Philips VL550, VL550CD, VL550D User Manual

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

Version as of: 16 November 2010

Part number: 02.9683.0001 0

©2010 Philips Vari-Lite, a Philips group company. All Rights Reserved.

Series 550 Wash Luminaire User’s Manual

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE
product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
[phone], or [e-mail] and request a Return Material Authorization
(RMA) for warranty service. You will need to provide the model and serial number of the item being
returned, a description of the problem or failure and the name of the registered user or organization. If
available, you should have your sales invoice to establish the date of sale as the beginning of the
warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Go to the Vari-Lite web site www.vari-lite.com, click on the Support link, and download the RMA
form. Put the completed RMA form in shipping container along with a copy of your invoice (if
available). Write the RMA number legibly on or near the shipping address label and return the unit,
freight prepaid to:

Vari-Lite
Attention: Warranty Service (RMA#___________)
10911 Petal Street
Dallas, Texas 75238 USA

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:

Safety

EN 60598-1:2000/A11:2000 + A12:2002 Luminaire Safety Standard, General Requirements
EN 60598-2 17:1989/A2:1991 Specification for Luminaires for Stage and Studio Lighting

EMC

EN 61000-6-4:2001 Emission Standard for industrial environments
EN 61000-6-2:2001 Immunity for industrial environments

We certify that the product conforms to the protection requirements of council directives: 73/23/EEC
(LVD) and 89/336/EEC (EMC)

ii 16 November 2010 02.9683.0001 0

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL550 wash
luminaire requires a certain type of lamp (see “Replacement Items/Accessories” on page 8 for all
lamp types). Installing another type or unapproved lamp may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE luminaire s are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE equipment.

3. Servicing to be performed by qualified personnel only.

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE lumi naires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

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Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp, bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines
anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird , reinigen Sie sie mit denaturi ertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

vi 16 November 2010 02.9683.0001 0

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentatio n jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe avant de remplacer les lampes. L’installation d’un autre type de
lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition à
la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI ❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

viii 16 November 2010 02.9683.0001 0

Aviso sobre Seguridad

Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
T ome nota del tipo de lámpara antes de reemplazarla. Instalación de otro tipo de lámpara puede ser
peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE.

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE.

3. El servicio debe ser realizado solamente por personal calificado .

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

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FOREWORD

02.9683.0001 0 16 November 2010 xi

VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

xii 16 November 2010 02.9683.0001 0

Table of Contents

Introduction

About This Manual ...................................................................................................... 1

Additional Documentation........................................................................................... 2

Text Conventions ....................................................................... .... .............................. 2

Customer Service......................................................................................................... 3

Chapter 1. Description

Features

Overview...................................................................................................................... 6

Components

Included Items.................................................................................................. ..... .... ... 7

Replacement Items/Accessories................................................................................... 8

Chapter 2. Installation

TABLE OF CONTENTS

Power and Data Cabling Requirements

Power ......................................................................................................................... 10

Current vs. Voltage.............................................................................................. 11

Data Cables.................................................................................... ............................ 13

Recommended Cable Types/Manufacturers........................................................ 14

Termination Connector........................................................................................ 15

Installation Procedures

Installing Lamp....................................................................................... ................... 16

Hanging the Luminaire .............................................................................................. 17

Floor Mounting the Luminaire................................................................................... 19

Connecting Data and Power....................................................................................... 19

Powering Up

Power-Up Procedure.................................................................................................. 21

Addressing

Program Starting Address.......................................................................................... 22

Program Starting Address Without Calibrating Luminaire........................................ 22

Transporting

Pack Up Cue............................................................................................................... 23

Chapter 3. Operation

Color Control

Crossfade Color Mixing............................................................................................. 26

DMX Operation

VL550 Wash Channel Mapping................................................................................. 27

DMX Mapping

CYM Crossfade Color Mixing and Dimming............................................................ 28

Beam Control............................................................................................................. 28

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Luminaire Timing

Luminaire Timing Channel Information.................................................................... 29

Control Channel Functions........................................................................................ 36

Updating Software

USB Download and Programming ............................................................................ 37

Transferring Software From Luminaire to Luminaire ............................................... 38

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ........................................................................................ 42

Default State........................................................................................................ 43

Shortcuts.............................................................................................................. 43

Menu System Overview............................................................................................. 44

Menu System Functions............................................................................................. 45

Function Definitions .................................................................................................. 49

Self Tests

Running Parameter Tests ........................................................................................... 52

Diagnostic Tests......................................................................................................... 53

Test Descriptions................................................................................................. 53

Appendix A. Maintenance

Equipment Handling

Locations/Use............................................................................................................. 56

Lamps......................................................................................................................... 56

Servicing .............................................................................................................. 56

Heat...................................................................................................................... 56

Lamp Life............................................................................................................ 56

Solid State Electronics............................................................................................... 57

Electrostatic Discharge (ESD)............................................................................. 57

Printed Circuit Boards (PCBs) ............................................................................ 57

Routine Maintenance

Lamp Replacement .................................................................................................... 58

Front Glass Replacement (VL550 / VL550D Models Only)..................................... 59

Zoom Array Assembly Removal and Lens Installation (VL550CD Models Only).. 61

Cleaning Optical Lenses and Filters .......................................................................... 64

Appendix B. Technical Specifications

Mechanical................................................................................................................. 65

Optical........................................................................................................................ 66

Operational................................................................................................................. 67

Photometric................................................................................................................ 68

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Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE Series 550 Wash Luminaires. Familiarizing yourself with this
information will help you to get the most out of your product.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Lamp Type

VL550 Wash Luminaire 20.9683.0001

VL550 Wash Luminaire 20.9683.0001.02

VL550 Wash Luminaire 20.9683.0011

VL550 Wash Luminaire 20.9683.0011.02

VL550D Wash Luminaire 20.9683.0002 120V Tungsten Standard Black Integral 120V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0002.02 120V Tungsten Standard White Integral 120V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0012 120V Tungsten Pastel Black Integral 120V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0012.02 120V Tungsten Pastel White Integral 120V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0003 230V Tungsten Standard Black Integral 230V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0003.02 230V Tungsten Standard White Integral 230V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0013 230V Tungsten Pastel Black Integral 230V IGBT Dimmer

VL550D Wash Luminaire 20.9683.0013.02 230V Tungsten Pastel White Integral 230V IGBT Dimmer

VL550CD Wash Luminaire 20.9684.0001

VL550CD Wash Luminaire 20.9684.0001.02

VL550CD Wash Luminaire 20.9684.0011

VL550CD Wash Luminaire 20.9684.0011.02

120V or 230V

Tungsten

120V or 230V

Tungsten

120V or 230V

Tungsten

120V or 230V

Tungsten

315W Ceramic

Discharge

315W Ceramic

Discharge

315W Ceramic

Discharge

315W Ceramic

Discharge

Color Mixing

System

Standard Black External - User Supplied

Standard White External - User Supplied

Pastel Black External - User Supplied

Pastel White External - User Supplied

Standard Black Internal mechanical douser

Standard White Internal mechanical douser

Pastel Black Internal mechanical douser

Pastel White Internal mechanical douser

Luminaire

Body Color

Dimmer

Notes:

• For each model’s power requirements, refer to “Current vs. Voltage” on page 11.

• Color Mixing System - “Standard” is standard colors and “Pastel” is softer, Broadway-type color
palette.

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VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Additional Documentation

Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):

• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included.)

USITT Inc.
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: [phone] Fax: [phone] / www.usitt.org

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu

Display.

MENU LCD Menu Display read-out. Example: Press [Up] / [Down] arrows until

LAMP appears.

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INTRODUCTION : CUSTOMER SERVICE

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased. or Contact an
Authorized Service Center or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST
Monday through Friday, at the following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

e-mail: [e-mail]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

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VARI❋LITE® - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Notes

4 16 November 2010 02.9683.0001 0

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Features

Overview

Series 550 Wash Luminaires feature highlights:

• Color Mixing System: The patented DICRO❋TUNE
color mixing system using three sets of 16-radially
mounted dichroic blades - magenta, blue, and amber ­designed to produce smooth, full spectrum color
cross-fades. The color system is available in standard
and pastel colors.

• Variable Beam Angle:

• VL550: 6.5° to 24.2° (dependant upon lens type).

• VL550D: 6.4° to 24.2° (dependant upon lens type).

• VL550CD: 22° to 80°.

•Beam Control:

• VL550 and VL550D: A selection of six, easily

interchangeable front lenses work with the internal radial diffusing mechanism to provide a
variety of beam sizes and shapes. (Stipple lens comes included in the standard models).

• VL550CD: Patented zoom optical system with continuously variable field angle.

• Source:

• VL550: 120V/1200W Tungsten Halogen Lamp or 230V/1000W T ungsten Halogen Lamp (Must

specify lamp type when ordering).

• VL550D: 120V Models - 120V/1200W Tungsten Halogen Lamp / 230V Models - 230V/1000W

Tungsten Halogen Lamp.

• VL550CD: 315W CDM (Ceramic Discharge) Lamp.

• Pan/Tilt: Smooth, time-controlled continuous motion by way of a three-phase stepper motor
system.

• Range: Pan - 540° , Tilt - 270°.

• Pan/Tilt Accuracy: 0.3° resolution.

•Weights:

• VL550: 43 lbs (19.5 kg)

• VL550D: 48 lbs. (21.8 kg)

• VL550CD: 52 lbs. (23.6 kg)

• Operational Temperature: -20° to +122° F (-29° to +50° C)

• Control by DMX512 protocol.

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Components

Included Items

The following illustration shows all items included with the luminaire:

DESCRIPTION : COMPONENTS

1

Product

Registration

Series 550 Wash CD ROM

(User’s Manual)

Neutrik PowerCon ®

AC Input Connector

VL550 Models (VL550, VL550D, and VL550CD)

Luminaire

Power Input

Unconnectorized

Lamp Power Cable

(VL550 Only)

Vari-Lite QA Certificate

Unpack & Quick

Start Guide

Warranty Card

Product Support

Sheet

Lamp (lamp type depends on model)

Luminaire / Lamp

Power Input

Luminaire / Lamp

Power Input

VL550 Wash Luminaire

Figure 1-1: VL550 Wash Luminaire Included Items

02.9683.0001 0 16 November 2010 7

IGBT
Dimmer

Onboard
Ballast

VL550D Wash Luminaire

VL550CD Wash Luminaire

VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from your Authorized
VARI❋LITE Dealer or Vari-Lite. When ordering, please order by the Vari-Lite part number.

Vari-Lite Part No. Accessory Notes

21.9685.0380 Front Ring Assembly 5

22.9620.0194 Safety Cable Assembly 1

25.9661.0057 DMX Termination Connector Assembly 1

28.8550.0054 USB Luminaire Programming Kit 1

42.9685.0201 Clear Lens (VNSP) 2

42.9685.0207 Stipple Lens (NSP) Standard with Fixture 2

42.9685.0203 8-Row Lenticular Lens (MFL) 2

42.9685.0206 10-Row Lenticular Lens (MFL) 2

42.9685.0204 12-Row Lenticular Lens (WFL) 2

42.9685.0205 Buxom Lens (VWFL) 2

55.6840.0001 Mega Clamp Truss Hook, Round and Square 1

55.6841.0001 Mega Claw Truss Hook, 2" Round 1

71.2529.0120 120V/1200W Tungsten Halogen Replacement Lamp 2, 4

71.2526.0230 230V/1000W Tungsten Halogen Replacement Lamp 2, 4

71.2568.0315 315W CDM Replacement Lamp 3, 4

Replacement Items Accessories Notes:

1. For use with any model in this manual.

2. For use with VL550 and VL550D models only. For lens installation or replacement, refer to the
procedure in “Front Glass Replacement (VL550 / VL550D Models Only)” on page 59.

3. For use with VL550CD models only.

4. For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product
downloads section on the Vari-Lite web site, www.vari-lite.com.

5. For VL550CD luminaires. See “Zoom Array Assembly Removal and Lens Installation

(VL550CD Models Only)” on page 61for application procedure.

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CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

• Transporting

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VARI❋LITE - SERIES 550 WASH LUMINAIRE USER’S MANUAL

Power and Data Cabling Requirements

Power

The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Three amps to
twelve amps will be required depending on the AC supply voltage and product model.

Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:

Wire* Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

* International (Harmonized) Standard

WARNING: DO NOT connect to three-phase service in countries with 240 volt power.

For single-phase power at 100 to 240 volts RMS:

Connection Pin

AC Neutral X

AC Line Y

Ground (Earth) G

X

G

Y

For three-phase power at 208 volts RMS:

Connection Pin

Phase 1 X
Phase 2 Y

Ground (Earth) G

X

G

Y

WARNING: It is not recommended to power any VARI❋LITE® luminaire from a dimmer - even in
'NONDIM' mode. Dimmer and non-dim modules are not suitable sources of power because their
output modifies the AC wave form. This may work for a short time, but will eventually result in power
problems, luminaire mis-operation and/or failure. Only the lamp on Series 550 Wash Luminaires,
WITHOUT an on-board dimmer (only at the lamp input power connector), can be controlled through
an external dimmer circuit. The luminaire power must not be connected to a dimmer.

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