Philips Vari-lite VL3500 Wash, VARI LITE VL3500 Wash FX Luminaires User Manual

VARI❋LITE® is a trademark owned by Genlyte Thomas Group LLC and is registered in the United States and other countries.

VL500™, VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, VL3500™, Series 500

™

1000

, Series 2000™, Series 3000™, DICHRO❋TUNE™, VARI❋IMAGE™, VA R I ❋BRITE™, and the Vari-Lite Asterisk are also trademarks owned by

™

, Series

Genlyte Thomas Group LLC.
VARI❋LITE® products are protected by one or more of the following patents, and other pending patent applications worldwide:
U. S. Patents No. 6,809,869; 6,796,682; 6,769,792; 6,578,987; 6,550,939; 6,282,027; 6,123,436; 6,113,252; 6,046,861; 6,031,749; 6,011,640; 5,969,868;

5,959,768; 5,934,794; 5,882,107; 5,829,868; 5,825,548; 5,798,619; 5,774,273; 5,769,527; 5,758,956; 5,728,994; 5,640,061; 5,590,954; 5,454,477; 5,432,691;
5,367,444; 5,329,431; 5,307,295; 5,282,121; 5,278,742; 5,209,560; 5,186,536; 5,073,847; 5,010,459; 4,980,806; 4,972,306; 4,800,474; 4,779,176; 4,701,833;
4,602,321;

U. S. Design Patents No. 524,245; 457,678; 452,339; 451,890; 442,944; 439,356; 420,332; 417,300; 415,301; 414,888; 413,995; 377,338; 366,712; 359,574;
350,408; 347,113;

Australia Patents No. 693,691; 683,695; 667,109; 649,264; 646,588; 586,095; 576,400;
Australia Design Patents No. 128,796; 128,795;
Canada Patents No. 2,070,670; 2,050,375; 1,270,675; 1,259,058;
Canada Design Patents No. 81,234; 81,233; 76,046;
European (UK) Patents No. 0 652 400; 0 586 049; 0 565 218; 0 547 732; 0 534 710; 0 495 305; 0 474 202; 0 379 970; 0 253 082; 0 253 081; 0 248 974; 0 192

882;
Germany Patents No. 694 25 943.8; 693 14 122.0; 692 08 615.3; 692 07 692.1; 691 31 478.0; 691 21 029.2; 690 33 385.4; 37 89 166.9; 37 68 727.1; 37 51

804.6; 37 50 201.8; 35 87 270.5;
Germany Design Patents No. M 98 01 745.4; M 96 04 515.9; M 96 04 514.0; M 94 07 689.8; M 94 02 951.2; M 499 03 583.6; M 498 11 203.9; G 93 12 884.3;
Spain Patents No. 2 090 191; 2 084 289; 2 020 960; 0 548 328;
Spain Utility Model Patent No. 2.031.748;
Spain Design Patents No. 0.137.502; 0.137.501; 0.133.573;
Greece Patent No. 910.400.544;
Japan Patents No. 2,843,696; 2,059,669; 2,055,324; 2,002,168; 1,966,525; 1,889,481; 1,792,721; 1,770,241;
Japan Design Patents No. 985,985-1; 985,985; 947,552; 945,436-1; 945,436; 1,106,089; 1,077,598; 1,072,598; 1,060,414; 1,002,123;
Korea Patents No. 76,310; 42,639; 283,770; 181,180;
Korea Design Patents No. 209,896; 209,895;
Mexico Patent No. 180,148;
Taiwan Patents No. 78,726; 66,975; 65,380; 28,275;
United Kingdom Design Registrations No. 2082526; 2072562; 2056387; 2056386; 2042174; 2038212; 2033108; 2029499.

All other brand or product names which may be mentioned in this manual are trademarks or registered trademarks of their respective companies or
organizations.

The information furnished in this manual is for informational use only and is subject to change without notice. Please check www.vari-lite.com for latest
version. Vari-Lite assumes no responsibility or liability for any errors or inaccuracies that may appear in this manual. All information and graphics are
property of Vari-Lite, a Philips group company, 10911 Petal Street Dallas, Texas 75238 USA.

Version as of: 01 June 2009
Part number: 02.9686.0001 B

VL3500™ Wash & VL3500™ Wash FX Luminaires User’s Manual

©2003 - 2009, Vari-Lite, a Philips group company. All Rights Reserved.

How To Obtain Warranty Service

A copy of the Vari-Lite Limited Warranty was included in the shipping package for this
VA R I ❋LITE® product.

To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548),
[phone], or [email protected] and request a Return Material
Authorization (RMA) for warranty service. You will need to provide the model and serial number of
the item being returned, a description of the problem or failure and the name of the registered user or
organization. If available, you should have your sales invoice to establish the date of sale as the
beginning of the warranty period.

Once you obtain the RMA, pack the unit in a secure shipping container or in its original packing box.
Go to the Vari-Lite web site www.vari-lite.com, click on the Support link, and download the RMA
form. Put the completed RMA form in shipping container along with a copy of your invoice (if
available). Write the RMA number legibly on or near the shipping address label and return the unit,
freight prepaid to:

Va ri -Li te
Attention: Warranty Service (RMA#___________)
10911 Petal Street
Dallas, Texas 75238 USA

FOREWORD

As stated in the warranty, it is required that the shipment be insured and FOB our service center.

02.9686.0001 B 01 June 2009 i

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

Compliance Notice

FCC

This equipment has been tested and found to comply with the limits for a Class A digital device
pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when this equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with Vari-Lite system, service, and safety guidelines, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference, in which case the user will be required to correct the interference at his/her own expense.

Declaration of Conformity

We declare, under our sole responsibility, that this product complies with the relevant clauses of the
following standards and harmonized documents:

Safety

EN 60598-1:2000 Luminaire Safety Standard, General Requirements
EN 60598-2-17:1989/A2: 1991 Specification for Luminaires for Stage and Studio Lighting

EMC

EN 61000-6-4:2001 Emission Standard for industrial environments
EN 61000-6-2:2001 Immunity for industrial environments

We certify that the product conforms to the protection requirements of council directives: 73/23/EEC
(LVD) and 89/336/EEC (EMC)

ii 01 June 2009 02.9686.0001 B

Safety Notice

It is extremely important to read ALL safety information and instructions provided in this manual and
any accompanying documentation before installing and operating the products described herein. Heed
all cautions and warnings during installation and use of this product.

Safety symbols used throughout this manual are as follows:

GENERAL INFORMATION PERTAINING TO PROTECTION AGAINST ELECTRICAL SHOCK,
FIRE, EXPOSURE TO EXCESSIVE UV RADIATION, AND INJURY TO PERSONS CAN BE
FOUND BELOW.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST FIRE

1. The VARI❋LITE® VL3500™ Wash and VL3500™ Wash FX Luminaires have been designed
for use with specific lamp types. The following lamps are approved for use: Osram SharXS

®

HTI
SA/DE Lamp, or GE CSR 1500/S/DE/60 96800 Lamp. Installing any other lamp types can be
hazardous. Dispose of used lamps properly.

FOREWORD

CAUTION advising of potential damage to product.

WARNING advising of potential injury or death to persons.

®

1500 W/D7/60 metal halide lamp (included with luminaires), Philips / MSR 1510 Gold™

Note: Users can check the latest version of Vari-Lite Technical Notice TN-248, on the Vari-Lite web
site, for all approved lamps. Installing another type of lamp, other than as specified herein, may be
hazardous.

2. Luminaires may be mounted on any type of surface as long as mounting instructions are followed.
See instructions detailed in this manual.

3. Note distance requirement from combustible materials or illuminated objects for VARI❋LITE®
luminaires.

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK

1. VARI❋LITE® luminaires are designed for dry locations only. Exposure to rain or moisture may
damage luminaire.

2. Disconnect power before servicing any VARI❋LITE® equipment.

3. Servicing to be performed by qualified personnel only.

02.9686.0001 B 01 June 2009 iii

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

WARNING:
INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE
TO UV RADIATION

1. Many VARI❋LITE® luminaires use a lamp that produces UV radiation. DO NOT look directly at
lamp.

2. It is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens
shall be changed if they have become visibly damaged to such an extent that their effectiveness is
impaired. For example, by cracks or deep scratches.

WARNING:
INSTRUCTIONS FOR PROTECTION AGAINST INJURY TO PERSONS

1. Exterior surfaces of the luminaire will be hot during operation. Use appropriate safety equipment
(gloves, eye protection, etc.) when handling and adjusting hot equipment and components.

2. Luminaires will have a hot lamp when operating. Disconnect power and allow lamp to cool before
replacing.

3. Arc lamps emit ultraviolet radiation which can cause serious skin burn and eye inflammation.
Additionally, arc lamps operate under high pressure at very high temperatures. Should the lamp
break, there can exist a danger of personal injury and/or fire from broken lamp particles being
discharged.

4. Wear eye protection when relamping.

5. Appropriate safety equipment (gloves, eye protection) should be used when handling damaged
lamps.

6. If lamp is touched with bare hands, clean lamp with denatured alcohol and wipe with lint-free
cloth before installing or powering up the luminaire.

7. The lamp shall be changed if it has become damaged or thermally deformed.

WARNING:
RF INTERFERENCE

1. This is a Class A product. In a domestic environment this product may cause radio interference, in
which case, the user may be required to take adequate measures.

ARC LAMP CHARACTERISTIC CONSIDERATIONS

1. Arc lamps require a period of time to relight after a power interruption or a severe voltage dip. In
some cases, lamp will automatically relight after it has cooled depending on Lamp Power-Up State
configuration setting.

2. Burning position is Universal.

iv 01 June 2009 02.9686.0001 B

Sicherheitshinweise

Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem
beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren
bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und
Vorsichtsmaßnahmen ein.

Folgende Sicherheitssymbole werden in diesem Handbuch verwendet:

VORSICHT - weist auf möglichen Produktschaden hin.

WARNUNG - weist auf mögliche Körperverletzung und Lebensbedrohung hin.

NACHSTEHEND FINDEN SIE ALLGEMEINE HINWEISE ÜBER
SICHERHEITSVORKEHRUNGEN GEGEN ELEKTROSCHOCK, FEUER, ÜBERHÖHTE UV­STRAHLUNG UND KÖRPERVERLETZUNGEN.

WARNUNG:
HINWEISE ZUM FEUERSCHUTZ

1. VARI❋LITE®-Scheinwerfer sind ausschließlich für den Einsatz mit bestimmten Lampentyps.
Achten Sie auf den Lampentyp (Osram SharXS

Sie die jeweiligen Lampen ersetzen. Die Installation eines anderen Lampentyps kann gefährlich
sein.

2. Scheinwerfer können auf jeder beliebigen Oberfläche montiert werden, solange Sie die
Montageanweisungen befolgen. Detaillierte Hinweise finden Sie in diesem Handbuch.

3. Beachten Sie die Einhaltung des erforderlichen Sicherheitsabstandes der VARI❋LITE®-
Scheinwerfer von brennbarem Material oder beleuchteten Objekten.

FOREWORD

®

HTI® 1500 W/D7/60 metal halide lamp), bevor

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ELEKTROSCHOCK

1. VARI❋LITE®-Scheinwerfer eignen sich ausschließlich für trockene Standorte. Regen oder
Feuchtigkeit können die Scheinwerfer beschädigen.

2. Unterbrechen Sie die Stromzufuhr, bevor Sie mit der Arbeit an VARI❋LITE®-Geräten beginnen.

3. Die Geräte sollten nur von qualifiziertem Personal gewartet werden.

02.9686.0001 B 01 June 2009 v

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN ÜBERHÖHTE UV-STRAHLUNG

1. Viele VARI❋LITE®-Scheinwerfer verwenden die Lampentyp, der UV-Strahlen abgibt.
SCHAUEN SIE NICHT direkt in die Lampe.

2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder
Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch sichtbare
Beschädigung (z. B. Sprünge oder Schrammen) eingeschränkt ist.

WARNUNG:
HINWEISE ZUM SCHUTZ GEGEN KÖRPERVERLETZUNGEN

1. Bei Betrieb sind die Außenflächen der Scheinwerfer heiß. Verwenden Sie bei der Bedienung von
aufgeheizter Apparatur die jeweils geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz
etc.).

2. Bei Betrieb der Scheinwerfer ist die Lampe heiß. Unterbrechen Sie die Stromzufuhr und lassen Sie
die Lampe abkühlen, wenn Sie diese austauschen.

3. Bogenlampen senden ultraviolette Strahlen aus, die Hautverbrennungen und Augenentzündungen
verursachen können. Der Betrieb von Bogenlampen erfolgt unter Hochdruck und bei hohen
Temperaturen. Sollte die Lampe zerbrechen, besteht die Gefahr von Körperverletzung bzw. von
Feuer, das von Lampenteilen ausgelöst werden kann.

4. Tragen Sie beim Austausch der Lampen einen Augenschutz.

5. Die geeignete Sicherheitsausrüstung (Handschuhe, Augenschutz) sollte beim Umgang mit
beschädigten Lampen verwendet werden.

6. Wenn die Lampe mit bloßen Händen berührt wird, reinigen Sie sie mit denaturiertem Alkohol und
einem flusenfreien Tuch, bevor Sie die Scheinwerfer installieren oder in Betrieb nehmen.

7. Wenn die Lampe beschädigt oder durch Hitzeeinwirkung deformiert ist, muß diese ausgetauscht
werden.

WARNUNG:
HF-INTERFERENZ

1. Es handelt sich um ein Produkt der Klasse A. In einer Wohnumgebung kann das Produkt Hochfre­quenzstörungen verursachen. In diesem Fall müssen eventuell geeignete Maßnahmen getroffen
werden.

BESONDERHEITEN VON BOGENLAMPEN

1. Bogenlampen benötigen eine gewisse Zeitdauer, um nach einem Stromausfall oder einem
Spannungsgefälle wieder aufzuleuchten. In einigen Fällen wird die Lampe nach Abkühlung
automatisch wieder aufleuchten, je nach der Systemkonfigurationseinstellung des Lampenein­schaltungsstatus.

2. Die Brennposition ist Universal.

vi 01 June 2009 02.9686.0001 B

Notes de sécurité

Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est
extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité
contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements
et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.

Les symboles de sécurité utilisés dans ce guide sont les suivants :

ATT ENTION Ce symbole annonce que l’appareil risque d’être endommagé.

AVERTISSEMENT Ce symbole annonce qu’il y a risque d’accident grave ou même fatal.

CETTE SECTION CONTIENT DES INFORMATIONS GÉNÉRALES POUR SE PROTÉGER
CONTRE LES DÉCHARGES ÉLECTRIQUES , LES INCENDIES, L’EXPOSITION EXCESSIVE
AUX RAYONS UV ET TOUT AUTRE ACCIDENT POUVANT ENTRAÎNER DES BLESSURES.

FOREWORD

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES INCENDIES

1. Les luminaires VARI❋LITE® ont été conçus pour être utilisés uniquement avec certaines type de
lampes. Vérifier le type de lampe (Osram SharXS

®

HTI® 1500 W/D7/60 metal halide lamp)

avant de remplacer les lampes. L’installation d’un autre type de lampe peut poser un danger.

2. Les luminaires peuvent être fixés sur tout type de surface tant que les directives de montage sont
respectées. Voir les explications détaillées dans ce guide.

3. Vérifier la distance à respecter entre les matériaux combustibles ou les objets illuminés et les
luminaires VARI❋LITE®.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES DÉCHARGES ÉLECTRIQUES

1. Les luminaires VARI❋LITE® sont conçus pour une utilisation au sec uniquement. Une
exposition à la pluie et à l’humidité risque d’endommager le luminaire.

2. Débrancher l’appareil avant de procéder à la révision de tout matériel VARI❋LITE®.

3. Les révisions doivent être effectuées uniquement par des personnes qualifiées.

02.9686.0001 B 01 June 2009 vii

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX
RAYONS UV

1. Plusieurs luminaires VARI❋LITE® utilisent une lampe qui produit des rayons UV. NE PAS fixer
son regard sur la lampe.

2. L’utilisation des luminaires sans lentille ou blindage pose des risques. Tous blindages, lentilles ou
écrans ultraviolet visiblement endommagés au point que leur efficacité en est affectée doivent être
remplacés, par exemple s’il y a des fissures ou de profondes rayures.

AVERTISSEMENT:
DIRECTIVES POUR SE PROTÉGER CONTRE LES ACCIDENTS POUVANT ENTRAÎNER
DES BLESSURES

1. Les surfaces externes du luminaire deviennent brûlantes quand l’appareil est en marche. Pour
manœuvrer ou ajuster des appareils brûlants et leurs composants, se protéger suffisamment (gants,
protection pour les yeux, etc.).

2. La lampe du luminaire est brûlante lorqu’il est en marche. Débrancher le courant et attendre que la
lampe ait refroidi avant de la remplacer.

3. Les lampes à arc émettent des rayons ultraviolets pouvant causer de graves brûlures sur la peau et
une inflammation des yeux. De plus, les lampes à arc fonctionnent sous haute tension à de très
hautes températures. Si la lampe se casse, les particules de la lampe cassée peuvent causer
blessures et/ou incendie en s’éparpillant.

4. Se protéger les yeux pour remplacer la lampe.

5. Utiliser des appareils de protection appropriés (gants, protection des yeux) pour manier des lampes
endommagées.

6. Si la lampe a été touchée avec des mains nues, la nettoyer avec de l’alcool dénaturé et l’essuyer
avec un chiffon non-pelucheux avant d’installer ou de brancher le luminaire.

7. Si la lampe a été endommagée ou a reçu une déformation thermique, elle doit être remplacée.

AVERTISSEMENT:
INTERFÉRENCE RF

1. Cet appareil est de Classe A. Dans un environnement domestique, cet appareil peut causer des
interférences radio, et si c’est le cas, l’utilisateur peut avoir à prendre des mesures adéquates.

CONSIDÉRATIONS DES CARACTÉRISTIQUES DE LAMPES À ARC

1. Après une interruption de courant ou une baisse importante de voltage, les lampes à arc mettent du
temps avant de se rallumer. Dans certains cas, la lampe se rallumera automatiquemet après s’être
refroidie. Cela dépend de la manière dont le système est réglé pour le statut de mise en marche de
la lampe.

2. La position Brûler est Universelle.

viii 01 June 2009 02.9686.0001 B

Aviso sobre Seguridad

Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este
manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se
debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.

Los símbolos de seguridad usados en este manual son los siguientes:

CUIDADO, indica posibles daños al producto.

ADVERTENCIA, indica posibles lesiones o muerte a las personas.

LA INFORMACIÓN GENERAL RELACIONADA A LA PROTECCIÓN CONTRAGOLPES DE
CORRIENTE ELÉCTRICA, INCENDIO, EXPOSICIÓN EXCESIVA A RADIACIÓN ULTRA
VIOLETA Y LESIONES A LAS PERSONAS SE PUEDE ENCONTRAR SEGUIDAMENTE:

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA INCENDIO

1. Las luminarias VARI❋LITE® han sido diseñadas para ser usadas solamente con algunas
lámparas. Tome nota del tipo de lámpara (Osram SharXS

lamp) antes de reemplazarla. Instalación de otro tipo de lámpara puede ser peligroso.

2. Las luminarias se pueden instalar en cualquier tipo de superficie siempre que se sigan las
instrucciones de instalación. Vea las instrucciones detalladas en este manual.

3. Tome nota de los requerimientos de distancia de materiales combustibles u objetos iluminados
para las luminarias VARI❋LITE®.

FOREWORD

®

HTI® 1500 W/D7/60 metal halide

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA CHOQUE ELÉCTRICO

1. Las luminarias VARI❋LITE® están diseñadas solamente para lugares secos. La exposición a la
lluvia o humedad pueden dañar la luminaria.

2. Desconecte la energía antes de dar servicio a cualquier equipo de VARI❋LITE®.

3. El servicio debe ser realizado solamente por personal calificado.

02.9686.0001 B 01 June 2009 ix

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN
EXCESIVA DE RADIACIÓN ULTRA VIOLETA

1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara que produce radiación UV. NO mire
directamente a la lámpara.

2. Es peligroso operar luminarias sin lentes o protectores. Debe cambiar los protectores, lentes o
pantallas ultravioletas si se aprecia que han sido dañadas, y que su efectividad pudiera estar
deteriorada. Por ejemplo, si tuvieran rajaduras o raspaduras profundas.

ADVERTENCIA:
INSTRUCCIONES PARA PROTECCIÓN CONTRA LESIONES DE PERSONAS

1. Las superficies exteriores de las luminarias están calientes durante su operación. Use un equipo de
seguridad apropiado (guantes, protección para los ojos, etc.) cuando haga ajustes en el equipo y
componentes que están calientes.

2. Cuando las luminarias están en operación la lámpara estará muy caliente. Desconecte la energía y
deje que la lámpara se enfríe antes de reemplazarla.

3. Las lámparas de arco emiten radiaciones ultravioletas que pueden ocasionar serias quemaduras a la
piel e inflamación a los ojos. Además, las lámparas de arco operan a alta presión y muy alta
temperatura. Si la lámpara se rompe, puede existir el peligro de lesiones al personal o un incendio
ocasionado por las partículas de la lámpara rota que se caen.

4. Use protección para los ojos cuando vuelve a colocar una lámpara nueva.

5. Use un equipo de seguridad apropiado (guantes, protección para los ojos, etc.) cuando trabaje con
lámparas dañadas.

6. Si toca la lámpara con las manos, limpie la lámpara con alcohol desnaturalizado y con tela sin
pelusas antes de instalar o volver a conectar la luminaria.

7. Cambie la lámpara si está dañada o deformada termicamente.

ADVERTENCIA:
INTERFERENCIA RF

1. Este es un producto de Clase A. En el ambiente de la casa este producto puede ocasionar
radiointerferencia, en cuyo caso, el usuario debe tomar las medidas adecuadas.

CONSIDERACIONES SOBRE LAS CARACTERÍSTICAS DE LA LÁMPARA DE ARCO

1. Las lámparas de arco requieren un período de tiempo para volver a iluminarse después de una
interrupción de energía o de una severa caída de voltaje. En algunos casos, la lámpara se volverá a
iluminar en forma automática después que se ha enfriado dependiendo de la configuración del
sistema de energía de la lámpara.

2. La posición de encendido es universal.

x 01 June 2009 02.9686.0001 B

FOREWORD

02.9686.0001 B 01 June 2009 xi

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

xii 01 June 2009 02.9686.0001 B

Table of Contents

Introduction

About This Manual ................................................................................................................... 1

Additional Documentation........................................................................................................ 1

Text Conventions ...................................................................................................................... 2

Customer Service ...................................................................................................................... 2

Chapter 1. Description

Features

Features List.............................................................................................................................. 4

Components

Included Items: VL3500 Wash Luminaire................................................................................ 5

Included Items: VL3500 Wash FX Luminaire.......................................................................... 6

Replacement Items/Accessories................................................................................................ 7

Luminaire Overview ................................................................................................................. 8

TABLE OF CONTENTS

Chapter 2. Installation

Power and Data Cabling Requirements

Power ...................................................................................................................................... 10

Data Cables ............................................................................................................................. 11

Recommended Cable Types/Manufacturers...................................................................... 12

Male Termination Connector ............................................................................................ 12

Warnings and Cautions

Exceptional Safety Information for the VL3500 Wash........................................................... 13

Installation Procedures

Hanging the Luminaire ........................................................................................................... 14

Floor Mounting the Luminaire................................................................................................ 18

Connecting Data and Power.................................................................................................... 18

Powering Up

Power Up and Configuration Procedure ................................................................................. 19

Addressing

Program Starting Address ....................................................................................................... 20

Program Starting Address Without Calibrating Luminaire..................................................... 20

Powering Down and Packing Up

Pack-Up Cues for Shipping: VL3500™ Wash Luminaire...................................................... 21

Pack-Up Cues for Shipping: VL3500™ Wash FX Luminaire................................................ 22

Packing for Transportation and Shipment............................................................................... 23

02.9686.0001 B 01 June 2009 xiii

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Chapter 3. Operation

DMX Operation

Channel Mapping: VL3500™ Wash Luminaire..................................................................... 26

Channel Mapping: VL3500™ Wash FX Luminaire............................................................... 28

Control Channel Functions ..................................................................................................... 31

DMX Mapping

Color Control .......................................................................................................................... 33

Color Mixing ..................................................................................................................... 33

Fixed Color Wheel 1 ......................................................................................................... 33

Fixed Color Wheel 2 ......................................................................................................... 34

Beam Control.......................................................................................................................... 35

Strobe................................................................................................................................. 35

Aperture............................................................................................................................. 35

FX Pattern Wheel (VL3500 Wash FX Only).......................................................................... 36

Index/Rotation ................................................................................................................... 37

Luminaire Timing

Timing Channel Information................................................................................................... 38

Updating Software

USB Download ....................................................................................................................... 46

Transferring Software From Luminaire to Luminaire ............................................................ 47

Chapter 4. Menu System

Menu Operation

What Is the Menu System? ..................................................................................................... 50

Controls Operation.................................................................................................................. 50

Default State...................................................................................................................... 51

Shortcuts............................................................................................................................ 51

Menu Functions

Menu System Overview.......................................................................................................... 52

Menu System Function Chart ................................................................................................. 53

Menu Function Definitions..................................................................................................... 56

Self-Tests

Running Parameter Tests ........................................................................................................ 59

Appendix A. Troubleshooting and Maintenance

Troubleshooting

Error Messages........................................................................................................................ 62

Routine Maintenance

Lamp Replacement ................................................................................................................. 63

Align Lamp ............................................................................................................................. 64

Internal Lens Replacement...................................................................................................... 65

Front Lens Assembly Removal............................................................................................... 67

xiv 01 June 2009 02.9686.0001 B

Color Filter Replacement........................................................................................................ 69

FX Pattern Replacement (VL3500 Wash FX Only) ............................................................... 71

Cleaning Front Lens................................................................................................................ 74

Appendix B. Technical Specifications

Specifications

VL3500 Wash and VL3500 Wash FX Luminaires ................................................................. 76

Photometric Data: VL3500 Wash Luminaire.......................................................................... 78

Photometric Data: VL3500 Wash FX Luminaire.................................................................... 79

TABLE OF CONTENTS

02.9686.0001 B 01 June 2009 xv

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Notes

xvi 01 June 2009 02.9686.0001 B

Introduction

About This Manual

This manual provides necessary information regarding safety, installation, operation and routine
maintenance for the VARI❋LITE® VL3500™ Wash Luminaire and the VL3500™ Wash FX
Luminaire. Familiarizing yourself with this information will help you to get the most out of your
luminaire.

WARNING: It is important to read ALL accompanying safety and installation instructions to avoid
damage to the product and potential injury to yourself or others.

This manual covers the following models:

INTRODUCTION : ABOUT THIS MANUAL

Model Part Number Source

VL3500™ Wash Luminaire 20.9686.0001 Arc

VL3500™ Wash FX Luminaire 20.9686.0011 Arc

Additional Documentation

A service manual for extended maintenance of the VL3500™ Wash and VL3500™ Wash FX
Luminaires is available in electronic (PDF) format for Authorized VARI❋LITE® Service Centers and
Technicians. Please check the Vari-Lite website for the most current manuals.

• VL3500™ Wash and VL3500™ Wash FX Luminaire Service Manual (02.9686.0010)

CAUTION: Performing maintenance procedures may void the product warranty. Refer to the Vari­Lite Limited Warranty card included in the product shipping package for more information.

For more information regarding DMX512 systems, refer to the following document available from
United States Institute for Theatre Technology, Inc. (USITT):

• Digital Data Transmission Standard for Dimmers & Controllers plus AMX 192 Analog Multiplex
Data Transmission Standard for Dimmers & Controllers. (A copy of Recommended Practice for
DMX512 is included).

USITT Inc.
6443 Ridings Road
Syracuse, New York 13206-1111 USA
Tel: [phone] Fax: [phone] / www.usitt.org

02.9686.0001 B 01 June 2009 1

VARI❋LITE® - VL1000 ERS LUMINAIRE USER’S MANUAL

Text Conventions

The following styles and meanings are used throughout this manual:

Style Meaning

[Button] Front panel button. Example: Press [Menu].
[Up] / [Down] arrows Press either [Up] or [Down] arrow button at Menu

Display.

MENU LCD Menu Display read-out. Example: Press [Up] / [Down]

arrows until LAMP appears.

Customer Service

Our Goal

At Vari-Lite, we are committed to providing you the highest quality in customer service. Our
comprehensive resources are available to help your business succeed and ensure you get the full
benefit of being a Vari-Lite customer. Whether your needs are telephone troubleshooting assistance,
product training or technical service, our full-time staff of experienced professionals are on-hand to
provide support.

How to Reach Us

For assistance in your area, call the dealer from which your product was purchased. or Contact an
Authorized Service Center or Contact the Vari-Lite Customer Service Department, 9am -6pm CST
Monday through Friday, at the following:

phone: 1-877-VARI-LITE (1-877-827-4548) or [phone]

email: [email protected]

Additional Resources

For additional resources and documentation, please visit our website at www.vari-lite.com and follow
the Support link.

2 01 June 2009 02.9686.0001 B

CHAPTER 1.

Description

This chapter contains descriptions of luminaire features and components, along with a list of
accessories that are available.

• Features

• Components

02.9686.0001 B 01 June 2009 3

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

Features

Features List

VL3500™ Wash & VL3500™ Wash FX Luminaires

• Three-filter CYM color mixing system.

• Variable CTO color correction wheel.

• Full field dimming system.

• Dual blade strobe system.

• Fan cooled.

• UV/IR glass.

• Dual wattage, double-ended lamp capable of operation
at 900W (Standby Mode), 1200W or 1500W – mode selectable from fixture or console.

•VARI❋BRITE™ mode - produces a tight, intense column of light.

• Zoomable beam optics mechanism for continuous beam size control with 10° to 50° range ­dependent on the lens configuration.

• Dual, five-position (plus open) fixed color wheels.

• Five-position aperture wheel: 52, 40, 35, 30, and 25 mm (VL3500™ Wash only).

• One rotating FX pattern wheel with four rotatable and indexable positions and one open position
(VL3500™ Wash FX only).

• Interchangeable front lenses: Fresnel and Plano Convex Stipple (standard on both models).

• Additional Plano Convex Clear front lens (VL3500™ Wash only).

• Additional ULTRA Clear front lens (VL3500™ Wash FX only).

• Repositional pan/tilt system.

• Control by DMX512 protocol.

WARNING: Some exceptional conditions apply to the safe operation of the VL3500™ Wash
Luminaire and the VL3500™ Wash FX Luminaire. See “Warnings and Cautions” on page 13.

4 01 June 2009 02.9686.0001 B

Components

Included Items: VL3500 Wash Luminaire

The following illustration shows all the items included with the luminaire.

Quick Start Sheet

DESCRIPTION : COMPONENTS

1

Buxom Lens

(installed)

p/n: 21.9686.2164 (right) /

21.9686.2165 (left)

Registration Card

Warranty Card

Vari-Lite Customer Service

User’s Manual (CD ROM)

Vari-Lite QA Certificate

Mounting Brackets

Fresnel Lens
p/n 21.9686.0620

Product Support Sheet

Stippled PC Lens
p/n 21.9686.0617

Fresnel Lens
p/n 21.9686.0619

Two Sets of Internal Lenses - Fresnel (packed with unit)

and Buxom (installed in fixture - see above)

Figure 1-1: VL3500™ Wash Luminaire Packing List

02.9686.0001 B 01 June 2009 5

Clear PC Lens

p/n 21.9686.0618

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

Included Items: VL3500 Wash FX Luminaire

The following illustration shows all the items included with the luminaire.

p/n: 21.9686.2164 (right) /

Quick Start Sheet

Buxom Lens

(installed)

21.9686.2165 (left)

Registration Card

Warranty Card

Vari-Lite Customer Service

User’s Manual (CD ROM)

Vari-Lite QA Certificate

Mounting Brackets

Fresnel Lens
p/n 21.9686.0620

Product Support Sheet

ULTRA Clear PC Lens

p/n 21.9686.1617

Fresnel Lens
p/n 21.9686.0619

Two Sets of Internal Lenses - Fresnel (packed with unit)

and Buxom (installed in fixture - see above)

Figure 1-2: VL3500™ Wash FX Luminaire Packing List

6 01 June 2009 02.9686.0001 B

Stipple PC Lens

p/n 21.9686.0617

DESCRIPTION : COMPONENTS

1

Replacement Items/Accessories

The following optional and/or replacement items can be ordered directly from Vari-Lite. (Please order
by Vari-Lite part number.)

Vari-Lite P/N Accessory

21.9686.0617 Front Lens, Stipple

21.9686.0618 Front Lens, Clear PC

21.9686.0619 Front Lens, Fresnel

21.9686.1617 Front Lens, ULTRA Clear PC

21.9686.0620 Internal Lens, Fresnel

21.9686.2164 Internal Lens, Buxom (Right)

21.9686.2165 Internal Lens, Buxom (Left)

22.9620.0194 Safety Cable Assembly

23.9623.0177 DMX Termination Connector Assembly

55.6840.0001 Truss Hook, Mega-Clamp, Round and Square

55.6841.0001 Truss Hook, Mega-Claw for 2" Round Tube

71.9686.1502 Lamp, Osram SharXS® HTI® 1500 W/D7/60 Metal Halide

02.9686.0001 B 01 June 2009 7

VARI❋LITE® - VL3500™ WASH & VL3500™ WASH FX LUMINAIRES USER’S MANUAL

Luminaire Overview

The following illustration shows the external luminaire components and controls.

Head Assembly

Houses color, strobe, and
beam spreader mechanisms

Front Lens Assembly

AC Input Cable

Input Panel Components

Product Label ID

Main Power
Switch

AC PWR

AC IN

~

DATA IN

DATA THRU

Backcap Assembly

Provides access to lamp
for replacement and
provides controls for
beam adjustment.

Yoke Assembly

Houses Master Control
Board (MCB).

Upper Enclosure Assembly

Houses power supply, ballast,
and display board.

Menu Display

Used to input manual
commands, program, test,
set defaults and access
internal status information.

ENTERMENU

Input Panel

Provides DMX In and Thru,
and AC Power connections.
(see detail below)

Beam Adjustment Controls

CAUTION:

RISK OF FIRE. USE ONLY 1500 WATT, H TYPE 100V METAL HALIDE LAMP,

SFc10-4 BASE.

RISQUE D'INCENDIE. UTILISER UNIQUEMENT UNE LAMP A HALOGENE EN METAL DE

RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION. DO NOT OPERATE
WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGED.

DISCONNECT FIXTURE

BEFORE RELAMPING

CAUTION:

LUMINAIRE MUST REMAIN

POWERED ON FOR 5 MINUTES

AFTER DOUSING LAMP.

DO NOT OPEN FOR 5 MINUTES

AFTER SWITCHING OFF.

ATTENTION:

TYPE H, 1500 WATT, 100V ET UN SUPPORT SFc10-4.

CAUTION:

HOT LAMP

X

AC Input Cable

Data In

Figure 1-3: VL3500™ Wash & VL3500™ Wash FX Luminaires External Components and Controls

8 01 June 2009 02.9686.0001 B

Data Thru

YZ

CHAPTER 2.

Installation

This chapter contains instructions for installation of the luminaire. It includes connecting power
and data, along with instructions for powering up the luminaire for the first time and addressing
it within your system.

• Power and Data Cabling Requirements

• Warnings and Cautions

• Installation Procedures

• Powering Up

• Addressing

• Powering Down and Packing Up

02.9686.0001 B 01 June 2009 9

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Power and Data Cabling Requirements

Power

The luminaire requires standard AC power distribution from 200-240 VAC, 50/60 Hz. 10 amps is
required.

Depending on the application, the luminaire’s AC input cable may require a different connector. If
required, install a new connector meeting your requirements using the following wire color code:

Wire * Connection

Green/Yellow AC Ground

Blue AC Neutral

Brown AC Line

* International (Harmonized) Standard

WARNING: DO NOT connect to three-phase Delta service in countries with 240 volt power.

Note: The lamp will not strike below 180 volts RMS. The following socket configurations are typical;

other countries can use different socket configurations.

For single-phase power at 200-240 volts RMS:

Connection Pin

AC Neutral X

AC Line Y

Ground (Earth) G

X

G

Y

For three-phase power at 208 volts RMS:

Connection Pin

Phase 1 X

Phase 2 Y

Ground (Earth) G

X

G

Y

10 01 June 2009 02.9686.0001 B

INSTALLATION : POWER AND DATA CABLING REQUIREMENTS

Data Cables

The VL3500™ Wash Luminaire are equipped with two, 5-pin XLR connectors for DATA IN and
DATA THRU (out) applications. DATA IN requires a 5-pin, female XLR connector and DATA
THRU requires a 5-pin, male XLR connector. When purchasing or constructing data cables, it is
important that not only the correct cable type be used, but also quality cable to ensure a reliable
DMX512 system. Your cabling should meet the following USITT DMX specification requirements:

• Suitable for use with EIA485 (RS485) operation at 250k baud.

• Characteristic impedance 85-150 ohms, nominally 120 ohms.

• Low capacitance.

• Two twisted pairs.

• Foil and braid shielded.

• 24 AWG minimum gauge for runs up to 1000 feet (300m).

• 22 AWG minimum gauge for runs up to 1640 feet (500m).

2

Note: Microphone type cables and other general purpose, two-core audio or signal cables are not
suitable for use with DMX512.

The XLR 5-pin connectors should be wired as follows:

Pin/Wire Code to XLR Connectors

Data Thru

Cable Pinout

1

2

Male Conn

4

3

Pin 1

Foil &

Braided

Shield

5

Pin 2

1st

conductor

of 1st

twisted

pair

Data (-)

Pin 3

2nd

conductor

of 1st

twisted

pair

Data (+)

Pin 4

1st

conductor

of 2nd

twisted

pair

Data (-)

Pin 5

2nd

conductor

of 2nd

twisted

pair

Data (+)

Data In

Cable Pinout

5

4

Female Conn

2

3

1

Note: Refer to the USITT Recommended Practice for DMX512 guide for additional information
regarding DMX512 systems. How to obtain a copy is detailed in “Additional Documentation” on

page 1.

02.9686.0001 B 01 June 2009 11

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Recommended Cable Types/Manufacturers

These are only a few of the suitable cable types. Any quality EIA485, twisted pair, 120 ohm, shielded
cable will also work.

Table 2-1: Recommended Cable Types

Type Pai rs

1215A 2 150 PVC 26 IBM Type 6 Office cable 75

1269A 2 100 PTFE 22 (Solid) High Temp, Plenum cable 200

8102 2 100 PVC 24 UL2919 80

8132 2 120 PVC 28 UL2919 80

8162 2 100 PVC 24 UL2493 60

82729 2 100 PTFE 24 High Temp, Plenum cable 200

88102 2 100 PTFE 24 High Temp, Plenum cable 200

89696 2 100 PTFE 22 High Temp, Plenum cable 200

89729 2 100 PTFE 24 High Temp, Plenum cable 200

89855 2 100 PTFE 22 High Temp, Plenum cable 200

9729 2 100 PVC 24 UL2493 60

9804 2 100 PVC 28 UL2960 60

9829 2 100 PVC 24 UL2919 80

9842 2 120 PVC 24 UL2919 80

PC224P 2 110 Polyure-

PC224T 2 110 PVC 22 UL2464 105

PC226T 3 110 PVC 22 UL2464

ZΩ

∗

Jacket AWG Use Temp (F)

Belden Cables

Proplex Cables

22 Heavy Duty and Portable 105

thane

* Characteristic Impedance

Male Termination Connector

A male XLR termination connector is required at the last luminaire (or
"far end of the line") to prevent signal reflections. Signal reflections may
cancel out the signal at certain line lengths, resulting in errors. The
terminator is also necessary for software downloads and running tests on
multiple luminaires.

To construct your own connector, you will need the

following components:

• 5-pin, male XLR connector.

• Two 1/4W 5% 120 ohm resistors.

Note: A male termination connector is also available as an accessory from Vari-Lite. See

“Replacement Items/Accessories” on page 7.

12 01 June 2009 02.9686.0001 B

1

2

Solder resistors across
pins 2 & 3, and 4 & 5

5

4

3

Warnings and Cautions

Exceptional Safety Information for the VL3500 Wash

The light intensity and power density of the VL3500™ Wash Luminaire exceeds that of other fixtures
typically used in this application. The warnings and cautions that follow are critically important to the
safe operation of the VL3500™ Wash. This product is for commercial use only. If you have any
questions about the safe installation and operation of the VL3500™ Wash Luminaire, please contact
Vari-Lite customer service at 1-877-VARI-LITE
(1-877-827-4548), [phone], or [email protected].

WARNING: Light Beam Projects Intense Heat
Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™ Wash Luminaire. Objects within
this range can scorch, melt, or ignite from the heat projected by the light beam.

INSTALLATION : WARNINGS AND CAUTIONS

2

WARNING: High Intensity Light Output
Do not look directly into the light beam. Avoid looking at nearby surfaces illuminated by the beam. It
is hazardous to operate luminaires without lens or shield. Shields, lenses, or ultraviolet screens must be
changed if they have become visibly damaged to such an extent that their effectiveness is impaired.
For example, by cracks, deep scratches, or coating breakdown.

WARNING: Hot Exterior Surfaces
The exterior surfaces of the luminaire can get very hot - up to 170ºC (338ºF). Do not touch any surface
of the luminaire while it is operating. Keep all combustible materials a minimum of 200 mm (8 inches)
away from the luminaire. To maintain cooling fan operation after the lamp is doused, keep the
luminaire powered on for 5 minutes. Wait an additional 5 minutes before touching the luminaire.

CAUTION: Operating Environment

Do not operate the luminaire when the ambient temperature exceeds 40ºC (104ºF). Do not attempt to
bypass thermostatic switches.

WARNING: Approved Lamp Type
Use only approved lamp types in VL3500™ Wash Luminaire. The following lamps are approved for

®

use: Osram SharXS
Gold™ SA/DE Lamp, or GE CSR 1500/S/DE/60 96800 Lamp. Installing any other lamp types can be
hazardous. Dispose of used lamps properly. Users can check the latest version of Vari-Lite Technical
Notice TN-248, on the Vari-Lite web site, for all approved lamps.

HTI® 1500 W/D7/60 metal halide lamp (shipped with units), Philips / MSR 1510

02.9686.0001 B 01 June 2009 13

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Installation Procedures

Hanging the Luminaire

The VL3500™ Wash Luminaire can be hung horizontally or vertically from any structure designed to
work with the type of load created by this moving luminaire. Two mounting bracket assemblies
(provided) are used to attach truss hooks or other mounting hardware as required. Many compatible
truss hooks are available from different manufacturers for your particular needs.

A minimum of one hook per truss hook bracket is required. If mounting method does not use truss
hooks, two attachment points per truss hook bracket are required. When attaching more than one point
on a single bracket, the attach points must be spaced as far apart as possible using the supplied
mounting holes.

Install mounting hardware and brackets:

Step 1. Install truss hooks on two provided truss hook brackets as required.

Mega Claw Truss Hook
(not provided)

Bracket

Example Truss
Hook Installation

Truss Hook Hardware
(not provided)

Figure 2-1: Installing Truss Hooks

Note: Various types of truss hooks can be used. The Mega Claw truss hook (as shown in the example

above) as well as many other standard hooks, can be ordered separately.

14 01 June 2009 02.9686.0001 B

INSTALLATION : INSTALLATION PROCEDURES

2

Step 2. Determine required configuration of bracket installation. Brackets may be installed in either

orientation as shown.

Bracket

Bracket

Bracket

Bracket

Step 3. While pulling up on locking mechanism release, fit keyed holes onto raised mounting

buttons at bottom of enclosure. Slide forward and release locking mechanism to lock in
place. Ensure brackets are locked securely. (Always face brackets in same direction as
shown.)

02.9686.0001 B 01 June 2009 15

Figure 2-2: Bracket Orientation Options

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

WARNING: Ensure that the bracket locking mechanism is fully seated after the bracket is installed
on the luminaire.

Press up when
installing or releasing

Raised Mounting Button

Locking
Mechanism

Truss Hook Bracket

Keyed Hole

Face brackets in
same direction for
all configurations

Figure 2-3: Installing Brackets on Luminaire Enclosure

16 01 June 2009 02.9686.0001 B

Fit over buttons and
slide forward to lock
in place

Locked

INSTALLATION : INSTALLATION PROCEDURES

2

Installing in Truss:

Step 1. Using two people, lift luminaire into mounting position.
Step 2. Secure in place with truss hook. Ensure truss hook hardware that locks hook in place (e.g.

wing bolt) is properly tightened and that luminaire is fully supported.

Step 3. Attach safety cable (as required) as follows:

a. Connect one end of cable to luminaire handle.
b. Loop at least once around truss/pipe and attach other end of cable to other handle.

Step 4. Connect power and data cables according to procedure given in “Connecting Data and

Power” on page 18.

Safety Cable:
Recommended for all hanging installations
and may be required by local codes.

18"

(457 mm)

14.5"

(368 mm)

Top View

Safety Cable
(not included)

Loop at
least once

23" (584 mm)

Head Length

28"

(711 mm)

27"

(686 mm)

Light Beam Projects Intense Heat:
Do not illuminate objects within 3.5 m (11.5 feet).
See Warnings and Cautions in this chapter.

12" (305 mm)

Tilt Axis

20"

(508 mm)

Handles are approved
safety cable anchor points.

6"

(152 mm)

27"

(686 mm)

Figure 2-4: Hanging Configuration and Dimensions

02.9686.0001 B 01 June 2009 17

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Floor Mounting the Luminaire

The luminaire enclosure is sufficient to stabilize the luminaire in a
floor installation, provided that the mounting surface is flat and
sturdy.

Light Beam Projects Intense Heat:
Do not illuminate objects within 3.5 m (11.5 feet).
See Warnings and Cautions in this chapter.

Connecting Data and Power

A maximum of 32 luminaires may be connected in any one DMX data link.

Note: This maximum limit applies to the luminaire "daisy chain" only. Your system or console may
require fewer luminaires on a single data link path. Consult your console documentation for more
information.

To connect power and data:

Step 1. Connect data cable from console to first luminaire in chain at DATA IN connector.
Step 2. If required, connect additional data cables from DATA THRU connectors to DATA IN

connectors of remaining luminaires in link.

Step 3. At last luminaire in link, install male termination connector at DATA THRU connector.

(Luminaires and other devices on the same DMX chain may not function properly without

termination.)
Step 4. Connect AC input cable connector to power input source.
Step 5. Dress AC input and data cables and secure them so they do not interfere with luminaire head

and yoke movement.

AC PWR

~

DATA THRU

DATA IN

AC IN

Data In

(from console)

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

ENTERMENU

Data Thru Data Thru

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Termination Connector

(at last luminaire)

Figure 2-5: Connecting Power and Data

18 01 June 2009 02.9686.0001 B

Powering Up

Power Up and Configuration Procedure

Because Lamp On is the default state, the lamp strikes when the luminaire is powered up for the first
time. When AC power is applied, the luminaire immediately begins a calibration sequence that steps it
through pan and tilt movements. The internal color and beam mechanisms also move through a full
range of motion. After calibration, the luminaire head either stops at its "home" position (which
positions the pan axis at mid-rotation and the head parallel to the yoke with the lens pointing away
from the luminaire upper enclosure) or it moves to its current DMX-defined position when DMX data
is present. All internal mechanisms also move to their "home" or DMX-defined positions.

Subsequently, depending on the luminaire’s setting for Lamp Power-Up State (refer to “Menu System

Function Chart” on page 53), when power is applied, the arc lamp will either a) "strike" or ignite -

Lamp On (default), b) await calibration and then strike - Cal On, or c) await manual command to strike

- Lamp Off.

CAUTION: Before applying power, be sure the luminaire is hung or positioned so that the head and
yoke can move freely without restriction.

INSTALLATION : POWERING UP

2

WARNING: The light beam projects intense heat. Objects within 3.5 m (11.5 feet) can be damaged
by the beam. Observe the power-up sequence to ensure that the beam does not illuminate objects
within this range. See “Warnings and Cautions” on page 13.

To power up:

• At each luminaire, apply power by switching power switch to "I" (ON) position. Luminaire will

automatically step through following procedure:

a. If Lamp Power-Up State is set to Lamp On, lamp will strike (ignite).

b. Luminaire will cycle through calibration and stop at "home" position.

c. If Lamp Power-Up State is set to Cal On, lamp will strike (ignite) at end of calibration

sequence.

02.9686.0001 B 01 June 2009 19

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Addressing

Program Starting Address

The address setting for DMX console controlled systems is entered using the Menu Display (refer to

“Menu Operation” on page 50). The luminaire retains the DMX address even when power is removed.

Note: Refer to your console operating instructions for specific information regarding its addressing
requirements.

Program a DMX starting address:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until Address appears. Press [Enter].
Step 3. Press [Up] / [Down] arrows to enter starting address.
Step 4. Press [Enter] to set.

Program Starting Address Without Calibrating
Luminaire

It is possible to bypass the calibration sequence and go directly to the Menu Display programming in
order to pre-program an address setting.

Program starting address without calibrating luminaire or striking the lamp:

• While powering up luminaire, press and hold [Menu] until "Starting" is replaced by the current

DMX address in the menu display. Program address as in Program Starting Address above.

Note: The luminaire will require a reset to restore control.

20 01 June 2009 02.9686.0001 B

INSTALLATION : POWERING DOWN AND PACKING UP

Powering Down and Packing Up

Pack-Up Cues for Shipping: VL3500™ Wash Luminaire

To prepare the VL3500™ Wash Luminaire for shipment, Vari-Lite recommends specific pack-up cues
and console default values. In particular, to minimize the possibility of damage during transport, set

®

the DMX values for the VARI❋BRITE
complete list of all recommended DMX shipping default values, see Table 2-2 below.

The DMX values in Table 2-2 should be included as the default settings for console profiles. If these
values are set as the console default states, a simple release of the fixture initiates the pack-up cue.

If a particular console does not set the VL3500™ Wash Luminaire to these default values, Vari-Lite
strongly recommends the creation of a "pack-up" cue that, at the least, sets VARI❋BRITE

values to 0, and preferably sets all of the default values recommended in Table 2-2.

Table 2-2: Pack-up Cues and Console Default States for VL3500™ Wash Luminaires

mode and Zoom to 0 (zero) prior to shipment. For the

™

and Zoom

2

DMX Channel Parameter Recommended Default Value

1 Intensity 0

2 Hi Byte Pan 32768 (mid position)

3 Lo Byte Pan

4 Hi Byte Tilt 32768 (mid position)

5 Lo Byte Tilt

6

7 Zoom 0 (narrow)

8 CTO Mixer 0 (open)

9 Cyan (Blue) Mixer 0 (open)

10 Yellow (Amber) Mixer 0 (open)

11 Magenta Mixer 0 (open)

12 Color Wheel 1 0

13 Color Wheel 2 0

14 Strobe 0 (open)

15 Aperture Wheel 0

16 Focus Time 255

17 Color Time 255

18 Beam Time 255

19 Control Channel 0

VARI

❋BRITE

®

Mode

0 (closed)

If no console is present, then a completed calibration routine will ensure that these defaults are met.

02.9686.0001 B 01 June 2009 21

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Pack-Up Cues for Shipping: VL3500™ Wash FX
Luminaire

To prepare the VL3500™ Wash FX Luminaire for shipment, Vari-Lite recommends specific pack-up
cues and console default values. In particular, to minimize the possibility of damage during transport,

™

set the DMX values for the VARI❋BRITE
complete list of all recommended DMX shipping default values, see Table 2-3 below.

The DMX values in Table 2-3 should be included as the default settings for console profiles. If these
values are set as the console default states, a simple release of the fixture initiates the pack-up cue.

If a particular console does not set the VL3500™ Wash FX Luminaire to these default values, Vari­Lite strongly recommends the creation of a "pack-up" cue that, at the least, sets VARI❋BRITE

Zoom values to 0, and preferably sets all of the default values recommended in Table 2-3.

mode and Zoom to 0 (zero) prior to shipment. For the

™

and

Table 2-3: Pack-up Cues and Console Default States for

DMX Channel Parameter Recommended Default Value

1 Intensity 0

2 Hi Byte Pan 32768 (mid position)

3 Lo Byte Pan

4 Hi Byte Tilt 32768 (mid position)

5 Lo Byte Tilt

6

7 Zoom 0 (narrow)

8 CTO Mixer 0 (open)

9 Cyan (Blue) Mixer 0 (open)

10 Yellow (Amber) Mixer 0 (open)

11 Magenta Mixer 0 (open)

12 Color Wheel 1 0

13 Color Wheel 2 0

14 Strobe 0 (open)

15 FX Wheel 0-255

16 FX Index Hi Byte 32768 (mid position)

17 FX Index Lo Byte

18 Focus Time 255

19 Color Time 255

20 Beam Time 255

21 FX Time 255

22 Control 0

VAR I

❋BRITE

®

Mode

VL3500™ Wash FX Luminaire

0 (closed)

Note: When no console (DMX) is attached, a simple reset of the fixture will default all values to the
required "pack-up" settings.

22 01 June 2009 02.9686.0001 B

INSTALLATION : POWERING DOWN AND PACKING UP

2

Packing for Transportation and Shipment

For transportation and shipping case requirements, see Technical Notice TN-235, "Transportation and
Shipping Case Requirements" in the "Support" area of the Vari-Lite website at www.vari-lite.com

02.9686.0001 B 01 June 2009 23

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Notes

24 01 June 2009 02.9686.0001 B

CHAPTER 3.

Operation

This chapter contains instructions for operating the luminaire using DMX control and for
updating the internal software.

• DMX Operation

• DMX Mapping

• Luminaire Timing

• Updating Software

02.9686.0001 B 01 June 2009 25

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

DMX Operation

Channel Mapping: VL3500™ Wash Luminaire

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functions follow in sequence. (There is only one DMX mode for
this luminaire, which is Enhanced 16-bit Mode.)

Table 3-1: VL3500™ Wash Luminaire Enhanced 16-Bit Mode

DMX

Channel

1 Intensity 0 - 255 0 - 100% Linear Intensity control from 0 (closed) to 255

2 Pan - High Byte 0 - 65535 0 - 100% 16 bit control of Pan - 530° of movement.

3 Pan - Low Byte

4 Tilt - High Byte 0 - 65535 0 - 100% 16 bit control of Tilt - 260° of movement.

5 Tilt - Low Byte

6

7 Zoom 0 - 255 0 - 100% Controls zoom assy. 0 (narrow) to 255 (wide).

8 CTO 0 - 255 0 - 100% Controls CTO color wheel. 0(open) to 255 (full

9 Cyan 0 - 255 0 - 100% Controls Cyan color wheel. 0 (open) to 255 (full

10 Yellow 0 - 255 0 - 100% Controls Yellow color wheel. 0 (open) to 255

11 Magenta 0 - 255 0 - 100% Controls Magenta color wheel. 0 (open) to 255

12 Fixed Color 1 0 - 255 0 - 100% Controls Fixed color wheel 1. Linear control

13 Fixed Color 2 0 - 255 0 - 100% Controls Fixed color wheel 2. Linear control

Parameter Range DMX Range % Description

(open)

VARI

❋BRITE

0 - 255 0 - 100% Controls split lens assy. 0 (closed) to 255

(open).

saturation).

saturation).

(full saturation).

(full saturation).

from 0 to 216. From 217 to 255 will give different
speeds of wheel spin. Center DMX values...
Position 1 = Open - DMX 0
Position 2 = Red - DMX 37
Position 3 = Yellow - DMX 72
Position 4 = Magenta - DMX 107
Position 5 = Kelly Green - DMX 143
Position 6 = Congo Blue - DMX 179

from 0 to 216. From 217 to 255 will give different
speeds of wheel spin. Center DMX values...
Position 1 = Open - DMX 0
Position 2 = Blue - DMX 37
Position 3 = Amber - DMX 72
Position 4 = Dark Fuchsia - DMX 107
Position 5 = Orange - DMX 143
Position 6 = Green - DMX 179

26 01 June 2009 02.9686.0001 B

OPERATION : DMX OPERATION

Table 3-1: VL3500™ Wash Luminaire Enhanced 16-Bit Mode

14 Strobe 0 - 255 0 - 100% Controls Strobe mechanism.

0 to 2 = Open
3 to 5 = Closed
6 to 7 = Slow Random
8 to 10 = Medium Random
11 to 12 = Fast Random
13 to 255 = Strobe Speed Range (255 - fast)

15 Aperture Wheel 0 - 255 0 - 100% Controls aperture wheel using the following lev-

els from 0 to 216. From 217 to 255 will give dif­ferent speeds of wheel spin. DMX values...
Position 1 - 52mm = DMX 0 - 43
Position 2 - 40mm = DMX 44 - 86
Position 3 - 35mm = DMX 87 - 129
Position 4 - 30mm = DMX 130 - 172
Position 5 - 25mm = DMX 173 - 216

16 Focus Time 0 - 255 0 - 100% Allows for luminaire timing of pan and tilt. Profile

should default to DMX 255 for smoothest con­sole fade times.

17 Color Time 0 - 255 0 - 100% Allows for luminaire timing of color wheels. Pro-

file should default to DMX 255 for smoothest
console fade times.

18 Beam Time 0 - 255 0 - 100%

19 Control 0 - 255 0 - 100% Used to strike/douse lamp, set lamp levels, and

* Note that these functions do not require the 3 sec rule to execute. All other values do require 3 sec rule.

Allows for luminaire timing of zoom and VARI
BRITE. Profile should default to DMX 255 for
smoothest console fade times.

other various functions, as well as resetting the
luminaire via the console. DMX values are...
*Color Snap ON = DMX 20 - 25
*Color Snap OFF (Norm) = DMX 30 - 35
*Dimmer Snap ON = DMX 40 - 45
*Dimmer Snap OFF (Norm) = DMX 50 - 55
*Zoom Norm = DMX 60 - 65
*Zoom Studio = DMX 70 - 75
Full Luminaire Reset = DMX 81 - 87
ReCal Color = DMX 100 - 104
ReCal Beam = DMX 126 - 130
ReCal Dim/Strobe = DMX 138 - 142
Lamp OFF = DMX 165 - 171
Lamp @ 900W = DMX 176 - 184
Lamp @ 1200W = DMX 189 - 194
Lamp @ 1500W = DMX 199 - 204
Lamp ON = DMX 249 - 255

❋

3

02.9686.0001 B 01 June 2009 27

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Channel Mapping: VL3500™ Wash FX Luminaire

These tables assume a DMX start address of 1. When a different starting address is used, this address
becomes channel 1 function and other functions follow in sequence. (There is only one DMX mode for
this luminaire, which is Enhanced 16-bit Mode.)

Table 3-2: VL3500™ Wash FX Luminaire Enhanced 16-Bit Mode

DMX

Channel

1 Intensity 0 - 255 0 - 100% Linear Intensity control from 0 (closed) to 255

2 Pan - High Byte 0 - 65535 0 - 100% 16 bit control of Pan - 530° of movement.

3 Pan - Low Byte

4 Tilt - High Byte 0 - 65535 0 - 100% 16 bit control of Tilt - 260° of movement.

5 Tilt - Low Byte

6

7 Zoom 0 - 255 0 - 100% Controls zoom assy. 0 (narrow) to 255 (wide).

8 CTO 0 - 255 0 - 100% Controls CTO color wheel. 0 (open) to 255 (full

9 Cyan 0 - 255 0 - 100% Controls Cyan color wheel. 0 (open) to 255 (full

10 Yellow 0 - 255 0 - 100% Controls Yellow color wheel. 0 (open) to 255 (full

11 Magenta 0 - 255 0 - 100% Controls Magenta color wheel. 0 (open) to 255

12 Fixed Color 1 0 - 255 0 - 100% Controls Fixed color wheel 1. Linear control from

13 Fixed Color 2 0 - 255 0 - 100% Controls Fixed color wheel 2. Linear control from

Parameter Range DMX Range % Description

(open)

VAR I

❋BRITE

0 - 255 0 - 100% Controls split lens assy. 0 (closed) to 255 (open).

saturation).

saturation).

saturation).

(full saturation).

0 to 216. From 217 to 255 will give different
speeds of wheel spin. Center DMX values...
Position 1 = Open - DMX 0
Position 2 = Red - DMX 37
Position 3 = Yellow - DMX 72
Position 4 = Magenta - DMX 107
Position 5 = Kelly Green - DMX 143
Position 6 = Congo Blue - DMX 179

0 to 216. From 217 to 255 will give different
speeds of wheel spin. Center DMX values...
Position 1 = Open - DMX 0
Position 2 = Blue - DMX 37
Position 3 = Straw - DMX 72
Position 4 = Dark Fuchsia - DMX 107
Position 5 = Orange - DMX 143
Position 6 = Green - DMX 179

28 01 June 2009 02.9686.0001 B

OPERATION : DMX OPERATION

3

Table 3-2: VL3500™ Wash FX Luminaire Enhanced 16-Bit Mode

14 Strobe 0 - 255 0 - 100% Controls Strobe mechanism.

0 to 2 = Open
3 to 5 = Closed
6 to 7 = Slow Random
8 to 10 = Medium Random
11 to 12 = Fast Random
13 to 255 = Strobe Speed Range (255 - fast)

15

16
17

18 Focus Time 0 - 255 0 - 100% Allows for luminaire timing of pan and tilt. Profile

19 Color Time 0 - 255 0 - 100% Allows for luminaire timing of color wheels. Profile

20 Beam Time 0 - 255 0 - 100%

21 FX Time 0 - 255 0 - 100% Allows for luminaire timing of FX wheel. Profile

FX Wheel

FX Index 0-65535 0 - 100% 16 bit control of FX Wheel index in either direc-

(1)

0 - 255 0 - 100% Controls FX Wheel using the following levels from

0 to 216. From 217 to 255 will give different
speeds of wheel spin. DMX values . . .
Position 1 = Open (Indx) - DMX 0 - 10
Position 2 = Spokes (Indx) - DMX 11 - 32
Position 3 = Night Sky (Indx) - DMX 33 - 54
Position 4 = 4 Hole Ray (Indx) - DMX 55 - 75
Position 5 = Triangle (Indx) - DMX 76 - 97
Position 1 = Open - DMX 98 - 119
Position 2 = Spokes (Rtate) - DMX 120 - 141
Position 3 = Night Sky (Rtate) - DMX 142 - 163
Position 4 = 4 Hole Ray (Rtate) - DMX 164 - 184
Position 5 = Triangle (Rtate) - DMX 185 - 206
Position 1 = Open - DMX 207 - 216

tion.

should default to DMX 255 for smoothest console
fade times.

should default to DMX 255 for smoothest console
fade times.

Allows for luminaire timing of zoom and VARI
BRITE. Profile should default to DMX 255 for
smoothest console fade times.

should default to DMX 255 for smoothest console
fade times.

❋

(1)

= All effects patterns listed in this section are standard factory load. Additional VL3500 Wash FX

custom patterns are available for purchase.

02.9686.0001 B 01 June 2009 29

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Table 3-2: VL3500™ Wash FX Luminaire Enhanced 16-Bit Mode

22 Control 0 - 255 0 - 100% Used to strike/douse lamp, set lamp levels, and

* Note that these functions do not require the 3 sec rule to execute. All other values do require 3 sec rule.

other various functions, as well as resetting the
luminaire via the console. DMX values are...
*Color Snap ON = DMX 20 - 25
*Color Snap OFF (Norm)= DMX 30 - 35
*Dimmer Snap ON= DMX 40 - 45
*Dimmer Snap OFF (Norm)= DMX 50 - 55
*Zoom Norm = DMX 60 - 65
*Zoom Studio = DMX 70 - 75
Full Luminaire Reset = DMX 81 - 87
ReCal Color= DMX 100 - 104
ReCal Beam= DMX 126 - 130
ReCal Dim/Strobe= DMX 138 - 142
Lamp OFF= DMX 165 - 171
Lamp @ 900W = DMX 176 - 184
Lamp @ 1200W = DMX 189 - 194
Lamp @ 1500W= DMX 199 - 204
Lamp ON= DMX 249 - 255

30 01 June 2009 02.9686.0001 B

OPERATION : DMX OPERATION

3

Control Channel Functions

Control channel functions allow special actions such as reset, lamp on/off and partial recalibration.
These must be executed with zero time transition or with timing disabled. Discrete values must be
used; not manual controls such as faders or encoders (see chart below for values).

WARNING: Light Beam Projects Intense Heat
Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™ Wash Luminaire. Objects within
this range can scorch, melt, or ignite from the heat projected by the light beam.

Reset - resets all luminaire mechanisms.
Lamp On or Lamp Off - switches lamp on or off.
Partial Recalibration - resets only the target mechanism (color, zoom, etc.) without affecting others.

Table 3-3: Control Channel Functions for the VL3500 Wash and the VL3500 Wash FX

Control Channel Function

Color Snap ON * 8-10 20-25 *

Color Snap OFF (Norm) * 12-14 30-35 *

Dimmer Snap ON * 16-18 40-45 *

Dimmer Snap OFF (Norm) * 20-22 50-55 *

Zoom Normal * 24 - 25 60 - 65 *

Zoom Studio * 27 - 29 70 - 75 *

Luminaire Reset 32 - 33 81 - 87 0

Lamp Off 65 - 67 165 - 171 0

Lamp On 98 - 100 249 - 255 0

Color Recalibration 39-40 100 - 104 0

Zoom / VARI

Dimmer/Strobe Recalibration 54-56 138 - 142 0

1500W lamp runs at 900W 69-72 176 - 184 0

1500W lamp runs at 1200W 74-76 189 - 194 0

1500W lamp runs at 1500W 78-80 199 - 204 0

* These functions do not require the 3 second rule to execute. Simply set to the desired function value.

❋BRITE Recalibration

Control Channel

% Value

49-51 126 - 130 0

Control Channel DMX Value

For 3 Secs

or Greater

After

3 Secs

02.9686.0001 B 01 June 2009 31

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

To use control channel functions:

Step 1. Select an action to be sent.
Step 2. Set control channel value for desired action (for example, 84 for reset). Hold value for at

least 3 seconds (when applicable).
Step 3. Set control channel value to zero. (This must occur without any scaling values. Action will

be voided if other values are detected between action value and zero.) Some functions do not

require this method. Simply set to value and desired effect will occur.

Note: A numerical keypad is required for sending values. An encoder or fader does not allow for a
quick value change, which is required to effect the control functions. However, the encoders on some
consoles include discreet value capability.

32 01 June 2009 02.9686.0001 B

DMX Mapping

Color Control

The luminaire’s color system is composed of a color mixing mechanism and two fixed color wheels.
The follow sections describe these components.

Color Mixing

The color mixing mechanism is made up of four graduated color disks: cyan, yellow, magenta and
CTO (color temperature orange). These disks provide full-spectrum color crossfades from pastel to
saturated color.

Table 3-4: DMX Map for Cyan, Yellow, Magenta and CTO Colors

OPERATION : DMX MAPPING

3

% Value DMX Value Action

00Open

100 255 Full Saturation

Fixed Color Wheel 1

The fixed color wheels offer timed changes, half and full frame positions, and various spin rates in
either direction. The wheel contains six positions, one of which is open. The following illustration
shows the standard positions and color configuration:

Pos 2

Pos 1
Open

Pos 6

Congo

Blue

Red

Pos 3

Yellow

Pos 4

Magenta

Pos 5

Kelly Green

Ta b

Figure 3-1: Fixed Color Wheel 1 Positions

Position Color Filter Part Number

1Open n/a

2 Red 41.9686.0490

3 Yellow 41.9686.0491

4 Magenta 41.9686.0492

5 Kelly Green 41.9686.0493

6 Congo Blue 41.9686.0494

02.9686.0001 B 01 June 2009 33

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Fixed Color Wheel 2

The wheel contains six positions, one of which is open. The following illustration shows the standard
positions and color configuration:

Pos 2

Blue

Pos 1
Open

Pos 6

Green

Pos 5

Orange

Pos 3

Amber

Pos 4

Dark

Fuchsia

Ta b

Position Color Filter Part Number

1Open n/a

2 Blue 41.9686.0495

3 Amber 41.9686.0496

4 Dark Fuchsia 41.9686.0497

5 Orange 41.9686.0498

6 Green 41.9686.0499

Figure 3-2: Fixed Color Wheel 2 Positions

Table 3-5: DMX Map for Fixed Color Wheels 1 and 2

Position DMX Value Action

10Open

1.5 19 Half

237Center

2.5 56 Half

372Center

3.5 91 Half

4 107 Center

4.5 126 Half

5 143 Center

5.5 162 Half

6 179 Center

6.5 198 Half

Note: All Half Values in Table 3-5 are approximate.

34 01 June 2009 02.9686.0001 B

Beam Control

Strobe

Aperture

OPERATION : DMX MAPPING

3

Table 3-6: DMX Map for Strobe

% Value DMX Value Action

00-2Open

1 3-5 Closed

2 6-7 Slow Random

3 8-10 Med Random

4 11-12 Fast Random

5-100 13-255 Speed Range

Table 3-7: DMX Map for Aperture (VL3500 Wash Only)

Description DMX Value Action

52 mm 0 - 43 Open

40 mm 44 - 86 Open

35 mm 87 - 129 Open

30 mm 130 - 172 Open

25 mm 173 - 216 Open

217-255 Spins

02.9686.0001 B 01 June 2009 35

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

FX Pattern Wheel (VL3500 Wash FX Only)

This wheel has five positions, one being open. The following illustration shows the standard effects
pattern configurations:

POS 5

POS 4

POS 1

Sensor

POS 2

POS 3

Position Pattern Style Part Number

1Open n/a

2 Spokes 41.6040.4326

3 Night Sky 41.6040.5011

4 Hole Ray 41.6040.4002

5 Triangle 41.6040.4009

Figure 3-3: FX Pattern Wheel Positions (VL3500 Wash FX Only)

Note: All effects patterns listed in this section are standard factory load. Additional VL3500 Wash FX

custom patterns are available for purchase.

36 01 June 2009 02.9686.0001 B

OPERATION : DMX MAPPING

3

Index/Rotation

The FX Pattern wheel operates in two modes: INDEX Mode and ROTATE Mode. The corresponding
values are given in the DMX Map Tables below. Patterns will also behave as follows:

• FX Pattern wheel will only stop at whole images.

• It is not necessary for the wheel to complete a full revolution to change an FX Pattern from Index

mode to Rotate mode.

• To move between FX Patterns using a fade time, the FX Timing channel (21) must be used.

• Control the FX Pattern wheel using DMX levels from 0 to 216.

• Wheel spins are variable. For CCW, fast to slow, use DMX 217-236. For CW, slow to fast, use

DMX 237-255.

Table 3-8: DMX Map for FX Pattern Wheel (VL3500 Wash FX Only)

Position Indexing Rotating Function

10-10 n/a Open

2 11-32 120-141 Pattern 1

3 33-54 142-163 Pattern2

4 55-75 164-184 Pattern 3

5 76-97 185-206 Pattern 4

6 98-119 207-216 Pattern 5

The FX Pattern Index function utilizes 16-bit control which offers enhanced resolution whether in
INDEX or ROTATE mode.

Table 3-9: Index/Rotation Range for for FX Pattern Wheel (VL3500 Wash FX Only)

Function Range

Index 0-65535

Rotate 0 (CW Max) - 32599 (CW Min)

32600 - 33047 (Stop)

33048 (CCW Min) - 65535 (CCW Max)

02.9686.0001 B 01 June 2009 37

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Luminaire Timing

Timing Channel Information

Timing channel control improves the timed moves of certain groups of parameters. We provide up to
four timing channels, one for focus (Pan and Tilt), one for color parameters, one for beam parameters,
and one for FX Pattern wheel position (VL3500 Wash FX only).

Types of timing control:

• Timing Control Channel: the luminaire uses its timing channel value to calculate a smooth

continuous movement for a given time and transition.

• Console Timing: the console calculates the time duration between the DMX increments to be sent

for a given time and transition.

Guidelines:

• Timing channels support time values of up to six minutes.

• To use a timing channel instead of console timing, it is necessary to set the timing channel to the

desired value and set cue and/or parameter time to zero. A combination of time controls can
produce unexpected results.

• The default value setting in the profile should be 255 (proportional control) to allow smooth

movement when using console timing.

• The timing channel data should change as a snap. A zero value will give the fastest move,

however, without any smoothing this can appear "steppy" in console timed moves.

Example:

• Fixed color changes are considerably faster with color time set at zero.

Note: Some parameters have been excluded from the timing channels. Wheel spin rate changes are
not affected by timing channels.

38 01 June 2009 02.9686.0001 B

Table 3-10: VL3500™ Wash and VL3500 Wash FX

Channel Function / Timing Channel Relationship

Channel Function

Focus

Time

OPERATION : LUMINAIRE TIMING

Timing Channel

Color

Time

Beam Time

FX Pattern Time

(FX Only)

3

Pan (Hi Byte/Lo Byte)

Tilt (Hi Byte/Lo Byte)

Blue

Amber

Magenta

CTO

Color Wheels

VARI❋BRITE / Zoom

FX Wheel (FX Only)

FX Index (FX Only)





















A timing value of zero is full speed. A time value of 100% (or 255 in DMX) enables the associated
parameter(s) to follow cue fade time (console time) rather than the timing channel.

Note: The particular storing syntax for your console, as well as instructions on how to write part cues,
can be found in the operation manual supplied with your console (or consult console manufacturer).

To use these channels, you must:

Step 1. Create the cue, including color, gobo, edge and diffusion as required.
Step 2. Decide which fixtures and which parameter groups will use timing channels.
Step 3. Assign a value to the particular timing channel(s) you wish to use (for timing information,

see chart on next page).
Step 4. Set console timing (or cue fade time) for parameters and timing channels to zero seconds.
Step 5. Store cue.

Note: Avoid changing timing channel values in a fading cue. This can cause unexpected behavior in
the luminaire as the timing channel value is updated over time. Timing channel values and the final
destination of the parameters affected by the timing channel should always be sent in a zero count.

02.9686.0001 B 01 June 2009 39

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Timing channels can be set in either % or 0-255 (DMX) modes, with the following values assigned:

Table 3-11:

% Value DMX = Seconds

13 0.6

25 1

38 1.6

410 2

513 2.6

615 3

718 3.6

820 4

923 4.6

10 25 5

11 28 5. 6

12 31 6.2

13 33 6.6

14 36 7.2

15 38 7.6

16 41 8.2

Timing Channels Map

0 Full Speed

10.2

20.4

40.8

61.2

71.4

91.8

11 2. 2

12 2.4

14 2.8

16 3.2
17 3.4

19 3.8

21 4.2
22 4.4

24 4.8

26 5.2
27 5.4

29 5.8
30 6

32 6.4

34 6.8
35 7.0

37 7.4

39 7.8
40 8

40 01 June 2009 02.9686.0001 B

OPERATION : LUMINAIRE TIMING

Tabl e 3-11 : Timing Channels Map (Continued)

% Value DMX = Seconds

42 8.4

17 43 8.6

44 8.8
45 9

18 46 9.2

47 9.4

19 48 9.6

49 9.8
50 10

20 51 10.2

52 10.4
53 10.6

21 54 11

55 11

22 56 12

57 12
58 13

23 59 13

60 14

24 61 14

62 14
63 15

25 64 15

65 16

26 66 16

67 16
68 17

27 69 17

70 18

28 71 18

72 18
73 19

29 74 19

75 20

30 76 20

77 20
78 21

31 79 21

80 21
81 22

32 82 22

83 23

33 84 23

85 23
86 24

3

02.9686.0001 B 01 June 2009 41

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Tabl e 3-11 : Timing Channels Map (Continued)

% Value DMX = Seconds

34 87 24

88 25

35 89 25

90 25
91 26

36 92 26

93 27

37 94 27

95 27
96 28

38 97 28

98 29

39 99 29

100 29
101 30

40 102 30

103 30
104 31

41 105 31

106 32

42 107 32

108 32
109 33

43 110 33

111 34

44 112 34

113 34
114 35

45 115 35

116 36

46 117 36

118 36
119 37

47 120 37

121 38

48 122 38

123 38
124 39

49 125 39

126 39
127 40

50 128 40

129 41

51 130 41

131 41

42 01 June 2009 02.9686.0001 B

OPERATION : LUMINAIRE TIMING

Tabl e 3-11 : Timing Channels Map (Continued)

% Value DMX = Seconds

132 42

52 133 42

134 43

53 135 43

136 43
137 44

54 138 44

139 45

55 140 45

141 45
142 46

56 143 46

144 47

57 145 47

146 47
147 48

58 148 48

149 49

59 150 49

151 49
152 50

60 153 50

154 50
155 51

61 156 51

157 52

62 158 52

159 52
160 53

63 161 53

162 54

64 163 54

164 54
165 55

65 166 55

167 56

66 168 56

169 56
170 57

67 171 57

172 58

68 173 58

174 58
175 59

69 176 59

3

02.9686.0001 B 01 June 2009 43

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Tabl e 3-11 : Timing Channels Map (Continued)

% Value DMX = Seconds

177 59
178 60

70 179 60

180 65

71 181 65

182 65
183 70

72 184 70

185 75

73 186 75

187 75
188 80

74 189 80

190 85

75 191 85

192 85
193 90

76 194 90

195 95

77 196 95

197 95
198 100

78 199 100

200 110

79 201 110

202 110
203 120

80 204 120

205 120

81 206 130

207 130
208 140

82 209 140

210 140

211 150

83 212 150

213 160

84 214 160

215 160
216 170

85 217 170

218 180

86 219 180

220 180
221 190

44 01 June 2009 02.9686.0001 B

OPERATION : LUMINAIRE TIMING

Tabl e 3-11 : Timing Channels Map (Continued)

% Value DMX = Seconds

87 222 190

223 200

88 224 200

225 200
226 210

89 227 210

228 210
229 220

90 230 220

231 230

91 232 230

233 230
234 240

92 235 240

236 250

93 237 250

238 250
239 260

94 240 260

241 270

95 242 270

243 270
244 280

96 245 280

246 290

97 247 290

248 290
249 300

98 250 300

251 310

99 252 310

253 310
254 310

100 255 Follows Cue Data

3

02.9686.0001 B 01 June 2009 45

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Updating Software

USB Download

To download files with a PC equipped with a Universal Serial Bus (USB) port, you need the
VA R I ❋LITE® USB Luminaire Programming Kit (28.8500.0054).

The VARI❋LITE® USB Luminaire Programming Kit (28.8500.0054) includes:

•VARI❋LITE® USB Upload Cable (25.9600.0001)

• USB Luminaire Programming Kit CD (87.8500.0002)

•

Instruction Sheet (02.8500.0100)

•VARI❋LITE® carry bag (07.5044.0005)

Computer Requirements for the USB Luminaire Programming Kit

• PC running Windows® 98, 2000, XP, or Vista. Although the USB Luminaire Programming kit

software is not directly compatible with Macintosh® computers, it does run with some Windows
emulators.

• In addition to Windows, your computer must be running IE 5.01 or later, and Microsoft .NET

Framework Version 3.5 (or later), which you can download from http://www.microsoft.com and
search for .NET Framework downloads.

• An available USB 2.0 port on the PC.

USB VLDownloader PC Program and .bin Luminaire Files

The USB VLDownloader program and current .bin files are available from the Product Downloads
page at www.vari-lite.com. Instructions for installing the USB VLDownloader program on your PC
are also available on the Product Downloads page. Use the USB VLDownloader program to transfer
updated versions of the luminaire operating software (.bin files) from your PC to the luminaires.

46 01 June 2009 02.9686.0001 B

OPERATION : UPDATING SOFTWARE

3

Transferring Software From Luminaire to Luminaire

It is possible to transfer specific software versions between luminaires. As in the case of installing new
software versions, multiple luminaires can be programmed at the same time when they are data linked
together (refer to “Connecting Data and Power” on page 18), however, only a maximum of 32
luminaires can be updated at once.

Hardware Requirements

Data cables used in this process must have two twisted pairs and a shield. It is also recommended that
cables meet all other USITT DMX specification requirements. Refer to “Data Cables” on page 11.

A termination connector is used in this process. Refer to “Male Termination Connector” on page 12 for
more information regarding the construction of this connector.

Master luminaire containing
software version to download

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Data Thru

Luminaire 1
requiring update

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Data Thru

Luminaire 2
requiring update

AC PWR

~

DATA THRU

DATA IN

AC IN

Termination Connector

ENTERMENU

Figure 3-4: Software Transfer Setup

Transfer Procedure

This procedure is used to transfer software versions between luminaires.
Step 1. At last luminaire, install male termination connector into DATA THRU XLR connector.
Step 2. At master luminaire (first in chain) Menu Display, press [Menu].
Step 3. Press [Up] / [Down] arrows until
Step 4. Press [Up] / [Down] arrows until
Step 5.

OK? will be displayed. Press [Enter] to accept.

Fixture appears.
Download appears. Press [Enter].

Step 6. Download proceeds. (Download takes 4-5 seconds.) The number of blocks displayed is less

in a luminaire-to-luminaire download than in a PC-to-luminaire download for the same

software version.
Step 7. When download is complete, luminaire automatically recalibrates. When recalibration is

complete, luminaire is ready for operation with its new software version.

Verify software version at luminaire:

Step 1. At Menu Display, press [Menu].
Step 2. Press [Up] / [Down] arrows until
Step 3. Press [Up] / [Down] arrows until

The first half of the version will be displayed as a date (MM.DD.YY). For example,

03.18.03 (March 18, 2003).

Press [Up] / [Down] arrows to display second half of version. This will be displayed as a

time (HH:MM). For example,

02.9686.0001 B 01 June 2009 47

Fixture appears. Press [Enter].
Version appears. Press [Enter].

16:00

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Notes

48 01 June 2009 02.9686.0001 B

CHAPTER 4.

Menu System

This chapter contains instructions for operating the luminaire using the Menu Display feature.

• Menu Operation

• Menu Functions

• Self-Tests

02.9686.0001 B 01 June 2009 49

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Menu Operation

What Is the Menu System?

The menu system is a programmable set of commands used to configure, address, operate, and test the
luminaire. The menu system is controlled at the Menu Display available at the enclosure input panel.

AC PWR

Menu Display

AC IN

~

DATA IN

DATA THRU

ENTERMENU

Figure 4-1: Menu Display Location

Controls Operation

The menu system is controlled by four buttons. These buttons function as follows:

[Menu] button. Displays the menu, or if at first level, the current address.
[Enter] button. Selects the current menu option or stores current data value.
[Up] arrow. Scrolls menu options upward or increases current data value. *
[Down] arrow. Scrolls menu options downward or decreases current data value. *

Menu function or value

Selects the current menu option
or enters current data value

Displays the menu, or if at
first level, the current address

Address

<

MENU ENTER

<

Backlit LCD Display

Changes a value or
scrolls through menus *

* Arrows can be set to work in the hanging orientation. See Disp Tilt in the “Menu System Function

Chart” on page 53

50 01 June 2009 02.9686.0001 B

. See also “Shortcuts” on page 51.

MENU SYSTEM : MENU OPERATION

4

To enter the menu system, first press [Menu]. The functions displayed will be 1st level functions.
Scroll through the 1st level functions by pressing [Up] / [Down] arrows. Once the desired function
appears in the display, press [Enter]. You are now at the 2nd level. Once again, press the [Up] /
[Down] arrows to scroll through 2nd level functions. Press [Enter] to access 3rd level functions and so
forth. When the highest level for the function is reached, [Up] / [Down] arrows can be pressed to enter
a value or select a toggle activation such as On/Off. Press [Enter] to store the value or select an action.

For example:

1st Level

Test All Seq RUN TEST

2nd Level 3rd Level

Default State

The menu display’s default state during normal operation is to display the DMX address. After 10
seconds of inactivity at the display, it will change to the default state.

After longer periods of inactivity, the menu display will switch to its off state. The default state for this
feature is 5 minutes, however, different time lengths can also be programmed.

To program a different time length for menu off feature:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until
Step 3. Press [Up] / [Down] arrows to access
Step 4. Press [Up] / [Down] arrows to select either

Min

(10 minutes), or ON (on indefinitely). Press [Enter] to set.

Config (Configuration) appears. Press [Enter].

Display. Press [Enter].

30 Sec (30 seconds), 5 Min (5 minutes), 10

Shortcuts

WARNING: Light Beam Projects Intense Heat
Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™ Wash Luminaire. Objects within
this range can scorch, melt, or ignite from the heat projected by the light beam.

A few button combinations are provided as shortcuts for frequently used menu functions. These
shortcuts are as follows:

• Pressing [Enter] and [Up] at the same time = Lamp On

• Pressing [Enter] and [Down] at the same time = Lamp Off

• Pressing [Up] and [Down] at the same time inverts or reverts the menu display (only if not set to

Auto)

• Pressing [Menu] and [Up] at the same time = Recalibrate

• Pressing [Menu] at Power up interrupts calibration. See “Program Starting Address Without

Calibrating Luminaire” on page 20 for more information.

02.9686.0001 B 01 June 2009 51

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Menu Functions

Menu System Overview

Representation of entire VL3500™ Wash Luminaire menu system.

Address

Setup

Config

Pan/Tilt

Zoom

Color

DMX

Fixture

* Only applies to displays manufactured before July 1, 2006.

1 - 512

Model

Lamp

Head Mtr

Display

Reset Default

Chg Lum ID

Data Chan XXX DMX Value

Pan/Tilt

Status
Re Cal

Lum ID
Ver sio n
Fixt Hrs

Download

Wash
FX

Power

Power Up

Lamp Level

Cmd Lock

Lamp Hours # of hours
Reset Hours

Movement

Normal
Studio

Snap

Movement

Off Time

Disp Tilt

OK?

value (Luminaire ID)

scrolls errors or displays OK

Enable
Disable

Enable
Disable

Swap

Inv Pan

Inv Tilt

OK?

(Luminaire ID Number)
MM/DD/YY

# hours of use

OK?

On
Off

Enable
Disable

On
30 Sec
5 Min

10 Min

Auto*
Up
Down

Lamp On
Lamp Off
Cal On

1500W
1200W
900W
On
Off

OK?

On
Off
On
Off
On
Off

XX:XX

Manual

Test

** VL3500 Wash only *** VL3500 Wash FX only

Pan
Tilt

Dimmer
Strobe
Cyan
Yello w
Magenta
Col Wheel
Col Wheel2
CTO
VBrite
Zoom
Aperture**

FX Index***
FX Wheel***

All Seq
Pan/Tilt

Pan
Tilt
Dimmer
Strobe
Cyan
Yell ow
Magenta
CTO
Col Wheel
Col Wheel2
VBrite
Zoom
Aperture
Lamp
FX Wheel

FX Index

Encoder

Sensor

value
value

value
value
value
value
value
value
value
value
value
value

value
value
value

RUN TEST
RUN TEST

RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST
RUN TEST

**

***

***

FX Index*** SENS TST/PASS/FAIL

RUN TEST
RUN TEST
RUN TEST

RUN TEST

RUN TEST

Pan

Tilt

Pan SENS TST/PASS/FAIL
Tilt SENS TST/PASS/FAIL
Dimmer SENS TST/PASS/FAIL
Cyan SENS TST/PASS/FAIL
Yellow SENS TST/PASS/FAIL
Magenta SENS TST/PASS/FAIL
Col Wheel SENS TST/PASS/FAIL
Col Wheel2 SENS TST/PASS/FAIL
CTO SENS TST/PASS/FAIL
Aperture** SENS TST/PASS/FAIL

FX Wheel*** SENS TST/PASS/FAIL

52 01 June 2009 02.9686.0001 B

MENU SYSTEM : MENU FUNCTIONS

Menu System Function Chart

The following is a detailed look at the internal menu system.

Table 4-1: VL3500™ Wash Luminaire Menu System Chart

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Address XXX value 1 thru 512

Setup Model Luminaire Type Wash

FX

Config

Configuration

Lamp Options Power Lamp Power ON (default)

LAMP

OFF

Power UP

Lamp Level

Cmd Lock

Lamp Power-Level Changes
From Console

LampHour Lamp Hours Used XXXX Cumulative #

Reset Hours Resets Lamp

Hours

Pan/Tilt

Pan and Tilt Movement Position Recovery Enable Enable

Zoom lens Normal

Zoom

Studio Quiet Mode

Color Snap Enable

Head Mtr Movement Enable

Display Illumination Off Time ON On indefinitely

Display

Disp Tilt Auto*

Reset Default OK?

Chg Lum ID

Luminaire ID

Change

XXXX Value (Luminaire ID)

Lamp Power-up State Lamp ON Lamp On

Lamp Power Level 1500W

Prevents Remote

(default)

Lamp OFF Lamp

Off

Cal ON

After Calibration

1200W

900W

ON

Off

of Lamp Hours

OK?

Disable

Disable

Disable

30 Sec

seconds

5 Min

minutes

10 Min

minutes

Up

Down

Lamp On

Disable

Enable

Disable

Enable

Disable

Off in 30

Off in 5

Off in 10

4

02.9686.0001 B 01 June 2009 53

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Table 4-1: VL3500™ Wash Luminaire Menu System Chart

1st Level 2nd Level 3rd Level 4th Level 5thLevel

DMX

DMX Data

Fixture Status Status/Error Display Scrolls error messages or

Manual

Manual
Commands
(Disabled when
DMX Present.)

DATA * Chan XXX DMX Channel XXXX Value 0 - 255

Pan and Tilt

Pan/Tilt

Options

Re Cal Recalibrate OK?

Luminaire ID XXXXXXXX Luminaire ID

Lum ID

Ver sio n

Version MM/DD/YY (Page 1) HH:MM (Page 2)

Fixt Hrs Fixture Hours XXXX # Number of Fixture Hours

Download

Software

Pan * XXXX DMX Value

Tilt * XXXX DMX Value

Dimmer XXX DMX Value

Strobe XXX DMX Value

Cyan XXX DMX Value

Yellow XXX DMX Value

Magenta XXX DMX Value

Col Wheel Color Wheel 1 XXX DMX Value

Col Wheel2 Color Wheel 2 XXX DMX Value

CTO

Orange

VBrite VARI

Zoom XXX DMX Value

Aperture

FX Wheel

FX Index

Download

Color Temperature

❋BRITE lens

(Wash Only) XXX DMX Value

(Wash FX Only) XXX DMX Value

(Wash FX Only) XXX DMX Value

Swap Swap Pan & Tilt ON

Invert Pan ON

Inv Pan

Invert Tilt ON

Inv Tilt

OK

displays

Number

OK?

XXX DMX Value

XXX DMX Value

OFF

OFF

OFF

54 01 June 2009 02.9686.0001 B

MENU SYSTEM : MENU FUNCTIONS

Table 4-1: VL3500™ Wash Luminaire Menu System Chart

1st Level 2nd Level 3rd Level 4th Level 5thLevel

Test All SEQ Te s t a l l

mechanisms in order, X
steps.

Pan/Tilt RUN TEST Run-Test in Progress

Pan RUN TEST

Tilt RUN TEST

Dimmer RUN TEST

Strobe RUN TEST

Cyan RUN TEST

Yellow RUN TEST

Magenta RUN TEST

CTO RUN TEST

Col Wheel RUN TEST

Col Wheel2 RUN TEST

VBrite RUN TEST

Zoom RUN TEST

Aperture

Lamp

Sets Intensity to Full.

FX Wheel

FX Index

Encoder Pan XXXX

Sensor Pan SENS TST

(Wash Only) RUN TEST Run-Test in Progress

Disables Pan/Tilt and

(Wash FX Only) RUN TEST Run-Test in Progress

(Wash FX Only) RUN TEST Run-Test in Progress

RUN TEST

RUN TEST Run-Test in Progress

Tilt XXXX

Tilt SENS TST

Dimmer SENS TST

Cyan SENS TST

Yellow SENS TST

Magenta SENS TST

Col Wheel Color Wheel 1 SENS TST

Col Wheel2 Color Wheel 2 SENS TST

CTO Color Temperature Orange SENS TST

Aperture

FX Wheel

FX Index

Run-Test in Progress Press [Menu] to

stop tests

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Run-Test in Progress

Value

Value

(Wash Only) SENS TST Sensor PASS/FAIL

(Wash FX Only) SENS TST Sensor PASS/FAIL

(Wash FX Only) SENS TST Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

Sensor PASS/FAIL

4

* For 16-bit parameters, the data displayed will be scaled to a range of 0-4095.

02.9686.0001 B 01 June 2009 55

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Menu Function Definitions

For easy reference, each possible menu item is listed alphabetically in the first column by its display
abbreviation. The second column follows with a definition of the abbreviation and then a third column
provides an explanation of its purpose and function.

Table 4-2: Menu Function Definitions

Display Definition Purpose

10 Min 10 Minutes Sets Menu Display to automatically shut off after 10 minutes of non-use.

30 Sec 30 Seconds Sets Menu Display to automatically shut off after 30 seconds of non-use.

5 Min 5 Minutes Sets Menu Display to automatically shut off after 5 minutes of non-use.

Address Address Accesses option for setting luminaire DMX starting address.

All SEQ All Sequence Tests all internal mechanisms in sequence for X steps.

Aperture Aperture Sets aperture opening positions and test aperture function.

Cal ON Calibration On Configures arc luminaire so that lamp will strike after calibration.

Channel

XXX

Chg Lum

ID

Cmd Lock Remote

Col Wheel Color Wheel 1 Specifies color wheel for manual control (Manual) or testing (Test ).

Col Wheel2 Color Wheel 2 Specifies color wheel for manual control (Manual) or testing (Test).

Config System

CTO CTO Function Specifies CTO (color temperature orange) parameter for manual control (Man-

Cyan Cyan Specifies cyan color parameter for manual control (Manual) or testing (Test).

Data DMX Data Allows viewing of DMX on given channel.

Dimmer Dimmer Specifies dimmer mechanism for manual control (Manual) or testing (Te st).

Disable Disable Disables a function.

Display Display Accesses options for Menu Display illumination time and orientation.

Disp Tilt Menu orienta-

DMX DMX Accesses options for DMX system settings.

Download Download Initiates download of luminaire software.

Enable Enable Enables a function.

Encoder Encoder Accesses pan/tilt encoders for diagnostic testing.

FAIL Test Fail Indicates that a test has failed.

Fixt Hrs Fixture Hours Displays total number of hours luminaire has been powered on.

DMX Channel Specifies DMX channel for display of current data value.

(Only for channels the luminaire is occupying).

Change

Luminaire ID

Lamp-Level

Command

Lock

Configuration

tion control

Normally set to luminaires serial number.

Denies (lock On) or allows (lock Off) remote lamp power-level changes from
the console. When Lamp Level is set to 1500W, 1200W, or 900W, Cmd Lock
On locks that power-level setting at the luminaire and any attempt to change
the power-level setting from the console is ignored.

Accesses options for setting lamp, pan/tilt, and Menu Display defaults. Also
accesses lamp information such as number of hours used, along with its
respective reset function.

ual) or testing (Test).

Sets the orientation of the menu display to match the luminaire orientation,
either standing (Up) or hanging (Down). The Auto setting is functional only for
display boards manufactured prior to 01 July 2006.

56 01 June 2009 02.9686.0001 B

MENU SYSTEM : MENU FUNCTIONS

Table 4-2: Menu Function Definitions (Continued)

Display Definition Purpose

Fixture Fixture Accesses luminaire information such as serial number, software version, and

total operation hours. Also accesses recalibration and download options.

FX Wheel FX Wheel Specifies FX wheel for manual control (Manual) or testing (Te st).

FX Index FX Wheel Specifies FX index function for manual control (Manual) or testing (Tes t).

Head Mtr Head Motor Enables or disables pan/tilt movement.

Inv Pan Invert Pan Reverses pan action for special focus requirements.

Inv Tilt Invert Tilt Reverses tilt action for special focus requirements.

Lamp Lamp Accesses lamp power-up options, reset and information (Config) or tests

Lamp function (Test).

Lamp
Hours

Lamp Level Lamp Power

Lamp OFF Lamp is Off Configures arc luminaire so that lamp will not strike upon power up.

Lamp ON Lamp is On Configures arc luminaire so that lamp will strike upon power up.

Lum ID Luminaire ID Displays unique luminaire ID number.

Magenta Magenta Specifies magenta parameter for manual control (Manual) or testing (Test).

Manual Manual Accesses options for luminaire mechanism control by entry of data values.

Movement Movement Enables or disables pan and tilt movement.

Normal Zoom Mode Zoom configuration is in normal mode.

OFF Off Turns off a function.

Off Time Display off time Shows the automatic shut-off time for the menu display.

OK Okay Indicates calibration has completed and no errors have occurred.

OK? Okay? Prompt for pressing [Enter] before an action is executed.

ON On Indefinitely Sets Menu Display to stay on until programmed otherwise (Display) or turns

Pan Pan Specifies pan function for manual control (Manual) or testing (Test).

Pan/Tilt Pan/Tilt Accesses pan and tilt options for focus swap function, movement enable/dis-

PASS Test Pass Indicates that a test has passed.

Power Lamp Power Accesses options to turn lamp on or off.

Power Up Power Up Accesses options for lamp power up state.

PROG Programming Currently programming the new version of software.

Re Cal Recalibrate Recalibrates luminaire.

Reset

Default

Reset
Hours

RUN TEST Run Test Indicates that a mechanism test is in progress.

Sensor Sensors Accesses sensor types for diagnostic testing.

Setup Setup Configures luminaire as Wash or Wash FX.

Status Status/Error Allows scrolling through error list or displays OK if no errors.

Strobe Strobe Specifies strobe function for manual control (Manual) or testing (Te st).

Lamp Hours Displays total number of lamp operating hours.

Displays lamp power levels: 1500W, 1200W, or 900W.

Level

on a function.

able, manual control and testing.

Reset Defaults Resets default system configuration values.

Reset Lamp

Hours

Resets lamp hour and strike counters. (For use when new lamp is installed.)

4

02.9686.0001 B 01 June 2009 57

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Table 4-2: Menu Function Definitions (Continued)

Display Definition Purpose

STST Sensor Test Indicates that a system sensor test is in progress.

Studio Zoom Mode Zoom configuration is in quiet mode for studio use.

Swap Swap Swaps pan/tilt action for special focus requirements.

Test Test Accesses diagnostic tests for internal mechanisms.

Tilt Tilt Specifies tilt function for manual control (Manual) or testing (Test).

Version Version Displays current software version date and time (in two pages).

VBrite

Yellow Yellow Specifies yellow color parameter for manual control (Manual) or testing (Test).

Zoom Zoom Function Specifies zoom function for manual control (Manual) or testing (Te st).

Zoom Zoom Config Specifies zoom configuration mode (Normal) or (Studio).

VAR I

❋BRITE

Controls split lens assembly.

58 01 June 2009 02.9686.0001 B

Self-Tests

Running Parameter Tests

The luminaire is capable of running self-tests by using the Tes t menu functions.
When running tests on multiple luminaires, a male termination connector is required at the last

luminaire in the link. Refer to “Connecting Data and Power” on page 18 for more information
regarding the construction of this connector.

Note: After 10 seconds of inactivity, the menu display changes to the default state showing the
address.

To connect luminaires for simultaneous testing:

Step 1. At last luminaire, install male termination connector into DATA THRU XLR connector.
Step 2. At master luminaire Menu Display, press [Menu].

MENU SYSTEM : SELF-TESTS

4

Master Luminaire Luminaire 1 Luminaire 2

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Data Thru

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Data Thru

AC PWR

~

DATA THRU

DATA IN

AC IN

ENTERMENU

Termination Connector

Figure 4-2: Testing Setup

WARNING: Light Beam Projects Intense Heat

Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™ Wash Luminaire. Objects within
this range can scorch, melt, or ignite from the heat projected by the light beam.

To run t ests:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until

Tes t appears. Press [Enter].

Step 3. Use [Up] / [Down] arrows to select a parameter to test. Refer to “Menu System Function

Chart” on page 53 for a complete list of test parameters which can be chosen.

Step 4. Press [Enter] to run test.
Step 5. Press [Menu] to stop test at any time.

02.9686.0001 B 01 June 2009 59

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Movement Disable

The

Movement option allows pan and tilt to be disabled so that the luminaire can be placed in any

position for testing without movement occurring. In order to regain full control of the luminaire,

Movement will need to be enabled after testing.

Note: When using the Movement option, pan and tilt will be disabled for all the luminaires that are
linked.

To set movement option:

Step 1. Press [Menu].
Step 2. Press [Up] / [Down] arrows until
Step 3. Press [Up] / [Down] arrows until
Step 4.

Movement will be displayed. Press [Enter].

Config appears. Press [Enter].
Pan/Tilt appears. Press [Enter].

Step 5. Use [Up] / [Down] arrows to select

Enable or Disable. Press [Enter] to select.

60 01 June 2009 02.9686.0001 B

APPENDIX A.

Troubleshooting and
Maintenance

This appendix provides instructions for troubleshooting and routine maintenance which may be
necessary during the life of the luminaire.

• Troubleshooting

• Routine Maintenance

WARNING: All maintenance procedures are to be performed with power removed from the

luminaire. Never remove covers or backcap while lamp is in operation. Wear eye protection when
opening backcap and replacing lamps.

02.9686.0001 B 01 June 2009 61

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Troubleshooting

Error Messages

If a problem occurs during luminaire calibration, at the end of the calibration sequence the Menu
Display cycles through any applicable error message(s) until the end of the list is reached. To review
the error messages again, re-access them using the

To access error messages:

Step 1. Press [Menu].

Status function.

Step 2. Press [Up] / [Down] arrows until

Fixture appears. Press [Enter].

Step 3. Press [Up]/ [Down] arrows to access

any error messages or display

OK if no errors.)

Table A-1: Error Messages

Display Message

OK No errors found

Pan / No Sens Pan sensor not found

Pan / Encoder / Fail Pan encoder failure

Tilt / No Sens Tilt sensor not found

Tilt / Encoder / Fail Tilt encoder failure

Dimmer / No Sens Dimmer sensor not found

Cyan / No Sens Cyan sensor not found

Yellow / No Sens Yellow sensor not found

Magenta / No Sens Magenta sensor not found

ColWheel / No Sens Color wheel sensor not found

ColWheel2 / No Sens Color wheel sensor not found

CTO / No Sens CTO sensor not found

Indx / No Sens Index sensor not found

FX / No Sens FX wheel sensor not found

Status. Press [Enter]. (Display will now scroll through

62 01 June 2009 02.9686.0001 B

Routine Maintenance

Lamp Replacement

Tools: #2 Phillips screwdriver and lint-free cotton gloves

WARNING: Ensure that power is removed from luminaire when installing lamp. Always wear eye
protection when opening lamp box and replacing lamps.

CAUTION: Wear cotton gloves or other covering while installing lamp. Touching lamp glass with
bare fingers will leave oil and can cause the lamp to explode or reduce lamp life. If touched, use
alcohol and cotton cloth to thoroughly clean glass portion of lamp.

To re pla ce lam p:

TROUBLESHOOTING AND MAINTENANCE

A

Step 1. Remove power from luminaire and allow unit to cool.
Step 2. At rear of luminaire head, loosen four 1/4-turn screws and slide hinged lamp box back and

out.
Step 3. Remove current lamp.
Step 4. Position new lamp with dimple side towards lamp socket. Insert lamp in connector. Ensure

lamp is fully seated in place.
Step 5. Close lamp box and re-tighten 1/4-turn screws.
Step 6. Align lamp as detailed in “Align Lamp” on page 64.

Lamp (dimple side towards socket)

Allow lamp to cool

CAUTION:

CAUTION:

before servicing.

Do not touch lamp or
reflector with bare fingers.

Lamp Connector

Lamp Box

02.9686.0001 B 01 June 2009 63

* Luminaire Head Not Shown For Clarity

Figure A-1: Lamp Replacement

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Align Lamp

After a new lamp is installed, the lamp must be aligned to optimize the beam. Whenever a lens is
changed, lamp alignment can also be beneficial. Adjustment knobs are located on the backcap.

WARNING: Backcap and adjustment knobs are HOT during lamp operation. Wear gloves to prevent
burns.

WARNING: Light Beam Projects Intense Heat
Do not illuminate objects within 3.5 m (11.5 feet) of the VL3500™ Wash Luminaire. Objects within
this range can scorch, melt, or ignite from the heat projected by the light beam.

To align lamp:

Step 1. Power-up luminaire.
Step 2. At Menu Display, select

Lamp from Config menu (refer to “Menu Operation” on page 50).

(If using console, set intensity to 100% and set VARI❋BRITE™ mode to open.)
Step 3. Position beam on a white wall at a distance of 12 to 20 feet.
Step 4. At backcap, using X, Y, and Z adjustment screws, adjust beam as required. For true Z

adjustment, turn all three knobs equally.

CAUTION:

1500

SFc10-4 BASE.

ATTENTION:

TYPE H, 1500 WATT, 100V ET UN SUPPORT SFc10-4.

CAUTION:

X

Z

Backcap

RISK OF FIRE. USE ONLY 1500 WATT, H TYPE 100V METAL HALIDE LAMP,

RISQUE D'INCENDIE. UTILISER UNIQUEMENT UNE LAMP A HALOGENE EN METAL DE

RISK OF EXPOSURE TO EXCESSIVE ULTRAVIOLET RADIATION. DO NOT OPERATE

WITHOUT COMPLETE LAMP ENCLOSURE IN PLACE OR WHEN LENS IS DAMAGED.

DISCONNECT FIXTURE

BEFORE RELAMPING

CAUTION:

HOT LAMP

LUMINAIRE MUST REMAIN

POWERED ON FOR 5 MINUTES

AFTER DOUSING LAMP.

DO NOT OPEN FOR 5 MINUTES

AFTER SWITCHING OFF.

64 01 June 2009 02.9686.0001 B

Y

Figure A-2: Aligning Lamp

TROUBLESHOOTING AND MAINTENANCE

A

Internal Lens Replacement

Too ls :

• #2 Phillips screwdriver

• Lint-Free Cotton Gloves

To replace the internal lens assembly:

Step 1. Using control console, set the VARI❋BRITE mode to closed. Move the internal lens

assembly to front (zoom wide) of the head assembly (near luminaire front lens)

WARNING: Remove power from luminaire before performing maintenance. Internal fixture
components and assemblies can be HOT after operation. Allow to adequately cool before replacing.

Step 2. Remove power from luminaire and allow unit to cool.
Step 3. As shown in Figure A-3, remove appropriate head cover by loosening four 1/4-turn screws.

CAUTION: Wear cotton gloves or other covering while replacing. Clean any fingerprints or debris
from lenses with isopropyl alcohol and soft cloth if required.

Step 4. At the internal lens assembly, remove the two retaining knobs and the cross strap that secure

the lens.
Step 5. Slide each side of lens assembly straight up, and off its respective post.
Step 6. Slide replacement lens assembly onto its post.

CAUTION: As shown in Detail A in Figure A-3, insure that the lens assembly is aligned and fits
properly into keyed carrier.

Step 7. Secure lens assembly by replacing the cross strap and retaining knobs. Hand tighten only.
Step 8. Replace head cover.
Step 9. Power luminaire and test.

02.9686.0001 B 01 June 2009 65

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Internal Lens Replacement (continued)

Head Cover *

CAUTION:

Retaining Knobs

1/4-Turn Screw

Internal Lens Assembly

Detail A

Clean any fingerprints on lenses with
isopropyl alcohol and a lint-free cloth.

* Head covers are attached by tethers.

Retaining Knobs

Cross Strap

Lens Assembly

Post

Keyed Carrier

Note:

Some components not shown for clarity.

66 01 June 2009 02.9686.0001 B

Figure A-3: Internal Lens Replacement

TROUBLESHOOTING AND MAINTENANCE

A

Front Lens Assembly Removal

Too ls :

• 5/32" Allen wrench

• Lint-Free Cotton Gloves

To replace the front lens assembly:

WARNING: Remove power from luminaire before performing maintenance. Internal fixture

components, assemblies and the front lens can be HOT after operation. Allow items to adequately cool
before replacing.

Step 1. Remove power from luminaire.

CAUTION: The luminaire head is a precisely balanced
unit. The weight of the front lens assembly is counter­balanced inside the head. Removal of the front lens
assembly can result in instantaneous uncontrolled head
movement. To avoid uncontrolled movement when the
luminaire is sitting on upper enclosure, point the head
straight up. To avoid uncontrolled movement when the
luminaire is hanging, point the head up at an angle until it
rests against the tilt stops as shown here.

Step 2. Tilt the head to avoid uncontrolled movement.

As shown in Figure A-4, remove front lens

assembly by loosening four captive screws.

CAUTION: When handling the front lens assembly, wear cotton gloves or other covering. If needed,
clean any fingerprints or debris from lenses with isopropyl alcohol and soft cloth.

Step 3. Carefully position replacement front lens assembly so captive screws align with guide pins

and mounting holes as illustrated in Figure A-4.
Step 4. Tighten each captive screw to secure front lens assembly to luminaire head.
Step 5. To optimize beam, align lamp as described in “Align Lamp” on page 64.
Step 6. The luminaire is now ready for operation.

02.9686.0001 B 01 June 2009 67

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Front Lens Assembly Removal (continued)

Clean any fingerprints on lenses with

CAUTION

isopropyl alcohol and a lint-free cloth.

Front Lens Assembly Mounting Holes

Front Lens Assembly Guide Pins

Front Lens Assembly

Lens is heavy. Horizontal orientation shown for clarity. If lens is
removed as shown, head assembly will instantaneously rotate to

CAUTION

face upwards. See Caution on

Figure A-4: Front Lens Assembly Removal

Captive Screws

page 67.

68 01 June 2009 02.9686.0001 B

TROUBLESHOOTING AND MAINTENANCE

A

Color Filter Replacement

Tools:

• lint-free cotton gloves

• #2 Philips screwdriver

WARNING: Remove power from luminaire before performing maintenance. Filters can be HOT
after operation. Allow the fixture to cool before replacing filters.

To replace a color filter on Color Wheel 1 (closest to the lamp):

Step 1. Remove power from luminaire.
Step 2. Remove bottom (relative to backcap label) head cover by loosening the four 1/4-turn screws.
Step 3. As shown in Figure A-5, open door on the cooling-air duct.

CAUTION: Do not touch filters with bare fingers. Wear cotton gloves or other covering while
replacing filters. To clean filters, use isopropyl alcohol and soft cloth. Strong cleaning solutions can
damage coating. Fingerprints or other grease deposits on filters can cause the glass to break.

Step 4. Rotate Color Wheel 1 until the filter you are changing is accessible.
Step 5. To improve access to the filter, rotate the mixed color wheels to position the cut-outs next to

the filter you are changing.
Step 6. Gently press the color filter toward the lamp until it is free of the lock pins. Remove filter.
Step 7. Orienting coated side of filter towards lamp, slide new filter under the spring clip until it is

securely retained by the lock pins.
Step 8. Close the air-duct door. Replace the head cover.

To replace a color filter on Color Wheel 2 (closest to the lens):

Step 1. Remove power from luminaire.
Step 2. Remove top (relative to backcap label) head cover by loosening the four 1/4-turn screws.

CAUTION: Do not touch filters with bare fingers. Wear cotton gloves or other covering while
replacing filters. To clean filters, use isopropyl alcohol and soft cloth. Strong cleaning solutions can
damage coating. Fingerprints or other grease deposits on filters can cause the glass to break.

Step 3. Rotate Color Wheel 2 until the filter you are changing is accessible.
Step 4. To improve access to the filter, rotate the mixed color wheels to position the cut-outs next to

the filter you are changing.
Step 5. As shown in Figure A-5, gently press the color filter toward the lens until it is free of the

lock pins. Remove the filter.

02.9686.0001 B 01 June 2009 69

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Color Filter Replacement (continued)

Step 6. Orienting coated side of filter towards lamp, slide new filter under the spring clip until it is

securely retained by the lock pins.
Step 7. Replace the head cover.

Assembly With Color Wheels

(Do not remove. See detail)

CAUTION:

Lock Pins

Do not touch filters with bare fingers.
Wear cotton gloves.

Color Filter

Air Duct Door

Color Wheel 1

Color
Filter

70 01 June 2009 02.9686.0001 B

Lock Pins

Color Wheel 2

Figure A-5: Replacing a Color Filter

TROUBLESHOOTING AND MAINTENANCE

A

FX Pattern Replacement (VL3500 Wash FX Only)

WARNING: Remove power from luminaire before performing maintenance. Patterns can be HOT
after operation. Allow the fixture to cool before removing patterns.

WARNING: Users of VARI❋LITE® luminaires should not install or use metal effects patterns or
gobos. The use of metal effects patterns or gobos in any VARI❋LITE® product may damage the
luminaire and could void the luminaire’s warranty.

Too ls :

Screwdriver, Phillips #2
Cotton gloves

To remove and replace an effects pattern on rotating effects wheel:

Step 1. Remove power from luminaire.

Head Cover

Figure A-6: VL3500 Wash FX Pattern Replacement

Access Door
(Cooling air duct)

FX Pattern
Assembly

Step 2. Remove head cover by loosening the four 1/4-turn screws.
Step 3. As shown in Figure A-6, open door on the cooling-air duct.

02.9686.0001 B 01 June 2009 71

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

CAUTION: Do not touch patterns with bare fingers. Wear cotton gloves or other covering while
replacing or cleaning patterns. To clean patterns, use isopropyl alcohol and soft cloth.

Step 4. Rotate Yellow Wheel until cut-out faces up.
Step 5. Rotate Effects Pattern Wheel to desired pattern.
Step 6. At pattern’s planet gear, gently rotate two planet gear latches that secure pattern planet gear.
Step 7. Remove planet gear containing the pattern from assembly.
Step 8. If replacing pattern, perform the following, if not proceed to Step 9.

a. At planet gear, rotate retaining spring from assembly.

b. Gently press pattern out from planet gear.

c. Install new pattern in same orientation (including black side up in the gear as shown in

Figure A-7 - reflective side must face lamp). This ensures all will calibrate in the same

orientation.

Note: If installing same pattern in multiple fixtures, utilize same orientation (in relation to the planet
gear) in all fixtures.

d. Use care in reinstalling retaining spring. Spring can scratch pattern.
Step 9. Rotate rotating effects wheel until you see the small indexing hole in the sun gear.
Step 10. When reinstalling planet gear assembly, you must align the index mark in the planet gear

with the index mark (small indexing hole) in sun gear. Install pattern.
Step 11. Reengage two retaining latches. Ensure the latches are properly (and equally) positioned

over neighboring planet gear assemblies.
Step 12. Close the air-duct door.
Step 13. Replace bottom head cover.

72 01 June 2009 02.9686.0001 B

FX Pattern Replacement (VL3500 Wash FX Only)
(continued)

Assembly With Rotating Effects Patterns

(Do not remove. See detail)

TROUBLESHOOTING AND MAINTENANCE

Do not touch patterns with bare

CAUTION:

Planet Gear Assembly

Planet Gear

Effects Pattern

(black side)

fingers. Wear cotton gloves.

A

Cooling Air Duct

Yellow Wheel

Bulkhead plate and Cyan removed for clarity

Indexing Mark

Effects Pattern Retaining Spring

Retaining Latches

Planet Gear

Assembly

Assembly Sun Gear

Figure A-7: FX Pattern Replacement (VL3500 Wash FX Only)

02.9686.0001 B 01 June 2009 73

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Cleaning Front Lens

The front lens can be cleaned using isopropyl alcohol and a soft, lint-free cloth. In the event that the
front lens assembly needs to be removed for cleaning, refer to “Front Lens Assembly Removal” on

page 67 for removal procedure.

Front Lens

74 01 June 2009 02.9686.0001 B

Figure A-8: Cleaning Front Lens

APPENDIX B.

Technical
Specifications

This appendix provides technical specifications and photometric information for all models of
the luminaire.

• Specifications

• Photometric Data: VL3500 Wash Luminaire

• Photometric Data: VL3500 Wash FX Luminaire

02.9686.0001 B 01 June 2009 75

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Specifications

VL3500 Wash and VL3500 Wash FX Luminaires

PROGRAMMABLE FUNCTIONS
Color System

A three-filter CYM cross-fading mechanism. Two fixed-color
wheels each with six interchangeable color filter positions, one
of which is open, and continuous wheel rotation for additional
effects. The color system includes a variable CTO color
temperature correction filter.

Beam Size Control

A zoomable beam spreader mechanism provides continuous
beam size control for both rapid changes and smooth timed
beam angle changes.

Aperture Wheel (VL3500 Wash only)

An aperture wheel includes various opening diameters
(aperture sizes: 25, 30, 35, 40, 52 mm) and can be rotated
continuously to create effects.

Intensity Control

Full field dimming designed for both smooth timed fades and quick dimming effects.

Strobe

High-performance dual blade strobe system capable of ultra-fast operation.

Pan and Tilt

Smooth, time-continuous motion using stepper motors with encoder correction. Pan range is
540°, Tilt range is 250°. 0.3° resolution.

Rotating Effects Wheel (VL3500 Wash FX only)

One rotating FX pattern wheel with four rotatable and indexable positions and one open
position.

OPTICAL
Source

Osram SharXS

Output

Over 50,000 lumens, dependent on the type of lens being used.

Reflector

Precision glass reflector with dichroic cold mirror coating.

®

HTI® 1500 W/D7/60 metal halide lamp (part # 71.9686.1502)

76 01 June 2009 02.9686.0001 B

TROUBLESHOOTING AND MAINTENANCE

B

FX Patterns (VL3500 Wash FX only)

FX Patterns are 2.0 inches (50.8 mm) in diameter and 0.043 inches (1.1 mm) in thickness.
(Metal patterns are not acceptable.)

OPERATIONAL
Power Requirements

Standard AC power distribution from 200-264 VAC, 50/60 Hz. The fixture requires 7 to 12 A
depending on the AC supply voltage.

Operational Temperature

-20° to 104°F (-29° to 40°C)

Cooling

Forced air cooled.

Control

Compatible with a wide variety of DMX512 consoles.

Weight

VL3500 Wash Luminaire: 96 lbs. (43.5 kg) with rails.

VL3500 Wash FX Luminaire: 97 lbs. (44.0 kg) with rails.

Spacing

Hangs on 28.0 inch (71 cm) centers. All models can be mounted and operated in any
orientation.

02.9686.0001 B 01 June 2009 77

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Photometric Data: VL3500 Wash Luminaire

Front Lens

Clear Stippled Fresnel

59900 lm

4140 fc

o

open

Vari-Brite

40 ft

9.5

44560 lux

ø = 6.5 ft

TN: .166

40 ft

13

o

54400 lm

2040 fc

21930 lux

ø = 9 ft

TN: .228

40 ft

13

o

44800 lm

1640 fc

17630 lux

ø = 9 ft

TN: .228

narrow

40 ft

mid

Buxom

40 ft

wide

40 ft

Internal Lens

narrow

40 ft

mid

Fresnel

40 ft

wide

40 ft

29

42

52

22

35

35

o

o

o

o

o

o

41810 lm

325 fc

3500 lux

ø = 21 ft

TN: .517

49900 lm

155 fc

1660 lux

ø = 31 ft

TN: .768

50000 lm

121 fc

1300 lux

ø = 39 ft

TN: .975

52200 lm

803 fc

8630 lux

ø = 16 ft

TN: .388

41100 lm

310 fc

3330 lux

ø = 25 ft

TN: .631

23200 lm

212 fc

2280 lux

ø = 25 ft

TN: .631

40 ft

40 ft

40 ft

40 ft

40 ft

40 ft

29

43

53

24

37

41

o

o

o

o

o

o

39300 lm

288 fc
3100 lux
ø = 21 ft
TN: .517

47500 lm

142 fc
1530 lux
ø = 32 ft
TN: .788

47900 lm

97 fc
1040 lux
ø = 40 ft
TN: .997

49900 lm

608 fc
6540 lux
ø = 17 ft
TN: .425

40800 lm

245 fc
2640 lux
ø = 27 ft
TN: .669

26100 lm

182 fc
1960 lux
ø = 30 ft
TN: .748

40 ft

40 ft

40 ft

40 ft

40 ft

40 ft

33

45

54

23

37

44

o

o

o

o

o

o

30500 lm

171 fc

1840 lux

ø = 24 ft

TN: .592

38400 lm

105 fc
1130 lux
ø = 33 ft

TN: .828

42700 lm

78 fc

840 lux

ø = 41 ft

TN: 1.02

48000 lm

563 fc

6060 lux

ø = 16 ft

TN: .407

40500 lm

216 fc

2320 lux

ø = 27 ft

TN: .669

26500 lm

124 fc

1340 lux

ø = 32 ft

TN: .808

Notes:

1. All measurements were taken using Osram SharXS® HTI® 1500 W/D7/60 lamps.

2. Light output values are nominal and based on the average output of a sample of production luminaires.

3. The illuminance (I) values listed in foot candles (fc) and lux are measurements taken at the center of the beam.

4. Vari-Brite mode was set to DMX value 255, which opens (splits) the internal lens for maximum light output.

5. Internal-lens Zoom settings: narrow (rear position - DMX = 0), mid (mid position - DMX = 127), wide (front position - DMX = 255).

6. TN values: For the field angles listed in the table, the coverage diameter (ø) = TN x D (throw distance). For example, a Clear front lens and a
Buxom internal lens at the narrow Zoom setting produces a beam with an field angle of ~29º, which provides ø = 21 ft at D = 40 ft. For other
distances (D) at this Zoom setting, multiply the TN for 29º x D. For example, at 50 ft, ø = .517 x 50 = 26 ft. Conversely, to get ø = 30 ft with the
29º angle, D = ø/TN = 30/.517 = 58 ft. You can use the TN values for the other field angles in the same way.

7. Graphic illustrations in this table are representations only. Do not scale.

78 01 June 2009 02.9686.0001 B

TROUBLESHOOTING AND MAINTENANCE

Photometric Data: VL3500 Wash FX Luminaire

Front Lens

Ultra Clear Stippled Fresnel

open

Vari-Brite

40 ft

9.5

63300 lm

o

53600 lux

ø = 6.5 ft

4980 fc

TN: .166

40 ft

13

o

54400 lm

2040 fc

21930 lux

ø = 9 ft

TN: .228

40 ft

13

o

B

44800 lm

1640 fc

17630 lux

ø = 9 ft

TN: .228

narrow

40 ft

mid

Buxom

40 ft

wide

40 ft

Internal Lens

narrow

40 ft

mid

Fresnel

40 ft

wide

40 ft

27

41

51

22

34

35

o

o

18800 lux

o

o

o

o

42400 lm

377 fc

4060 lux

ø = 21 ft

TN: .480

50900 lm

175 fc

ø = 31 ft

TN: .748

51200 lm

121 fc

1310 lux

ø = 39 ft

TN: .954

53900 lm

772 fc

8310 lux

ø = 16 ft

TN: .389

41600 lm

306 fc

3290 lux

ø = 25 ft

TN: .611

25400 lm

214 fc

2300 lux

ø = 25 ft

TN: .631

40 ft

40 ft

40 ft

40 ft

40 ft

40 ft

29

43

53

24

37

41

o

o

o

o

o

o

39300 lm

288 fc
3100 lux
ø = 21 ft
TN: .517

47500 lm

142 fc
1530 lux
ø = 32 ft
TN: .788

47900 lm

97 fc
1040 lux
ø = 40 ft
TN: .997

49900 lm

608 fc
6540 lux
ø = 17 ft
TN: .425

40800 lm

245 fc
2640 lux
ø = 27 ft
TN: .669

26100 lm

182 fc
1960 lux
ø = 30 ft
TN: .748

40 ft

40 ft

40 ft

40 ft

40 ft

40 ft

33

45

54

23

37

44

o

o

o

o

o

o

30500 lm

171 fc

1840 lux

ø = 24 ft

TN: .592

38400 lm

105 fc
1130 lux
ø = 33 ft

TN: .828

42700 lm

78 fc

840 lux

ø = 41 ft

TN: 1.02

48000 lm

563 fc

6060 lux

ø = 16 ft

TN: .407

40500 lm

216 fc

2320 lux

ø = 27 ft

TN: .669

26500 lm

124 fc

1340 lux

ø = 32 ft

TN: .808

Notes:

1. All measurements were taken using Osram SharXS® HTI® 1500 W/D7/60 lamps.

2. Light output values are nominal and based on the average output of a sample of production luminaires.

3. The illuminance (I) values listed in foot candles (fc) and lux are measurements taken at the center of the beam.

4. Vari-Brite mode was set to DMX value 255, which opens (splits) the internal lens for maximum light output.

5. Internal-lens Zoom settings: narrow (rear position - DMX = 0), mid (mid position - DMX = 127), wide (front position - DMX = 255).

6. TN values: For the field angles listed in the table, the coverage diameter (ø) = TN x D (throw distance). For example, a Clear front lens and a
Buxom internal lens at the narrow Zoom setting produces a beam with an field angle of ~29º, which provides ø = 21 ft at D = 40 ft. For other
distances (D) at this Zoom setting, multiply the TN for 29º x D. For example, at 50 ft, ø = .517 x 50 = 26 ft. Conversely, to get ø = 30 ft with the
29º angle, D = ø/TN = 30/.517 = 58 ft. You can use the TN values for the other field angles in the same way.

7. Graphic illustrations in this table are representations only. Do not scale.

02.9686.0001 B 01 June 2009 79

VARI❋LITE® - VL3500™ WASH LUMINAIRE USER’S MANUAL

Notes

80 01 June 2009 02.9686.0001 B

©2003 - 2009 Vari-Lite, a Philips group company. All Rights Reserved.

Vari-Lite

10911 Petal Street

Dallas, Texas 75238 USA

1-877-VARI-LITE ❋ 1-214-647-7880

www.vari-lite.com.