Preliminary specification
Supersedes data of 1997 Oct 09
File under Integrated Circuits, IC03
1999 Jan 27
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
FEATURES
• Safe and fast charging of Nickel Cadmium (NiCd),
Nickel Metal Hydride (NiMH), Lithium Ion (LiIon), and
Sealed Lead Acid (SLA) batteries
• Three charge states for NiCd or NiMH; fast, top-off and
trickle or voltage regulation (optional)
• Two charge states for LiIon or SLA; current and voltage
limited
• Adjustable fast charge current [0.5CA to 5CA nominal
(CA = Capacity Amperes)]
• DC top-off and pulsating trickle charge current (NiCd
and NiMH)
• Temperature dependent ∆T/∆t battery full detection
• Automatic switch-over to accurate peak voltagedetection (−
• Possibility to use both ∆T/∆t and peak voltage detection
as main fast charge termination
• Support of inhibit during all charging states
• Manual refresh with regulated adjustable discharge
current (NiCd and NiMH)
• Voltage regulation in the event of no battery
• Support of battery voltage based charge indication and
buzzer signalling at battery insertion, end of refresh and
at full detection
• Single, dual and separate LED outputs for indication of
charge status state
• Minimum and maximum temperature protection
• Time-out protection
• Short-circuit battery voltage protection
• Can be applied with few low-cost external components.
1
⁄4%) if no NTC is applied
TEA1102; TEA1102T;
TEA1102TS
GENERAL DESCRIPTION
The TEA1102x are fast charge ICs which are able fast
charge NiCd and NiMH, SLA and Lilon batteries.
The main fast charge termination for NiCd and NiMH
batteries are ∆T/∆t and peak voltage detection, both of
which are well proven techniques. The TEA1102x
automatically switches over from ∆T/∆t to peak voltage
detection if the thermistor fails or is not present. The ∆T/∆t
detection sensitivity is temperature dependent, thus
avoiding false charge termination. Three charge states
can be distinguished; fast, top-off and trickle.
Charging Lilon and SLA batteries is completely different.
When the batteries reach their maximum voltage
(adjustable), the TEA1102x switches over from current
regulation to voltage regulation. After a defined time
period, which is dependent on battery capacity and charge
current, charge is terminated. Due to small self discharge
rates of Lilon and SLA batteries, trickle charge can be
omitted.
Several LEDs, as well as a buzzer, can be connected to
the TEA1102x for indicating battery insertion, charge
states, battery full condition and protection mode.
The TEA1102x are contained in a 20-pin package and are
manufactured in a BiCMOS process, essentially for
integrating the complex mix of requirements in a single
chip solution. Only a few external low cost components are
required in order to build a state of the art charger.
ORDERING INFORMATION
TYPE
NUMBER
TEA1102DIP20plastic dual in-line package; 20 leads (300 mil)SOT 146-1
TEA1102TSO20plastic small outline package; 20 leads; body width 7.5 mmSOT163-1
TEA1102TSSSOP20plastic shrink small outline package; 20 leads; body width 5.3 mmSOT339-1
1999 Jan 272
NAMEDESCRIPTIONVERSION
PACKAGE
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
TEA1102; TEA1102T;
TEA1102TS
QUICK REFERENCE DATA
SYMBOLPARAMETERCONDITIONSMIN.TYP.MAX.UNIT
V
P
I
P
∆V
NTC/VNTC
∆V
bat/Vbat
I
Vbat
V
bat(l)
supply voltage5.5−11.5V
supply currentoutputs off−4−mA
temperature rate dependent
(∆T/∆t) detection level
voltage peak detection level with
respect to top value
input current battery monitorV
voltage at pin 19 for detecting low
V
NTC
=2V;
−−0.25−%
Tj= 0 to 50 °C
V
bat
=2V;
−−0.25−%
Tj= 0 to 50 °C
= 0.3 to 1.9 V−1−nA
bat
−0.30−V
battery voltage
I
IB
battery charge currentfast charge10−100µA
top-off mode−3−µA
I
IB(max)
maximum battery charge currentvoltage regulation full
−10−µA
NiCd and NiMH battery
I
IB(Lmax)
f
osc
V
reg
maximum load currentno battery−40−µA
oscillator frequency10−200kHz
regulating voltageLiIon−1.37−V
SLA−1.63−V
NiCd and NiMH
(pin V
open-circuit)
stb
−1.325 or
V
stb
−V
open battery−1.9−V
1999 Jan 273
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1999 Jan 274
BLOCK DIAGRAM
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
Philips SemiconductorsPreliminary specification
MTV
NTC
V
bat
1912014
PROTECTION
NTC
3.3 V
2.8 V
4.25 V
156
kΩ
1 V
9
12
kΩ
0.75 V
36
kΩ
8
present
0.3 V
T
min
T
max
1.9 V
T
cut-off
DA/AD
CONVERTER
1 V
battery
low
end
refresh
nobattery
V
bat
V
stb
CHARGE CONTROL
AND
OUTPUT DRIVERS
1.325 V/V
stb
NiCd
NIMH
CONTROL LOGIC
R
1.37 V
Llion
SUPPLY
BLOCK
ref
V
V
bat
reg
1.63 V
SLA
charge
1.25/R
1.9 V
nobattery
TEA1102
fast
OSC
top
standby
current
10 µA
load
current
40 µA
A1
4.25 V
100 mV
off
3 µA
ref
LS
OSC
PWM
SET
A2
A3
4×
A4
TIMER
AND
CHARGE
STATUS
INDICATION
RSQ
refresh
15
PWM
17
LS
18
AO
10
RFSH
2
IB
4
PSD
5
LED
TEA1102; TEA1102T;
6
POD
7
PTD
121316113
V
V
P
V
sl
Fig.1 Block diagram.
handbook, full pagewidth
S
GNDFCT
MGC818
TEA1102TS
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
PINNING
SYMBOLPINDESCRIPTION
V
stb
IB2charge current setting
GND3ground
PSD4program pin sample divider
LED5LED output
POD6program pin oscillator divider
PTD7program pin time-out divider
NTC8temperature sensing input
MTV9maximum temperature voltage
RFSH10refresh input/output
FCT11fast charge termination and
V
P
V
sl
OSC14oscillator input
PWM15pulse width modulator output
V
S
LS17loop stability pin
AO18analog output
V
bat
R
ref
1standby regulation voltage input
(NiCd and NiMH)
battery chemistry identification
12positive supply voltage
13switched reference voltage output
16stabilized reference voltage
19single-cell battery voltage input
20reference resistor pin
handbook, halfpage
TEA1102; TEA1102T;
V
1
stb
IB
2
3
GND
4
PSD
5
LED
POD
PTD
NTC
MTV
RFSH
TEA1102
6
7
8
9
10
MBH067
Fig.2 Pin configuration.
TEA1102TS
R
20
ref
V
19
bat
18
AO
LS
17
V
16
S
PWM
15
OSC
14
V
13
sl
V
12
P
11
FCT
1999 Jan 275
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
INTRODUCTION
All battery types are initially fast charged with an
adjustable high current. Fast charge termination depends
upon the battery type. With NiCd and NiMH batteries the
main fast charge termination will be the∆T/∆t (temperature
detection) and/or peak voltage detection and with SLA and
LiIon batteries when the battery voltage reaches
2.45 or 4.1 V respectively.
The fast charge period is followed by a top-off period for
NiCd and NiMH batteries and by a fill-up period for SLA
and LiIon batteries. During the top-off period the NiCd and
NiMH batteries are charged to maximum capacity by
reduced adjustable charge current.
During the fill-up period the SLA and LiIon batteries are
charged to maximum capacity by a constant voltage and a
gradually decreasing current. The fill-up and top-off period
ends after time-out or one hour respectively.
After the fill-up or top-off period, the TEA1102x switches
over to the standby mode. For NiCd and NiMH batteries
either the voltage regulation or trickle charge mode can be
selected. The voltage regulation mode is selected when
the battery includes a fixed load. Trickle charge prevents a
discharge of the battery over a long period of time.
For SLA and LiIon batteries the charge current is disabled
during standby. The fast charge mode is entered again
when the battery voltage reaches 1.5 V (SLA) or 3 V
(LiIon).
Charging principles
TEA1102; TEA1102T;
TEA1102TS
voltage peak detection, fast charging is also protected by
temperature cut-off and time-out.
To avoid false fast charge termination by peak voltage
detection or ∆T/∆t, full detection is disabled during a short
hold-off period at the start of a fast charge session. After
fast charge termination, the battery is extra charged by a
top-off period. During this period of approximately one
hour, the charge current is lowered thus allowing the
battery to be charged to nearly 100% before the system
switches over to standby.
After the battery has been charged to nearly 100% by the
top-off period, discharge of the battery (caused by a load
or by the self-discharge) can be avoided by voltage
regulation or by trickle charge.
If batteries are charged in combination with a load, the
TEA1102x can be programmed to apply voltage regulation
during the standby mode. In this way, discharge of the
battery caused by self-discharge or by an eventual load is
avoided. The regulating voltage is adjustable to the
voltage characteristic of the battery. For battery safety the
charge current is limited and the temperature is monitored
during voltage regulation. If a trickle charge is applied, the
self-discharge of the battery will be compensated by a
pulsating charge current.
To avoid the so called ‘memory effect’ in NiCd batteries, a
refresh can be manually activated.The discharge current is
regulated by the IC in combination with an external power
transistor. After discharging the battery to 1 V per cell, the
system automatically switches over to fast charge.
HARGING NiCd/NiMH BATTERIES
C
Fast charging of the battery begins when the power supply
voltage is applied and at battery insertion.
During fast charge of NiCd and NiMH batteries, the battery
temperature and voltage are monitored. Outside the
initialized temperature and voltage window, the system
switches over to the top-off charge current.
The TEA1102x supports detection of fully charged NiCd
and NiMH batteries by either of the following criteria:
•∆T/∆t
• Voltage peak detection.
If the system is programmed with ∆T/∆t and V
or V
automatically switches to voltage peak detection if the
battery pack is not provided with a temperature sensing
input (NTC). In this way both packages, with and without
temperature sensor, can be used randomly independent of
the applied full detection method. Besides ∆T/∆t and/or
1999 Jan 276
as the main fast charge termination, it
peak
peak
or,∆T/∆t
CHARGING LiION/SLA BATTERIES
Charging these types of batteries differs considerably from
charging NiCd and NiMH batteries. The batteries will be
charged with a charge current of 0.15 CA if their cell
voltage is below the minimum voltage of 0.9 V for Lilon or
0.45 V for SLA. With batteries in good condition the battery
voltage will rise above 0.9 V in a short period of time.
When the batteries are short-circuited the voltage will not
rise above 0.9 V within one hour and the system will
change over to cut-off, which means that the output drivers
AO and PWM are fixed to zero and that battery charge can
only be started again after a power-on reset. If the battery
voltage of a good condition battery is above the minimum
level of 0.9 V the battery will be charged with the
programmed fast charge current.
If Lilon or SLA batteries are used, ‘full’ is detected when
the battery voltage reaches 4.1 and 2.45 V respectively.
At this point the TEA1102x switches from current
regulation to voltage regulation (fill-up mode).
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
After the ‘fill-up’ period the charge current is not regulated,
which means that the output drivers AO and PWM are
fixed to zero. When the battery voltage becomes less than
3 V for Lilon and 1.5 V for SLA, the IC enters the fast
charge mode again.
FUNCTIONAL DESCRIPTION
Control logic
The main function of the control logic is to support the
communication between several blocks. It also controls
the charge method, initialization and battery full detection.
The block diagram of the TEA1102x is illustrated in Fig.1.
Conditioning charge method and initializations
At system switch-on, or at battery insertion, the control
logic sets the initialization mode in the timer block. After
the initialization time the timer program pins can be used
to indicate the charging state using several LEDs.
The charge method is defined at the same time by the
following methods:
• If the FCT pin is 0 or 1.25 V, indicating that SLA or LiIon
batteries have to be charged, the battery will be charged
by limit current and limit voltage regulation. Without
identification (FCT pin floating), the system will charge
the battery according to the charge characteristic of
NiCd and NiMH batteries.
TEA1102; TEA1102T;
TEA1102TS
• The standby charge method (NiCd and NiMH), trickle
charge or voltage regulation, is defined by the input pin
V
. By biasing this voltage with a set voltage, the output
stb
voltage will be regulated to the V
is connected to VS, or no NTC is connected the system
applies trickle charge.
If pin RFSH is connected to ground by depressing the
switch, the TEA1102x discharges the battery via an
external transistor connected to pin RFSH. The discharge
current is regulated with respect to the external (charge)
sense resistor (R
). End-of-discharge is reached when
sense
the battery is discharged to 1 V per cell. Refreshing the
battery can only be activated during charging of NiCd and
NiMH batteries. When charging LiIon and SLA batteries,
discharge before charge is disabled.
The inhibit mode has the main priority. This mode is
activated when the V
input pin is connected to ground.
stb
Inhibit can be activated at any charge/discharge state,
whereby the output control signals will be zero, all LEDs
will be disabled and the charger timings will be set on hold.
Table 1 gives an operational summary.
set voltage. If this pin
stb
Table 1 Functionality of program pins
FUNCTIONFCTNTCRFSHV
InhibitX
(1)
LiIon and SLA detectionlowX
Refresh (NiCd and NiMH)not low
(2)
(1)
X
(1)
(1)
X
(1)
X
(1)
X
lownot low
stb
low
X
(1)
∆T/∆t detectionfloatingnote 3not lownot low
∆T/∆t and voltage peak detectionhighnote 3not lownot low
Voltage peak detectionnot lownote 4not lownot low
Trickle charge at standbynot lowX
(1)
not lowhigh
not lownote 4not lownot low
Voltage regulation at standbynot lownote 3not lowfloating
Notes
1. Where X = don’t care.
2. Not low means floating or high.
3. The NTC voltage has been to be less than 3.3 V, which indicates the presence of an NTC.
4. The NTC voltage is outside the window for NTC detection.
5. V
has to be floating or set to a battery regulating voltage in accordance with the specification.
stb
1999 Jan 277
(5)
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
Supply block
The supply block delivers the following outputs:
• A power-on reset pulse to reset all digital circuitry at
battery insertion or supply switch-on. After a general
reset the system will start fast charging the battery.
• A 4.25 V stabilized voltage source (VS) is externally
available. This source can be used to set the thermistor
biasing, to initialize the programs, to supply the external
circuitry for battery voltage based charge indication and
to supply other external circuitry.
• A 4.25 V bias voltage (V
indication LEDs. This output pin will be zero during the
initialization period at start-up, thus avoiding any
interference of the extra LEDs when initializing.
Charge control
The charge current is sensed via a low-ohmic resistor
(R
), see Fig.4. A positive voltage is created across
sense
resistor Rb by means of a current source I
R
in the event of fast charge and by an internal bias
ref
current source in the event of top-off and trickle charge
(IIB), see Fig.1. The positive node of Rb will be regulated to
zero via error amplifier A1, which means that the voltage
across Rb and R
sense
current is defined by the following equation:
I
×RbI
fastRsense
×=
The output of amplifier A1 is available at the loop stability
pin LS, consequently the time constant of the current loop
can be set. When V
peak
current sensing for the battery voltage will be reduced,
implying that the charge current will be regulated to zero
during:
t
sense
210POD×t
Actually battery voltage sensing takes place in the last
oscillator cycle of this period.
To avoid modulation on the output voltage, the top-off
charge current is DC regulated, defined by the following
equation:
I
top off–
R
×Rb310
sense
where:
t
top off–
227TOD×t
The top-off charge current will be approximately 0.15 CA,
which maximizes the charge in the battery under safe and
slow charging conditions. The top-off charge period will be
approximately one hour, so the battery will be extra
) is available for use for more
sl
which is set by
ref
will be the same. The fast charge
ref
(NiCD and NiMH) is applied, the
×=
osc
6–
××=
×=
osc
(1)
(2)
(3)
(4)
TEA1102; TEA1102T;
TEA1102TS
charged with approximately 0.15 Q. In this way the battery
is fully charged before the system switches over to
standby.
When pin 1 (V
connected the system compensates the (self) discharge of
the battery by trickle charge. The trickle charge current will
be pulsating, defined by the following equation:
I
×R
trickleRsense
During the non current periods at trickle charge the charge
current is regulated to zero, so that the current for a load
connected in series across the battery with the sense
resistor will be supplied by the power supply and not by the
battery.
If at pin 1 (V
with the specification, and no NTC is connected the charge
mode will switch over from current to voltage regulation
after top-off. The reference regulating voltage can be
adjusted to the battery characteristic by external resistors
connected to pin V
This reference voltage has to be selected in such a way
that it equals the rest voltage of the battery. By using
voltage regulation, the battery will not be discharged at a
load occurrence. If the V
TEA1102x will apply voltage regulation at 1.325 V during
the standby mode (NiCd and NiMH). The current during
voltage regulation is limited to 0.5 CA. If the battery charge
current is maximized to 0.5 CA for more than 2 hours
charging will be stopped. Moreover, if the temperature
exceeds T
As voltage regulation is referred to one cell, the voltage on
the V
pin must be the battery voltage divided by the
bat
number of cells (NiCd and NiMH).
For LiIon or SLA batteries, the battery is extra charged
after full detection by constant voltage regulation during a
certain fill-up period. LiIon and SLA batteries have to
identify themselves by an extra pin on the battery pack to
ground, which is connected via a resistor to pin 11 (FCT).
As the battery voltage sense (V
a one cell voltage of NiCd and NiMH packages, the V
input pin will be regulated to 1.367 and 1.633 V during
fill-up for LiIon and SLA respectively. In this way this
system can accept a mixture of one LiIon, two SLA and
three NiCd or NiMH packages.
After fill-up, charging of LiIon or SLA batteries is disabled.
The battery charge is then fixed to zero, ensuring
maximum life-cycle of the battery.
Because of a fixed zero charge current, the battery will be
discharged if a load is applied.
) is connected to VS, or no NTC is
stb
15
×10
------
b
16
) a reference voltage is set in accordance
stb
.
stb
stb
, charging will be stopped completely.
max
6–
×=
input pin is floating, the
) has to be normalized to
bat
(5)
bat
1999 Jan 278
Philips SemiconductorsPreliminary specification
Fast charge ICs for NiCd, NiMH, SLA and
LiIon
To ensure an eventual load during all charging states, the
fast charge mode will be entered again if the battery
voltage drops below 15 V for SLA or 3 V for Lilon.
When charging, the standby mode (LiIon and SLA) can
only be entered after a certain period of time depending on
time-out. The same applies for charging NiCd or NiMH
batteries. To support full test of the TEA1102x at
application, the standby mode is also entered when
V
bat<Vbat(l)
Timer
The timing of the circuit is controlled by the oscillator
frequency.
The timer block defines the maximum charging time by
‘time-out’. At a fixed oscillator frequency, the time-out time
can be adapted by the Programmable Time-out Divider
(PTD) using the following equation.
time out–
at fill-up or top-off respectively.
226POD×PTD×t
×=
osc
(6)t
TEA1102; TEA1102T;
TEA1102TS
The time-out timer is put on hold by low voltage,
temperature protection and during the inhibit mode.
The Programmable Oscillator Divider (POD) enables the
oscillator frequency to be increased without affecting
the sampling time and time-out. Raising the oscillator
frequency will reduce the size of the inductive components
that are used.
At fast charging, after battery insertion, after refresh or
supply interruption, the full detector will be disabled for a
period of time to allow a proper start with flat or inverse
polarized batteries. This hold-off period is disabled at fast
charging by raising pin V
So for test options it is possible to slip the hold-off period.
The hold-off time is defined by the following equation:
t
hold off–
25–t
×=
time out–
Table 2 gives an overview of the settings of timing and
discharge/charge currents.
to above ±5 V (once).
stb
(7)
Table 2 Timing and current formulae
SYMBOLDESCRIPTIONFORMULAE
t
osc
T
T
t
top-off2
t
time-out2
t
hold-off2
t
LED
t
sense2
t
switch2
I
fast
I
top-off
I
trickle
I
load-max
I
RFSH
(∆T/∆t)NTC voltage sampling frequency
sampling
(V
sampling
)battery voltage sampling frequency
peak
timingsee Fig.3
inhibit or protection
charge/discharge currents
17
× POD × PSD × t
2
16
× POD × t
2
27
× POD × t
26
× POD × PTD × t
−5
× t
time-out
14
× POD × t
2
10
× POD × t
21
× POD × PTD × t
V
R
b
×
----------------R
sense
----------------R
sense
----------------R
sense
----------------R
sense
100 mV
-------------------R
R
b
R
b
R
b
sense
---------R
3×10
15
×10
-----16
40×10
ref
ref
×
osc
osc
osc
osc
osc
osc
osc
6–
6–
×
6–
×
1999 Jan 279
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