Philips VL440, VL770, Variolite VL880 Spot, Variolite VL440, Variolite VL770 User Manual

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Philips Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

Version as of: 31 October 2013

Part number: 02.9687.0001 C

VL440 / VL770 / VL880 Luminaire User’s Manual

©2013 Philips Vari-Lite, a Philips group company. All Rights Reserved.

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this VARI❋LITE
product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
[phone], or [e-mail] and request a Return Material Authorization
(RMA) for warranty service. You will need to provide the model and serial number of the item being
returned, a description of the problem or failure and the name of the registered user or organization. If
available, you should have your sales invoice to establish the date of sale as the beginning of the
warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Go to the Vari-Lite web site www.vari-lite.com, click on the Support link, and download the RMA
form. Put the completed RMA form in shipping container along with a copy of your invoice (if
available). Write the RMA number legibly on or near the shipping address label and return the unit,
freight prepaid to:

Vari-Lite
Attention: Warranty Service (RMA#___________)
10911 Petal Street
Dallas, Texas 75238 USA

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

02.9687.0001 C 31 October 2013 i

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications.

As tested under this standard:

FCC 47CFR 15B clA*CEI

Issued:2009/10/01 Title 47 CFR Part 15 Subpart B Unintentional Radiators Class A

Operation of this equipment in a residential area is likely to cause harmful interference, in which case
the user will be required to correct the interference at his/her own expense.

EC Declaration of Conformity

W e, Philips Lighting B.V., 10911 Petal Street, Dallas, Texas 75238, declare under our responsibility for
the products contained herein are in conformity with the essential requirements of the following
European Directives and harmonized standards:

Low Voltage Director (LVD), 2006/95/EC

EN 60589-2-17:1984+A1:1987+A2:1990 used in conjunction with 60598-1:2008/A11:2009

Electromagnetic Compatibility Directive (EMC), 2004//108/EC

EN 55022:2010, EN55024:2010

ii 31 October 2013 02.9687.00 01 C

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE luminaires have been designed for use with specific lamp types. The VL440 / VL770
/ VL880 luminaire requires a certain type of lamp (see “Replacement Items/Accessories” on

page 9 for all lamp types). Installing another type or unapproved lamp may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE
luminaires.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE luminaire s are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE equipment.

3. Servicing to be performed by qualified personnel only.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE lumi naires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

iv 31 October 2013 02.9 687.0001 C

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp, bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines
anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt. SCHAUEN
SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linse n oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird , reinigen Sie sie mit denaturi ertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

vi 31 October 2013 02.9 687.0001 C

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentatio n jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe avant de remplacer les lampes. L’installation d’un autre type de
lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE sont conçus pour une utilisation au sec uniquement. Une exposition à
la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9687.0001 C 31 October 2013 vii

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI ❋LITE utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

viii 31 October 2013 02.9687.00 01 C

Aviso sobre Seguridad

Es muy importante leer TODA la in formación e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE han sido diseñadas para ser usadas solamente con algunas lámparas.
T ome nota del tipo de lámpara antes de reemplazarla. Instalación de otro tipo de lámpara puede ser
peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE.

FOREWORD

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE.

3. El servicio debe ser realizado solamente por personal calificado .

02.9687.0001 C 31 October 2013 ix

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

x 31 October 2013 02.9687.00 01 C

FOREWORD

02.9687.0001 C 31 October 2013 xi

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

xii 31 October 2013 02.9687.00 01 C

Table of Contents

Introduction

About This Manual ...................................................................................................... 1

Additional Documentation........................................................................................... 2

Text Conventions ....................................................................... .... .............................. 2

Customer Service......................................................................................................... 3

Chapter 1. Description

Features

Overview...................................................................................................................... 6

Components

Included Items.................................................................................................. ..... .... ... 8

Replacement Items/Accessories................................................................................... 9

Luminaire Components.............................................................................................. 10

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

Power ......................................................................................................................... 12

Current vs. Voltage.............................................................................................. 14

Data Cables.................................................................................... ............................ 16

Recommended Cable Types/Manufacturers........................................................ 17

Termination Connector........................................................................................ 17

Installation Procedures

Installing Lamp....................................................................................... ................... 18

Align Lamp For Maximum Beam Irradiance ............................................................ 20

Hanging the Luminaire .............................................................................................. 21

Floor Mounting the Luminaire................................................................................... 24

Connecting Data and Power....................................................................................... 25

Powering Up

Power-Up Procedure.................................................................................................. 26

Addressing

Program Starting Address.......................................................................................... 27

Program Starting Address Without Calibrating Luminaire........................................ 27

Transporting

Overview.................................................................................................................... 28

Transportation and Shipping Case Requirements...................................................... 28

Chapter 3. Operation

Color Control & Gobos

Color Mixing.............................................................................................................. 30

Fixed Color Wheel .............................................................................................. 30

Gobos......................................................................................................................... 31

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VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Rotating Gobo Wheel.......................................................................................... 31

Fixed Gobo Wheel............................................................................................... 33

DMX Operation

Iris Operation ............................................................................................................. 35

Important Notes and Warnings............................................................................ 35

Iris Selection / Configuration Operation ............................................................. 35

Zoom Assembly Operation - Edge Tracking............................................................. 36

Dimmer Operation - Dimmer Snap............................................................................ 36

Fixture Color Control Operation - Color Snap .......................................................... 37

Fixture Control Operation - Fixture Reboot .............................................................. 37

VL440 Spot Channel Mapping.................................................................................. 38

VL770 Spot Channel Mapping.................................................................................. 41

VL880 Spot Channel Mapping.................................................................................. 44

Luminaire Timing

Luminaire Timing Channel Information.................................................................... 47

Control Channel Functions........................................................................................ 54

VL440 Spot Control Channel Functions............................................................ . 55

VL770 Spot Control Channel Functions............................................................ . 56

VL880 Spot Control Channel Functions............................................................ . 57

Updating Software

USB Download and Programming ............................................................................ 58

Transferring Software From Luminaire to Luminaire ............................................... 59

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ........................................................................................ 62

Controls Operation..................................................................................................... 62

Using the Menu System....................................................................................... 64

Default State........................................................................................................ 64

Menu System Overview............................................................................................. 65

Menu System Functions............................................................................................. 66

Function Definitions .................................................................................................. 70

Self Tests

Running Parameter Tests ........................................................................................... 73

Diagnostic Tests......................................................................................................... 75

Test Descriptions................................................................................................. 75

Appendix A. Maintenance

Equipment Handling

Locations/Use............................................................................................................. 78

Lamps......................................................................................................................... 78

Servicing .............................................................................................................. 78

Heat...................................................................................................................... 78

Lamp Life............................................................................................................ 78

Solid State Electronics............................................................................................... 79

Electrostatic Discharge (ESD)............................................................................. 79

2 31 October 2013 02.9687.00 01 C

Printed Circuit Boards (PCBs) ............................................................................ 79

Troubleshooting

Error Messages........................................................................................................... 80

Troubleshooting Guide............................................................................................... 81

Routine Maintenance

Lamp Removal and Installation................................................................................. 82

Fixed Color Wheel Filter Removal and Installation.................................................. 84

Rotating Gobo Removal and Installation................................................................... 86

Fixed Gobo Removal and Installation ....................................................................... 89

Cleaning Optical Lenses and Filters .......................................................................... 92

Appendix B. Technical Specifications

Mechanical................................................................................................................. 93

Optical........................................................................................................................ 94

Operational................................................................................................................. 95

Photometric................................................................................................................ 96

TABLE OF CONTENTS

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4 31 October 2013 02.9687.00 01 C

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for VARI❋LITE VL440 / VL770 / VL880 Luminaires. Familiarizing yourself with this
information will help you to get the most out of your product.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Lamp Type

VL440 Spot 20.9687.0002

VL440 Spot 20.9687.0002.02

VL770 Spot 20.9687.0003

VL770 Spot 20.9687.0003.02

VL880 Spot 20.9687.0004

VL880 Spot 20.9687.0004.02

400W MSR Gold 400

MiniFastFit Lamp

400W MSR Gold 400

MiniFastFit Lamp

700W MSR Gold 700

MiniFastFit Lamp

700W MSR Gold 700

MiniFastFit Lamp

800W MSR Platinum

35 Lamp

800W MSR Platinum

35 Lamp

Color Mixing

System

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

CYM /

8 Filters

Dimmer

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Glass Dimmer

Wheel

Gobo

Positions

7 Rotating /

10 Fixed

7 Rotating /

10 Fixed

7 Rotating /

10 Fixed

7 Rotating /

10 Fixed

7 Rotating /

10 Fixed

7 Rotating /

10 Fixed

Notes:

• For each model’s power requirements, refer to “Current vs. Voltage” on page 14.

• VL440 / VL770 / VL880 Luminaires accept glass gobos only.

(1)

Luminaire

Body Color

Black

White

Black

White

Black

White

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VARI❋LITE® - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Additional Documentation

Note: Performing maintenance procedures may void the product warranty. Refer to the Vari-Lite
Limited Warranty card included in the product shipping package for more information.

For more information on installing DMX512 control systems, the following publication is available for
purchase from the United States Institute for Theatre Technology (USITT), "Recommended Practice
for DMX512: A Guide for Users and Installers, 2nd edition" (ISBN: 9780955703522). USITT Contact
Information:

USITT
315 South Crouse Avenue, Suite 200
Syracuse, New York 13210-1844 USA
Phone: [phone] or [phone]
Fax: [phone] or [phone]
Web Site: www.usitt.org

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].

[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu Display.

MENU

LCD Menu Display read-out. Example: Press [Up] / [Down] arrows until
LAMP appears.

2 31 October 2013 02.9687.00 01 C

INTRODUCTION : CUSTOMER SERVICE

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased.

or Contact an Authorized Service Center
or Contact the Vari-Lite Customer Service Department, 7am - 6pm CST Monday throug h Friday , at the

following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

e-mail: [e-mail]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

02.9687.0001 C 31 October 2013 3

VARI❋LITE® - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Notes

4 31 October 2013 02.9687.00 01 C

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories which are available.

• Features

• Components

02.9687.0001 C 31 October 2013 5

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Features

Overview

VL440 / VL770 / VL880 Luminaire feature highlights:

• Color Mixing System:

• VL440, VL770, and VL880 Spot: A three filter CYM cross-

fading mechanism plus a fixed color wheel with 8
interchangeable color filters and 1 open space. Fixed wheel is
capable of continuous rotation for additional effects.

• Zoom Optics / Control:

• All models feature a high-speed, precision zoom optical system

with continuously variable field angle from approximately 15°
to 36°; programmable over a timed range of 1.5 seconds to 20
minutes.

• Varia ble beam focus to soften edges of gobos or spots.

• Gobo Wheels:

• All models feature one rotating gobo wheel with seven rotatable, indexable gobo positions and

one open position. One fixed gobo wheel with 10 easily loaded patterns and one open position.
Fixed gobo wheel is capable of continuous rotation for additional effects. 17 total gobos
positions.

Note: VL440 / VL770 / VL880 Luminaire accept glass gobos only.

• Frost and Prism Capability: Independent, drop-in armature with frost glass. Second, independent,
drop-in armature with rotating and indexable four facet prism. Both the frost and prism pieces are
interchangeable.

• Intensity Control:

• All models have a coated glass dimmer wheel provides full-field dimming designed for smooth

timed fades. These models also feature a high-performance dual blade strobe system capable of
ultra-fast operation.

• Source:

• VL440 Spot: 400W MSR Gold 400 MiniFastFit Lamp.

• VL770 Spot: 700W MSR Gold 700 MiniFastFit Lamp.

• VL880 Spot: 800W MSR Platinum 35 Lamp.

• Pan/Tilt: Smooth, time-controlled continuous motion by way of a high-power, three-phase stepper
motor system.

• Range: Pan - 540°, Tilt - 260°.

• Pan/Tilt Accuracy: 0.3° resolution.

6 31 October 2013 02.9687.00 01 C

DESCRIPTION : FEATURES

•Weights:

• VL440 Spot: 56 lbs. (25.5 kg)

• VL770 Spot: 56 lbs. (25.5 kg)

• VL880 Spot: 56 lbs. (25.5 kg)

• Spacing: All models hang on 23 inch (58.5 cm) centers.

• Operational Temperature: -20° to +122° F (-29° to +50° C)

• Control by DMX512 protocol.

• Power Requirements:

• VL440 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 6.6A (at 100V) depending on the AC supply voltage.*

• VL770 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 10.2A (at 100V) depending on the AC supply voltage.*

• VL880 Spot: Standard AC power distribution from 100 - 240VAC, 50/60 Hz. The unit requires

up to 12.0A (at 100V) depending on the AC supply voltage.*

1

Note: *For a breakdown of total luminaire current draw at dif ferent voltages for all models covered in
this manual, see “Current vs. Voltage” on page 14.

02.9687.0001 C 31 October 2013 7

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Components

Included Items

The following illustration shows all items included with the luminaire:

Included Items

Unpack & Quick

Start Guide

VL440 / VL770 / VL880 CD ROM

(user’s manual)

400W MSR Gold MiniFastFit Lamp (VL440 only) or
700W MSR Gold MiniFastFit Lamp (VL770 only) or

800W MSR Platinum 35 Lamp (VL880 only)

Warranty Card

Product Support

Sheet

Product

Registration

Neutrik PowerCon®
AC Input Connector

Truss Hook Brackets

(truss hooks sold separately)

Figure 1-1: VL440 / VL770 / VL880 Luminaire Included Items

8 31 October 2013 02.9687.00 01 C

VL440 / VL770 / VL880 Spot Luminaire

DESCRIPTION : COMPONENTS

Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from your Authorized
VARI❋LITE Dealer. When ordering, please order by the Vari-Lite part number.

1

Vari-Lite
Part No.

PC1BE AC Input Cable, PowerCon with Bare End (no connector), 1 Meter 1
PC1GP AC Input Cable, PowerCon with Stage Pin (Male), 1 Meter 1

PC1GTL AC Input Cable, PowerCon with Twist Lock (Male), 1 Meter 1

PC1GR AC Input Cable, PowerCon with Edison (Male), 1 Meter 1

22.9620.0194 Safety Cable Assembly 1

25.9661.0057 DMX Termination Connector Assembly 1

28.8550.0054 USB Luminaire Programming Kit 1

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square 1

55.6841.0001 Truss Hook, Mega-Claw for 2” Round Tube 1

71.9687.0400 400W MSR Gold 400 MiniFastFit Replacement Lamp 2, 5

71.9687.0700 700W MSR Gold 700 MiniFastFit Replacement Lamp 3, 5

71.9687.0800 800W MSR Platinum 35 Replacement Lamp 4, 5

Accessory Notes

Replacement Items and Accessories Notes:

1. For use with any model in this manual.

2. For use with VL440 models only.

3. For use with VL770 models only.

4. For use with VL880 models only.

5. For approved lamp types, see the latest version of Vari-Lite technical notice TN-248 in the product
downloads section on the Vari-Lite web site, www.vari-lite.com.

02.9687.0001 C 31 October 2013 9

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Luminaire Components

Below is a brief description of the major assemblies of the VL440 / VL770 / VL880 Luminaires.

Luminaire Head Assembly - Houses color
system, gobos, lenses, filters, reflector, and lamp.

Enclosure Assembly ­Houses ballast, menu system,
pan motor, and AC input
connection, and DMX512
connections.

Yoke Assembly ­Houses tilt motor and
routes cables to / from
head and enclosure
assemblies.

10 31 October 2013 02.9 687.0001 C

CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Installation Procedures

• Powering Up

• Addressing

• Transporting

02.9687.0001 C 31 October 2013 11

VARI❋LITE - VL440 / VL770 / VL880 LUMINAIRE USER’S MANUAL

Power and Data Cabling Requirements

Power

The luminaire requires standard AC power distribution from 100-240 VAC, 50/60 Hz. Current
required depends on the AC supply voltage and product model. Refer to “Current vs. Voltage” on

page 14 for all models covered in this manual.

Note: The mating Neutrik PowerCon connector is supplied, however, you will need to purchase or
construct a cable appropriate for your application.

AC Power Input

3-Pole Neutrik PowerCon
Locking Connector for AC
Input Power

Neutrik PowerCon
Connector (supplied)

Figure 2-1: Power Connector

Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code
reference:

Wire* Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

* International (Harmonized) Standard

12 31 October 2013 02.9687 .0001 C