88.1 121.0 131.0 150.0 176.0

3 2.7 12.0 24.4 30.4 34.9 48.2 52.4 60.1 70.2

4 1.5 4.6 9.3 11.6 13.1 18.3 19.8 22.6 25.8

5 1.0 3.2 6.4 7.9 9.0 12.5 13.5 15.3 17.4

6 0.7 2.5 4.9 6.0 6.8 9.4 10.2 11.5 12.9

7 0.5 2.0 4.0 4.9 5.5 7.6 8.2 9.3 10.3

8 0.4 1.8 3.4 4.1 4.7 6.4 7.0 7.8 8.6

9 0.3 1.2 2.4 3 3.6 4.8 5.2 5.9 6.9

10 0.3 1 2 2.4 2.9 3.9 4.2 4.8 5.6

For the EMM 3-.../500AC-16-IFS, blocking monitoring is activated with a motor current of 60 A or higher (see trigger characteristic).

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According to the relevant trigger characteristic, shutdown occurs, at the latest, at eight times the current (surge current factor 8).

Figure 2-8 Shutdown time

The following tripping times apply for blocking monitoring according to the class curve:

Example 1:

Parameterized nominal current I

= 5 A / Surge current 2 x IN = 10 A / Class curve = Class 5

The EMM shuts the outputs down after 6.5 s as the measuring range is not exceeded.

Example 2:

Parameterized nominal current I

= 16 A / Surge current 8 x IN = 128 A / Class curve =

Class 30

The EMM shuts the outputs down after 7.0 s as the measuring range is exceeded.

Class Tripping time

Class 5 0.4 s

Class 10A 1.8 s

Class 10 3.4 s

Class 15 4.1 s

Class 20 4.7 s

Class 25 6.4 s

Class 30 7.0 s

Class 35 7.8 s

Class 40 8.6 s

56 87

Class X

Surge current factor I/I

Tripping time [s]

Shutdown time when I/IN = 8

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2.5 Safety functions

Table 2-5 System conditions

Database SN 29500

System type Type B, comprising subsystems

Standard IEC 61508

Beta factor 2%

MTTF [years] - Mean time to failure at an ambient temperature of 40°C

53.4 (EMM 3- 24DC/500AC-...);

19.8 (EMM 3-230AC/500AC-...)

NOTE: Possible damage to the device

When used in ATEX applications, at least one of the motor protection functions (thermistor monitoring or bimetal function) must be activated.

Safe shutdown EMM 3- 24DC/… EMM 3-230AC/...

Ambient temperature 40°C 40°C

MTTFd [years] - Mean time to dangerous failure 165 115

Shutdown time [ms] 40 80

λsd [FIT] - Safe, detectable 225 236 λsu [FIT] - Safe, undetectable 678 1344 λdd [FIT] - Dangerous, detectable 608 676 λdu [FIT] - Dangerous, undetectable 85 317

SFF [%] - Safe failure fraction 94.6 87.7

DCS [%] - Diagnostic coverage safe 24.8 14.9

DC [%] - Diagnostic coverage 87.7 68.1

PFH - Probability of failure per hour 85 x 10

-9

317 x 10

-9

Table 2-6 Safety level for safe shutdown

Standard Level

IEC 61508-1 SIL 1

ISO 13849-1 PL b

EN 954-1 Category 1

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Motor protection by bimetal EMM 3- 24DC/… EMM 3-230AC/...

Ambient temperature 40°C 40°C

MTTFd [years] - Mean time to dangerous failure

480

220

Shutdown time [ms] According to parameterized class curve,

IEC 60947

λsd [FIT] - Safe, detectable 267 258 λsu [FIT] - Safe, undetectable 528 1123 λdd [FIT] - Dangerous, detectable 130 193 λdu [FIT] - Dangerous, undetectable 109 328

SFF [%] - Safe failure fraction 90 83

DCS [%] - Diagnostic coverage safe 33.6 18.6

DC [%] - Diagnostic coverage 54.5 37

Table 2-7 Safety level for motor protection by bimetal

Standard Level

IEC 61508-1 SIL 1

Motor protection by thermistor EMM 3- 24DC/… EMM 3-230AC/...

Ambient temperature 40°C 40°C

MTTFd [years] - Mean time to dangerous failure

534

230

Shutdown time [ms] 1000 1000

λsd [FIT] - Safe, detectable 164 154 λsu [FIT] - Safe, undetectable 529 1124 λdd [FIT] - Dangerous, detectable 115 178 λdu [FIT] - Dangerous, undetectable 99 319

SFF [%] - Safe failure fraction 89 82

DCS [%] - Diagnostic coverage safe 23.5 12.0

DC [%] - Diagnostic coverage 53.7 36

Table 2-8 Safety level for motor protection by thermistor

Standard Level

IEC 61508-1 SIL 1

Additional safety data is available on request.

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IFS-CONFSTICK-L memory block

104456_en_01 PHOENIX CONTACT 3-1

3 IFS-CONFSTICK-L memory block

The IFS-CONFSTICK-L multifunctional memory block (Order No. 2901103) is used for easy storage and backup of configuration data.

Figure 3-1 Operating and indication elements

1 IFS-CONFSTICK-L 2 Button 3 Status LEDs

3.1 Writing the device configuration to the

IFS-CONFSTICK(-L)

1. Make sure that the IFS-CONFSTICK-L has not yet been inserted in the device.

2. Press the reset button on the EMM … IFS.

3. Insert the IFS-CONFSTICK-L in the device within 4 seconds.

The copying of configuration and parameterization data is started. The DAT LED flashes while saving.

4. Wait until the DAT LED has gone out.

Backup has been completed.

5. Remove the IFS-CONFSTICK-L from the device.

If an error is detected while saving or subsequently checking the data, the DAT and ERR LEDs flash simultaneously.

02 03 04

3 - 24DC

/500AC

-16-IFS

rd.-N

o.: 22 975 23

Err

L R

Reset

1/L1 3/L2 5/L3

2/T1 4/T2 6/T3

O2 O

IN1

IN2

IN3 IN4

U O

EMM 3- 24DC/500AC-16-IFS

S-PORT

IN1IN2 IN3 IN4

Th1

Th2

DAT

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3.2 Loading the device configuration on the EMM...IFS

There are two ways of loading configuration and parameterization data.

3.2.1 Brand new device

1. Insert the IFS-CONFSTICK-L in the device.

2. Switch on the device.

Transfer of the configuration and parameterization data starts automatically and the DAT LED flashes.

Following transfer, the device is marked "already configured".

3. Remove the IFS-CONFSTICK-L from the device.

4. The next time the supply voltage is switched on, the new configuration will be valid.

3.2.2 Configured device

1. Insert the IFS-CONFSTICK-L in the device.

The configuration and parameterization data is checked automatically.

2. If another configuration is detected on the device, the DAT and ERR LEDs flash

alternately.

3. Press the reset button within 6 seconds.

4. Copying from the IFS-CONFSTICK-L to the device starts automatically.

The DAT LED flashes while saving.

5. The next time the supply voltage is switched on, the new configuration will be valid.

If an error is detected while saving or subsequently checking the data, the DAT and ERR LEDs flash simultaneously.

The device then enters the safe state, because it is not configured.

It is not possible to load the configuration and parameterization data while the motor is running.

If the reset button is not pressed within 6 seconds, the DAT and ERR LEDs flash simultaneously (the ERR LED flashes at double the frequency) in order to indicate that the configuration has not been saved to the device.

If the configuration and parameterization data is invalid or an error has been detected, the DAT and ERR LEDs flash simultaneously and the data is not saved to the device.

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IFS-CONFSTICK-L memory block

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3.3 Technical data

IFS-CONFSTICK-L 2901103

General data

Memory used 2 MB

Rewritability 100,000 cycles

Dimensions (width x height x depth) 16.5 mm x 6.5 mm x 39.5 mm

Weight 4.5 g, approximately

Ambient conditions

Ambient temperature (operation) -25°C ... 60°C

Ambient temperature (storage/transport) -25°C ... 60°C

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4 EM-PB-GATEWAY-IFS PROFIBUS module

Figure 4-1 EM-PB-GATEWAY-IFS

The EM-PB-GATEWAY-IFS PROFIBUS module (Order No. 2297620) is a module that enables EMM...IFS modules to be connected to PROFIBUS DP. The module is certified according to specification DPV1 (EN 50170).

The EM-PB-GATEWAY-IFS can communicate with up to 31 EMM...IFS modules (slaves) via TBUS. Eight digital inputs and four outputs can be freely parameterized. The gateway can be operated by any standard-compliant C0 master in cyclic data exchange. It also supports acyclic connections.

In addition, the EM-PB-GATEWAY-IFS supports the fail safe state: the switching behavior in the event of PROFIBUS errors can be influenced by the parameterization. Digital switching outputs enable direct control of the EMM...IFS (right/left rotation).

The assignment of the process data can be individually adapted to the application requirements by means of the GSD file (device master data). The GSD file (containing the characteristic communication features of the PROFIBUS module) is available on the Internet at www.phoenixcontact.net/catalog

The PROFIBUS address is set using a button and/or a device (PC, memory stick, actuator) connected to the S-PORT as an option. The module does not provide PROFIBUS termination, an appropriate connector should be used for this, if required.

EM-PB-

GATEWAY-IFS

d.-No.: 22 976 20

Err

PWR

In5

In6

In7

In8

EM-PB-GATEWAY-IFS

S-PORT

Us 0Us 0

IN1IN2 IN3 IN4

DAT

In1

In2

In3

In4

Profibus”SUB D”

IN5IN6 IN7 IN8

Metal lock for fixing to DIN rail

Outputs O1 ... O4

Input:

Operating voltage U

Inputs IN1 ... IN4

Inputs IN5 ... IN8

Button for setting the PROFIBUS address

S-PORT for connecting the programming adapter

Communication

Message/error

PROFIBUS error

Group error

LEDs:

Rated control supply voltage

PROFIBUS interface

(9-pos. D-SUB)

Connection for TBUS DIN rail connector

Supply voltage:

Outputs

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Figure 4-2 PROFIBUS module for electronic motor management modules

....

EM-PB gateway

+ EMM ... IFS

EM-PB gateway + EMM ... IFS1

up to EMM ... IFS31, EMM ... IFS32

Control system (PLC)

(DPM1)

Diagnostics/maintenance

(DPM2)

Startup (DPM2)

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4.1 Definition of terms

PROFIBUS DP PROFIBUS bus system with the DP protocol. DP stands for

distributed periphery. The main task of PROFIBUS DP is fast cyclic data exchange between the central DP master and the I/O devices.

PROFIBUS DPV1 PROFIBUS DPV1 is an extension of the DP protocol. This

means that acyclic data exchange of parameter, diagnostic, control, and test data is also possible.

DP master A master that behaves according to standard EN 50170,

Volume 2, PROFIBUS, with the DP protocol, is referred to as a DP master.

Class 1 master A class 1 master is an active device in PROFIBUS DP. Cyclic

data exchange with other devices is clearly indicated. Typical class 1 masters include PLCs with PROFIBUS DP connection.

Class 2 master These types of devices are engineering, configuration or

operating devices. They are used during startup, maintenance, and diagnostics to configure the connected devices, evaluate measured values, and request the device state.

DP slave, DP standard slave

A slave that is operated on the PROFIBUS bus with the PROFIBUS DP protocol and behaves according to standard EN 50170, Volume 2, PROFIBUS, is referred to as a DP slave.

DPV1 slave, xS7 slave The EM-PB-GATEWAY-IFS is a DPV1 slave with the following

properties: – Supports the S7 model (diagnostic alarms, process

alarms) – Can be parameterized – Reads/writes data records

Type files/GSD Device master data (GSD) contains DP slave descriptions in a

uniform format. Using GSD simplifies the configuration of the master and DP slave.

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4.2 Connection notes

4.2.1 Mains connection and line protection

The rated control supply voltage and control voltage inputs must be operated with power supply modules according to DIN 19240 (maximum residual ripple of 5%).

In order to avoid inductive or capacitive coupling of disturbing pulses where long control lines are used, we recommend using shielded cables.

4.2.2 Block diagram

Figure 4-3 Block diagram

4.2.3 TBUS DIN rail connector

The EM-PB-GATEWAY-IFS can be mounted on a DIN rail. For detailed information about mounting/removal, please refer to "TBUS DIN rail connector" on page 5-1.

WARNING: Dangerous contact voltage

Never carry out work when voltage is present.

This work may only be carried out by qualified personnel who are familiar with the necessary safety precautions.

CAUTION: Wiring safety

If you want to clamp two conductors under one terminal point, you must use conductors with the same conductor cross section.

GND

24V

3 4 5 6 8

B-Line

RTS

GND PB

5V PB

A-Line

EPROM

µController

OUT

TBUS

IFS

IN1 IN2 IN3 IN4 IN5 IN6 IN7 IN8

IFSPort

Reset

Status

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4.2.4 Status LEDs

Five LEDs visualize the various operating states of the gateway.

Figure 4-4 Operating and indication elements

1 Button for setting the PROFIBUS address 2 Status LEDs

The status LEDs are used to indicate the PROFIBUS address and the addresses of the connected IFS devices in parameterization mode when setting the address.

LED Description

PWR LED (green)

OFF ON Flashing at 1.4 Hz (slow) Flashing at 2.8 Hz (fast)

Device status

No supply voltage. Microcontroller does not start. Supply voltage OK. Microcontroller is running. Set PROFIBUS address IFS address assignment

DAT LED (green)

OFF ON Flashing at 1.4 Hz (slow) Flashing at 2.8 Hz (fast)

Communication

No data traffic Cyclic data traffic Device is being configured See Section 3, "IFS-CONFSTICK-L memory block"

ERR LED (red)

OFF ON Flashing at 1.4 Hz (slow) Flashing at 2.8 Hz (fast)

Device or process error

No error Serious internal error See Section 3, "IFS-CONFSTICK-L memory block" I/O error, e.g., output driver overload

BF LED (red)

OFF ON Flashing at 1.4 Hz (slow) Flashing at 2.8 Hz (fast)

PROFIBUS error

No error No cyclic data exchange (no C1 master present) PROFIBUS parameterization is invalid PROFIBUS configuration is invalid

SF LED (red)

OFF ON Flashing at 1.4 Hz (slow) Flashing at 2.8 Hz (fast)

Group error

No error Connected device has an internal error or is not present Process error or error in the I/O of a device PROFIBUS configuration and station structure do not match

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4.2.5 S-PORT handling

The EM-PB-GATEWAY-IFS supports active extensions, e.g., IFS-USB-PROG-ADAPTER USB programming adapters (Order No. 2811271), as well as an optional IFS-CONFSTICK-L memory stick (Order No. 2901103).

4.2.6 Setting the PROFIBUS address

1. Press and hold down the button 1 (Figure 4-4 "Operating and indication elements") for at least six seconds (6 s).

2. The LEDs 2 on the EM-PB-GATEWAY-IFS indicate the current PROFIBUS address offset.

3. Set the PROFIBUS address offset by pressing the button 1 on the EM-PB-GATEWAY-IFS (see table).

4. Press the button 1 on the EM-PB-GATEWAY-IFS for six seconds (6 s).

The EM-PB-GATEWAY-IFS calculates the PROFIBUS address by adding the offset to the base address.

The base address is set to 0 by default.

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Table 4-1 PROFIBUS address

LED code

PWR DAT ERR BF SF Offset

00000 0 0000

000

10 2

000

1 13 00100 4 00

1015

1 10 6 001 1 17 0

1000 8

10019

1010 10

Default offset

0 101 111 0

1 100 12

1 10113 0 1 1 10 14 0

1 1 1 115 10000 16 1000117 10010 18 1001 119 10100 20 1010121 101 10 22 101 1 123 1 1000 24 1 100125 1 1010 26 1 101 127 1 1 100 28 1 1 10129 1 1 1 10 30 1 1 1 1 131

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4.2.7 Setting the INTERFACE system address

1. Press the button 1 (Figure 4-4 "Operating and indication elements") for 12 seconds (12 s).

2. The LEDs 2 on the EM-PB-GATEWAY-IFS indicate the current IFS address of the first device on the IFS bus.

3. Set the IFS address by pressing the button 1 on the EM-PB-GATEWAY-IFS (see table).

4. Press the button on the first device, for example: EMM...IFS = Reset button

5. The IFS address is applied on the first device.

6. The address of the next device is indicated on the EM-PB-GATEWAY-IFS. Repeat steps 3 and 4 until all the devices have been addressed.

7. Press and hold down the button 1 for at least six seconds (6 s).

8. All status LEDs light up briefly.

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Table 4-2 INTERFACE system address

Table 4-3 LED code IFSM address

PWR DAT ERR BF BF

00000 32 0000

000

10 2

000

1 13 00100 4 00

1015

1 10 6 001 1 17 0

1000 8

10019

1010 10 0 101 111 0

1 100 12 0

1 10113 0 1 1 10 14 0

1 1 1 115 10000 16 1000117 10010 18 1001 119 10100 20 1010121 101 10 22 101 1 123 1 1000 24 1 100125 1 1010 26 1 101 127 1 1 100 28 1 1 10129 1 1 1 10 30 1 1 1 1 131

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4.3 PROFIBUS telegrams

4.3.1 Structure of the parameterization telegram

Each time the EM-PB-GATEWAY-IFS is started up on PROFIBUS DP, parameters are transmitted to the device. Depending on the master module used, either standard parameters or standard and IF system-specific parameters are transmitted.

The setting of startup parameters is defined by the GSD file and carried out using the configuration tool of the master module.

Table 4-4 Parameterization telegram

Parameter Value/description

Behavior at PROFIBUS errors 0: Reset outputs and Producer PDCs

1: Hold last state

Control of digital outputs 0 = Output is controlled by PB

1 = Output is controlled by IFS master Bit 3: Output 4 Bit 2: Output 3 Bit 1: Output 2 Bit 0: Output 1

Real power [W] (x 0.001) : 1000 Measuring range final value for real power

Representation range (default): -32512 ... 32512 W

Reactive power [var] (x 0.001) : 1000

Measuring range final value for reactive power [var] Representation range (default): -32512 ... 32512 var

Power [VA] (x 0.001) : 1000 Measuring range final value for apparent power [VA]

Representation range (default): -32512 ... 32512 VA

Voltage [V] (x 0.001) : 100 Measuring range final value for voltage [V]

Representation range (default): -3251.2 ... 3251.2 V

Current [A] (x 0.001) : 1 Measuring range final value for current [A]

Representation range (default): -32.512 ... 32.512 A

Switch cycles (x 1) : 1 Measuring range final value for operating cycle

counters Representation range (default): 0 ... 32512 cycles

Operation time [h] (x 0.001) : 1 Measuring range final value for operating hours

counter Representation range (default): 0 ... 32.512 h

Energy [kWh] (x 0.001) : 1 Measuring range final value for power meter

Representation range (default): -32.512 ... 32.512 kWh

Userdefined 1 (x 0.001) : 1000 Representation range (default): -32512 ... 32512

Userdefined 2 (x 0.001) : 1000 Userdefined Scaling 2 (x 0.001)

Representation range (default): -32512 ... 32512

IFS-Application 0: NON

1: ELR, EMM

Byte order 0: Intel

1: Motorola

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4.3.2 Structure of the diagnostic telegram

The diagnostic telegram indicates the current operating state of the devices. It is sent when requested by the PROFIBUS master.

The system distinguishes between status and error messages. Error messages are marked "E" and are sent to the master with high priority, i.e., as soon as an error is detected diagnostic data is sent to the master instead of process data. However, status messages are only sent if no process data needs to be transmitted.

Table 4-5 Diagnostic telegram

Byte Bit Remark

0 7 ... 0 Station status 1 (DP standard)

1 7 ... 0 Station status 2 (DP standard)

2 7 ... 0 Station status 3 (DP standard)

3 7 ... 0 Address of the PROFIBUS master

4 7 ... 0 Slave ID (high byte)

5 7 ... 0 Slave ID (low byte)

6 7 ... 0 07h: Header of device-specific diagnostics (DPV1)

7 7 ... 0 81h: Type of diagnostics

8 7 ... 0 00h: Slot number

9 7 ... 0 00h: Reserved

10 Modul state (Low Byte) (LPC/DPC) Errors

7 Configuration mode is set M

6 Reserved

5 Switch output overload E

4 Error power supply detected E

3 Checksum config area is invalid E

2 Checksum vendor area is invalid E

1 Reserved

0 Undefined, unspecified internal error E

11 Modul state (High Byte) DPC Errors

7 Stack error E

6 Checksum ROM is invalid E

5 Internal communication error E

4 Digital input error E

3 Reserved M

2 Reserved M

1 Reserved M

0 Reserved E

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12 IFSM Slave Error 1 (faulty module or device is not present)

7 Slave 8: error or missing E

6 Slave 7: error or missing E

5 Slave 6: error or missing E

4 Slave 5: error or missing E

3 Slave 4: error or missing E

2 Slave 3: error or missing E

1 Slave 2: error or missing E

0 Slave 1: error or missing E

13 IFSM Slave Error 2 (faulty module or device is not present)

7 Slave 16: error or missing E

6 Slave 15: error or missing E

5 Slave 14: error or missing E

4 Slave 13: error or missing E

3 Slave 12: error or missing E

2 Slave 11: error or missing E

1 Slave 10: error or missing E

0 Slave 9: error or missing E

14 IFSM Slave Error 3 (faulty module or device is not present)

7 Slave 24: error or missing E

6 Slave 23: error or missing E

5 Slave 22: error or missing E

4 Slave 21: error or missing E

3 Slave 20: error or missing E

2 Slave 19: error or missing E

1 Slave 18: error or missing E

0 Slave 17: error or missing E

15 IFSM Slave Error 4 (faulty module or device is not present)

7 Slave 32: error or missing E

6 Slave 31: error or missing E

5 Slave 30: error or missing E

4 Slave 29: error or missing E

3 Slave 28: error or missing E

2 Slave 27: error or missing E

1 Slave 26: error or missing E

0 Slave 25: error or missing E

Table 4-5 Diagnostic telegram [...]

Byte Bit Remark

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16 IFSM Slave Process, Peripherie Error 1

7 Slave 8: process or peripherie error M

6 Slave 7: process or peripherie error M

5 Slave 6: process or peripherie error M

4 Slave 5: process or peripherie error M

3 Slave 4: process or peripherie error M

2 Slave 3: process or peripherie error M

1 Slave 2: process or peripherie error M

0 Slave 1: process or peripherie error M

17 IFSM Process, Peripherie Error 2

7 Slave 16: process or peripherie error M

6 Slave 15: process or peripherie error M

5 Slave 14: process or peripherie error M

4 Slave 13: process or peripherie error M

3 Slave 12: process or peripherie error M

2 Slave 11: process or peripherie error M

1 Slave 10: process or peripherie error M

0 Slave 9: process or peripherie error M

18 IFSM Process, Peripherie Error 3

7 Slave 24: process or peripherie error M

6 Slave 23: process or peripherie error M

5 Slave 22: process or peripherie error M

4 Slave 21: process or peripherie error M

3 Slave 20: process or peripherie error M

2 Slave 19: process or peripherie error M

1 Slave 18: process or peripherie error M

0 Slave 17: process or peripherie error M

19 IFSM Device Process, Peripherie 4

7 Slave 32: process or peripherie error M

6 Slave 31: process or peripherie error M

5 Slave 30: process or peripherie error M

4 Slave 29: process or peripherie error M

3 Slave 28: process or peripherie error M

2 Slave 27: process or peripherie error M

1 Slave 26: process or peripherie error M

0 Slave 25: process or peripherie error M

Table 4-5 Diagnostic telegram [...]

Byte Bit Remark

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20 Channel state 1

7 Reserved M

6 Reserved M

5 Reserved M

4 Reserved M

3 Reserved M

2 Reserved M

1 Reserved M

0 Reserved M

21 Channel state 2

7 "IFSM-Bus-Error" M

6 "IFSM-Bit-Error" M

5 "IFSM-Cyclic-Data" M

4 "IFSM-Acyclic-Data" M

3 "IFSM-Invalid-Bus-Cycle-Time" M

2 Reserved M

1 Reserved M

0 Reserved M

22 Channel state 3

7 Reserved M

6 Reserved M

5 Reserved M

4 Reserved M

3 Reserved M

2 Reserved M

1 Reserved M

0 Reserved M

23 Channel state 4

7 Reserved M

6 Reserved M

5 Reserved M

4 Reserved M

3 Reserved M

2 Reserved M

1 Reserved M

0 Reserved M

Table 4-5 Diagnostic telegram [...]

Byte Bit Remark

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4.4 Configuration telegram

The EM-PB-GATEWAY-IFS is a modular slave. Depending on the configuration, a distinction is made between "automatic IFSM configuration" and "configuration via DTM".

For automatic configuration, the gateway generates the IFSM configuration and saves it to the connected slaves. However, the device addresses of the connected IFSM devices must be assigned manually first. Only use this operating mode for very small stations.

4.4.1 Digital input and output

This is usually ensured by the settings in the GSD file. If this GSD function is not supported by the PROFIBUS configuration tool, this must be ensured by the user.

NOTE:

The "Digital inputs/outputs" module is always active. It must always be initialized as the first module by the configuration telegram.

Table 4-6 OUT process data

Bit Description

0 O1: Digital output 1

1 O2: Digital output 2

2 O3: Digital output 3

3 O4: Digital output 4

4 Reserved

5 Reserved

6 Reserved

7 Reserved

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved

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Bits I1 ... I8 mirror the state of the digital inputs of the gateway.

4.4.2 Module status

The module status indicates the internal status of the gateway. It provides the same information that is found in the diagnostic telegram.

Table 4-7 IN process data

Bit Description

0 I1: Digital input 1

1 I2: Digital input 2

2 I3: Digital input 3

3 I4: Digital input 4

4 I5: Digital input 5

5 I6: Digital input 6

6 I7: Digital input 7

7 I8: Digital input 8

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Reserved

13 Reserved

14 Reserved

15 Reserved

Table 4-8 Module status

Bit Description

0 Device error (cannot be localized)

1 Reserved: Maximum device temperature exceeded

2 Manufacturer area of EEPROM, FLASH faulty

3 Configuration area of EEPROM, FLASH faulty

4 Supply voltage monitoring, reference voltage monitoring

5 Switching output monitoring (switching output overloaded)

6 Reserved

7 Configuration mode active

8 Reserved

9 Reserved

10 Reserved

11 Reserved

12 Memory stick faulty

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4.4.3 Station status

The station status indicates the status of the entire station in four individual registers. In the "Slave Error State 1" and "Slave Error State 2" registers, IFS devices are indicated as faulty; they are either not present or a serious internal error has occurred. An error in one of these registers causes a diagnostic telegram to be sent.

In "Slave Peripherie Error 1" and "Slave Peripherie Error 2", devices are indicated which have detected an irregularity during operation. This includes, for example, overloads, overranges, but also changes in the operating mode such as the parameterization mode being activated.

13 Inter-channel communication faulty

14 ROM check faulty

15 Stack overflow

Table 4-9 Slave Error State 1

Bit Description

0 Device 1: Faulty, not present, serious internal error

1 Device 2: Faulty, not present, serious internal error

2 Device 3: Faulty, not present, serious internal error

3 Device 4: Faulty, not present, serious internal error

4 Device 5: Faulty, not present, serious internal error

5 Device 6: Faulty, not present, serious internal error

6 Device 7: Faulty, not present, serious internal error

7 Device 8: Faulty, not present, serious internal error

8 Device 9: Faulty, not present, serious internal error

9 Device 10: Faulty, not present, serious internal error

10 Device 11: Faulty, not present, serious internal error

11 Device 12: Faulty, not present, serious internal error

12 Device 13: Faulty, not present, serious internal error

13 Device 14: Faulty, not present, serious internal error

14 Device 15: Faulty, not present, serious internal error

15 Device 16: Faulty, not present, serious internal error

Table 4-8 Module status [...]

Bit Description

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Table 4-10 Slave Error State 2

Bit Description

0 Device 17: Faulty, not present, serious internal error

1 Device 18: Faulty, not present, serious internal error

2 Device 19: Faulty, not present, serious internal error

3 Device 20: Faulty, not present, serious internal error

4 Device 21: Faulty, not present, serious internal error

5 Device 22: Faulty, not present, serious internal error

6 Device 23: Faulty, not present, serious internal error

7 Device 24: Faulty, not present, serious internal error

8 Device 25: Faulty, not present, serious internal error

9 Device 26: Faulty, not present, serious internal error

10 Device 27: Faulty, not present, serious internal error

11 Device 28: Faulty, not present, serious internal error

12 Device 29: Faulty, not present, serious internal error

13 Device 30: Faulty, not present, serious internal error

14 Device 31: Faulty, not present, serious internal error

15 Device 32: Faulty, not present, serious internal error

Table 4-11 Slave Peripherie State 1

Bit Description

0 Device 1: Process error, message

1 Device 2: Process error, message

2 Device 3: Process error, message

3 Device 4: Process error, message

4 Device 5: Process error, message

5 Device 6: Process error, message

6 Device 7: Process error, message

7 Device 8: Process error, message

8 Device 9: Process error, message

9 Device 10: Process error, message

10 Device 11: Process error, message

11 Device 12: Process error, message

12 Device 13: Process error, message

13 Device 14: Process error, message

14 Device 15: Process error, message

15 Device 16: Process error, message

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Table 4-12 Slave Peripherie State 2

Bit Description

0 Device 17: Process error, message

1 Device 18: Process error, message

2 Device 19: Process error, message

3 Device 20: Process error, message

4 Device 21: Process error, message

5 Device 22: Process error, message

6 Device 23: Process error, message

7 Device 24: Process error, message

8 Device 25: Process error, message

9 Device 26: Process error, message

10 Device 27: Process error, message

11 Device 28: Process error, message

12 Device 29: Process error, message

13 Device 30: Process error, message

14 Device 31: Process error, message

15 Device 32: Process error, message

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4.4.4 EMM objects

ELR/EMM Control (Device:1) ... ELR/EMM Control (Device:8)

Table 4-13 ELR/EMM Control

Bit Description

15 ... 8 Status of the digital output information (O8 ... O1)

7 MSG reset: Group message; activation by positive edge

6 IND reset: Group error message; activation by positive edge

5 ... 3 Reserved

2 Left rotation request; activation by positive edge

1 Stop request; stop overrides all requests

0 Right rotation request; activation by positive edge

Table 4-14 ELR Status Word

Bit Description

15 ... 8 Status of the digital inputs

7 MSG message: Group message

6 IND error: Group error message

5 ... 3 Reserved

2 Left rotation confirmation

1Stop confirmation

0 Right rotation confirmation

Table 4-15 ELR/EMM Module State 1

Bit Description

0 Device error (cannot be localized)

1 An error occurred when accessing the external EEPROM.

2 Channel 2: Manufacturer area of EEPROM, FLASH

3 Channel 2: Configuration area of EEPROM, FLASH

4 Channel 1: Configuration area of EEPROM, FLASH

5 Supply voltage monitoring, reference voltage monitoring

6 Reserved

7 Digital input monitoring

8 Error acknowledgment faulty

9 Channel 1: Logical program sequence monitoring faulty

10 Reserved

11 Channel 1: Return stack overflow

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12 Channel 1: Data stack overflow

13 Channel 1: ROM monitoring

14 Channel 1: RAM monitoring

15 Channel 1: Saved reference value faulty

Table 4-16 ELR/EMM Module State 2

Bit Description

0 Inter-channel communication to channel 1 faulty

1 Inter-channel communication to channel 2 faulty

2 An error occurred during the EEPROM synchronization.

3 Collecting diagnosis for digital outputs (EMM 24 DC)

4 Channel 1: GNDa has left the tolerance range.

5 Reserved

6 Reserved

7Test mode

8 Drive control: LOCAL 1

9 Drive control: LOCAL 2

10 Drive control: LOCAL 3

11 Drive control: Startup tool

12 Release of the configuration mode

13 Reserved

14 Cyclic bus communication

15 Reserved

Table 4-17 ELR/EMM Channel State 1

Bit Description

0 Mains limit monitoring, working area underrange

1 Mains limit monitoring, working area overrange

2 Mains symmetry monitoring

3 Phase failure (UL1 - UL3)

4 Mains failure (mains regeneration time)

5 Mains synchronicity

6 Limit switch left

7 Limit switch right

8 Execution time at switch-on moment

9 Execution time at switch-off moment

Table 4-15 ELR/EMM Module State 1 [...]

Bit Description

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10 Response time when switched off

11 Response time when switched on

12 Ground fault, insulation error (mains monitoring time)

13 Starts per time (pre-warning level)

14 Starts per time (error)

15 Output current flowing (5% nominal motor current)

Table 4-18 ELR/EMM Channel State 2

Bit Description

0 Universal monitoring 1

1 Universal monitoring 2

2 Universal monitoring 3

3 Universal monitoring 4

4 Universal monitoring 5

5 Universal monitoring 6

6 Universal monitoring 7

7 Universal monitoring 8

8 "Left rotation" request

9 "Right rotation" request

10 Drive >>; (current flow is evaluated)

11 Drive >; (current flow is evaluated)

12 Drive o; (current flow is evaluated)

13 Drive <; (current flow is evaluated)

14 Drive <<; (current flow is evaluated)

15 Drive enabled

Table 4-19 ELR/EMM Channel State 3

Bit Description

0 4 Hz cycle: The signal is inverted every 125 ms

1 10 Hz cycle: The signal is inverted every 50 ms

2 Group message

3 Group error message

4 Drive control: Automatic / manual

5 Simultaneous activation of left and right rotation

6 IFSM bus error

7 Fault in test mode

Table 4-17 ELR/EMM Channel State 1 [...]

Bit Description

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8 Error acknowledgment 1

9 Error acknowledgment 2

10 Error acknowledgment 3

11 Error acknowledgment 4

12 Mains frequency invalid

13 Reserved

14 Reserved

15 Reserved

Table 4-20 ELR/EMM Channel State 4

Bit Description

0 Safety-related disconnection group 1

1 Safety-related disconnection group 2

2 Error restoring the system state

3 Symmetry error between IL1 and IL3

4 Phase failure (IL1 - IL3)

5 Blocking achieved

6 Bimetal has tripped, acknowledgment only possible after minimum cooling

time

7 Bimetal has tripped, acknowledgment possible

8 Interruption of motor line T1

9 Interruption of motor line T2

10 Interruption of motor line T3

11 Leaving the analog measuring range (EMM…5A)

12 Thermistor short circuit

13 Thermistor warning

14 Thermistor overtemperature

15 Thermistor wire break

Table 4-19 ELR/EMM Channel State 3 [...]

Bit Description

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4.5 Measured values - CONTACTRON motor manager EMM

An analog value is represented in a 16-bit data word in two’s complement format (integer 16).

In addition to error code 8040h, which is generated by the EM-PB-GATEWAY-IFS if it is not possible to communicate with the assigned slaves, other error codes are defined. They also relate to the status of the measured value, not the state of the connected device.

The following example shows the scaling of the measured values and the assignment to the PDC codes.

Table 4-21 Error codes

PDC Error

8001 h Out of measuring/representation range (overrange)

8002 h Open circuit, mains fault

8004 h No valid measured value available or invalid measured value

8010 h Additional error information available

8020 h PDC not activated

8040 h Module faulty or not ready to operate

8080 h Out of measuring/representation range (underrange)

±20 mA ±10 V ±30,000 W PDC data item

SL: -21,674 SL: -10.837 SL: -32512

SH: 21,674 SH: 10.837 SH: 32512

[mA] [V] [W] [hex]

> +21.6746 > +10.837 > +32512 8001 Overrange

+ 21.6746 + 10.837 + 32512 7F00 (32512)

+20.0000 +10.0000 +30000 7530 (30000)

+0.666667 m +333.33 m +1 0001 (1)

0000000

-0.666667 m -333.33 m -1 FFFF (-1)

-20 -10 -30000 8AD0 (-30000)

-21.6746 -10.837 -32512 8100 (-32512)

< -21.6746 < -10.837 < -32512 8080 Underrange

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4.5.1 Available measured values

Additional status or measured values are available on request.

"P(ALL)": Real power

√3 x "U(L1)": Line voltage L1 √3 x "U(L2)": Line voltage L2 √3 x "U(L3)": Line voltage L3

"I(L1)": Current, L1

"I(L2)": Current, L2

"I(L3)": Current, L3

"Energy": Power meter

"COS PHI": Cos Phi

"Frequency": Mains frequency

"Operation time(left)": Operating hours left

"Operation time(right)": Operating hours right

"Cycle(left)": Cycles left

"Cycle(right)": Cycles right

"P(L1)": Real power, L1

"P(L2)": Real power, L2

"P(L3)": Real power, L3

"Q(ALL)": Reactive power

"S(ALL)": Apparent power

"U(L1)": Voltage, L1

"U(L2)": Voltage, L2

"U(L3)": Voltage, L3

For power meters, operating hours counters, and operating cycle counters, an 8001h error code is not generated in the event of overrun (> 32512). The counter is reset instead.

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4.6 Technical data

EM-PB-GATEWAY-IFS 2297620

Power supply

Operating voltage U

24 V DC

Permissible operating voltage range -20% ... +25%

Nominal input current at U

85 mA, typical plus load current of output

Input circuit Surge protection

Protection against polarity reversal

Digital inputs IN1 … IN8

Input voltage 24 V DC

Permissible operating voltage range -20 % ... +20 %

Nominal input current at U

3 mA

Input circuit Surge protection

Protection against polarity reversal

Digital outputs O1 ... O4

Maximum switching voltage 23 V DC (US - U

Res

of the output)

Maximum switching current 500 mA

Residual voltage U

Res

at 500 mA 1 V DC

Output circuit Parallel protection against polarity reversal (6.3 A fuse,

maximum)

General data

Data interface/power supply test voltage 1.5 kV

Nominal operating mode 100% operating factor

Degree of protection IP20

Pollution degree 2

Surge voltage category III

Standards/specifications EN 50178

Mounting position Any

Mounting Can be aligned without spacing

Housing material Polyamide PA, non-reinforced

Dimensions (width x height x depth) 22.5 mm x 114.5 mm x 99 mm

Conductor cross section of COMBICON plug-in screw connection

0.2 mm - 2.5 mm

(24 - 12 AWG)

Weight 180 g

Data interface IFS PROFIBUS

Data rate 76.8 kbps 9.6 kbps ... 12 Mbps

Connection method TBUS, S-port 9-pos. D-SUB

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Ambient conditions

Ambient temperature (operation) -35°C ... +50°C

Ambient temperature (storage/transport) -35°C ... +80°C

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4.7 Integration in STEP 7

4.7.1 Flowchart

Figure 4-5 Flowchart

Start

End

Download GDS file

Set Profibus address

Set INTERFACE system address

Integrate into STEP 7 SW

Set byte order

See Section 4.7.2 on page 4-29

See Section 4.2.6 on page 4-6

See Section 4.2.7 on page 4-8

See Section 4.7.3 on page 4-30

See Section 4.7.4 on page 4-38

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4.7.2 Downloading the GSD file

1. Access the Phoenix Contact online catalog (www.phoenixcontact.net/catalog) and

search for "EM-PB-GATEWAY-IFS" or "2297620".

1. Select "Downloads".

Figure 4-6 Selecting "Downloads" in the online catalog

2. Click on GSD file "PXC_0B51.gsd".

Figure 4-7 Selecting the GSD file in the online catalog

3. Read the General Terms and Conditions of Use.

4. Click "Accept" to confirm that you agree with the General Terms and Conditions of Use.

Figure 4-8 General Terms and Conditions of Use

5. Click "OK" to save the GSD file.

Figure 4-9 Saving the GSD file

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4.7.3 Integration in STEP 7

1. Start SIMATIC Manager

Figure 4-10 SIMATIC Manager icon

2. Create a new project.

Figure 4-11 Creating a new project

3. Assign a project name and click "OK".

Figure 4-12 Saving the project name

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4. Select the appropriate CPU in the "Insert, Station" menu.

Figure 4-13 Selecting the CPU

5. The selected CPU is inserted in your project.

Figure 4-14 Selected CPU

6. Open the context menu of the inserted CPU.

7. Click on "Open Object".

Figure 4-15 Opening the object

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8. The hardware configuration is displayed.

Figure 4-16 Hardware configuration

9. Close all application windows.

Figure 4-17 Hardware configuration

10. Select "Options, Install New GSD...".

Figure 4-18 Installing a GSD file

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11. Now load the GSD file downloaded in Section 4.7.2.

12. If the message "Installation has been completed successfully" appears, you can close

the hardware editor.

Figure 4-19 "Installation has been completed successfully" message

13. Open the context menu of the inserted CPU.

14. Click on "Open Object".

Figure 4-20 Opening the object

15. Select "View, Catalog".

Figure 4-21 Selecting the catalog

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16. The catalog window appears.

Figure 4-22 Catalog window

17. Suitable devices must be inserted your project here.

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4.7.3.1 Example with SIMATIC 300

1. Select "SIMATIC 300, RACK-300, Rail" and insert this in your project.

Figure 4-23 Selecting the DIN rail

2. Select "SIMATIC 300, CPU 315-2 DP, 6ES7-315-2AF03-0AB0, V1.2" and insert this in

your project.

Figure 4-24 Selecting the CPU

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3. The "Properties" window appears.

Click on "New" and assign a new name for the bus line.

Figure 4-25 Bus line name

4. Select "PROFIBUS DP, Additional Field Devices, Gateway".

Now move the EM-PB-GATEWAY-IFS to your project

Figure 4-26 Selecting the gateway

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5. The "Properties" window appears.

Under "Address", you must select the address that was configured in the EM-PB-GATEWAY-IFS in Section 4.2.6.

Figure 4-27 Gateway properties

6. You can now move the required GSD data to your project from under item

"EM-PB-GATEWAY-IFS" in the catalog window.

Figure 4-28 GSD data

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4.7.4 Setting the byte order

1. Open the context menu of the EM-PB-GATEWAY-IFS and select "Object Properties".

2. Open the "Parameter Assignment" tab.

Figure 4-29 Setting the byte order

3. The byte order of the transferred data can be set here under "Device-specific

parameters, Byte order".

Example: Value "EMM: COS ϕ"

Figure 4-30 Example: Value "EMM: COS ϕ"

Motorola: Big Endian (the high byte is saved first) Intel: Little Endian (the low byte is saved first)

Cos ϕ = 0.3661

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4.7.5 Explanation of GSD data

4.7.5.1 GSD data for EM-PB-GATEWAY-IFS

4.7.5.2 GSD data for EMM … IFS

For a detailed description of the GSD data, please refer to Section 4.3.2, "Structure of the diagnostic telegram", Section 4.4.1, "Digital input and output", Section 4.4.2, "Module status", and Section 4.4.3, "Station status".

Universalmodul

Digital inputs, outputs

Gateway: Modul state

Gateway: Channel State 1

Gateway: Channel State 2

Gateway: Channel State 3

Gateway: Channel State 4

IFS: Slave Error State 1

IFS: Slave Error State 2

IFS: Peripherie State 1

IFS: Peripherie State 2

For a detailed description of the GSD data, please refer to Section 4.4.4, "EMM objects" and Section 4.5.1, "Available measured values".

ELR, EMM- Objects ============

EMM: Control (Device:1)

1 = IFS address 1

EMM: Control (Device:2)

2 = IFS address 2

EMM: Control (Device:3)

3 = IFS address 3

EMM: Control (Device:4)

4 = IFS address 4

EMM: Control (Device:5)

5 = IFS address 5

EMM: Control (Device:6)

6 = IFS address 6

EMM: Control (Device:7)

7 = IFS address 7

EMM: Control (Device:8)

8 = IFS address 8

EMM: Status

EMM: Module State 1

EMM: Module State 2

EMM: Channel State 1

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EMM: Channel State 2

EMM: Channel State 3

EMM: Channel State 4

EMM: P(ALL)

EMM: U(L1)

EMM: U(L2)

EMM: U(L3)

EMM: I(L1)

EMM: I(L2)

EMM: I(L3)

EMM: Electric Work

EMM: COS PHI

EMM: Frequency

EMM: Operation time (left)

EMM: Operation time (right)

EMM: Cycle (left)

EMM: Cycle (right)

EMM: P(L1)

EMM: P(L2)

EMM: Q(ALL)

EMM: S(ALL)

EMM: SQRT(3) * U(L1)

EMM: SQRT(3) * U(L2)

EMM: SQRT(3) * U(L3)

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4.7.6 Example

The following modules are used in this example: – SIMATIC S7-300 –EM-PB-GATEWAY-IFS – EMM 3- 24DC/500AC-16-IFS

4.7.6.1 Hardware structure

Figure 4-31 Hardware structure

CPU

IFS address: 1

PROFIBUS address: 2

PROFIBUS address: 4

IFS address: 2

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4.7.6.2 GSD values used

Inputs and outputs of the EM-PB-GATEWAY-IFS

Control word of the EMM, e.g., right rotation, left rotation, stop, reset, etc.

Status word of the EMM, e.g., input state, direction of motor

Display: Total real power

Display: Frequency

Display: Operating hours counter (left rotation)

Display: Operating hours counter (right rotation)

Display: Cycles (left rotation)

Display: Cycles (right rotation)

Display: Voltage L1

Display: Voltage L2

Display: Voltage L3

Display: Current L1

Display: Current L2

Display: Current L3

Control word of the EMM, e.g., right rotation, left rotation, stop, reset, etc.

Status word of the EMM, e.g., input state, direction of motor

Display: Total real power

Display: Frequency

Display: Operating hours counter (left rotation)

Display: Operating hours counter (right rotation)

Display: Cycles (left rotation)

Display: Cycles (right rotation)

Display: Voltage L1

Display: Voltage L2

Display: Voltage L3

Display: Current L1

Display: Current L2

Display: Current L3

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4.7.6.3 Monitoring variables

Figure 4-32 Opening the context menu of the EM-PB-GATEWAY-IFS

Figure 4-33 Object properties of the EM-PB-GATEWAY-IFS

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In the object properties of the EM-PB-GATEWAY-IFS, the conversion factors for the measured values can be specified.

Figure 4-34 Variable overview

In the variable overview, individual values can be displayed.

In the example screen, you can see that the real power (All) is 278 W.

For each EM-PB-GATEWAY-IFS, a maximum of 32 words can be transferred during the cycle (66 ms).

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TBUS DIN rail connector

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5 TBUS DIN rail connector

When using the TBUS DIN rail connector (Order No. 2707437) for INTERFACE system communication and/or the voltage supply of the individual modules, connect together the required number of TBUS connectors (A) and push them onto the DIN rail (B).

When attaching the module to the DIN rail, make sure that it is aligned correctly with the TBUS connector (D).

Figure 5-1 TBUS DIN rail connector

The voltage supply can be provided at the device or using the system power supply via the TBUS connector. The voltage supply can be provided at any EMM device, fieldbus module or using the system power supply via the TBUS connector.

A connection can be established between two DIN rail connectors using MINI COMBICON connectors: MC 1,5/5-ST-3,81 (female connector, 1803604); IMC 1,5/5-ST-3,81 (male connector, 1857919). The maximum cable length is 10 m. Use shielded cables.

Figure 5-2 Mounting/removal

Devices may only be mounted on/removed from the TBUS connector when the power is switched off.

1 2 3 4 5

TBUS

1 = 24 V DC

2 = GND

3 = CAN

4 = GNDbus

5 = Ubus

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CONTACTRON motor management

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PHOENIX CONTACT 104456_en_01

5.1 Technical data

TBUS DIN rail connectors 2707437

General data

Housing material Polyamide PA

Insulation material group I

Surge voltage category III

Pollution degree 3

Rated voltage 125 V

Impulse voltage withstand level 2.5 kV

Maximum load current 8 A

Dimensions (width x height x depth) 30 mm x 20 mm x 37 mm

Weight 5 g, approximately

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Current transformer selection guide

104456_en_01 PHOENIX CONTACT 6-1

6 Current transformer selection guide

This selection guide can be used to find a suitable current transformer for EMM... electronic motor management modules from Phoenix Contact.

The tables refer to current transformers in the PACT MCR range from Phoenix Contact. You can also use current transformers from other manufacturers, which meet the requirements described:

Example:

Motor type 132

Nominal motor current at 380/400 V AC = 11.5 A

When using Ex e motors, the transformer must be able to measure 8 times the nominal motor current, therefore an 80 A transformer must be used (e.g., PACT MCR...80).

Motor protection is implemented using the electronically simulated bimetal function of the

EMM..... Current transformers can process up to 120% of the primary nominal current.

When using standard motors, i.e., non-Ex e motors, a 50 A transformer can be used, through which the primary conductor can be passed four times.

Motor protection is implemented using the motor management of the EMM....

Table 6-1 Basic current transformer requirements

Requirement Value

Surge withstand capability 6 kV Primary voltage 1000 V Surge voltage category III Standard EN 50178, IEC 60044-1 Transducer type Linear measuring transducer Temperature range -25°C ... +70°C Transformation ratio

Primary rated current I

Application-specific

Secondary rated current I

5 A

EMM internal resistance 0.02 Ω Sum of system errors EMM errors + Transformer errors Transformer class 1

TR =

Ipn

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6.1 Three-phase induction motor at a rotational frequency

of 3000 rpm

Motor protection using the electronic

bimetal function for Ex e motors

and non-Ex e motors

Motor protection using motor management for

non-Ex e motors

EMM...-IFS

EMM...16-IFS

Motor type

Motor power

Nominal motor

current

at 380/400 V

Nominal motor

current

at 500 V

Current transformer

at 380/400 V

Current transformer

at 500 V

Current transformer

at 380/400 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

Current transformer

at 500 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

P [kW] IN [A] IN [A]

71 0.55 1.36 1.03

80 0.75 1.86 1.42

80 1.1 2.65 2.0

90 1.5 3.4 2.6

90 2.2 4.9 3.7

100 3 6.3 4.8

112 47.85.9

132 5.5 11.5 8.7 PACT MCR... 80 PACT MCR... 60 PACT MCR... 50_4_Durchf. PACT MCR... 50_5_Durchf.

132 7.5 15.7 12 PACT MCR...125 PACT MCR... 80 PACT MCR... 50_3_Durchf. PACT MCR... 50_4_Durchf.

160 11 22 16.9 PACT MCR...150 PACT MCR...125 PACT MCR... 50_2_Durchf. PACT MCR... 50_3_Durchf.

160 15 29.5 22.5 PACT MCR...200 PACT MCR...150 PACT MCR... 50 PACT MCR... 50_2_Durchf.

160 18.5 35.5 27 PACT MCR...250 PACT MCR...200 PACT MCR... 50 PACT MCR... 50_2_Durchf.

180 22 42.5 32.5 PACT MCR...300 PACT MCR...250 PACT MCR... 50 PACT MCR... 50

200 30 56 43 PACT MCR...400 PACT MCR...300 PACT MCR... 60 PACT MCR... 50

200 37 70 53 PACT MCR...500 PACT MCR...400 PACT MCR... 75 PACT MCR... 50

225 45 83 63 PACT MCR...600 PACT MCR...500 PACT MCR...100 PACT MCR... 75

250 55 102 78 PACT MCR...750 PACT MCR...600 PACT MCR...100 PACT MCR... 75

280 75 136 103 PACT MCR...1000 PACT MCR...750 PACT MCR...150 PACT MCR...100

280 90 162 123 PACT MCR...1250 PACT MCR...1000 PACT MCR...200 PACT MCR...125

315 110 198 150 PACT MCR...1500 PACT MCR...1000 PACT MCR...200 PACT MCR...150

315 132 240 182 PACT MCR...1600 PACT MCR...1250 PACT MCR...250 PACT MCR...200

315 160 285 217 PACT MCR...2000 PACT MCR...1500 PACT MCR...300 PACT MCR...250

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Current transformer selection guide

104456_en_01 PHOENIX CONTACT 6-3

6.2 Three-phase induction motor at a rotational frequency of 1500 rpm

Motor protection using the electronic

bimetal function for Ex e motors

and non-Ex e motors

Motor protection using motor management for

non-Ex e motors

EMM...-IFS

EMM...16-IFS

Motor type

Motor power

Nominal motor

current

at 380/400 V

Nominal motor

current

at 500 V

Current transformer

at 380/400 V

Current transformer

at 500 V

Current transformer

at 380/400 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

Current transformer

at 500 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

P [kW] IN [A] IN [A]

71 0.37 1.14 -

80 0.55 1.55 1.18

80 0.75 1.95 1.48

90 1.1 2.75 2.1

90 1.5 3.6 2.75

100 2.2 5.1 3.9

112 37.35.6

132 4 8.6 6.6

132 5.5 11.4 8.7 PACT MCR... 80 PACT MCR... 60 PACT MCR... 50_4_Durchf. PACT MCR... 50_5_Durchf.

160 7.5 15.5 11.8 PACT MCR...125 PACT MCR... 80 PACT MCR... 50_3_Durchf. PACT MCR... 50_4_Durchf.

160 11 22.5 17.1 PACT MCR...150 PACT MCR...125 PACT MCR... 50_2_Durchf. PACT MCR... 50_3_Durchf.

160 15 30 23 PACT MCR...200 PACT MCR...200 PACT MCR... 50 PACT MCR... 50_2_Durchf.

180 18.5 37 28 PACT MCR...250 PACT MCR...200 PACT MCR... 50 PACT MCR... 50

200 22 43 32.5 PACT MCR...300 PACT MCR...250 PACT MCR... 50 PACT MCR... 50

200 30 58 43.5 PACT MCR...400 PACT MCR...300 PACT MCR... 60 PACT MCR... 50

225 37 72 54.5 PACT MCR...500 PACT MCR...400 PACT MCR... 75 PACT MCR... 60

250 45 85 65 PACT MCR...600 PACT MCR...500 PACT MCR...100 PACT MCR... 75

280 55 103 78 PACT MCR...750 PACT MCR...600 PACT MCR...100 PACT MCR... 80

280 75 146 111 PACT MCR...1000 PACT MCR...750 PACT MCR...150 PACT MCR...125

315 90 173 132 PACT MCR...1250 PACT MCR...1000 PACT MCR...200 PACT MCR...150

315 110 198 150 PACT MCR...1500 PACT MCR...1000 PACT MCR...200 PACT MCR...150

315 132 235 179 PACT MCR...1600 PACT MCR...1250 PACT MCR...250 PACT MCR...200

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PHOENIX CONTACT 104456_en_01

6.3 Three-phase induction motor at a rotational frequency

of 1000 rpm

Motor protection using the electronic

bimetal function for Ex e motors

and non-Ex e motors

Motor protection using motor management for

non-Ex e motors

EMM...-IFS

EMM...16-IFS

Motor type

Motor power

Nominal motor

current

at 380/400 V

Nominal motor

current

at 500 V

Current transformer

at 380/400 V

Current transformer

at 500 V

Current transformer

at 380/400 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

Current transformer

at 500 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

P [kW] IN [A] IN [A]

80 0.37 1.2 -

80 0.55 1.8 1.35

90 0.75 2.4 1.8

90 1.1 3.4 2.55

100 1.5 4.5 3.4

112 2.2 5.8 4.4

132 36.85.2

132 4 9.3 7

132 5.5 12.4 9.4 PACT MCR...100 PACT MCR... 75 PACT MCR... 50_4_Durchf. PACT MCR... 50_5_Durchf.

160 7.5 16.3 12.4 PACT MCR...125 PACT MCR...100 PACT MCR... 50_3_Durchf. PACT MCR... 50_4_Durchf.

160 11 23.5 17.8 PACT MCR...200 PACT MCR...125 PACT MCR... 50_2_Durchf. PACT MCR... 50_2_Durchf.

180 15 31 23.5 PACT MCR...250 PACT MCR...200 PACT MCR... 50 PACT MCR... 50_2_Durchf.

200 18.5 37.5 28.5 PACT MCR...250 PACT MCR...200 PACT MCR... 50 PACT MCR... 50

200 22 45 34 PACT MCR...300 PACT MCR...250 PACT MCR... 50 PACT MCR... 50

225 30 61 46.5 PACT MCR...500 PACT MCR...400 PACT MCR... 60 PACT MCR... 50

250 37 77 59 PACT MCR...600 PACT MCR...400 PACT MCR... 75 PACT MCR... 60

280 45 84 64 PACT MCR...600 PACT MCR...500 PACT MCR...100 PACT MCR... 75

280 55 102 78 PACT MCR...750 PACT MCR...600 PACT MCR...100 PACT MCR... 80

315 75 146 111 PACT MCR...1000 PACT MCR...750 PACT MCR...150 PACT MCR...125

315 90 174 132 PACT MCR...1250 PACT MCR...1000 PACT MCR...200 PACT MCR...150

315 110 212 161 PACT MCR...1500 PACT MCR...1250 PACT MCR...250 PACT MCR...200

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Current transformer selection guide

104456_en_01 PHOENIX CONTACT 6-5

6.4 Three-phase induction motor at a rotational frequency

of 750 rpm

Motor protection using the electronic

bimetal function for Ex e motors

and non-Ex e motors

Motor protection using motor management for

non-Ex e motors

EMM...-IFS

EMM...16-IFS

Motor type

Motor power

Nominal motor

current

at 380/400 V

Nominal motor

current

at 500 V

Current transformer

at 380/400 V

Current transformer

at 500 V

Current transformer

at 380/400 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

Current transformer

at 500 V

(4 Durchf. means that the

conductor is passed through the

transformer 4 times)

P [kW] IN [A] IN [A]

80 0.25 1.0 -

90 0.37 1.5 1.14

90 0.55 2 1.54

100 0.75 2.5 1.9

100 1.1 3.45 2.6

112 1.5 4.35 3.3

132 2.2 5.9 4.5

132 3 7.9 6

160 4 9.7 7.4 PACT MCR... 75 PACT MCR... 50 PACT MCR... 50_5_Durchf. PACT MCR... 50_6_Durchf.

160 5.5 13.6 10.3 PACT MCR...100 PACT MCR... 75 PACT MCR... 50_3_Durchf. PACT MCR... 50_4_Durchf.

160 7.5 18 13.6 PACT MCR...150 PACT MCR...100 PACT MCR... 50_2_Durchf. PACT MCR... 50_3_Durchf.

180 11 24 18.2 PACT MCR...200 PACT MCR...125 PACT MCR... 50_2_Durchf. PACT MCR... 50_2_Durchf.

200 15 32.5 24.5 PACT MCR...250 PACT MCR...200 PACT MCR... 50 PACT MCR... 50_2_Durchf.

225 18.5 41.5 31.5 PACT MCR...300 PACT MCR...250 PACT MCR... 50 PACT MCR... 50

225 22 48.5 37 PACT MCR...400 PACT MCR...250 PACT MCR... 50 PACT MCR... 50

250 30 63 48 PACT MCR...500 PACT MCR...400 PACT MCR... 75 PACT MCR... 50

280 37 75 57 PACT MCR...500 PACT MCR...400 PACT MCR... 75 PACT MCR... 60

280 45 95 72 PACT MCR...700 PACT MCR...500 PACT MCR...100 PACT MCR... 75

315 55 109 83 PACT MCR...800 PACT MCR...600 PACT MCR...125 PACT MCR... 80

315 75 151 115 PACT MCR...1250 PACT MCR...800 PACT MCR...150 PACT MCR...125

315 90 181 138 PACT MCR...1250 PACT MCR...1000 PACT MCR...200 PACT MCR...150

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PHOENIX CONTACT 104456_en_01

6.5 Recommended restart time

Recommended restart time following bimetal response when using Ex e motors:

Figure 6-1 Recommended restart time

A restart time of 120 minutes can be achieved with the CONTACTRON-DTM-IFS.

100

150

200

250

300

350

400

050 100 150 200 250 300

Typical time constants within (-----)

Time constant [min]

Motor size

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-1

7 CONTACTRON-DTM-IFS device drivers

The DTM (Device Type Manager) comprises all functions, the structure, the parameterization, and the GUI (graphical user interface) including a help system for a specific field device or device range. The DTM is installed on the PC as a program, but can only be started from a container or the frame application, e.g., IFS-Conf.

In addition to the device DTMs, there are also DTMs for communication devices, such as PROFIBUS DP controller boards, HART modems or gateway devices.

The devices in the CONTACTRON EMM... product range (electronic motor management) product range from Phoenix Contact can be used to switch, measure, warn, protect, monitor, and evaluate. The electronic management module offers all the familiar advantages of real power monitoring. Drives of any size are now started or reversed with separate contactors. In this way, not only the motor, but the complete system is reliably protected against damage resulting from overload or underload.

All communication for parameterization, operation, and monitoring is also possible in online mode via PROFIBUS DP V1. The bus device is simply integrated in the control system via the DTM.

The Phoenix Contact CONTACTRON-DTM-IFS can also be integrated in other FDT containers, such as:

–PACTware – FieldCare from Endress+Hauser – fdtCONTAINER from M&M – SmartVision from ABB

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7.1 System requirements

7.1.1 Supported operating systems

– MS Windows 2000 with Service Pack 4 –MS Windows XP – MS Windows Vista – MS Windows 7

7.1.2 Hardware requirements

7.1.3 Software requirements

Hardware requirements

CPU Pentium III, 1 GHz (2 GHz recommended)

Main memory 1 GB (minimum), 2 GB (recommended) Windows Vista,

Windows 7

512 MB (minimum), 1 GB (recommended)

Windows XP, Windows 2000 SP4

Hard disk space 500 MB free memory space

CD-ROM drive Yes

Interfaces 1 x USB 2.0

Monitor SVGA, resolution of 1024 x 768 pixels (minimum);

SXGA, resolution of 1280 x 1024 pixels (recommended)

Operating devices Keyboard, mouse

Software requirements for CONTACTRON motor management

.Net Framework Version 1.1

.Net Framework Version 1.1 SP1

.Net Framework Version 2.0

Windows Installer Version 3.1

Internet browser MS Internet Explorer Version 6.0 or later

Mozilla Firefox Version 3.5 or later

Designation Description

FDT container IFS-Conf

AutomationXplorer+

CONTACTRON-DTM-IFS DTM devices for integrating the EMM module in the FDT

container

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-3

7.1.4 Programming adapter

7.1.5 Configuration package

Designation Description Order No.

IFS-USB-PROG-ADAPTER Programming adapter for configuring

Phoenix Contact INTERFACE modules with 12-pos. S-PORT interface

2811271

Designation Description Order No.

MM-CONF-SET The configuration package contains the following

components: CONTACTRON-DTM-IFS IFS-USB-PROG-ADAPTER

2297992

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7.2 Connecting the programming adapter

The IFS-USB-PROG-ADAPTER programming adapter (Order No. 2811271) is used to configure Phoenix Contact INTERFACE modules with 12-pos. S-PORT interface.

Figure 7-1 IFS-USB-PROG-ADAPTER

1 S-PORT connector 2 USB connector

7.2.1 Connection notes

WARNING: Risk of injury

The programming adapter must not be used in potentially explosive areas.

Do not use the programming adapter if you suspect that it is damaged.

The adapter may only be used to program supported Phoenix Contact INTERFACE devices. Check the documentation for your device to see whether the programming adapter is compatible.

You must install the configuration software required for your device prior to initial startup. Observe the relevant device documentation for this purpose.

ria

rfa

t.c

MACXUSB-PROG-ADAPTER

Ord.-N

o.: 28 11 2

7 1

32825 Blomberg, Germany

USB-Programming Adapter

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-5

7.2.2 Connection to the PC

Connect the programming adapter to a free USB connection on your PC using the USB cable provided.

Figure 7-2 Connection to the PC

7.2.3 Connection to the device

On the device, connect the programming adapter to the 12-pos. S-PORT interface.

Figure 7-3 Connection to the device

NOTE: Potential damage to cables

Position the programming adapter so that no strain is placed on the plug-in connection on the device.

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PHOENIX CONTACT 104456_en_01

7.2.4 Technical data

IFS-USB-PROG-ADAPTER 2811271

Connections

PC side (serial) USB 2.0 full-speed

Measuring transducer side S-PORT

General data

Housing material ABS

Dimensions (width x height x depth)

(without cable)

40 mm x 20 mm x 80 mm

Weight 140 g, approximately

Ambient conditions

Ambient temperature (operation) -20°C … +65°C, -4°F ... +149°F

Ambient temperature (storage/transport) -40°C … +85°C, -40°F ... +185°F

Humidity, no condensation 90% (25°C)

Conformance with EMC Directive 2004/108/EC

Noise immunity according to EN 61000-6-2

Noise emission according to EN 61000-6-4

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-7

7.3 Software setup

7.3.1 Installation

To install the CONTACTRON-DTM-IFS software, proceed as follows:

1. Insert the "CONTACTRON-DTM-IFS" CD in your CD-ROM drive.

The installation user interface starts automatically.

2. If it does not, start the "start.htm" file from the "[Drive]:" directory on the CD-ROM.

3. Select the "Software/Driver" item from the menu bar on the left. The DTM setup page

appears.

4. Select the "CONTACTRON-DTM-IFS (DTM <Version>, IFS-Conf, USB-Driver)" file.

This calls the installation wizard, which guides you through the installation process.

5. Follow the instructions in the installation program until it comes to selecting the software

to be installed.

Here you can decide whether you wish to use AutomationXplorer+ or IFS-Conf.

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6. Confirm the dialog box with "Next".

7. Follow the instructions in the installation program. The installation program generates

all the directories required for operation and copies the necessary files.

8. You must restart your PC for the changes to the configuration files to take effect. To do

this, click on "Finish" at the end of the installation process.

7.3.2 Uninstallation

To uninstall IFS-Conf, proceed as follows:

1. Open the Start menu.

2. Open the "Settings" menu.

3. Open the Control Panel.

4. Open the "Software" module.

5. Select the "IFS-Conf" entry in the list box.

6. Click on "Add/Remove".

7. Follow the on-screen instructions.

DTMs from various manufacturers can be integrated in AutomationXplorer+. Only Phoenix Contact DTMs can be integrated in IFS-Conf.

IFS-Conf is used in all the following descriptions.

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-9

7.3.3 Configuration

7.3.3.1 Creating a user

When IFS-Conf is started for the first time, you need to create a user.

Figure 7-4 Starting the application for the first time

Knowledge of handling and operating the IFS-Conf user interface is required at this point. For more detailed information about IFS-Conf, please refer to the online help.

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PHOENIX CONTACT 104456_en_01

In the following example, an administrator with the name "EMM" is created.

Figure 7-5 Creating a user

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CONTACTRON-DTM-IFS device drivers

104456_en_01 PHOENIX CONTACT 7-11

7.3.3.2 Transferring the CONTACTRON-DTM-IFS to catalog management

After you have created the user, catalog management opens automatically.

Searching for the CONTACTRON-DTM-IFS

1. Click on "Search for installed DTMs".

The DTM catalog management update process is displayed in a progress indicator.

Figure 7-6 Searching for installed DTMs

Transferring the CONTACTRON-DTM-IFS

The DTMs entered in the registry are displayed under "Known DTMs".

Transfer the CONTACTRON-DTM-IFS from the selection table to the current DTM catalog. To do this, proceed as follows:

2. Select the CONTACTRON-DTM-IFS or several DTMs simultaneously and click on the

">>" button or transfer all the DTMs by clicking on "All >>".

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PHOENIX CONTACT 104456_en_01

The CONTACTRON-DTM-IFS is now transferred to the current DTM catalog of IFS-Conf. If you want to transfer additional DTMs at a later time, follow the same procedure.

Figure 7-7 DTM catalog management

Closing catalog management

3. Click on "Update Catalog and Close Window".

Catalog management is closed.

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Phoenix Contact EMM 3- 24DC/500AC-IFS, EMM 3- 24DC/500AC-16-IFS, EMM 3-230AC/500AC-IFS, EMM 3-230AC/500AC-16-IFS User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual