Copyright 2003 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by KC 0311 Service AudioPrinted in The NetherlandsSubject to modification
Version 1.1
TABLE OF CONTENTS
Page
Location of pc boards & Version variations ................1-2
CD222 FE (Front End) Board ......................................11
CD222 BE (Back End) Board ...................................... 12
Set Mechanical Exploded view & parts list ................. 13
Revision List ................................................................ 14
CLASS 1
LASER PRODUCT
GB
3139 785 30201
LOCATION OF PC BOARDS
1-2
FRONT
STANDBY
PAR T
5DTC-DVD
LOADER
MECHANISM
+
CONTROL
BOARD
FRONT
DTC KEY
PAR T
MAINS & ECO
STBY BOARD
FRONT
DISPLAY
PAR T
ECO6 TUNER
BOARD
PCMCIA BOARD
(just in front of the
CD222 FE board)
CD222 FE
BOARD
CD222 BE
BOARD
SPK II BOARD
AV BOARD
FRONT
CONTROL
PAR T
SPK I BOARD
FRONT
HP & MIC
PAR T
AMPLIFER BOARD
100W = 2PCS
75W = 1PC
SUPPLY
BOARD
VERSION VARIATIONS:
Type /Versions:MX3900DMX3910DMX3950DMX3960D
Features &
/37/37/37/17
Board in used:
Karaoke----
News---RDS---Pro-Scanxxxx
PCMCIA---Standby - Clock Displayxxxx
ECO Standby - No Displayxxxx
Voltage Selector----
Digital In / Outxxxx
Aux Inputxxxx
TV Inputxxxx
Line Outputxxxx
SCART output---Pr, Pb & Y Outputsxxxx
CVBS Outputxxxx
S-Video Outputxxxx
Headphone Socketxxxx
Tuning range: 530-1700kHz
Grid: 10kHz
IF frequency: 450kHz ± 1kHz
Aerial input: Frame aerial
Sensitivity at 26dB S/N: < 4.0mV/M
Selectivity at 18kHz bandwidth: > 18dB
IF rejection: > 45dB
Image rejection: > 28dB
Distortion at RF=50mV, m=80%: < 5%
COMPACT DISC/VCD/DVD:
Video Decoding: MPEG-2
Video DAC: 10 Bits
Signal System: PAL / NTSC
Video Format: 4:3 / 16:9
MP3-CD bit rate
MP3-CD sampling frequencies
CBVS out
4)
5)
CVBS level : 1.0 ± 0.1V
: 32-256 kbs,variable bitrates
4)
: 32kHz, 44.1kHz, 48kHz
p-p
Luminance S/N ratio : > 45dB (unweighted)
YUV out
5)
Amplitude : 714mV ± 7mV
S/N ratio : > 50dB (unweighted)
S-Video out
5)
Y level : 1.0 ± 0.1V
p-p
Y S/N ratio : > 48dB (unweighted)
C level (burst) : 286mV
+1/-4 dB
p-p
Digital Out: Coaxial acc IEC61937 / IEC60958
Digital In: Coaxial acc IEC60958
1)
with only channel(s) under meausrement loaded, all other
channels are unloaded.
2)
Frequency response in each setting is software controlled.
3)
measured with 55Hz at vol. maximum.
4)
Recording format: ISO9660, UDF format is not supported.
5)
Output terminals terminated with 75Ω
AMPLIFIER:
1)
Output power
at 4Ω, 1 kHz, 10% THD
L/R : 2 x 75W RMS
2 x 60W FTC
Center : 72W
Surround L/R : 72W RMS/channel
Sub-woofer : 72W
Frequency response ±3dB: 20Hz-20kHz
Hum (minimum volume): 200nW
Residue noise (min, volume): 40nW
Digital Sound Control: Stereo, 3D Sound, Multi modes
Bass & Treble: -3dB to +3dB
Input sensitivity
TV-in : 350mV ± 3dB
Aux-in : 880mV ± 2dB
Output sensitivity
Line out : 600mV ± 2dB at 47kΩ
Subwoofer out 3): 1.85V ± 2dB at 47kΩ
Headphone (vol. max.) : 660mV ± 2dB at 32Ω
Center out (vol. max.) : 500mV ± 2dB at 47kΩ
2)
MEASUREMENT SETUP
Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette FeSBC420 4822 397 30071
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F
ATTENTION
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
1-6
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
WAARSCHUWING
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
“Pour votre sécurité, ces documents
doivent être utilisés par des spécialistes agréés, seuls habilités à réparer
votre appareil en panne”.
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open.
Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
Warning !
S
Varning !
3122 110 03420
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
"After servicing and before returning set to customer perform a
leakage current measurement test from all exposed metal parts to
earth ground to assure no shock hazard exist. The leakage current
must not exceed 0.5mA."
Varoitus !
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DKAdvarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
DISMANTLING INSTRUCTIONS
C4
1
2
Turn up the lever,
slide the bracket
as shown and lift
out of the bottom
chassis.
2-12-1
Dismantling of the Front Panel assembly
1) Loosen the 9 screws to dismantle the Top Cover (pos
252)
- 2 screws on each side
- 5 screws on the Rear Panel (pos 251).
C1
C1
A
C1
A
2) Loosen 5 screws A and 8 catches C1 to slide the Front
Panel assembly (pos 101, 102, 103, etc) as per figure 1.
Note: To remove the Source / Volume control pc
board (pos 1105B) 2 nuts hidden below the
control knob assembly (pos 133, 134 and 135)
must first be removed.
C1
C1
A
A
C1
A
Dismantling the Tuner, Mains and AV boards
1) Loosen 3 screws D and 2 catches C2 on the Rear panel
(pos 251) to remove the Tuner board assemby (pos 1101)
as pe figure 3.
2) Loosen 1 screws E and 2 catches C3 to unslot the Mains
board (pos 1102-A) out of the Rear panel as per figure 4.
3) Loosen bracket (pos 254) by turning a catch, sliding
towards the outside and lifting it upwards as per figure 5.
4) Loosen 7 screws F and 2 C5 to separate Rear Plate
assembly (pos 251 + 227) from the Bottom plate as per
figure 3.
5) Uncatch C4 to remove the AV board (pos 1104) from the
Bottom & Rear Plate assembly (pos 251 + 227) as per
figure 5.
Figure 3
C1
Hints for re-assembly of Top Cover
Due to appearance design the Top cover (pos 252) is
sandwiched between the Front panel (pos 101) and the 2
side covers (pos 102 & 103), this make it necessary to
remove the 2 side covers before re-assembly of Top cover.
Figure 1
C1
1) To remove the side cover use a small screw driver with
marking 16mm from the tip end.
2) Insert the screw driver into slot (as shown in figure 2) and
push the tip outwards to release the side cover catch.
The side cover can be pull outwards as soon as the top
catch is released.
Figure 4
Dismantling the 5DTC Module
1) Loosen 1 screws E and 2 catches C3 to remove the
Mains board as per figure 4.
2) Loosen bracket (pos 254) by turning a catch, sliding
towards the outside and lifting it upwards as per figure 5.
3) Loosen 3 screws G, lift up the 5DTC Module's (pos 1103-
A) rear and pull the module out towards the rear as per
figure 6.
Figure 5
G
G
Figure 2
Figure 6
2-2
2-2
Service positions
Dismantling the Mono FE and BE boards
1) Loosen 2 screws and 2 catches to remove the Mono BE
board (pos 1103-B).
2) Loosen 2 screws and 2 catches to remove the Mono FE
board (pos 1103-C).
Dismantling the Supply & Power Amplifier boards
1) Loosen 2 screws B mounting the Supply board's (pos
1102-B) heatsink to the Bottom Plate (pos 227) as per
figure 7.
Note: During re-assembly care must be taken to
ensure the Mains Transformer wires to the
Supply board is routed properly below the
board.
Service position A (Top cover removed)
2) Loosen 4 screws C to dismantle the Power Amplifier
board (pos 1102-D) from the Bottom Plate as per figure
7.
Figure 7
Service position B (Front Panel loosen)
Service positions
2-32-3
Service position C (Supply and Amplifier boards loosen)
Service position D (Mains & AV boards loosen)
Mains Board
with non-
conductive
insulation
attached to the
copper pattern
Thick paper
Caution:
1) In some of the service positions the Mains supply is
exposed, therefore service technicians have to exercise
care to prevent electric shock.
2) The copper pattern on the Mains board should be cov-
ered with non-conductive insulation during fault-finding
on other parts of the set.
3) Insulation sheet (eg. thick paper or cardboard) should be
use during fault-finding to prevent short-circuiting of
copper patterns to metallic surroundings.
Note:
The ground connection between AV board stoko pin
1100 and Amplifier board stoko pin 1320 must be con-
nect ed during Service pos C and D in order to have
sound output at the Loudspeakers.
Service position E (5DTC Mechanism, Mono FE and Mono
BE boards loosen)
Thick paper
3-1
3-1
SERVICE TEST PROGRAM I
ADC
TEST
SEATING
Button pressed?
Y
9
Button pressed?
N
Display shows
"ADC Value"
(Ref Table 1)
To start service test program
hold DISC1 & STANDBY-ON
buttons depressed while
plugging in the mains cord*
Display shows the
ROM version
"S-Vyy"
* Hold till the Display is shown
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
MAIN MENU
TUNER
TEST
N
Y
TUNING
Button pressed?
Y
Display Tuner Version
"ccc"
TUNING
Button pressed?
Y
N
N
QUARTZ
TEST
CLOCK-TIMER
Button pressed?
Y
Display shows
32K
Output at (Front Board)
pin 19 of uP = 2048Hz
CLOCK-TIMER
Button pressed?
N
N
DISPLAY
TEST
BII
Button pressed?
Y
Display shows Figure 1
and Standby LED is
Green
BII
Button pressed?
N
Figure 1
N
Y
N
Name
ADC1
ADC2
ADC3
ADC4
ADC5
Input line to
uProcessor IC
Key0
Key1
VU_IN
MUX_DET
Options
Has it reach
"ADC5 Value" ?
N
SEATING
Button pressed?
Y
Display shows next
"ADC Value"
(Refer Table 1)
Remarks
Return the value assign for each key button.
Return the value assign for each key button.
Varies according to the signal dc level
The set temperature is measured via this NTC
line, if lower than 69 the set goes into Standby.
Return the value assign for the different possible
options
Table 1
Note:
ADC Test is used for checking the ADC inputs to the microprocessor. The display
shows an ADC value between 0 and 255 for an input signal between 0 and 5V.
Service frequencies are
copied to the RAM (see Table 2)
Tuner works normally except:
PROGRAM button
pin 19 of uP = 2,929.6875Hz
Disconnect
Mains cord ?
Y
Service Mode left
PRESET
1
2
3
4
5
6
7
8
9
10
11
Note: * Depending on the selected grid frequency (9 or 10kHz).
By holding the "DISC5" and "STANDBY-ON" buttons depressed while switching on the Mains supply, one of the
undermentioned features will be activated:
- the tuning grid frequency is toggled between 9kHz and 10kHz for the Oversea (/21) version.
N
Europe
"EUR"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
USA
"USA"
87.5MHz
108MHz
530kHz
1700kHz
560kHz
1500kHz
98MHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
Y
Display shows
12M
Output at (Front Board)
9
Button pressed?
Y
Oversea
"OSE"
87.5MHz
108MHz
530/531kHz*
1700/1602kHz*
560/558kHz*
1500/1494kHz*
98/87.5MHz*
87.5MHz
87.5MHz
87.5MHz
87.5/98MHz*
Table 2
N
East Europe
"EAS"
87.5MHz
108MHz
531kHz
1602kHz
558kHz
1494kHz
87.5MHz
87.5MHz
87.5MHz
87.5MHz
98MHz
Y
Display shows Figure 2
and Standby LED is
RED
9
Button pressed?
Y
East Eur. Extended-band
"EAS"
65.81MHz
108MHz
74MHz
87.5MHz
531kHz
1602kHz
558kHz
1494kHz
98MHz
70.01MHz
65.81MHz
N
TEST
EEPROM TESTSome test patterns will be sent to the EEPROM.
TEST
AUTO STANDBY
TOGGLE
ROTARY
ENCODER TEST
LEAVE SERVICE
TEST PROGRAM
Figure 2
Activated with
T
9 to Exit
SEEPROM FORMAT
SUBW +
(Remote Control)
SOURCE / VOLUME
Knob
Disconnect
mains cord
Various
other Tests
ACTION
"PASS" is displayed if the uProcessor read back
the test patterns correctly, otherwise "FAIL" will be
displayed.
Load default data. Display shows "NEW" for 1 second.
Caution!
All presets from the customer will be lost!!
Pressing this button will toggle between the status
"AUTO STANDBY ON" and "AUTO STANDBY OFF".
The status will scroll once across the Display.
Display shows value for 2 seconds.
Values increases or decreases in steps of 1 until
0 (Min.) or 40 (Max.) is reached.
5DTC MX.. Range Service Test Program dd wk0302
3-23-2
SERVICE TEST PROGRAM II
DVD SVC MENU
2
DVD I
C
COMMUNICATION
TEST
MUTE
Button pressed?
Y
Send request for
DVD Software Version
2
C ports
via I
Is Back End
Software Version
Received?
Y
Display shows
"BEA-xxVxx"
Is 5DTC
Software Version
Received?
Y
Display shows
"5DTCx.x"
9
Button pressed?
N
N
N
Display shows
"FAIL"
N
Button pressed?
To start service test program
hold DISC1 & STANDBY-ON
buttons depressed while
MAIN MENU
plugging in the mains cord*
Display shows the
ROM version
"S-Vyy"
(Main menu)
* Hold till the Display is shown
S refers to Service Mode
V refers to Version
yy refers to Software version number of the uProcessor
(counting up from 01 to 99)
DVD SERVICE
TEST
DISC
Button pressed?
Y
Display shows
"DVD SVC"
N
Note:
1. Remote Control must be in DVD source before start of any DVD Service Test.
2. All buttons on this "DVD SVC" test refers to the buttons on the Remote control.
3. Awaits for the mechanism to initialized before performing DVD test.
DVD VERSION
MATRIX INFO
N
Choose step
by pressing
S
T
VOL +
Button pressed?
STEP
Choose step
by pressing
S
T
DIM
Button pressed?
Y
STEP
1
2
3
4
5
N
DISPLAY
SLASH ’###’
REGION ’#’
KARAOKE
or
NON KARA
V/O SCART
or
V/O PrPbY
TV - NTSC
or
TV - PAL
or
TV - AUTO
N
9
Button pressed?
Y
REMARKS
Slash version number
Region code setting (Number 1 - 6)
Karaoke feature
Video Output setting
TV system setting
Press
9
to exit
DVD Version Matrix Info is used to read the version matrix information
that are stored/defined in the DVD module software.
9
N
DVD PLAYER TEST
(with User interaction)
Y
DISPLAY
1
FEA-zzzz
2
TRAY
3
SLEDGE
4
MOTOR
5
FOC-RDL
FOC FAIL
RDL FAIL
GROOVES
6
ACTION
Returns the Front End Ali Servo Processor
software version.
BII
BII
BII
and
and
Tray 1 can be open or close with the
PROGRAM buttons repectively.
Insert a CD onto Tray 1 and close before
proceding to next test.
Sledge can be move in and out with the
and PROGRAM buttons respectively.
Dismotor is turn on and off by pressing
PROGRAM buttons repectively.
DVD Module does a Focus test follow by Radial
test if focus is successful.
Is displayed when the focus test fail.
Is displayed when the radial test fail.
In this test the laser spot can jumps to another
position.
BII
to jump to the next postion &
Press
PROGRAM to jump to the previous postion.
Disconnect mains cord to exit the Service Test
Program.
N
Button pressed?
DVD DEALER TEST
(without User interaction)
VOL -
Y
DVD Dealer Test is used to check the flash RAM,
the SDRAM CLOCK, the NVRAM and the I
communication (I2C NVRAM I2C DAC, I2C 5DTC
2
C SDPIF IC)
and I
STEP
1
2
3
4
DISPLAY
CHECKSUM
SDRAM CLK
NVRAM
2
C COMM
I
ACTION
Check the correctness of the
checksum in the flash. Display will
show "PASS" or "FAIL" accordingly.
Test the SDRAM clock output.
Display "PASS" or "FAIL"
accordingly.
Pro-Scan: 114MHz +/- 25ppm
Non Pro-Scan: 108MHz +/- 25ppm
Makes a write followed by a read
test to the NVRAM. Display will
show "PASS" or "FAIL" accordingly.
2
C bus to NVRAM, DAC,
Checks I
5DTC and SDPIF IC. Display will
show "PASS" or "FAIL" accordingly.
Disconnect mains cord to exit
the Service Test Program.
2
C
Y
Y
DVD I2C Communication Test is used to test the I2C communication
port between the DVD module and the microprocessor of the set.
5DTC MX.. Range Service Test Program dd wk0302
3-3
Reprogramming of DVD version matrix
Caution:
This information is confidential and may not be distributed. Only a qualified service person
should reprogram the mono BE board.
After replacement/repair of the Mono BE board, the customer settings and also the region code may be lost.
Reprogramming will put the set back in the state in which it has left the factory, i.e. with the default settings
and the allowed region code.
Reprogramming will be done by way of the Remote Control.
Put the player in stop mode, Disc 1 with no disc loaded.
Do the following steps with the Remote Control:
1) Press <DISC MENU> followed by numerical keys <1> <5> <9>
The set display shows: - 0 - 0 - 0 - 0 -
2) Press now successively the following numerical keys :
for MX3900D/37:<1><1><4> <0><1><0> <0><0>US
for MX3910D/17:<1><1><4> <0><1><0> <0><0>US
for MX3950D/37:<1><1><4> <0><1><0> <0><0>US
for MX3960D/17:<1><1><4> <0><1><0> <0><0>US
3) Press <DISC MENU> again. The set display will show: DONE .
Caution: The set needs about 3 seconds to reset to required setting.
4) Disconnect mains to ensure proper reset.
Procedure for check Software version
1) Select Disc with the Remote Control
2) Press <SYSTEM MENU>
3) Use the down key move all the way down (4x) to
bottom of "Setup Menu".
4) Use the right key move to the sub-menu.
5) Use the down key move down (3x) to "Default" and
down one more time to see the software version.
6) The TV screen will shows:
1000 BEA3131PV08 R2812 V72
R
where 1000 = DVD version matrix (Region, Karaoke
Yes/No, Default Video O/P, Default TV
system)
31V08 = BE software version
2812 = FE software version
72 = 5DTC servo version
7) Press <OK> three times to exit.
Procedure to upgrade software
1) Power up the set and open tray Disc 1.
2) Place upgrade CD-ROM onto tray and close.
3) The set will display "DOWNLOAD" while the TV screen
4) Tray Disc 1 should then open.
5) The whole process should last for less than 2 minutes.