Copyright 2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by MW 0963 TV ServicePrinted in the NetherlandsSubject to modificationEN 3122 785 14994
Page 2
EN 2SDI PDP1.
Technical Specifications, Connections, and Chassis Overview
1.Technical Specifications, Connections, and Chassis Overview
Index of this chapter:
1.1 PDP Overview
1.2 Serial Numbers
1.3 Chassis Overview
Notes:
•Figures can deviate due to the different model executions.
•Specifications are indicative (subject to change).
•Only authorised persons should perform servicing of this
module.
•When using/handling this unit, pay special attention to the
PDP Module: it should not be enforced into any other way
then next rules, warnings, and/or cautions.
•“Warning” indicates a hazard that may lead to death or
injury if the warning is ignored and the product is handled
incorrectly.
•“Caution” indicates a hazard that can lead to injury or
damage to property if the caution is ignored and the
product is handled incorrectly.
2.1Handling Precautions
•The PDP module use high voltage that is dangerous to
humans. Before operating the PDP, always check for dust
to prevent short circuits. Be careful touching the circuit
device when power is “on”.
•The PDP module is sensitive to dust and humidity.
Therefore, assembling and disassembling must be done in
no dust place.
•The PDP module has a lot of electric devices. The service
engineer must wear equipment (for example, earth ring) to
prevent electric shock and working clothes to prevent
electrostatic.
•The PDP module use a fine pitch connector which is only
working by exactly connecting with flat cable. The operator
must pay attention to a complete connection when
connector is reconnected after repairing.
•The capacitor’s remaining voltage in the PDP module’s
circuit board temporarily remains after power is “off”.
Operator must wait for discharging of remaining voltage
during at least 1 minute.
2.2Safety Precautions
2.2.1Safety Precautions
parts and circuit board. Check the cord of AC power
preparing damage.
•Product Safety Mark: Some of electric or implement
material have special characteristics invisible that was
related on safety. In case of the parts are changed with new
one, even though the Voltage and Watt is higher than
before, the Safety and Protection function will be lost.
•The AC power always should be turned “off”, before next
repair.
•Check assembly condition of screw, parts and wire
arrangement after repairing. Check whether the material
around the parts get damaged.
2.2.2ESD Precautions
There are parts, which are easily damaged by electrostatics
(for example Integrated Circuits, FETs, etc.) Electrostatic
damage rate of product will be reduced by the following
technics:
•Before handling semiconductor parts/assembly, must
remove positive electric by ground connection, or must
wear the antistatic wrist-belt and ring (it must be operated
after removing dust on it. It comes under precaution of
electric shock).
•After removing the assembly, lay it with the tracks on a
conductive surface to prevent charging.
•Do not use chemical stuff containing Freon. It generates
positive electric that can damage ESD sensitive devices.
•You must use a soldering device for ground-tip when
soldering or de-soldering these devices.
•You must use anti-static solder removal device. Most
removal devices do not have antistatic which can charge a
enough positive electric enough for damaging these
devices.
•Before removing the protective material from the lead of a
new device, bring the protective material into contact with
the chassis or assembly.
•When handing an unpacked device for replacement, do not
move around too much. Moving (legs on the carpet, for
example) generates enough electrostatic to damage the
device.
•Do not take a new device from the protective case until the
it is ready to be installed. Most devices have a lead, which
is easily short-circuited by conductive materials (such as
conductive foam and aluminium)
•Before replacing a board, discharge forcibly.
•The remaining electricity from board.
•When connecting FFC and TCPs to the module, recheck
that they are perfectly connected.
•To prevent electrical shock, be careful not to touch leads
during circuit operations.
•To prevent the Logic circuit from being damaged due to
wrong working, do not connect/disconnect signal cables
during circuit operations.
•Do thoroughly adjustment of a voltage label and voltageinsulation.
•Before reinstalling the chassis and the chassis assembly,
be sure to use all protective stuff including a nonmetal
controlling handle and the covering of partitioning type.
•Caution for design change: Do not install any additional
devices to the module, and do not change the electrical
circuit design.
•For example: Do not insert a subsidiary audio or video
connector. If you insert It, it cause danger on safety. And, if
you change the design or insert, manufacturer guarantee
will be not effect.
•If any parts of wire is overheats of damaged, replace it with
a new specified one immediately, and identify the cause of
the problem and remove the possible dangerous factors.
•Examine carefully the cable status if it is twisted or
damaged or displaced. Do not change the space between
2.3Notes
A glass plate is positioned before the plasma display. This
glass plate can be cleaned with a slightly humid cloth. If due to
circumstances there is some dirt between the glass plate and
the plasma display panel, it is recommended to do some
maintenance by a qualified service employee only.
2.3.1Safe PDP Handling
•The work procedures shown with the “Note” indication are
important for ensuring the safety of the product and the
servicing work. Be sure to follow these instructions.
•Before starting the work, secure a sufficient working space.
•At all times, other than when adjusting and checking the
product, be sure to turn “off” the main POWER switch and
disconnect the power cable from the power source of the
display (jig or the display itself) during servicing.
•To prevent electric shock and breakage of PWBs, start the
servicing work at least 30 seconds after the main power
has been turned “off”. Especially when installing and
removing the Power Supply PWB and the SUS PWB in
which high voltages are applied, start servicing at least 2
minutes after the main power has been turned “off”.
Page 16
EN 16SDI PDP3.
Directions For Use
•While the main power is “on”, do not touch any parts or
circuits other than the ones specified. The high voltage
Power Supply block within the PDP module has a floating
ground. If any connection other than the one specified is
made between the measuring equipment and the high
voltage power supply block, it can result in electric shock or
activation of the leakage-detection circuit breaker.
•When installing the PDP module in, and removing it from
the packing carton, be sure to have at least two persons
perform the work while being careful to ensure that the
flexible printed-circuit cable of the PDP module does not
get caught by the packing carton.
•When the surface of the panel comes into contact with the
cushioning materials, be sure to confirm that there is no
foreign matter on top of the cushioning materials before the
surface of the panel comes into contact with the cushioning
materials. Failure to observe this precaution may result in,
the surface of the panel being scratched by foreign matter.
•When handling the circuit PWB, be sure to remove static
electricity from your body before handling the circuit PWB.
•Be sure to handle the circuit PWB by holding the large parts
as the heat sink or transformer. Failure to observe this
3.Directions For Use
Not applicable.
precaution may result in the occurrence of an abnormality
in the soldered areas.
•Do not stack the circuit PWB. Failure to observe this
precaution may result in problems resulting from scratches
on the parts, the deformation of parts, and short-circuits
due to residual electric charge.
•Routing of the wires and fixing them in position must be
done in accordance with the original routing and fixing
configuration when servicing is completed. All the wires are
routed far away from the areas that become hot (such as
the heat sink). These wires are fixed in position with the
wire clamps so that the wires do not move, thereby
ensuring that they are not damaged and their materials do
not deteriorate over long periods of time. Therefore, route
the cables and fix the cables to the original position and
states using the wire clamps.
•Perform a safety check when servicing is completed. Verify
that the peripherals of the serviced points have not
undergone any deterioration during servicing. Also verify
that the screws, parts and cables removed for servicing
purposes have all been returned to their proper locations in
accordance with the original
Page 17
4.Mechanical Instructions
Index of this chapter:
4.1 Dis-assembling / Re-assembling
4.1.1 Flexible Printed Circuit of Y-Buffer (Upper and Lower)
4.1.2 Flat Cable Connector of X-main Board
4.1.3 FFC and TCP from Connector
4.1.4 Exchange of LBE, LBF, LBG board
4.1.5 Exchange YBU, YBL and YM board
4.1Dis-assembling / Re-assembling
4.1.1Flexible Printed Circuit of Y-Buffer (Upper and Lower)
•Dis-assembly: Pull out the FPC from the connector by
holding the lead of the FPC with both hands.
•Re-assembly: Push the lead of FPC with same force on
both sides into the connector.
Note: Be careful do not to damage the connector pin
during connecting.
Mechanical Instructions
EN 17SDI PDP4.
Figure 4-1 Dis-assembly FPC of Y-buffer
Figure 4-2 Re-assembly FPC of Y-buffer
Page 18
EN 18SDI PDP4.
4.1.2Flat Cable Connector of X-main Board
•Dis-assembly:
1. Pull out the clamp of connector.
2. Pull Flat cable out press down lightly.
3. Turn the Flat Cable reversely.
•Re-assembly: Put the Flat Cable into the connector press
down lightly until locking sound (“Click“) comes out.
Figure 4-3 Dis-assembly FCC of X-main board
Mechanical Instructions
Figure 4-4 Re-assembly FCC of X-main board
Page 19
4.1.3FFC and TCP from Connector
The procedure of
assembling and disassembling of
FFC is same as TCP
•Dis-assembling of TCP:
1. Open the clamp carefully.
2. Pull the TCP out from its connector.
•Re-assembling of TCP:
1. Put the TCP into the connector carefully
2. Close the clamp completely (until “Click” comes out.).
Mechanical Instructions
Notes:
•Checking whether the foreign material is on the connector
•Be careful, do not damage the board by ESD during
Figure 4-5 Dis-assembly of TCP
EN 19SDI PDP4.
inside before assembling of TCP.
handling of TCP.
Figure 4-6 Re-assembly of TCP
Figure 4-7 Mis-assembly of TCP
Figure 4-8 Dis- and re-assembly of FFC
Page 20
EN 20SDI PDP4.
4.1.4Exchange of LBE, LBF, LBG board
1. Depending on the model (see “Photo 2” per model.):
– 42" SD v3 - Remove the screws in order of 2-3-5-7-1-
4-6 (and 10-11-13-16-9-12-14 for HD) from heat sink
and then remove heat sink (Photo 1).
– 42" SD v4 - Remove the screws in order of 2-4-1-5-3
from heat sink and then remove heat sink (Photo 1).
– 42" HD v3, 37" SD v4, 50" HD v3 - Remove the
screws in order of “Centre - Left Side - Right Side” from
heat sink and then get rid of heat sink (Photo 1).
– 50" HD v4 - Remove the screws in order of 2-3-1-4
from heat sink and then remove heat sink (Photo 1).
2. Remove the TPC, FFC, and power cable from the
connectors.
3. Remove all the screws from the defective board.
4. Remove the defected board.
Note: When replacing the Logic board or Y-main board for
a lead-free (Pb-free) board, always replace them together.
(this is only valid for the 37" SD v4 displays!)
5. Replace the new board and then screw tightly.
6. Clean the connectors.
7. Re-connect the TCP, FFC, and power cable to the
connector.
8. Re-assemble the TCP heat sink. Use the same screw
mounting order as described above
Mechanical Instructions
Caution: If you screw too tight, it is possible to damage the
Driver IC of the TCP.
Figure 4-9 Photo 1 - Heatsink removal
Page 21
Mechanical Instructions
Left
CentreRight
4 6 17 532
EN 21SDI PDP4.
Figure 4-10 Photo 2 - 37" SD v4
Figure 4-11 Photo 2 - 42" SD v2 and v3
Page 22
EN 22SDI PDP4.
F_14991_028.eps
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2
3
4
5
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2
3
4
5
Mechanical Instructions
Figure 4-12 Photo 2 - 42" SD v4
Figure 4-13 Photo 2 - 42" HD v3
Figure 4-14 Photo 2 - 42" HD v4
F_14991_028.eps
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Mechanical Instructions
LeftCentreRight
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EN 23SDI PDP4.
Figure 4-15 Photo 2 - 50" HD v3
Figure 4-16 Photo 2 - 50" HD v4
Page 24
EN 24SDI PDP4.
4.1.5Exchange YBU, YBL and YM board
1. Separate all the FPC connector s of YBU (Y-Buffer upper)
and YBL (Y-Buffer lower). See “Photo 1”.
2. Separate all the connector of CN5001 and CN5008 from YMain. See “Photo 2”.
3. Loosen all the screws of YBU, YBL, and YM. See “Photo
3”.
4. Remove the board from chassis.
5. Remove the connector of CN5006 and CN5007 among
YBU, YBL and YM.
6. Remove the YBL and YBU from Y-main.
7. Remove the defected board.
Note: When replacing the Logic board or Y-main board for
a lead-free (Pb-free) board, always replace them together.
(this is only valid for the 37" SD v4 displays!)
8. Re-assemble the YBU and YBL to the Y-Main.
9. Connect the connector of CN5006 and CN5007 among
YBU, YBL and YM. See “Photo 4”.
10. Arrange the board on the chassis and then screw to fix.
11. Connect the FPC and YM of panel to the connector. See
“Photo 5”.
12. Supply the electric power to the module and then check the
waveform of the board.
13. Turn “off” the power after the waveform is adjusted.
Mechanical Instructions
Figure 4-17 Photo 1, 2, and 3: Dis-assembly of YBU, YBL, and YM
Figure 4-18 Photo 4 and 5: Re-assembly of YBU, YBL, and YM
Page 25
Service Modes, Error Codes, and Fault Finding
F_14991_031.eps
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F_14991_030.eps
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3122 785 90770
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Repair Tools
5.2 Fault Finding
5.3 Defect Description Form
5.1Repair Tools
5.1.1ComPair
For the v3 and v4 models, it will be possible to generate test
patterns with ComPair. The ComPair interface must be
connected to the Logic Board with the special interconnection
cable (see table below for the order code).
5.1.2Other Service Tools
Table 5-1 Overview Service tools
Figure 5-3 V3 jig
Service Tools
Jumper J8002 + V2 JIG connector kit3122 785 90760
V3 JIG connector + for SDI panel repair3122 785 90770
Jumper J8002 to be used in connector kit 3122 785 90780
V2 JIG connector to be used in conn. kit 3122 785 90790
ComPair / SDI interconnection cable3122 785 90800
Foam buffers (2 pcs.)3122 785 90581
Order Code
EN 25SDI PDP5.
Figure 5-1 Foam buffers
Figure 5-2 V2 jig
Page 26
EN 26SDI PDP5.
Chassis ?
FM242
Repair Scenario
42” SD v2
Repair Scenario
42”/50” SD/HD v3
First check complete TV set.
Fault Symptom?
Check if LVDS from SCAVIO
or SSB board is OK.
Use LVDS Tool when possible.
Output of SSB / SCAVIO
is OK?
SDI repair Scenario.
Fault finding: Display fault.
Repair Philips application.
See chassis related Service Manuals
No
Power Supply
is working ?
Go to
“Power Supply Check”
& repair scenario
with Philips application
or PDP as stand alone check.
No
FTP1.1
F21RE
FM24_AB
LC4.7
FTP2..2
LC4.7
Repair Scenario
42”/50” SD/HD v4
Repair Scenario
37” SD v4
Power supply is not working.
No voltage output.
F_14991_036.eps
280306
FTP2..4
LC4.9
BP2.x
5.2Fault Finding
Service Modes, Error Codes, and Fault Finding
Figure 5-4 Which repair scenario?
Page 27
Service Modes, Error Codes, and Fault Finding
First check complete TV set.
Fault Symptom?
EN 27SDI PDP5.
No Voltage output
Operating Voltages don´t exist
Go to
“Power Supply Check”
flowchart
(version dependent)
Operating Voltages exist,
but No Display
Go to
“No Display”
flowchart
Abnormal Display, not
open or short Lines
Go to the
“Abnormal Display”
flowchart
Vertical
Some horizontal or Vertical
Lines don´t exist on the
Display.
Sustain open
Horizontal or
Vertical Lines?
Horizontal
Is related to Logic adress Buffer.
Go to
“Address Open / Short”
flowchart
Figure 5-5 Fault symptom overview (complete TV set)
Is related to X-Main, Y-Main
Go to
and Y-buffer.
“Sustain Open / Short”
flowchart
Page 28
EN 28SDI PDP5.
Repair 42 SD v2
as stand alone
PDP identification =
S42SD-YD06
Check PDP Type number
For FM242 disconnect and remove SCAVIO Board.
For FTP1.1 disconnect and remove SSB and Audio Board.
Connect Jig connector to CN8002 (13 pins).
Short circuit between pin 1 & 2 = On/Off switch (vacation switch).
Switch between pin 8 & 11 standby line switch.
Y
No
Go to v3 or v4 repair scenario.
Short the Jumper J8002.
Set the DIP switch 2 “on”.
.
the Logic main board to “off”.
Plug in the Power cord.
Switch Jig connector switch “on”.
Green Stby LED
8003 is “on” ?
Green LEDs 8001
& 8002 are “on”?
Ye s
Standby Supply
is defective.
Replace Power
supply board.
No
Go to fault finding part:
Ye s
Go to “Power Supply Check”
repair procedure for v2 versions.
Switch “on” via Jig connector
switch.
Protection
LED8004 is “on”?
Ye s
No
No DisplayAbnormal Display
Some horizontal or
Vertical Lines don´t exist
3122 785 90760
Service Modes, Error Codes, and Fault Finding
Figure 5-6 Repair scenario v2 stand alone panels
Page 29
Service Modes, Error Codes, and Fault Finding
Repair 42" & 50" SD/HD v3
asstand alone
Check PDP type number:
PDP identification =
S42SD-YD05 or YB03?
S42AX-XD02 or XB01?
S50HW-XD03 or XB02?
Other PDP
type
EN 29SDI PDP5.
3122 785 90770
CN
9004
Switch
Sub
PSU
CN9005
Disconnect and remove SSB FTP2.2 or LC4.7 board.
Remove plastic frame to have acces to all boards
Connect Jig connector with switch to Sub PSU 9004/9005
Set DIP switch 3 to internal mode.
Position of DIP Switch Int or Ext is indicated on board.
Connect Mains to PSU board (CN8001 on PSU, use
mains filter).
Switch PDP “on’ with switch.
Green Stby LED
LD8004 is“on” ?
Ye s
Switch Jig connector switch “on”.
1 2 34
1 2 3 4
Internal
Internal
Go to v2/v4 repair scenario
1 2 34
1 2 3 4
External
External
No
Standby Supply
is defective.
42-inch
50-inch
No Display
Ye s
Go to fault finding part:
Abnormal Display
Figure 5-7 Repair scenario 42"/50" SD/HD v3 stand alone panels
Green LED LD8001
& LD8003are “on”?
Some horizontal or
Vertical Lines don´t exist
No
Protection
LD8002 is“on”?
Ye s
Go to “Power Supply Check”
repair procedure for v3/v4 versions.
Switch “on” via Jig connector switch.
Replace Power
supply board.
Page 30
EN 30SDI PDP5.
LED signatureDetected error condition
1 timeV_A OVP, UVP
2 timesV_G OVP, UVP
3 timesD5VL OVP, UVP
4 timesD3V3 OVP, UVP
5 timesV_S OVP, UVP
6 timesV_SET OVP, UVP
7 timesV_SCAN OVP, UVP
8 timesVE OVP, UVP
9 timesOver-temperature (> 105
o
C)
10 timesDC_PROT
11 timesALT_SIG
12 timesTIME_OVER
Service Modes, Error Codes, and Fault Finding
Repair 37" SD v4
as stand alone.
Check PDP type number:
3122 785 90770
CN
9004
Switch
Sub
PSU
CN9005
PDP identification =
S37SD-YD02?
Ye s
Disconnect and remove SSB (and other Philips applications).
Remove plastic frame to have acces to all boards
- Connect Jig connector/switch to Sub PSU pos. 9004/9005
- Insert jumper CN2008 on Logic Brd for full white picture.
This is the ONLY jumper that must be placed!
- Connect Mains to PSU board (CN8001 on PSU, use
mains filter).
- Switch PDP “on’ with switch.
2. Insert jumper at CN8012 for stand alone application
Green LEDs
LD8001, LD8003
Other PDP
type
Locate the appropriate flowchart
for the PDP version
No
(jumper setting ok?)are “on” ?
PSU okay. If display problems,
go to fault finding part:
No DisplayAbnormal Display
Protection
LED BLD8001 is
blinking?
No
Some horizontal or
Vertical Lines don´t exist
Figure 5-8 Repair scenario 37" SD v4 stand alone panels
Ye s
repair procedure for v4 versions.
Determine defective
part via error table.
Go to “Power Supply Check”
Power Supply
is defective.
Replace Power
Supply board.
F_14991_039.eps
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Page 31
Service Modes, Error Codes, and Fault Finding
Repair 42" & 50" SD/HD v4
Check PDP type number:
PDP identification =
S42SD-YD07?
S42AX-YD01?
S50HW-XD04?
Disconnect and remove SSB.
Remove plastic frame to have acces to all boards
- Insert jumpers at J8003, J8004 (and BJ8902 for
stand alone application without Logic brd).
- Insert jumper CN2012 on Logic Brd for full white picture.
Connect Mains to PSU board
(CN8001 on Power Supply, use mains filter).
Green LEDs
are “on” ?
8002, 8001, BD8903 (on PSU)
Other PDP
type
Power Supply
is defective.
Replace Power
Supply board.
No
go to fault finding part:
PSU okay. If display problems,
Go to “Power Supply Check”
repair procedure for v4 versions.
Ye s
No
Ye s
No DisplayAbnor mal Display
Some horizontal or
Vertical Lines don´t exist
F_14991_037.eps
280306
as stand alone.
Determine defective
part via error table.
Protection
LED BD8903 is
blinking?
LED signatureDetected error condition
1 timeV_A OVP, UVP
2 times12V OVP, UVP
3 timesV_SCAN OVP, UVP
4 timesD3V3 OVP, UVP
5 timesV_S OVP, UVP
6 timesV_G OVP, UVP
7 timesV_SET OVP, UVP
8 timesV_E OVP, UVP
9 timesOver-temperature (> 105
o
C)
10 timesPFC_OK UVP (> 330 V)
11 times5V2 OVP or Active DC_PROT
13 timesD5VL OVP, UVP
LED8002 LED8001 CN8001
BD8903
BJ8902
right pos.
J8004
J8003
(jumper setting ok?)
Locate the appropriate flowchart
for the PDP version
EN 31SDI PDP5.
Figure 5-9 Repair scenario 42"/50" SD/HD v4 stand alone panels
Page 32
EN 32SDI PDP5.
Power Supply Check (v2 versions)
LED8003
Stby is ON?
Green LEDs
8001, 8002
are ON?
Connect set to mains.
Switch ON (with vacation switch)
Check SMPS outputs
Vs, Va, Vset, Ve, Vsc
see Sticker
Ye s
NO
Check CN8004 / 2pin
connector 220V AC
Check F8002
Fuse 250V/8A
ON/OFF relay
RLY8001/8002 acts?
Switch ON via 1 or 2
Check Protection Red
LED8004
Ye s
No
Disconnect VA Logic Buffer
CN8010 / CN8011
Disconnect X-main CN8007
SMPS shuts down?
Red LED8004 is ON.
Protection
Reconnect mains. Switch ON via 1 or 2
Standby supply is defective.
Replace PSU
Ye s
Activate SAM
or SDM
Disconnect mains cord
Disconnect Y-main CN8008
SMPS is working?Disconnect mains cord
No
Disconnect mains
Reconnect mains. Switch ON via 1 or 2
SMPS is
working?
No
Replace
Y-Main board
Replace
X-Main board
SMPS is
working?
No
Replace defective
Logic Buffer board
Ye s
Reconnect mains. Switch ON via 1 or 2
Replace PSU
Ye s
Check Stanby Line pin 11
on CN8002 must be LOW.
Go to repair scenario
as stand-alone
LED on Logic
main board ?
Data communication
from Philips
application to Logic
mains is OK.
Blinking
Continous ON, means no
data communication over
LVDS Cable.
Green LED 8001,
8002
& Red LED are OFF
Ye s
No switch ON of PSU
Switch from standby to on;
1) Via RC when Philips application is in.
2) Via Switch-On-Jig connector when Philips
application is removed
Discharge capacitors on Power supply, before
reconnecting X, Y or Logic Buffer board, use
2K4/10W discharge resistor
Go to repair scenario
as stand-alone
On
Check Power supply
on Logic-Main board.
3.3V and 5V
If Power Supply on Logic
mains is not OK, change PSU
or Logic main board
Off
Service Modes, Error Codes, and Fault Finding
Figure 5-10 Power Supply Check for v2 models
Page 33
Service Modes, Error Codes, and Fault Finding
EN 33SDI PDP5.
ON/OFF relay
RLY8001/8002 acts?
Green LEDs
8001, 8002
are ON?
LEDs 3.3V and 5V
Off
on Logic main board?
Power Supply Check (v3 versions)
Connect set to mains.
LED8003
Stby is ON?
Ye s
Switch ON via 1 or 2
Check Protection Red
No
SMPS shutsdown?
Ye s
Red LED8004 is on.
Protection
Disconnect mains cord
LED8004
Ye s
Check CN8001 / 2pin connector 220V AC
Check Fuse F800 / F8002 / F8003
NO
Standby supply is defective.
Replace PSU
Switch from standby to on;
1 Via RC when Philips application is in.
2 Via Switch-On-Jig connector when Philips
application is removed
Green LED 8001,
8002
& Red LED are OFF
Check Stanby Line pin 13
on CN8004 must be LOW.
No switch ON of PSU
Check Power
supply on Logic-
Main board.
Data communication from
Philips application to Logic
mains is OK.
Activate SAM
or SDM
Check SMPS outputs
Vs, Va, Vset, Ve, Vsc
see Sticker
On
Data LED ON
Logic Main ?
Blinking
On
Continous on, means no
data communication over
LVDS Cable.
Go to repair
scenario
as stand-alone
Discharge capacitors on Power supply,
before reconnecting X, Y or Logic Buffer
board, use 2K4/10W discharge resistor
Line Open
Data Block Open
1/2 or 1/4 of Display is missing
COF Block Open
Logic Main / FFC
Check or change
interconnections
Logic Buffer
Check Va Supply
Check and / or
change E / F / G
Buffer
What is the status of
Open?
1 Line
or 1 Block
Half Block /
Half of Screen
Replace PDP
Replace Logic-Main/
Adress Buffer E or F or G/
FFC
Ye s
No
Ye s
Done
Adress Short
Line short
Data Block short
NOK
Adress open is related with
Logic Main, Logic Buffer
, FFC, TCP and so on.
Adress short is related with
Logic Main, Logic Buffer,
FFC, TCP and so on.
Logic Main / FFC
Check or change
interconnections
Logic Buffer
Check Va supply
Check and / or
change E / F / G
Buffer
What is the status of
Short?
1 Line
or 1 Block
Half Block /
Half of Screen
Replace PDP
Replace Logic-Main/
Adress Buffer E or F or G/
FFC
Ye s
No
Ye s
NOK
Service Modes, Error Codes, and Fault Finding
Figure 5-16 Fault symptom: “Address open / short”
Page 39
Service Modes, Error Codes, and Fault Finding
F_15590_115.eps
050407
Defect Description Form LCD PLASMA v4.0 finalDate last modified: 28/03/2006
To be filled in by WORKSHOP / WORK CENTER
Country:
Customer Account nr.:
Job sheet nr.:
PHILIPS
LCD & Plasma
DEFECT DESCRIPTION
FORM
Type nr./Model nr. set
Serial nr. set
Type nr. display
Serial nr. display
Part nr display (12nc)
Return number
GENERAL REPAIR DATA
Condition
Symptom(s)
Constantly
Intermittently
After a while
In hot environment
In cold environment
Other:
No backlight
No picture
Picture too bright
Scratches (LCD only acc.
Pixel criteria sheet V4.0)
Only partial picture
Unstable picture
Flickering / flashing picture
Lines across/down image
Inactive row(s)
Inactive column(s)
Missing colour(s)
Light leakage
Other:
PANEL REPAIR
Pixel
Defect(s):
Symptoms
Out of
warranty
Dark dots
Bright dots
Qty of dots:
Mark
Defect(s):
These
symptoms
are not
claimable.
Following defect symptoms are out of warranty:
Broken glass / Broken
polarizer
Scratch(es) on display /
polarizer
Number of dark/bright pixels within spec.
Burn in (Plasma TV) / Sticking image (LCD TV)
MURA
-
-
-
-
-
BOARD REPAIR
Defect BoardNew Board
Spare Part Nr.Serial Nr.Spare Part Nr.Serial Nr.
1.
2.
3.
4.
Note 1: The defective LCD-panel / PDP needs to be returned in the same packaging as the new part was send. If not
the warranty claim will be rejected.
Owner: PHILIPS CE EUROSERVICE
DE10WEG
5.3Defect Description Form
This form must be used by the workshops for warranty claims:
EN 39SDI PDP5.
Figure 5-17 Defect Description Form (DDF)
Page 40
EN 40SDI PDP6.
- Vcc : Voltage for Logic Control
- Vdd : Voltage for FET driver
- Va : Voltage for address pulse
- Vs : Voltage sustain pulse
- Vsc : Voltage for scan pulse
- Ve : Voltage for X ramp pulse
- Vset : Voltage for Y ramp pulse
Reference
VsVa
Vcc
Enable
Hsync
DCLK
Display
Data
Driver
Timing
Sca n
Timing
Vdd
Vset Vsc
Ve
LVDS
Interface
Data Controller
Input Data Processor
Driver
Timing Controller
DRAM
Row
Driver
Y Pulse
Generator
852 x 480 Pixels
852 x 3 x 480 Cells
Column Driver
X Pulse
Generator
DRIVER CIRCUIT & PANEL
LOGIC CONTROL
DATA_R
8 Bits
DATA_G
8 Bits
DATA_B
8 Bits
Vsync
852× 480 Pixels
852× 3× 480 Cells
P
Y
u
l
s
e
Getarenor
oRw
rD
ive
r
VsVa
V5
Vs ync
Enable
Hsync
DCLK
ARDM
Display
Data
irDver
Timi gnCt
n
oroller
Driver
Timing
Scan
Timing
Vdd
DATA_R
8Bits
Column Driver
Reference
-V3.3 :
-V5 :
-Vdd :
-Va :
-Vs:
-Vsc :
-Ve :
-Vset :
LOGIC CONTROL
DRIVER CIRCUIT & PANEL
DATA_G
8Bits
DATA_B
8Bits
In tupDataProcsesor
aD
t
aoCntor ller
PXulse
eGn
era
tor
Vset Vsc
Ve V3.3
LVDS
Voltage for LOGIC Control
Voltage for COF driver
Voltage for FET driver
Voltage for address pulse
Voltage for sustain driver
Voltage for scan pulse
Voltage for X ramppulse
Voltage for Y ramppulse
Block Diagrams, Test Point Overview, and Waveforms
6.Block Diagrams, Test Point Overview, and Waveforms
Index of this chapter:
6.1 Block Diagram for Logic Circuit
6.2 PSU Board diagram
6.1Block Diagram for Logic Circuit
Figure 6-1 Block diagram (37" SD v4)
Figure 6-2 Block diagram (42" SD v2)
Page 41
Block Diagrams, Test Point Overview, and Waveforms
F_14991_032.eps
030805
F_14991_002.eps
180705
ASIC
SPS-S101
128K
DDR
128K
DDR
ASIC
SPS - S101
128K
DDR
128K
DDR
LVDS
INPUT
(Clock,
RGB,Data,
V-, H-sync,
DE)
I2C
Interface
signal
X, Y
FET
Control
TCP
CLK, DATA
Control
Logic Main Block Diagram
EN 41SDI PDP6.
Figure 6-3 Block diagram (42" SD v3)
Figure 6-4 Block diagram (42" SD v4)
Page 42
EN 42SDI PDP6.
1024× 768 Pixels
1024× 3× 768 Cells
YPulse
Generator
Row
Driver
VsVa
Vcc
Vsync
Enable
Hsync
DCLK
DRAM
Display
Data
Driver
Timing Controller
Driver
Timing
Sca n
Timing
Vdd
DATA_R
8Bits
Column Driver
LOGIC CONTROL
DRIVER CIRCUIT & PANEL
DATA_G
8Bits
DATA_B
8Bits
Input Data Processor
Data Controller
XPulse
Generator
Vset Vsc
Ve
LVDS
Interface
Column Driver
- Vcc : Voltage for Logic Control
- Vdd : Voltage for Fet driver
- Va : Voltage for address pulse
- Vs : Voltage sustain pulse
- Vsc : Voltage for scan pulse
- Ve : Voltage for X ramp pulse
- Vset : Voltage for Y ramp pulse
Reference
F_14991_018.eps
030805
ASIC
SPS-NIRB_ 816P
LVDS Input
(DCLK, RG B data,
V/Hsync
X,Y main
Control
128M
DDR
128M
DDR
TCP
CLK, Data control
I2C Interface
Signal
Block Diagrams, Test Point Overview, and Waveforms
Figure 6-5 Block diagram (42" HD v3)
Figure 6-6 Block diagram (42" HD v4)
Page 43
Block Diagrams, Test Point Overview, and Waveforms
- Vcc : Voltage for Logic Control
- Vdd : Voltage for FET driver
- Va : Voltage for address pulse
- Vsc_l
: Voltage sustain low
- Vscan : Voltage for scan high
- Vb : Voltage for X bias
- Vset : Voltage for Y ramp pulse
Reference
136 6× 76 8 Pixels
1366× 3× 768 Cells
YPulse
Generato r
Row
Driv er
Vsync
Enable
Hsync
DCLK
DRAM
Display
Data
Driv er
Timing Controller
Driver
Timing
Sca n
Timing
VsVaVccVdd
DATA_R
8(9 )B i ts
Column Driver
LOGIC CONTROL
DRIVER CIRCUIT & PANEL
DATA_G
8(9 )B i ts
DATA_B
8(9 )B i ts
Input Data Processor
Data Con troller
XPulse
Generato r
Vset
Vscan
Vb
LVDS
Interface
Column Driver
Vsc_l
EN 43SDI PDP6.
Figure 6-7 Block diagram (50" HD v3)
Figure 6-8 Block diagram (50" HD v4)
F_14991_019.eps
030805
Page 44
EN 44SDI PDP6.
VSCAN
VR8002
VSET
VA8008
VE
VA8003
A5SY CODE
LJ44-00084A
CN8006
D5VL
D3V3
GND
STAN D B Y
VS_ON
AC_DET
RELAY
GND
D5VL
GND
GND
D3V3
D3V3
SERIAL NO.
D3V3
VA8007
L D8004
Vedj
Vuo
L D8003
VA8208
+5V2
L D8001
PS-374-PH 20040420 ED05
N AC INPUT L
100-240V ~ 50/60Hz 6.3 A
CN8001
PBA Flev
ABCDEFGH I
123 45678 9
VPFC
VR8001
V5
VR8009
VR8005
VG
CN8002
SX
VS
VS
GND
GND
GND
GND
VE
VG
D5VL
D5VL
VG
GND
Vscan
GND
Vset
GND
GND
VS
VS
SY
CN8003
VA
D5VL
GND
CN8005
BUFFER
CN8004
HIC8003
8V_STBY
GND
+8.8 V
GND
+5.2V
GND
GND
GND
+12V
POWER_OK
5V_Relay
STANDBY
VA
VSCAN
D5VL
V9
VE
VSET
VG
+8.6V
+ 6.2V
+12V
D3V3
GND
AC_DET
DC_PR07
POWER_OK
CN8007
DC_PR07
GND
GND
GND
GND
GND
THEM_SEN
+5V2
PIRO
PIRO
PFC_OK
+6V2
VA
VR8004
VR8006
D5VL
CN8008
DC_VCC
0V
0V
VPFC
VPFC
0V
HOT(LIVE)
IN-2
IN-3
K
A
K
A
K
A
HIC8002
HIC8001
6.2PSU Board diagram
6.2.1PSU 37" SD v4
Block Diagrams, Test Point Overview, and Waveforms
Figure 6-9 PSU layout
Table 6-1 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Nominal Load) Output Voltage Variable Point
2VS170 V160 V ~ 185 V
3VA70V60 V ~ 80 V
4VE180 V165 V ~ 195 V
5VSET173 V160 V ~ 180 V
6VSCAN-160 V-145 V ~ -175 V
7D5VL5.2 V5.0 V ~ 6.0 V
8D3V33.3 V2.8 V ~ 3.8 V
9VCC15 VFixed
105V25.4 V4.5 V ~ 5.6 V
119V_Standby8.5 V ~ 9.5 VFixed
Check voltage label on the PDP for correct values.
Page 45
6.2.2PSU 42" SD v2
CL 36532011_009.eps
050303
COLDHOT
COLD
HOT
13
8004
GREEN
VS
8001
13
8005
13
8006
1510
8009
13413
8002
1812
5
1
5
10
1
4
5
1
1
9
8001
8011
Protection
Board
8010
8008
8003
P7P6P2P1
P4
P5P3
P12
P13
9
1
2
5
8
8007
P8
P9
P10
P11
P14
GREEN
8002
GREEN
8003
RED
8004
VE
VA
Vcc
VSCAN
VSET
8V6VFAN
DV5
PFC
3V3_VSB_S
5V_STBY_S
COLD HOT
Block Diagrams, Test Point Overview, and Waveforms
EN 45SDI PDP6.
Figure 6-10 PSU layout
Table 6-2 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Nominal Load) Output Voltage Variable Point
1Vs87V78V ~ 92V
2Va79V72V ~ 86V
3Ve107V100V ~ 120V
4Vset93V75V ~ 95V
5Vscan79V65V ~ 85V
6Vg15VFixed
7D5V5.2V5V ~ 5.6V
8D3V33.3V2.8V ~ 3.7V
Check voltage label on the PDP for correct values.
Page 46
EN 46SDI PDP6.
VS
VSCAN
GND
VSET
GND
CN8003
VCC
GND
D5VL
VR8004
VS
VR8003
VSET
VR8005
VSCAN
VR8009
D5VL
VR8006
D3V3
VR8007
VA
VR8002
VSB
VR8008
VE
CN8001
AC INPUT
9V_Standby
GND
8V6
GND
5V_SW
GND
12V
GND
POWER OK
5V_Relay Io_2
GND
GND
VA
GND
VA
DC Prot
GND
GND
PIPQ
GND
5V2
GND
Temp Sensor
D3V3
D3V3
GND
GND
D5VL
GND
VS_ON
5V2
CN8009
CN8008
HIC8002
alarm B/D
CN8007CN8004
CN8006
CN8005
HIC8003
VSsub B/D
HIC8001
PFC sub B/D
CN8002
VS
D5VL
VCC
GND
GND
VE
GNDVSGND
PFC
0V
VCC
T-VS
T-VSCAN
T-VCC
T-VSET
T-VA
GNDT-3V3
T-5V9V_Standby 5V2
T-VE
T-VCC-S
T-0V
T-VPFC
T-PFC_VCC
GREEN
GREEN
GREEN
LED8001
LED8002
LED8003
FAIL
RED
LED8004
HOTCOLD
UP
DOWN
6.2.3PSU 42" SD v3
Block Diagrams, Test Point Overview, and Waveforms
Figure 6-11 PSU layout
Table 6-3 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Nominal Load) Output Voltage Variable Point
1Vs175V160V ~ 185V
2Va70V65V ~ 80V
3Ve160V150V ~ 170V
4Vset173V160V ~ 18095V
5Vscan-60V-55V ~ -75V
6D5VL5.2V4.0V ~ 6V
7D3V33.3V5V ~ 5.6V
8Vcc15VFixed
Check voltage label on the PDP for correct values.
Page 47
6.2.4PSU 42" SD v4
F_14991_061.eps
120206
Block Diagrams, Test Point Overview, and Waveforms
EN 47SDI PDP6.
Figure 6-12 PSU layout
Table 6-4 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Normal Load) Output Voltage Variable Point
1VS207V ± 1%195V ~ 215V
2VA70V ± 1.5%50V ~ 70V
3VE110V ± 1.5%70V ~ 110V
4VSET198V ± 1.5%180V ~ 210V
5VSCAN-185V ± 1.5%-170V ~ -190V
6VSB5V ± 5%Fixed
7VG15V ± 5%Fixed
8D5VL5.2V ± 5%Fixed
9D3V33.3V ± 5%Fixed
Check voltage label on the PDP for correct values.
Page 48
EN 48SDI PDP6.
VS
VSCAN
GND
VSET
GND
CN8003
VCC
GND
D5VL
VR8004
VS
VR8003
VSET
VR8005
VSCAN
VR8009
D5VL
VR8006
D3V3
VR8007
VA
VR8002
VSB
VR8008
VE
CN8001
AC INPUT
9V_Standby
GND
8V6
GND
5V_SW
GND
12V
GND
POWER OK
5V_Relay Io_2
GND
GND
VA
GND
VA
DC Prot
GND
GND
PIPQ
GND
5V2
GND
Temp Sensor
D3V3
D3V3
GND
GND
D5VL
GND
VS_ON
5V2
CN8009
CN8008
HIC8002
alarm B/D
CN8007CN8004
CN8006
CN8005
HIC8003
VSsub B/D
HIC8001
PFC sub B/D
CN8002
VS
D5VL
VCC
GND
GND
VE
GND
VS
GND
PFC
0V
VCC
T-VS
T-VSCAN
T-VCC
T-VSET
T-VA
GNDT-3V3
T-5V9V_Standby 5V2
T-VE
T-VCC-S
T-0V
T-VPFC
T-PFC_VCC
GREEN
GREEN
GREEN
LED8001
LED8002
LED8003
FAIL
RED
LED8004
HOTCOLD
UP
DOWN
6.2.5PSU 42" HD v3
Block Diagrams, Test Point Overview, and Waveforms
Figure 6-13 PSU layout
Table 6-5 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Normal Load) Output Voltage Variable Point
1PFC385V ± 2V370V ~ 400V
2VS175V ± 1%160V ~ 185V
3VA70V ± 1%65V ~ 80V
4VE160V ± 2%150V ~ 170V
5VSET173V ± 2%160V ~ 180V
6VSCAN-60V ± 2%-55V ~ -75V
7D5VL5.2V ± 2%4.0V ~ 6.0V
8D3V33.3V ± 2%2.8V ~ 4.0V
9VCC15V ± 5%Fixed
105V25.4V ± 3%3.5V ~ 6.0V
119V_Standby8.5V ~ 9.5VFixed
Check voltage label on the PDP for correct values.
Page 49
6.2.6PSU 42" HD v4
F_14991_062.eps
120206
Block Diagrams, Test Point Overview, and Waveforms
EN 49SDI PDP6.
Figure 6-14 PSU layout
Table 6-6 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Normal Load) Output Voltage Variable Point
1Vs208V190V ~ 210V
2Va70V50V ~ 70V
3Ve90V80V ~ 105V
4Vset195V180V ~ 205V
5Vscan-190V-170V ~ -205V
6Vsb5VFixed
7Vg15VFixed
8D5VL5.2VFixed
9D3V33.3VFixed
Check voltage label on the PDP for correct values.
Page 50
EN 50SDI PDP6.
VG
VS
VA
VR8005
VR8009
VR8004
SX
SY
CN8002
CN8003
D5VL
V6
GND
GND
GND
GND
V5
V5
V0
V5
V9
GND
GND
GND
GND
GND
GND
GND
GND
D6V
V6
Yscan
Vset
CN8006
VA
VA
VA
VA
BUFFER
1
CN8006
GND
D6V
D3V3
V6
V0
V0
+5V2
IV-2
CN8004
HJC8003
12V
GND
D5V_5W
GND
GND
8V8
+9V_STBY
GND
GND
POWER_OK
+5V_RELAY_IDZ
STAND_BY
1
IV-3
DC_PROT_IN
PIRO
GND
GND
GND
GND
THERMAL_DET
+5V2
1
CN8007
S/N
H8008
VR8007
D3V3
+5VSB
VR8208
VR8006
D5V
Vedj
Vuo
SL
GND
GND
GND
GND
D3V3
D3V3
CN8008
A55V CODE : LJ44-00065A
P5-503-PH
AC INPUT
N
I
L
CN8001
100-240V ~ 50/60Hz BA
WARNING
FOR CONTINUED PROTECTION AGAINST RISK OF FIRE,
REPLACE ONLY WITH SAME TYPE AND RATING OF FUSE.
CAUTION
H8001
TOP
H8002
PCB NAME
VER. NO.
SHEET
FILE NAME
P5-503-PHINZI
00M5510408191
1 OF 6
P5-503-PHINZ1 .PCB
DESIGN
CHECK
APPROVE
00MS5510408191
DIPPING
UL6500:E240806.UL60950:E166582
H8003
HOT (LIVE)
CN8009
DC_VCC
GND
GND
VPFC
IV - 1
COLD (ISOLATED)
H8005
COMP.SILK SCREEN
-P 1/6 -
H8004
PBA Rev HOT (LIVE)
COLD (ISOLATED)
ABCDEFGH
I
123 456779
VR8001
VPFC
HC8001
DONGAH ELECOMM
6.2.7PSU 50" HD v3
Block Diagrams, Test Point Overview, and Waveforms
Figure 6-15 PSU layout
Table 6-7 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Normal Load) Output Voltage Variable Point
1PFC385V ± 2V370V ~ 400V
2VS175V ± 1%160V ~ 185V
3VA70V ± 1%65V ~ 80V
4VE160V ± 2%150V ~ 170V
5VSET173V ± 2%160V ~ 180V
6VSCAN-60V ± 2%-55V ~ -75V
7D5VL5.2V ± 2%4.0V ~ 6.0V
8D3V33.3V ± 2%2.8V ~ 4.0V
9VCC15V ± 5%Fixed
105V25.4V ± 3%3.5V ~ 6.0V
119V_Standby8.5V ~ 9.5VFixed
Check voltage label on the PDP for correct values.
Page 51
6.2.8PSU 50" HD v4
F_14991_063.eps
120206
Circuit Diagrams and PWB Layouts
EN 51SDI PDP7.
Figure 6-16 PSU layout
Table 6-8 Adjustment voltage level overview
NoOutput voltage (V)Voltage Setting (Normal Load) Output Voltage Variable Point
1VS200V ± 1%195V ~ 215V
2VA70V ± 1.5%50V ~ 70V
3VE100V ± 1.5%70V ~ 110V
4VSET195V ± 1.5%180V ~ 210V
5VSCAN-175V ± 1.5%-170V ~ -185V
6VSB5V ± 5%Fixed
7VG15V ± 5%Fixed
8D5VL5.2V ± 5%Fixed
9D3V33.3V ± 5%Fixed
Check voltage label on the PDP for correct values.
7.Circuit Diagrams and PWB Layouts
Not applicable.
Page 52
EN 52SDI PDP8.
G_14992_001.eps
190106
Adjust VR5001 to set the time of
Yrr( Ri sing Ramp) 40
µs
Adjust VR5002 to set the time
of Yfr (Falling Ramp_1st) 16
µs
Adjust VR5000 to set the voltage to -38 V.This
alignment can be executed by using a DMM, the
+ of the DMM on Y-sca n H test point
40 µs
16 µs
Ch2 = 100V/2ms/div
Ch2 = 100V/20µs/div
G_14992_002.eps
190106
8.Alignments
Alignments
Index of this chapter:
8.1 Alignments 37" SD v4
8.2 Alignments 42" SD v2
8.3 Alignments 42" SD v3
8.4 Alignments 42" HD v3
8.6 Alignments 42" HD v4
8.7 Alignments 50" HD v3
8.8 Alignments 50" HD v4
8.9 Alignment value overview (all screens)
Note:
•Figures can deviate due to the different model executions.
Important: Remove all non-default jumpers and reset all DIP
switches, after the repair!
8.1Alignments 37" SD v4
1. Set the pattern to Full White (place jumper CN2008 on the
Logic Board).
2. Set Vsch (see Figure “Test point location LJ92-0102A”) to
-38V (see Figure “Waveform adjustment (Y-Board)”).
Check with a digital multimeter, connected between the Yscan test point and ground. Adjust the voltage with
VR5000.
3. Check the waveform using an Oscilloscope.
•Triggering through V_TOGG of the LOGIC Board (see
Figure “Logic PWB”).
•Connect the “ODD” test point, located at the centre of
Y_buffer (see Figure “Potentiometer locations LJ9201149A”), to the other channel, and then check the first
Subfield waveform of one TV-Field.
•Check the waveform by adjusting Horizontal Division of
the oscilloscope.
4. Adjust the flat time of the rising ramp of the 1st subframe to
40 µS with VR5001 (see Figure “Rising ramp flat time
adjustment”).
5. Adjust the flat time of the falling ramp of the 1st subframe
to 16 µs with VR5002 (see Figure “Falling ramp flat time
adjustment”).
•This is a difficult adjustment.
•It is easier and more accurate to do the following:
– Count 3 pulses between A and B;
– Set the difference between A and B to 40 V; the
time between C and D will then automatically be
set to approximately 16 µS
– Settings of the oscilloscope: vertically 20VDC/div,
horizontally 10 µS/div.
6. Check with the oscilloscope if the voltage of Vsch is -38 V
(see Figure “Y-scan H waveform”).
Special notice: It is very important, that you execute this
adjustment on the 1st Sub-Field (SF) of the 1st Frame of the
Reset waveform and then move to the 3rd Sub-field for
adjusting.
Figure 8-1 Waveform adjustment (Y-Board)
Figure 8-2 Rising ramp flat time adjustment (Y-Board)
Page 53
Alignments
Ch2 = 100V/2ms/div
Ch2 = 20V/10µs/div
G_14992_003.eps
190106
Not easy to set to 16 µs
G_14993_001.eps
240306
1
Vsch
1. VR5000 Adjustment:
2. VR5001 Adjustment:
3. VR5002 Adjustment:
Falling ramp flat time: 16 us
Rising ramp flat time: 40 us
Vsch TP: 38 V
F_14991_051.eps
240306
1
TP_ODD
Figure 8-3 Falling ramp flat time adjustment (Y-Board)
Insert jumper J8002 on PSU board
2 Connect the Jig connector switch
3
Put the Logic board dipswitches
into internal mode, to generate
a Full White screen
External Mode
Internal Mode
12341234
4 Connect the AC power jig
Connect the Oscilloscope:
5 CH1: V-SYNC (CN201)
6 CH2: Y-output (OUT4)
7 CH3: X-output (TP OUT )
8 Connect the Key-scan Board
2) Turn-On.
- Turn on the Power switch
- Check the LED on the Logic Board
- Check waveform of X- and Y-board
(Refer to Picture below)
Vsync
Y-Output
X-Output
Alignments
EN 55SDI PDP8.
Figure 8-10 Adjusting procedure (42" SD v2)
Figure 8-11 Waveform of X- and Y-board (42" SD v2)
Page 56
EN 56SDI PDP8.
1) Make Full White on Screen.
2) Observe waveform using Oscilloscope.
a Check OUT4 TP in Y-buffer(upper).
Observe the waveform of the third waveform of 1TV-Field.
b Adjust the division of oscilloscope like the left picture
c Adjust the period of Vset as 10µS, that of -Vsc(1) as 20µs,
that of -Vsc(2) as 5µs, turning VR (Variable Resistor)
(only,when you adjust each period of -Vsc(1) & -Vsc(2)
adjust Vertical Division of oscilloscope as '2V or 5V')
d VR for Vset : VR5003 (Y_main)
VR for -Vsc(1) : VR5001 (Y_main)
VR for -Vsc(2) : VR5002 (Y_main)
Procedure
Alignments
Figure 8-12 How to adjust the waveform (42" SD v2)
Page 57
Alignments
1234
1
2
3
4
EN 57SDI PDP8.
8.3Alignments 42" SD v3
1. Put the dipswitches on the Logic Board in the internal
position to get a Full White Pattern.
2. You can find the location of the test point and
potentiometers in Figure “Potentiometer locations”.
3. Adjust Vsch to 40 V with VR5004.
4. Check the waveform with an Oscilloscope.
•Take the trigger signal from the testpoint marked “V-
sync” on the Logic Board.
•Connect the testpoint marked “OUT 4”, located in the
centre of Y_buffer Board to the other channel, and then
check the first Subfield operating waveform of one TVField.
•Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
V_TOGG Level is changed.
•Set the Vset to 10µs by adjusting VR5002.
•Set the Falling maintenance time to 30 µs by adjusting
VR5003.
•Change the waveform position of Oscilloscope to the
3rd Subfield and then set the Falling maintenance time
to 30µsby adjusting the VR5001. GND maintenance
section should be checked after the Vertical Division is
readjusted to “2 V or 5 V”.
Special notice: It is very important, that you execute this
adjustment on the 1st Sub-Field (SF) of the 1st Frame of the
Reset waveform and then move to the 3rd Sub-field for
adjusting.
1. Put the dipswitches on the Logic Board in the internal
position to get a Full White Pattern.
2. Adjust Vsch to Clock-wise max by using VR5004 (Vsch
should be connected to "+" unit of DMM).
3. Check the waveform using Oscilloscope.
•Triggering through V_TOGG of LOGIC Board.
•Connect the OUT 4 Test Point at the centre of Y_buffer
to other channel, and then check the first Subfield
operating waveform of one TV-Field.
•Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
V_TOGG Level is changed.
•Set the Vset to 20 µs by adjusting VR5002. GND
maintenance section should be checked after the
Vertical Division is readjusted to “2 V or 5 V”.
•Set the Falling maintenance time to 20 µs by adjusting
VR5006.
•Change the waveform position of Oscilloscope to the
3rd Subfield and then set the Falling maintenance time
to 10µs by adjusting the VR5003. GND maintenance
section should be checked after the Vertical Division is
readjusted to “2 V or 5 V”.
Special notice: It is very important, that you execute this
adjustment on the 1st Sub-Field (SF) of the 1st Frame of the
Reset waveform and then move to the 3rd Sub-field for
adjusting.
6. VR5003 Adjustment: 3th SF Falling Ramp flat time
=> Typ. 10usec
5. VR5006 Adjustment: Falling Ramp flat time
=> Typ. 20usec
VR5004
VR5005
VR5001
VR5003
VR5002VR5006
EN 61SDI PDP8.
Figure 8-24 Rising ramp
Figure 8-25 Falling ramp
Figure 8-26 Potentiometer locations
Page 62
EN 62SDI PDP8.
G[WW\y}
GZWW
\y}
GXWW\y}
G\WW\y}
GYWW\y}
G]WW
\y}
sq`YTW
W`_Xh
F_14991_071.eps
140206
G[WW\y}
GZWW\y}
GXWW\y}
G\WW\y}
GYWW\y}
G]WW\y}
sq`YTWW`_Xi
F_14991_072.eps
140206
Alignments
Figure 8-27 Potentiometer locations LJ92-00981A
Figure 8-28 Potentiometer locations LJ92-00981B
Page 63
Alignments
GZWW\y}
GXWW\y}
GXWW\y}UXhGaGyGGyGGa
GW] ༕
GZWW\y}UYhGaGmGyGGaG
GW_ ༕
sq`YTWXZZ^h
F_14991_074.eps
140206
G_14993_002.eps
270306
1
CN2034
EN 63SDI PDP8.
8.5Alignments 42" SD v4
1. Get Pattern to be Full White (place jumper CN2034 on
Logic Board).
2. Check the waveform using an Oscilloscope.
•Triggering through V_TOGG of LOGIC Board.
•Connect the OUT 240 Test Point at the centre of
Y_buffer to other channel, and then check the first aidreset waveform from the last sustain of 1TV-Field.
•Check the waveform again after adjusting Horizontal
Division.
Check the Reset waveform when the V_TOGG Level
is changed.
•Adjust the flat time of the rising ramp to 60μs with
VR5001.
•Adjust the flat time of the falling ramp to 80μs with
VR5003.
Figure 8-29 Potentiometer locations
Figure 8-30 Jumper location (Logic board)
hG
GXWW\y}G
Figure 8-31 Wave form adjustment (Y-Main board)
GGW
]GP
yGyOGG༕
GZWW\
y}GhG
GGW
_GP
yGmOGG༕
F_14991_073.eps
140206
Page 64
EN 64SDI PDP8.
G_14993_003.eps
270306
1
CN2072
F_14991_023.eps
030805
F_14991_024.eps
030805
F_14991_025.eps
030805
F_14991_026.eps
160206
VR5002 Adjustment : Falling ramp(Yfr)
VR5001 Adjustment : Risi
LJ92 - 01200A
ng ramp(Yrr)
8.6Alignments 42" HD v4
1. Get Pattern to be Full White (place jumper CN2072 on
Logic Board).
2. Check the waveform using an Oscilloscope.
•Triggering through V_TOGG of LOGIC Board.
•Connect the OUT 240 Test Point at the centre of
Y_buffer to other channel, and then check the first aidreset waveform from the last sustain of one TV-Field.
•Check the waveform again after adjusting Horizontal
Division.
Check the Reset waveform when the V_TOGG Level
is changed.
•Set the 15V by adjusting VR5002.
•Set the 100V and 50us by adjusting VR5001
Alignments
Figure 8-35 Falling ramp of aid-reset
Figure 8-32 Jumper location (Logic board)
Figure 8-33 1st subfield from the last sustain within 1 frame
Figure 8-34 Rising ramp of aid-reset
Figure 8-36 Potentiometer locations
Page 65
Alignments
Adjust VR5001 to set the time of Yfr
(Falling Ramp_1st) 35 µs
Adjust VR5002 to set the time of
Yfr (Falling Ramp_3rd) 20 µs
Adjust VR5000 to set the time of
Yrr( Rising Ramp) 50 µs
Adjust VR5901 to set the voltage of
Vsch [Scan high voltage ] 25V
(V)
20V/div.
50ms/div.
(t)
EN 65SDI PDP8.
8.7Alignments 50" HD v3
1. Put the dipswitches on the Logic Board in the internal
position to get a Full White Pattern (see Figure “DIP switch
positions”).
2. Adjust Vsch to 25 V by using VR5901_VSC_h (Vsc_h
should be connected to "+" unit of DMM).
3. Check the waveform using Oscilloscope.
•Triggering through V_TOGG of LOGIC Board.
•Connect the OUT 4 Test Point at the centre of Y_buffer
to other channel, and then check the first Subfield
operating waveform of one TV-Field.
•Check the waveform again after adjusting Horizontal
Division. Check the Reset waveform when the
V_TOGG Level is changed.
•Set the Rising Ramp Flat Time to 50 µs by adjusting
VR5000. GND maintenance section should be
checked after the Vertical Division is readjusted to “2 V
or 5 V”.
•Set the Falling maintenance time to 35 µs by adjusting
VR5001.
•Change the waveform position of Oscilloscope to the
3rd Subfield and then set the Falling maintenance time
to 20µs by adjusting the VR5002.
•GND maintenance section should be checked after the
Vertical Division is readjusted to “2 V or 5 V”.
Special notice: When you adjust the inclination of waveform,
do check and adjustment being based on the Reset waveform
of 1st Sub-field of 1st Frame and then move to 3rd Sub-field for
adjusting.
Circuit Descriptions, Abbreviation List, and IC Data Sheets
9.Circuit Descriptions, Abbreviation List, and IC Data Sheets
EN 71SDI PDP9.
Index of this chapter:
9.1 Main function of Each Assembly
9.2 Abbreviation List
9.3 IC Data Sheets
9.1Main function of Each Assembly
9.1.1X Main Board
The X Main board generates a drive signal by switching the
FET in synchronization with logic main board timing, and
supplies the X electrode of the panel with the drive signal
through the connector.
1. Maintain voltage waveforms (including ERC).
2. Generate X rising ramp signal.
3. Maintain Ve bias between Scan intervals.
9.1.2Y Main Board
The Y Main board generates a drive signal by switching the
FET in synchronization with the logic Main Board timing and
sequential supplies the Y electrode of the panel with the drive
signal through the scan driver IC on the Y-buffer board. This
board connected to the panel’s Y terminal has the following
main functions.
1. Maintain voltage waveforms (including ERC).
2. Generate Y-rising Falling Ramp.
3. Maintain V scan bias.
9.1.3Logic Main Board
The Logic Main board generates and outputs the address drive
output signal and the X,Y drive signal by processing the video
signals. This Board buffers the address drive output signal and
feeds it to the address drive IC (COF module, video signal- X Y
drive signal generation, frame memory circuit / address data
rearrangement).
9.2Abbreviation List
ACAlternating Current
COFCircuit On Foil
DCDirect Current
ERCEnergy Recovery Circuit
ESDElectro Static Discharge
FETField Effect Transistor
FFCFlat Foil Cable
FPCFlexible Printed Circuit
FTVFlat TeleVision
HDHigh Definition
I/OInput/Output
ICIntegrated Circuit
LBLogic Buffer
LEDLight Emitting Diode
LVDSLow Voltage Differential Signalling
PCBPrinted Circuit Board (same as PWB)
PDPPlasma Display Panel
PSUPower Supply Unit
PWBPrinted Wiring Board (same as PCB)
RGBRed, Green, Blue colour space
SDStandard Definition
SDISamsung Display Industry (supplier)
SMPSSwitched Mode Power Supply
SSBSmall Signal Board
SFSub Field
TCPTape Carrier Package
VRVariable Resistor
VscScan Voltage
YBLY Buffer Lower board
YBUY Buffer Upper board
YMY Main board
9.3IC Data Sheets
Not applicable.
9.1.4Logic Buffer (E, F)
The Logic Buffer transmits data signal and control signal.
9.1.5Y Buffer Board (Upper, Lower)
The Y Buffer board consisting of the upper and lower boards
supplies the Y-terminal with scan waveforms. The board
comprises eight scan driver ICs (ST microelectronics STV
7617: 64 or 65 output pins), but four ICs for the SD class.
9.1.6AC Noise Filter
The AC Noise filter has function for removing noise (low
frequency) and blocking surge. It affects safety standards
(EMC, EMI).
9.1.7TCP (Tape Carrier Package)
The TCP applies the Va pulse to the address electrode and
constitutes address discharge by the potential difference
between the Va pulse and the pulse applied to the Y electrode.
The TCP comprise four data driver ICs (STV7610A: 96 pins
output pins). Seven TCPs are required for signal scan.
Page 72
EN 72SDI PDP10.
10. Spare Parts List
Notes;
•Determine the SDI part / model number of the PDP
•Find the SDI part number on the actual board to be
replaced.
SDI part number begin with “LJ92” and for the SMPS and
sub SMPS the part number will begin with “LJ44”.
•Find the SDI board part number in the spare parts
overview.
•Find the SDI part number in this overview that matches the
part number that is actually on the original board.
•Cross the SDI board part number to the philips part
number.
•Order the philips part number.
Table 10-1 Spare parts overview 37" SD v4
PDP type37" SD v4
PDP 12NC9322 217 39682 (8204 000 77261)
PDP model type and versionS37SD-YD02
Remarks
BoardsCodes for lead type PWB’sCodes for lead-free type PWB’s
SUB PSULJ44-00075A9965 000 25131LJ44-00075B9965 000 32623Y
Lead type boards being not compatible with lead free type
LJ92-01145A (See Kit 2 Note)
Spare Parts List
will not be phased out
9965 000 26191LJ92-01257A9965 000 29322N
•Note: The appearance of a leaded and lead-fraa board can
be different; the colour of the PWB and also the layout of
the components are sometimes different.
E_06532_026.eps
081105
Figure 10-1 Lead-free logo SDI
Lead Free type
being compatible
with Lead type
PWB
Kit 1 LJ93-00205A9965 000 33796
Kit 2 LJ93-00204A9965 000 33797
Note:
Kit 1: 37" FCR kit concists of 4 boards ( Logic + Y-main + Y and
E buffer)
reference Symptom Cure information TV-05/0006
CORRECTION XI: PDP with "Lead" boards and use of Logic
board (LJ92-01056A):
Replace the Logic board, the Y-Main board, the Y-buffer board,
and the Logic buffer E board together.
These four boards are available in Service Kit number 1 (with
order code 9965 000 33796 (LJ93-00205A)).
The content of Service Kit number 1 is:
* Logic main board 9965 000 29322(LJ92-01257A).
* Y-Main board9965 000 32621(LJ92-01149B).
* Y-Buffer board9965 000 32619(LJ92-01147A).
* Logic-Buffer E9965 000 32616(LJ92-01138B).
reference Symptom Cure information TV-05/0006
CORRECTION XI
PDP with "Lead-free" boards and use of Logic board (LJ9201145A):
Replace the Logic board and the Y-Main board together. These
two boards are available in Service Kit number 2 (with order
code 9965 000 33797 (LJ93-00204A)).
The content of Service Kit number 2 is:
* Logic main board9965 000 29322(LJ92-01257A).
* Y-Main board9965 000 32621(LJ92-01149B).
3) PDP with "Lead-free" boards and use of Logic board (LJ92-
01257A):
In case this PDP has a defective board, replace this defective
board only
Page 73
Spare Parts List
EN 73SDI PDP10.
Table 10-2 Spare parts overview 42" SD v2
PDP type42"SDv2
PDP model 12NC9322 195 45682
PDP model type and versionS42SD-YD06
Remarks
BoardsPWB Codes
Logic-Buffer (E)LJ92-00632A9965 000 17726
Logic-Buffer (F)LJ92-00633A9965 000 17725
Logic-Buffer (G)LJ92-00634A9965 000 17724
Logic-Buffer (H)--
Logic-Buffer (I)--
Logic-Buffer (J)--
Y-Buffer (up)LJ92-00751A9965 000 17727
Y-Buffer (down)LJ92-00750A9965 000 17728
Logic-BoardLJ92-00818A9965 000 17729
SUBL--
SUBR--
X-BoardLJ92-00998A9965 000 17720
Y-BoardLJ92-00999A9965 000 17731
SMPS (PSU)LJ44-00049A9965 000 17730
SUB PSU--
Codes for lead type PWBs (this model has been produced
with leaded type PWB’s only)
Table 10-3 Spare parts overview 42" SD v3
PDP type42" SD v3
PDP model 12NC9322 215 27682
PDP model type and versionS42SD-YD05
RemarksLead type boards being phased out
BoardsCodes for leaded type PWBsCodes for lead-free type PWBs