Philips VL1000 TS, VL1000 TSD, VL1000 AS, VL1000 AI, VL1000 TI Service Manual

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries.
VL500™, VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations) , VL3000™,
VL3500™, Series 500
VARI❋BRITE
VARI❋LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide:

U. S. Patents No. 6,123,436; 6,113,25 2; 6,046,861; 6,031,74 9; 6,01 1,640; 5,96 9,868; 5,959,768; 5, 934,794; 5,882, 107; 5,829,868;
5,825,548; 5,798,619; 5,774,273; 5,769,527; 5,758,956; 5,728,994; 5,640,061; 5,590,954; 5,454,477; 5,432,691; 5,367,444;
5,329,431; 5,307,295; 5,282,121; 5,278,742; 5,209,560; 5,186,536; 5,073,847; 5,010,459; 4,980,806; 4,972,306; 4,800,474;
4,779,176; 4,701,833; 4,602,321;

U. S. Design Patents No. 439,356; 420,332; 417,300; 415,301; 413,99 5; 377,338; 366,712; 359,574; 350,408; 347,113;
Australia Patents No. 693,691; 683,695; 667,109; 649,264; 646 ,588; 586,095; 576,400; 546,433;
Australia Design Patents No. 128,796; 128,795;
Canada Patents No. 2,070,670; 2,050,375; 1,270 ,675; 1,259,058; 1,181,795;
Canada Design Patents No. 81,234; 81,233; 76,046;
European (UK) Patents No. 0 652 400; 0 586 049; 0 565 218; 0 547 732; 0 534 710; 0 495 305 ; 0 474 202 ; 0 379 97 0; 0 25 3 08 2;

0 253 081; 0 248 974; 0 192 882; 0 140 994; 0 060 068;
Germany Patents No. 694 25 943.8; 693 14 122.0; 692 08 615.3; 692 07 692.1; 691 31 478.0; 691 21 029.2; 690 33 385.4; 37 89

166.9; 37 68 727.1; 37 51 804.6; 37 50 201.8; 35 87 270.5; 32 79 888.1; 32 74 291.6;
Germany Design Patents No. M 98 01 745.4; M 96 04 5 15. 9; M 96 04 5 14.0; M 94 0 7 689. 8; M 94 0 2 95 1.2; M 499 03 5 83.6; M

498 11 203.9; G 93 12 884.3;
Spain Patents No. 2 090 191; 2 084 289; 2 020 960; 0 548 328;
Spain Utility Model Patent No. 2.031.748;
Spain Design Patents No. 0.137.502; 0.137.501; 0.133.573;
Greece Patent No. 910.400.544;
Hong Kong Patents No. 965/1990; 285/1987;
Japan Patents No. 2,843,696; 2,059,669; 2,055,324; 2,0 02,168; 1,966,525; 1,889,481; 1,792,721; 1,770,241; 1,723,825;

1,683,007; 1,533,011;
Japan Design Patents No. 985,985-1; 985,985; 947,552; 945,436-1; 945,436; 1,106,089; 1,077,598; 1,072,598; 1,060,414;

1,002,123;
Korea Patents No. 76,310; 42,639; 283,770; 181,180;
Korea Design Patents No. 209,896; 209,895;
Mexico Patent No. 180,148;
Singapore Patents No. 663/90; 134/87;
Taiwan Patents No. 78,726; 66,975; 65,380; 28,275;
United Kingdom Design Registrations No. 2082526; 2072562; 2056387; 2056386; 2042174; 2038212; 2033108; 2029499.

™

, series 1000™, Series 2000™, Series 3000™, DICHRO❋TUNE™, VARI ❋IMAGE™,

™

, and the Vari-Lite Asterisk are also trademarks owned by Genlyte Thomas Group LLC.

Neutrik®, PowerCon®, and EtherCon® are registered trademarks of Neutrik, Inc.
All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their

respective companies or organizations.
VL1000™ ERS Luminaire Service Manual
The information furnished in this manual is for informational use only and is subject to change without notice. Please check

www.vari-lite.com for latest version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may
appear in this manual. All information and graphics are property of Vari-Lite, 10911 Petal Street, Dallas, Texas 75238.

Version as of: 14-May-2009
Part number: 02.9663.0010 F

©2002-2009, Vari-Lite, a Philips group company. All Rights Reserved.

VL1000™ ERS Luminaire Service Manual

ii 14-May-2009 02.9663.0010 F

HOW TO OBTAIN WARRANTY SERVICE

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for
this VARI❋LITE® product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE
(1-877-827-4548) or [e-mail] and request a Return
Material Authorization (RMA) for warranty service. You will need to provide the
model and serial number of the item being returned, a description of the problem or
failure and the name of the registered user or organization. If available, you should
have your sales invoice to establish the date of sale as the beginning of the warranty
period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its
original packing box. Fill out the RMA form included at the end of this manual and
place in shipping container along with a copy of your invoice (if available). W r ite the
RMA number legibly on or near the shipping address label and return the unit, freight
prepaid to:

Vari-Lite
10911 Petal Street
Dallas, Texas 75238 USA
Attention: Warranty Service

As stated in the warranty, it is required that the shipment be insured and FOB our
service center.

Manual Revision History

PAGE NUMBER CHANGE NUMBER

Title Page – xviii F

1-205 F

VERSION DATE

Basic 14-March-02
Revision A 25-April-02
Revision B 02-May-02
Revision C 18-June-02
Revision D 23-October-02
Revision E 25-March-04
Revision F 14-May-2009

02.9663.0 010 F 14-May-2009 iii

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A
digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide
reasonable protection against harmful interference when this equipment is operated in
a commercial environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with Vari-Lite system,
service, and safety guidelines, may cause harmful interference to radio communica­tions. Operation of this equipment in a residential area is likely to cause harmful inter­ference, in which case the user will be required to correct the interference at his/her
own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant
clauses of the following standards and harmonized documents (as applicable):

Safety:

(by Council Directive 73/23/EEC)

EN60598-1: 1997/A1:1998
EN60598-2-17: 1989/A2:1991
EN60922

Electromagnetic Compatibility:

(by Council Directive 89/336/EEC)

EN55022:1998, Class A
EN61000-4-2: 1995, Performance Criteria: B
EN61000-4-3: 1995, Performance Criteria: A
EN61000-4-4: 1995, Performance Criteria: B
EN61000-4-5: 1995, Performance Criteria: B
EN61000-4-6: 1996, Performance Criteria: A
EN61000-4-8: 1996, Performance Criteria: A
EN61000-4-11: 1994, Performance Criteria: B and C
EN61000-3-2: 1995
EN61000-3-3: 1994

We certify that the product conforms to the protection requirements of council direc­tives: 73/23/EEC (LVD) and 89/336/EEC (EMC)

iv 14-May-2009 02.9663.0010 F

SAFETY NOTICE

Safety Notice

It is extremely important to read ALL safety information and instructions provided in
this manual and any accompanying documentation before installing and operating the
products described herein. Heed all cautions and warnings during installation and use
of this product.

Safety symbols used throughout this manual are as follows:

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELEC­TRICAL SHOCK, FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND
INJURY TO PERSONS CAN BE FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. VARI❋LITE® luminaires have been designed for use only with certain Philips and Osram
HID lamps. Note lamp type (MSR400, MSR575HR etc.) before replacing lamps.
Installing another type of lamp may be hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are
followed. See instructions detailed in this manual.

3. Replace fuses with same type and rating only.

4. Note distance requirement from combustible materials or illuminated objects for
VARI ❋LITE® luminaires.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL
SHOCK

1. VARI❋LITE® luminaires are designed for dry locations only. Exposure to rain or
moisture may damage luminaire.

2. Disconnect power before servicing any VARI❋LITE® equipment.

3. Servicing to be performed by qualified personnel only.

WARNING: It is not recommended to power any VARI❋LITE® luminaire from a
dimmer - even in 'NONDIM' mode. Dimmer and non-dim modules are not suitable
sources of power because their output modifies the AC wave form. This may work for
a short time, but will eventually result in power problems, luminaire mis-operation
and/or failure. See Vari-Lite Technical Notice TN-229A for more information.

02.9663.0 010 F 14-May-2009 v

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE
EXPOSURE TO UV RADIATION

1. Many VARI❋LITE® luminaires use an HID type lamp that produces UV radiation. DO
NOT look directly at lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet
screens shall be changed if they have become visibly damaged to such an extent that their
effectiveness is impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety
equipment (gloves, eye protection, etc.) when handling and adjusting hot equipment and
components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to
cool before replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye
inflammation. Additionally, arc lamps operate under high pressure at very high
temperatures. Should the lamp break, there can exist a danger of personal injury and/or
fire from broken lamp particles being discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling
damaged lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with
lint-free cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio
interference, in which case, the user may be required to take adequate measures.

ARC LAMP CHARACTERISTIC CONSIDERATIONS

1. Arc lamps require a period of time to relight after a power i nterruption or a severe voltage
dip. In some cases, lamp will automatically relight after it has cooled depending on Lamp
Power-Up State (L ON/ LOFF) system configuration setting.

2. Burning position is Universal.

vi 14-May-2009 02.966 3.0010 F

SICHERHEITSHINWEISE

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem
Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin
beschriebenen Produkte installieren bzw . be dienen. Halten Sie bei der Installation und
dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Leb-

ensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER SICHER­HEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE
UV-STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE®-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Philips

und Osram HID-Lampen geeignet. Achten Sie auf den Lampentyp (MSR400,
MSR575HR etc.), bevor Sie die jeweiligen Lampen ersetzen. Die Installation eines
anderen Lampentyps kann gefährlich sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die

Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Ersetzen Sie Sicherungen nur mit Sicherungen vom gleichen Typ und gleicher Stärke.

4. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der

VARI ❋LITE®-Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen

oder Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE®-Geräten

beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE®-Scheinwerfer verwenden einen HID-Lampentyp, der UV-Strahlen

abgibt. SCHAUEN SIE NICHT direkt in die Lampe.

02.9663.0 010 F 14-May-2009 vii

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen ode r
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch
sichtbare Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der
Bedienung von aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung
(Handschuhe, Augenschutz etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und
lassen Sie die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und
Augenentzündungen verursachen können. Der Betrieb von Bogenlampen erfolgt unter
Hochdruck und bei hohen T emperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr
von Körperverletzung bzw. von Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird, reinigen Sie sie mit denaturiertem
Alkohol und einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in
Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese
ausgetauscht werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt
Hochfrequenzstörungen verursachen. In diesem Fall müssen eventuell geeignete
Maßnahmen getroffen werden.

BESONDERHEITEN VON BOGENLAMPEN

1. Bogenlampen benötigen eine gewisse Zeitdauer, um nach einem Stromausfall oder einem
Spannungsgefälle wieder aufzuleuchten. In einigen Fällen wird die Lampe nach
Abkühlung automatisch wieder aufleuchten, je nach der Systemkonfigurationseinstellung
des Lampeneinschaltungsstatus (L ON/ LOFF).

2. Die Brennposition ist Universal.

viii 14-May-2009 02.9663.0010 F

NOTES DE SÉCURITÉ

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en
marche, il est extrêmement important de lire TOUS les renseignements et TOUTES
les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe.
Tenir compte de tous les avertissements et suivre toutes les précautions pendant
l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATTENTION Ce symbole annonce que l’appareil risque

d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque

d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE
PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES,
L’EXPOSITION EXCESSIVE AUX RAYONS UV ET TOUT AUTRE ACCIDENT
POUVANT ENTRAÎNER DES BLESSURES.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE® ont été conçus pour être utilisés uniquement avec certaines

lampes Philips et Osram HID. Vérifier le type de lampe (MSR400, MSR575HR etc.)
avant de remplacer les lampes. L’installation d’un autre type de lampe peut poser un
danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de

montage sont respectées. Voir les explications détaillées dans ce guide.

3. Ne remplacer les fusibles qu’avec ceux du même type, ayant les mêmes caractéristiques.

4. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et

les luminaires VARI❋LITE®.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE® sont conçus pour une utilisation au sec uniquement. Une

exposition à la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE®.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9663.0 010 F 14-May-2009 ix

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE
AUX RAYONS UV

1. Plusieurs luminaires VARI❋LITE® utilisent une lampe de type HID qui produit des
rayons UV. NE PAS fixer son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages,
lentilles ou écrans ultraviolet visiblement endommagés au point que leur efficacité en est
affectée doivent être remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT
ENTRAÎNER DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche.
Pour manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger
suffisamment (gants, protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et
attendre que la lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la
peau et une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute
tension à de très hautes températures. Si la lampe se casse, les particules de la lampe
cassée peuvent causer blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier
des lampes endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et
l’essuyer avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être
remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer
des interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures
adéquates.

CONSIDÉRATIONS DES CARACTÉRISTIQUES DE LAMPES À ARC

1. Après une interruption de courant ou une baisse importante de voltage, les lampes à arc
mettent du temps avant de se rallumer. Dans certains cas, la lampe se rallumera
automatiquemet après s’être refroidie. Cela dépend de la manière dont le système est réglé
pour le statut de mise en marche de la lampe (L ON/ LOFF).

2. La position Brûler est Universelle.

x 14-May-2009 02.9663.0 010 F

AVISO SOBRE SEGURIDAD

Aviso sobre Seguridad

Es muy importante leer TODA la información e instrucciones sobre seguridad que se
indica en este manual así como en los documentos adjuntos antes de instalar y operar
los productos descritos. Se debe prestar atención a todos los avisos y advertencias
durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las

personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CON­TRAGOLPES DE CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN
EXCESIVA A RADIACIÓN ULTRA VIOLETA Y LESIONES A LAS PERSONAS
SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE® han sido diseñadas para ser usadas solamente con algunas

lámparas HID Philips y Osram. Tome nota del tipo de lámpara (MSR400, MSR575HR
etc.) antes de reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las

instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Reemplaze los fusibles solamente con los del mismo tipo y especificación.

4. Tome nota de los requerimientos de distancia de materiales combustibles u objetos

iluminados para las luminarias VARI❋LITE®.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE
ELÉCTRICO

1. Las luminarias VARI❋LITE® están diseñadas solamente para lugares secos. La

exposición a la lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE®.

3. El servicio debe ser realizado solamente por personal calificado .

02.9663.0 010 F 14-May-2009 xi

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIAC IÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara HID que produce radiación
UV. NO mire directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores,
lentes o pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad
pudiera estar deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un
equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga
ajustes en el equipo y componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la
energía y deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias
quemaduras a la piel e inflamación a los ojos. Además, las lámparas de arco operan a alta
presión y muy alta temperatura. Si la lámpara se rompe, puede existir el peligro de
lesiones al personal o un incendio ocasionado por las partículas de la lámpara rota que se
caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando
trabaje con lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela
sin pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

CONSIDERACIONES SOBRE LAS CARACTERÍSTICAS DE LA LÁMPARA DE
ARCO

1. Las lámparas de arco requieren un período de tiempo para volver a iluminarse después de
una interrupción de energía o de una severa caída de voltaje. En algunos casos, la lámpara
se volverá a iluminar en forma automática después que se ha enfriado dependiendo de la
configuración del sistema de energía de la lámpara (L ON / L OFF) (L encendida / L
apagada).

2. La posición de encendido es universal.

xii 14-May-2009 02.9663 .0010 F

SAFETY NOTICE (JAPANESE)

02.9663.0 010 F 14-May-2009 xiii

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

xiv 14-May-2009 02.9663.0 010 F

Table of Contents

Introduction

Disclosure .................................................................................................................... 1

About This Manual...................................................................................................... 1

Additional Documentation........................................................................................... 2

Customer Service......................................................................................................... 2

Chapter 1. Description

Features

Standard Features................................................................................................... .... .. 4

Model Specific Features .............................................................................................. 4

Component Descriptions

External Luminaire Components................................................................................. 6

Luminaire Internal Head Components......................................................................... 7

Luminaire Internal Yoke Components......................................................................... 8

Arc Ballast Unit ........................................................................................................... 9

Dimmer Model............................................................................................................. 9

Principles of Operation

VL1000 Incandescent Source Luminaire................................................................... 10

VL1000 Incandescent Block Diagram - Without On-Board IGBT Dimmer...... 10

VL1000 Incandescent Cable Routing - Without On-Board IGBT Dimmer ....... 11

VL1000 Incandescent Block Diagram - With On-Board IGBT Dimmer........... 12

VL1000 Incandescent Cable Routing - With On-Board IGBT Dimmer............. 13

VL1000 Arc Source Luminaire ................................................................................. 14

VL1000 Arc Block Diagram............................................................................... 14

VL1000 Arc Cable Routing ................................................................................ 15

TABLE OF CONTENTS

Chapter 2. Maintenance

Testing

Running Parameter Tests ........................................................................................... 18

Maintenance Procedures

Lamp Replacement (Incandescent Model) ................................................................ 20

Lamp Replacement (Arc Model)............................................................................... 22

Align Lamp For Maximum Beam Irradiance............................................................ 24

Frame or Top Hat Replacement................................................................................. 25

Front Cover Removal................................................................................................. 26

Rear Head Assembly Removal.................................................................................. 27

Rotating Gobo Replacement...................................................................................... 28

Gobo Index Timing Belt Alignment.......................................................................... 30

Gobo Wheel Bulkhead Replacement......................................................................... 32

Gobo Gear Planet Alignment..................................................................................... 34

02.9663.0 010 F 14-May-2009 xv

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Shutter Assembly Replacement.................................................................................. 36

Shutter Blade or Rack Replacement........................................................................... 38

Edge/Zoom/Color Bulkhead Replacement................................................................. 40

Fan/Temp Switch Assembly Replacement................................................................. 41

Beam-Size Iris Assembly Replacement ..................................................................... 42

Ignitor PCB Replacement........................................................................................... 43

Power Supply Replacement........................................................................................ 44

Controller PCB Replacement..................................................................................... 46

Tilt Encoder PCB Replacement.................................................................................. 48

Tilt Motor Assembly Replacement............................................................................. 49

.............................................................................................................................. 50

Pan Motor Assembly Replacement............................................................................ 51

DMX Input PCB Replacement................................................................................... 53

Cleaning Optical Lenses and Filters........................................................................... 54

Chapter 3. Illustrated Parts Breakdown

Drawing Trees

VL1000 Incandescent Luminaires.............................................................................. 56

VL1000 Arc Luminaires............................................................................................. 58

Top Assembly

Included Items Kit...................................................................................................... 60

Included Items Kit (continued)................................................................................... 61

Label Locations.......................................................................................................... 62

VL1000 Luminaire .....................................................................................................64

Front Cover Assembly ....................................................................................... ..... ....67

Gel Frame Holder Assembly ......................................................................................68

COT (Center of Travel) Flag Assembly .....................................................................69

Head Assembly

Head Assembly ...........................................................................................................71

Front Head Assembly .................................................................................................72

Edge Control, Zoom, Dimmer & Color Assembly .....................................................74

Color Changer Assembly ...........................................................................................76

Cover Plate Assembly ................................................................................................79

Edge Barrel Assembly ................................................................................................80

Lens #6 Assembly ......................................................................................................82

Lens #7 Assembly ......................................................................................................83

Lens #8 Assembly ......................................................................................................84

Fan Assembly .............................................................................................................85

Pulley Side Rail Assembly .........................................................................................86

Sensor Side Rail Assembly ........................................................................................87

Incandescent Gobo Wheel Assembly ......................................................................... 88

Temperature Sensor Electrical Assembly ..................................................................91

Arc Gobo/Dimmer Bulkhead Assembly ....................................................................92

Gobo Wheel Assembly ...............................................................................................95

Shutter 6 Rollers Assembly ........................................................................................97

Beam-Size Iris Assembly .........................................................................................100

xvi 14-May-2009 02.9663.0 010 F

TABLE OF CONTENTS

Rear Head Assembly ................................................................................................ 102

Back Cap Assembly ................................................................................................. 104

Yoke Assembly

Yoke Legs Assembly ............................................................................................... 107

Tilt Motor Assembly ................................................................................................ 110

Crossmember Assembly ..........................................................................................112

Inner Crossmember Assembly ................................................................................. 114

Outer Crossmember Assembly ................................................................................ 115

Pan Motor Assembly ................................................................. ..... .......................... 116

Pan Tube Assembly ................................................................................................. 118

DMX Input PCB Assembly ..................................................................................... 120

Cables

Arc Power Input (Pigtail) Cable Assembly ............................................................. 121

Pan EOT Cable Assembly ....................................................................................... 123

Tilt COT Cable Assembly ....................................................................................... 124

AC Line Input Cable Assembly ............................................................................... 125

Incandescent LVS AC Input Cable Assembly ......................................................... 126

Arc LVS AC Input Cable Assembly ........................................................................127

LVS Chassis Ground Cable Assembly ....................................................................128

Head to Backcap Ground Cable Assembly .............................................................. 129

Yoke to Head Ground Cable Assembly ................................................................... 130

Pan/Tilt Control Cable Assembly ............................................................................ 131

Ballast Control Link Cable Assembly .....................................................................133

Data I/O Link Cable Assembly ................................................................................134

LVS DC Output Cable Assembly ............................................................................135

Incandescent Power Input Cable Assembly ............................................................. 136

Incandescent Lamp Power Cable Assembly ......................................................... ...137

Arc Power to Ignitor Cable Asembly ....................................................................... 138

Ignitor to Lamp Socket Cable Assembly .................................................................139

Shutter Harness Cable Assembly ............................................................................. 140

Color/Gobo/Lens Harness Cable Assembly ............................................................ 142

Dimmer to LVS Cable Assembly ............................................................................ 145

Dimmer to Controller Cable Assembly ................................................................... 146

Dimmer to Lamp Socket Cable Assembly ............................................................... 147

575W Ballast I/O Cable Assembly .......................................................................... 148

Appendix A. Technical Bulletins

VL1000™ ERS Luminaire Technical Bulletins ...................................................... 151

02.9663.0 010 F 14-May-2009 xvii

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

(This page intentionally blank.)

xviii 14-May-2009 02.9663.0 010 F

Introduction

Disclosure

This technical manual is confidential property of Vari-Lite All information contained
herein is the sole and exclusive property of Vari-Lite and may not be used, disclosed,
or reproduced in any manner without the prior written consent of Vari-Lite

WARNING: It is important to read ALL accompanying safety instructions to avoid
damage to the product and potential injury to yourself or others.

About This Manual

This manual provides descriptions, repair procedures, and illustrated parts breakdowns
for all configurations of the VL1000™ ERS Luminaire. The manual is intended for
use by Vari-Lite personnel and by Vari-Lite’s Authorized Dealers and Service
Centers.

INTRODUCTION :

This manual covers the following models:

Model Part Number Source Dimmer Shutter Iris

VL1000 TS 20.9663.0001.02 Incandescent - X
VL1000 TI 20.9663.0001.03 Incandescent - X
VL1000 AS 20.9663.0001.12 Arc - X
VL1000 AI 20.9663.0001.13 Arc - X
VL1000 TSD 20.9663.0001.22 Incandescent 115V X
VL1000 TID 20.9663.0001.23 Incandescent 115V X
VL1000 TSE 20.9663.0001.32 Incandescent 240V X
VL1000 TIE 20.9663.0001.33 Incandescent 240V X

Note: Performing maintenance procedures contained in this manual may void the
product warranty. Refer to the Vari-Lite Limited Warranty card included in the
shipping package for this VARI❋LITE® product.

WARNING: It is not recommended to power any VARI❋LITE® luminaire from a
dimmer - even in 'NONDIM' mode. Dimmer and non-dim modules are not suitable
sources of power because their output modifies the AC wave form. See Vari-Lite
Technical Notice TN-229A for more information.

02.9663.0 010 F 14-May-2009 1

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Additional Documentation

A support webpage for Series 1000 luminaires is available at www.vari-lite.com
(follow the Support link).

A user’s manual is available for installation and operation of all versions of the
VL1000™ ERS Luminaire. This manual is only available in electronic (PDF) format.

■ VL1000™ ERS Luminaire User’s Manual (02.9663.0001).

T echnical bulletins concerning the latest changes to VARI❋LITE® equipment are also
available at the website Technical Support Center. These are documentation
supplements that contain procedures for equipment upgrades, retrofits, and additional
repairs. Technical bulletins are integrated into the appropriate equipment manuals as
those manuals are revised.

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer
service. Our comprehensive resources are available to help your business succeed and
ensure you get the full benefit of being a Vari-Lite customer. Whether your needs are
telephone troubleshooting assistance, product training or technical service, our full­time staff of experienced professionals are on-hand to provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product(s) were
purchased.

or

Contact an Authorized Service Center.

or

Contact the Vari-Lite Customer Service Department, 9am - 6pm CST Monday through
Friday, at the following:

phone: 1-877-VARI-LITE (1-877-827-4548)

fax: [phone]

email: [e-mail]

Additional Resources

For additional resources and documentation, please visit our website at:

www.vari-lite.com and follow the Support link.

2 14-May-2009 02.9663.0 010 F

CHAPTER 1.

Description

This chapter provides an overview of luminaire features, components
and operations.

• Features

• Component Descriptions

• Principles of Operation

02.9663.0 010 F 14-May-2009 3

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Features

Standard Features

VL1000 Ellipsoidal Reflector Spotlight (ERS) luminaires
have the following standard features:

• Automated zoom optics system.

• Crossfading CYM color system.

• Diffusion system.

• Six-position rotating gobo wheel (five rotatable,
indexable gobo positions and one open gobo position).

• Repositional pan/tilt system.

• Control by DMX512 protocol.

Model Specific Features

Each individual configuration has the following specific features:

VL1000 TS (20.9663.0001.02)

• 1000W Tungsten Halogen lamp source.

• Four-blade shutter framing system.

VL1000 TI Luminaire (20.9663.0001.03)

• 1000W Tungsten Halogen lamp source.

• Beam-size iris mechanism.

VL1000 AS (20.9663.0001.12)

• 575W arc lamp source with external ballast unit.

• Four-blade shutter framing system.

VL1000 AI (20.9663.0001.13)

• 575W arc lamp source with external ballast unit.

• Beam-size iris mechanism.

4 14-May-2009 02.9663.0010 F

VL1000 TSD Luminaire (20.9663.0001.22)

• 1000W Tungsten Halogen lamp source.

• 115V on-board dimmer.

• Four-blade shutter framing system.

VL1000 TID Luminaire (20.9663.0001.23)

• 1000W Tungsten Halogen lamp source.

• 115V on-board dimmer.

• Beam-size iris mechanism.

VL1000 TSE Luminaire (20.9663.0001.32)

• 1000W Tungsten Halogen lamp source.

• 240V on-board dimmer.

• Four-blade shutter framing system.

DESCRIPTION :

1

VL1000 TIE Luminaire (20.9663.0001.33)

• 1000W Tungsten Halogen lamp source.

• 240V on-board dimmer.

• Beam-size iris mechanism.

02.9663.0 010 F 14-May-2009 5

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Component Descriptions

External Luminaire Components

The following illustration shows the external luminaire components and controls.

Input Panel

Provides DMX In and
Thru, and AC Power
connections.

Lamp Power
Input Cable

Yoke Leg (Power)

Contains power supply,
and ignitor board (arc
units) or dimmer (dimmer
units).

Accessory Frame Holder

Provides frame for
optional silks, frosts, color.
correction or top hats.

See detail...

Menu Display Controls

Base

Provides hook mounting
holes and safety cable
connection.

Yoke Leg (Control)

Contains main control
PCB and display PCB.

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for
beam adjustment.

Menu Display

Used to input manual
commands, program, test,
set defaults and access
internal status information.

Head Assembly

Houses color, gobo, dimmer, strobe,
and optional shutter or iris mechanisms.

LCD Display

Input Panel Connections

Latch

Accepts frames
or top hats

Accessory Frame Holder

Accessory Frame

Beam Adjustment Controls

Beam
Adjust
Screws *

* Do not remove or use to access lamp.

Gel, Silk
or Frost

Address

ENTERMENU

Press to
show menu,
or if at first
level, the
current
address.

Press to select current menu
option or current data value.

Down / Decrease

Up / Increase

Lamp Power

Input Cable

Data In Data Thru

6 14-May-2009 02.9663.0010 F

3-Pole Neutrik

Locking Connector

for AC Input

DESCRIPTION :

Luminaire Internal Head Components

The following illustration shows the major sub-assemblies that are located in the
luminaire head assembly.

A options - Shutter or Beam-size Iris bulkhead is dependent on model.
B options - Rotating Gobo Bulkhead version is dependent on model.

Beam-Size Iris Assembly (optional)

Provides beam sizing capabilities.

Shutter Assembly (optional)

Four-blade system can frame
and crop beam field and gobos.

Rear Head Assembly

Six-position rotating gobo
wheel with five rotatable,
indexable gobo positions
and one open gobo position.

1

Edge, Zoom, Dimmer Bulkhead

Contains automated zoom optics lenses,
crossfading CYM system, and diffusion.

Front Cover

Provides frame for mounting
silks, frosts, color correction
or top hat. Removed by unlatching
two latches.

Arc Gobo Bulkhead

Provides six position rotatable/indexable
gobo wheel for projecting images.

A

See options A

B

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for
beam adjustment

See options B

Incandescent Gobo Bulkhead

Provides six position rotatable/indexable
gobo wheel for projecting images.

02.9663.0 010 F 14-May-2009 7

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Luminaire Internal Yoke Components

The following illustration shows the major sub-assemblies that are located in the
luminaire yoke assembly.

Note: Head assembly not shown for clarity.

Tilt Mechanism

Yoke Arm Cover
(Power Supply Side)

Yoke Arm Cover

(Display Side)

Main Controller PCB

Luminaire control circuit board.

Pan Mechanism

150W Power Supply

Supplies power to
electronic and motor
components.

Ignitor PCB

Ignites lamp in arc models.

or

Internal Dimmer

Powers lamp in some models.

8 14-May-2009 02.9663.0010 F

DESCRIPTION :

1

Arc Ballast Unit

An external ballast unit is included with VL1000 arc models. In this case, the lamp
power input cable is already connectorized for use with this unit.

The following illustration shows the external arc ballast components.

Lamp Connector

CPC-type connector for connecting
Lamp Power Input cable from luminaire.

Truss Hook Mount

Used to attach a truss hook.

Safety Cable Tab

Used to attach
safety cable clip.

Ballast Unit

Provides power for
arc lamp source.

Lamp Power Input Cable

Supplied cable and connector used
to connect luminaire to ballast unit.
40 inches (1m)

Note: The Lamp Power Input Cable has conductors for lamp power and ballast
control. It is not compatible with VARI❋LITE Series 300™ lamp runs.

Dimmer Model

An on-board IGBT dimmer is
included with VL1000
incandescent dimmer models.
The dimmer heatsink is visible
on the power-side yoke leg as
shown in this illustration.

On-Board IGBT Dimmer

Internal lamp power dimmer,
configured for either 120V or 240V
operation depending on model.

02.9663.0 010 F 14-May-2009 9

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

Principles of Operation

VL1000 Incandescent Source Luminaire

VL1000 Incandescent Block Diagram - Without On-Board IGBT Dimmer

DATA

I/O

DATA

I/O

AC LINE
POWER

LAMP

POWER

NEUTRIK

XLR-M

DMX INPUT

J2

NEUTRIK

XLR-F

DMX THRU

J1

DMX PCB

NEUTRIK

POWERCON

AC LINE IN

2015

USER

PROVIDED

CONNECTOR

FOR LAMP

PWR INPUT

FROM

DIMMER

2030

J3

2040

2042

AC LINE

16/2
2015

AC GND

16/1
2015

DIMMER GND

1.5/1
2030

LAMP

POWER

1.5/2
2030

PIGTAIL

DATA

22/5

2022

FAN
24/2

(SHUTTERS)

(WITHOUT)

FAN

1

2

J8

J1

AC GND

22x4
2016

CHASSIS

GND STUD

CHASSIS

GND STUD

1766

ZOOM

MOTOR

1202

EDGE

MOTOR

M1

24/4

M2

24/4

J4

SENSOR 1

26/4

GOBO WHEEL

SENSOR

TERM

BLOCK

TERM

BLOCK

1202

GOBO
INDEX

1202 1520

GOBO

WHEEL

1

M3

24/4

AC LINE

AC GND

M4

24/4

SENSOR 2

26/4

GOBO INDEX

SENSOR

22x4/2

2016

16/1

2017

YOKE

GND STUDS

M5

24/4

AC

IN

2

1520

BLUE

MOTOR

1520

AMBER
MOTOR

M7

24/4

M6

24/4

+24V

18/4

2024

+24V

LOW

VOLTAGE

SUPPLY

HEAD GND

LAMP

POWER

22x4/2

2031

1520 1766
MAG

MOTOR

DIFF

MOTOR

M8

24/4

DOWNUPMENU ENTER

J7J6J4

YOKE TO

22x4
2019

M9

24/4

DIMMER

ARC

( )

ONLY

1202/1326

B.S.IRIS/

SHUTTER

ROTATE

M12
24/4

M13
26/4

1301

SHUTTER

FRAME

1301

SHUTTER

FRAME

M14
26/4

J1

MAIN CONTROL

PCB ASSY

J5

SENSOR 3,4,5

M10

PAN ENCODER

24/4

2020

PAN

MOTOR

PCB ASSY

PAN EOT

PAN EOT
SENSOR

HEAD

GND STUDS

AMP

SERIES 30

1301

1A

1B

M15
26/4

2A

SHUTTER

FRAME

1301

2B

SHUTTER

FRAME

M16
26/4

1301

3A

SHUTTER

FRAME

1301

3B

SHUTTER

FRAME

M17
26/4

M18
26/4

20402050

DISPLAY8

20202050

M11
24/4
2020

2018

SENSOR 6,7,8

TILT ENCODER

24/5

J1 J1

J2 J2

TILT

26/4

MOTOR

18501850

HEAD TO

BACK CAP

LAMP

POWER

16/2HT

2032

BRAID

21

M19
26/4

24/5

PCB ASSY

TILT COT

26/4

TILT COT
SENSOR

1000W

INCAND

LAMP

1301

4A

SHUTTER

FRAME

1301

4B

SHUTTER

FRAME

M20
26/4

BACK CAP
GND STUD

10 14-May-2009 02.9663.0010 F

DESCRIPTION :

1

VL1000 Incandescent Cable Routing - Without On-Board IGBT Dimmer

CHASSIS

USER

PROVIDED

CONNECTOR

FOR LAMP PWR

INPUT FROM

DIMMER

PIGTAIL &

STRAIN RELIEF

GND

STUD

1

LAMP PWR

2030

DIMMER GND

NEUTRIK

POWERCON

AC LINE IN

2015

.

GND

STUD

2

AC
LINE
2015

TERM

BLOCK

LAMP

PWR

2031

TERM

BLOCK

AC
GND
2016

AC
LINE
2016

DMX

DATA

2022

DMX PCB

5

PAN

TUBE

XLR-M

DMX

INPUT

XLR-F

DMX

THRU

TILT
COT
2002

PAN

MOTOR

& ENC

PCB

LAMP

PWR
2031

TILT COT
SENSOR

PAN EOT

PAN - 2020

TILT COT - 2002

LVS

.

GND
2017

GND STUD

2001

PAN EOT
SENSOR

LAMP PWR - 2031

AC GND - 2016

LVS

ASSY

LAMP PWR - 2031

YOKE/HEAD GND - 2019

GND STUD GND STUD

TILT

TUBE

AC LINE - 2016

LAMP

PWR

2032

AMP

SERIES

30

+24VDC - 2024

LAMP

SOCKET

INC

LAMP

10

CONTROL

MOTORS

2

GOBO

SENSE

8

SHUTTER

MOTORS

(OPT)

BACK CAP

GND STUD

BACK CAP/
HEAD GND

2018

GND STUD

10 MOTORS/ 2 SENSORS - 2050

FAN

8 MOTORS - 2040

YOKE

TILT COT

PAN - 2020

DMX DATA - 2022

5 54

MCB

PCB

FAN - 2040 or 2042

TILT

TUBE

2002

TILT

MOTOR

& ENC

PCB

TILT
2020

PAN

2020

20

40

50

HEAD

02.9663.0 010 F 14-May-2009 11

VARI❋LITE® - VL1000™ ERS LUMINAIRE SERVICE MANUAL

VL1000 Incandescent Block Diagram - With On-Board IGBT Dimmer

DATA

I/O

DATA

I/O

AC LINE
POWER

NEUTRIK

XLR-M

DMX INPUT

J2

NEUTRIK

XLR-F

DMX THRU

J1

DMX PCB

NEUTRIK

POWERCON

AC LINE IN

2015

J3

AC LINE

16/2
2015

AC GND

16/1
2015

2040

2042

DATA

22/5

2022

FAN
24/2

(SHUTTERS)

(WITHOUT)

FAN

1

J8

J1

AC GND

22x4
2016

CHASSIS

GND STUD

1766

ZOOM

MOTOR

1202

EDGE

MOTOR

M1

24/4

M2

24/4

J4

SENSOR 1

26/4

GOBO WHEEL

SENSOR

TERM

BLOCK

1202

GOBO
INDEX

1202 1520

GOBO

WHEEL

M3

24/4

AC LINE

AC GND

1

GND STUDS

M4

24/4

SENSOR 2

26/4

GOBO INDEX

SENSOR

22x4/2

2016

16/1

2017

YOKE

M5

24/4

AC

IN

2

1520

BLUE

MOTOR

1520

AMBER
MOTOR

M7

24/4

M6

24/4

+24V

18/4

2024

+24V

LOW

VOLTAGE

SUPPLY

HEAD GND

1520 1766
MAG

MOTOR

DIFF

MOTOR

M8

24/4

DOWNUPMENU ENTER

J7J6J4

YOKE TO

22x4
2019

M9

24/4

DIMMER

ARC

( )

ONLY

1202/1326

B.S.IRIS/

SHUTTER

ROTATE

M12
24/4

M13
26/4

1301

SHUTTER

FRAME

1301

SHUTTER

FRAME

M14
26/4

J1

MAIN CONTROL

PCB ASSY

J5

SENSOR 3,4,5

M10

PAN ENCODER

24/4

2020

PAN

MOTOR

PCB ASSY

HEAD

GND STUDS

PAN EOT

PAN EOT
SENSOR

1301

1A

1B

M15
26/4

2A

SHUTTER

FRAME

1301

2B

SHUTTER

FRAME

M16
26/4

1301

3A

SHUTTER

FRAME

1301

3B

SHUTTER

FRAME

M17
26/4

M18
26/4

20402050

DISPLAY8

20202050

M11
24/4
2020

2018

SENSOR 6,7,8

TILT ENCODER

24/5

J1 J1

J2 J2

TILT

26/4

MOTOR

18501850

HEAD TO

BACK CAP

21

BRAID

M19
26/4

24/5

PCB ASSY

TILT COT

26/4

TILT COT
SENSOR

1301

4A

SHUTTER

FRAME

1301

4B

SHUTTER

FRAME

M20
26/4

BACK CAP
GND STUD

LAMP

POWER

16/2HT

2032

DIMMER

115V or 240V

LAMP

POWER

22x4/2

2031

1000W

INCAND

LAMP

12 14-May-2009 02.9663.0010 F