Philips TEA1204T Datasheet

INTEGRATED CIRCUITS
DATA SH EET
TEA1204T
High efficiency DC/DC converter
Product specification Supersedes data of 1996 Sep 05 File under Integrated Circuits, IC03
1998 Mar 02
Philips Semiconductors Product specification
High efficiency DC/DC converter TEA1204T

FEATURES

Fully integrated DC/DC converter circuit
Up-or-down conversion, each in 2 different modes
High efficiency (up to 96%) at high loads
Output power up to 3.6 W (typ.) continuous, 8 W in GSM
burst mode
Low quiescent power consumption
Burst mode input for optimal dynamic response to
switching loads
True current limit for LiIon battery compatibility
Up to 100% duty cycle in down mode
Shut-down function
8-pin SO package.

APPLICATIONS

Cellular and cordless phones PDAs and others
Supply voltage source for low-voltage chip sets
Portable computers
Battery backup supplies
Cameras.

GENERAL DESCRIPTION

The TEA1204T is a fully integrated DC/DC converter circuit using the minimum amount of external components. It is intended to be used to supply electronic circuits with supply voltages of 3.3, 3.6 or 5.0 V from 2, 3 or 4 NiCd cell batteries or one LiIon battery at an output power level up to 3.6 W (typ.) continuously, or 8 W in GSM TDMA (1 : 8) burst mode. Efficient, compact and dynamic power conversion is achieved using a novel, digitally controlled Pulse Width and Frequency Modulation (PWFM) like control concept, integrated low R switches with low parasitic capacitances and synchronous rectification.
CMOS power
dsON

ORDERING INFORMATION

TYPE NUMBER
NAME DESCRIPTION VERSION
TEA1204T SO8 plastic small outline package; 8 leads; body width 3.9 mm SOT96-1
PACKAGE
Philips Semiconductors Product specification
High efficiency DC/DC converter TEA1204T

QUICK REFERENCE DATA

SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT
V
O(up)
V
O(down)
V
start
Efficiency
η efficiency
Current levels
I
q
I
SHDWN
I
limN
I
limP
I
LX(max)
output voltage in up mode U/D = LOW, VSEL = LOW 4.75 5.05 5.35 V
U/D = LOW; VSEL = HIGH 3.13 3.34 3.54 V
output voltage in down mode U/D = HIGH; VSEL = LOW 3.42 3.64 3.85 V
U/D = HIGH; VSEL = HIGH 3.13 3.34 3.54 V
start-up voltage up mode 1.6 2.0 2.2 V
from 2.4 to 3.3 V 1 mA < I from 3.6 to 5.0 V 1 mA < I from 5.0 to 3.6 V 1 mA < I from 5.0 to 3.3 V 1 mA < I
<1.0A 839095%
L
<1.0A 829094%
L
<1.0A 809295%
L
<1.0A 789094%
L
quiescent current at pin 3 up mode 50 60 70 µA shut-down current 210µA current limit NFET up mode 2.38 2.80 3.20 A current limit PFET down mode 2.05 2.40 2.75 A maximum continuous current at
−−1.0 A
pin 5
Power MOSFETS
R
dsON(N)
R
dsON(P)
pin-to-pin resistance NFET 0.08 0.12 0.20 pin-to-pin resistance PFET 0.10 0.16 0.25
Timing
f
sw
t
res
switching frequency 150 200 240 kHz response time from standby to P
max
25 −µs
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1998 Mar 02 4
ndbook, full pagewidth

BLOCK DIAGRAM

High efficiency DC/DC converter TEA1204T
Philips Semiconductors Product specification
5
LX
I/V
CONVERTER
N-type
POWER
FET
GND
sense
FET
P-type POWER FET
I/V
CONVERTER
I
IimP
I
IimN
TEMPERATURE
PROTECTION
20 MHz
OSCILLATOR
16278
VSEL
sense FET
CONTROL LOGIC MODE GEARBOX
BURST SHDWNU/D
START-UP
CIRCUIT
AND
ROM
DIGITAL CONTROLLER
COUNTER
TIME
TEA1204T
BANDGAP
REFERENCE
3
UPOUT/DNIN
4
SENSE
MGK923
Fig.1 Block diagram.
Philips Semiconductors Product specification
High efficiency DC/DC converter TEA1204T

PINNING

SYMBOL PIN DESCRIPTION
U/D 1 conversion mode selection input VSEL 2 output voltage selection input UPOUT/DNIN 3 up mode; output voltage/
down mode; input voltage SENSE 4 output voltage sense input LX 5 inductor connection GND 6 ground BURST 7 burst mode trigger input SHDWN 8 shut-down input
handbook, halfpage
UPOUT/DNIN GND
1
U/D SHDWN
2
VSEL BURST
SENSE LX
TEA1204T
3 4
8 7 6 5
MBH564
Fig.2 Pin configuration.
FUNCTIONAL DESCRIPTION Control mechanism
The TEA1204T DC/DC converter is able to operate in discontinuous or continuous conduction operation. All switching actions are completely determined by a digital control circuit which uses the output voltage level as its control input. This novel digital approach enables the use of a new pulse width and frequency modulation scheme, which ensures optimum power efficiency over the complete range of operation of the converter. The scheme works as follows. At low output power, a very small current pulse is generated in the inductor, and the pulse rate varies with a varying load. When the output voltage drops below a specific limit, which indicates that the converter’s current capability is not sufficient, the digital controller switches to the next state of operation. The peak current in the inductor is made higher, and the pulse rate can again vary with a varying load. A third operational state is available for even higher currents.
When high output power is requested, the device starts operating in continuous conduction mode. This results in minimum AC currents in the circuit components and hence optimum efficiency, cost, and EMC. In this mode, the output voltage is allowed to vary between two predefined voltage levels. As long as the output voltage stays within this so-called window, switching continues in a fixed pattern. When the output voltage reaches one of the window borders, the digital controller immediately reacts by adjusting the pulse width and inserting a current step in such a way that the output voltage stays within the window with higher or lower current capability. This approach enables very fast reaction to load variations. Figure 3 shows the various coil current waveforms for low and high current capability in each power conversion mode.
Figure 4 shows the converter’s response to a sudden load increase. The upper trace shows the output voltage. The ripple on top of the DC level is a result of the current in the output capacitor, which changes in sign twice per cycle, times the capacitor’s internal Equivalent Series Resistance (ESR). After each ramp-down of the inductor current, i.e. when the ESR effect increases the output voltage, the converter determines what to do in the next cycle. As soon as more load current is taken from the output the output voltage starts to decay. When the output voltage becomes lower than the low limit of the window, a corrective action is taken by a ramp-up of the inductor current during a much longer time. As a result, the DC current level is increased and normal continuous conduction mode can continue. The output voltage (including ESR effect) is again within the predefined window.
Figure 5 depicts the spread of the output voltage window. The absolute value is most dependent on spread, while the actual window size is not affected. For one specific device, the output voltage will not vary more than 4%.

Start-up

A possible deadlock situation in boost configuration can occur after a sequence of disconnecting and reconnecting the input voltage source. If, after disconnection of the input source, the output voltage falls below 2.0 V, the device may not restart properly after reconnection of the input source, and may take continuous current from the input.
An external circuit to prevent the deadlock situation is shown in Chapter “Application information”.
Philips Semiconductors Product specification
High efficiency DC/DC converter TEA1204T

Burst mode trigger input

For burst-mode applications, in which the required output power periodically changes between two different power levels, the burst mode trigger feature gains optimal dynamic response. A digital signal indicating the load change must be connected to the burst pin. Polarity of the burst signal is arbitrary. When not used, the burst pin must be tied to pin 3 or pin 6.

Shut-down

When the shut-down pin is made HIGH, the converter disables both switches and power consumption is reduced to a few µA.

Power switches

The power switches in the IC are one N-type and one P-type MOSFET, having a typical pin-to-pin resistance of
0.12 and 0.16 respectively. The maximum average current in the switches is 1.0 A.

Temperature protection

At too high device temperature (typical 165 °C), the converter stops operating. It resumes operation when the device temperature falls below 165 °C again. As a result, low-frequent cycling between on and off state will occur. It should be noted that in the event of device temperatures around the cut-off limit, the application differs strongly from maximum specifications.
Behaviour at input voltage exceeding the specified range
In general, an input voltage exceeding the specified range is not recommended since instability may occur. There are two exceptions:
Upconversion: at an input voltage equal to or higher than the target output voltage, but up to 6 V, the converter will stop switching and the external schottky diode will take over, resulting in V
equalling Vi minus the diode voltage
o
drop.
Downconversion: when the input voltage is equal to or lower than the target output voltage, but higher than
2.6 V, the P-type FET will stay conducting resulting in V being equal to Vi minus some resistive voltage drop. The current limit function remains active.
handbook, halfpage
low power mode
medium power mode 1
medium power mode 2
increasing
load
o

Current limiters

If the current in one of the power switches exceeds its limit, current ramping is stopped immediately, and the next switching phase is entered. Current limitation is required to enable optimal use of energy in Lithium-Ion batteries, and to keep power conversion efficient during temporary high loads. Furthermore, current limitation protects the IC against overload conditions, inductor saturation, etc.
low DC current
high DC current
time
MGK924
Fig.3 Coil current waveforms in the various power
modes.
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