Philips MCD-196 Service Manual

DVD Micro theatre

MCD196

all versions

TABLE OF CONTENTS

Handling chip components ...........................................................1-1

Leadfree and safety information ....................................................1-2

Technical specification ...................................................................2-1

Service tools .................................................................................2-1

Service measurement setup ..........................................................2-2

Connections and controls ......................................................3-1...3-4

Service test program .....................................................................4-1

Block diagram ................................................................................5-1

Wiring diagram .............................................................................6-1

Display Board

circuit diagram ..........................................................................7-1

layout diagram ..................................................................7-2...7-3

©

Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.

Main Board

circuit diagram ..................................................................8-1...8-2

layout diagram .................................................................8-3...8-4

DVD MPEG Board

circuit diagram. .........................................................................9-1

layout diagram ..........................................................................9-2

Exploded view diagram ...............................................................10-1

Mechanical partslist .....................................................................10-2

Electrical partslist...............................................................11-1...11-

3

Published by LX 0720 Service Audio Subject to modification

Version 1.2

© 3141 785 31612

1 - 1

1 - 2

TECHNICAL SPECIFICATIONS

2 - 1

2 - 2

CONNECTION AND CONTROLS

3 - 1

CONNECTION AND CONTROLS

3 - 2

SERVICE TEST PROGRAM

4 - 1

To enter Service Mode,

press

PLAY & STOP buttons

together, then plug in.

the LCD will display

DISPLAY TEST FACTORY RESET

N

DISPLAY

button pressed?

Y

All the icon and segment
will light on.

CHECK

LCD shows
software version.

D196 98 0.01

PLAY

N

button pressed?

Y

Software Version is

also display on the

TV screen.

MCD196_98_V001

MCD196_98_V001

The model number is MCD196.
Software version is V0.01.
Sale region is 98

VERSION

Grid change

(MCD196 version 98 only)

<< TUNING

N

button pressed?

Y

Default is 9K for
version 98, 10K for
version 55.
Press << TUNING will
set version 98 to 10K,
version 55 to 9K.

:

STOP

button pressed?

All the content of the
EEPROM (Main board
and Mpeg board)
will be erased

All settings will be restored to the
factory default. Ex: region code.
Password will also restore to factory
default and the password will be unlocked.

Servo code version
E.g. “SO3SO3-SLM-854B”

SERVICE

N

Y

SET BLOCK DIAGRAM

LINE OUT

OP

AD4558

R

5V

12V

PVDD

R

R

5 - 1

5 - 1

FM/AM Tuner
Module

TM10VE 06806QRF (US)
Panasonic

CS-21 TUNER

CASS R/P HEAD
D

Valleywood MOTOR

OPEN/CLOSE SW

TRAY MOTOR MOTOR 8M MPEG 4558

AUDIO OUT

CASS

BCPKCE

SDRAM
16M

6PIN FLASH DVD LPF

MOTOR

RCA Jack

3.5mm Jack mono

SUB OP AD4558 Headphone

LINE OUT

RCA Jack

RCA Jack

AUX IN

PT2314

6

27AD

T

6

R-CH

PVDD

CASS

MUTE

DVD

REGULATOR

POWER SUPPLY

EKAEPS

SONY OPU

KHM-313AHC
DVD LOADE

DRIVER

24PIN
PICK UP MPEG PCB MORPEE8700F87DPUOEDIV

BUFFER
BA7660

S-VIDEO

MCU

LCD DRIVER HT1623

ENDCLOEDIVETISOPMOC

W

KEY

REMOTE
UNIT
(RC5)

EI-57 TRANSFORME

V

CA

EGATLO

SELECTOR

ICA

N

SET WIRING DIAGRAM

6 - 1

6 - 1

CIRCUIT DIAGRAM - DISPLAYBOARD

7 - 17 - 1

LAYOUT DIAGRAM - DISPLAY BOARD

7 - 2 7 - 2

LAYOUT DIAGRAM - DISPLAY BOARD

7 - 3

7 - 3

CIRCUIT DIAGARM - MAIN BOARD

8 - 1

8 - 1

CIRCUIT DIAGRAM - MAIN BOARD
TAPE PART

8 - 2

8 - 2

LAYOUT DIAGRAM - MAIN BOARD

8 - 3

8 - 3

LAYOUT DIAGRAM - MAIN BOARD

8 - 4

8 - 4

9 - 1

CIRCUIT DIAGRAM - DVD MPEG BOARD

MPEG is not repaired,diagram for referrence only.

9 - 1

9 - 2

LAYOUT DIAGRAM - DVD MPEG BOARD

MPEG is not repaired,diagram for referrence only.

9 - 2

EXPLODED VIEW DIAGRAM

10 - 1 10 - 1

MECHANICAL PARTSLIST

1 996510001386 VOL KNOB
2 996510001385 DISPLAY LENS
3 996510001372 FRONT CABINET
4 996510001395 SPRING CASSETTE KEY DOOR
5 996510001384 CASS KEY DOOR

6 996510001394 SPRING CASSETTE DOOR
7 996510001376 CASSETTE DOOR

9 996510001388 POWER KEY(4KEY)
10 996510001391 POWER LIGHT GUIDE
11 996510001387 CONTROL KEYS(7KEY)

13 996510001377 CASS PAUSE KEY
13 996510001378 CASS STOP/OPEN KEY
13 996510001379 CASS SEARCH BACK KEY
13 996510001380 CASS SEARCH FRONT KEY
13 996510001381 CASS PLAY KEY

13 996510001382 CASS RECORD KEY
14 996510001383 BRACKET CASS KEY
15 996510001398 CASSETTE DECK CS-21SC-820T.
20 996510001390 LCD LIGHT GUIDE
21 996510001389 LCD BRACKET

10 - 1

24 996510001374 CD DOOR
25 996510001393 SPRING DOOR CD
26 996510001375 CD TRAY -/98/79
27 994000001664 DAMPER GEAR ASSEMBLY
28 9965100

29 994000002737 CD DAMPER 1278 IIR BLK 38DEG
30 996510001392 COVER DUST FOR DVD DECK
31 996510001362 SERVO AND MPEG PWB ASSEMBLY
39 996510001373 REAR CABINET -/79/93/58
39 996510001461 REAR CABINET -/98

40 996510001396 RUBBER FOOT (10X10X4MM)

T601(36) 996510001399 POWER TRANSFORMER AC120/240V

!

994000001599 CD DOOR SW DLS-02-W-1 1P1T
996510001400 POWER CORD SAA H03VVH2-F 7.5A -/79

!

996510001462 POWER CORD H03VVH2-F VDE 2.5A -/98

!

18012 DVD MECHANISM KHM-313AHD

996510001987 POWER CORD LINE CCC 6A 250V -/93

26 996510001983 CD TRAY -/93/58

ACCESSORIES

S3 996510001401 REMOTE CONTROL "PHILIPS"
S4 996510001402 SPEAKER BOX (LEFT)5W -/79
S4 996510001463 SPEAKER BOX (LEFT)5W -/98

S4 996510001988 SPEAKER BOX (LEFT)5W -/93

S5 994000002597 RCA CABLE VIDEO (YELLOW)

S6 994000002598 RCA CABLE AUDIO (RED/WHITE)
S7 996510000306 AM LOOP ANT 18.1uH 8T

S8 996510000308 FM ANT WIRE 75R L1.0M

Note: Only these parts mentioned in the list are

normal service parts.

11 - 1

ELECTRICAL PARTSLIST

MAIN PWB ASSEMBLY

996510001358 FFC CABLE 21PIN L=150MM D TYPE
996510001359 FFC CABLE 10P L=200MM C TYPE
994000003329 FFC CABLE 24PIN PH=0.5MM L=134
996510001360 TUNER MODULE ENG06835QF.

FS501 996510001351 FUSE PTU 3.15A 250V "VDE"

!

FS502 994000003326 FUSE 2.5A 250V
IC201 996510001347 IC ET2314 SOUND SO28
IC204 996500041702 IC, AZ4558 OPERATIONALL
IC401 996510001348 IC POWER AMPLIFIER TFA9842BJ.
IC501 996500041730 IC TD1501 TO220B-5L 5V 3A 150K

IC502 996510001350 IC LM78L05 3-TERMINAL TO-92
IC801 996510001349 IC,AN7323 PREAMPLIFIERSETTE
JK101 996510001356 JACK S-VIDEO MDJ-202-9-4
JK201 996510001352 JACK 3.5MM STEREO
JK202 996510001353 3.5MM JACKS STEREO

JK203 996510001355 RCA JACK RCA-213P-15
JK204 996510001354 RCA JACK RCA-213/PB-081
JK401 994000001619 SP TERMINAL MSP-134V-05
Q205 996500041699 CH-TRANS. DTA114YKA SMT3
Q210 996500041727 TRANS. 2SA1037AK PNP SMT3

Q301 994000005652 TRANSISTOR PBSS5140S
Q505 996500041727 TRANS. 2SA1037AK PNP SMT3
Q509 996500041699 CH-TRANS. DTA114YKA SMT3
Q510 996500041725 TRANS. 2SB1370PNP TO-220FP
Q511 996500041726 TRANS. 2SC5343 NPN TO-92

QC801 994000005652 TRANSISTOR PBSS5140S
QC803 994000005653 CH-TRANSISTOR PBSS4140T
SWA801 996510001357 REC SWITCH 18PIN 6P2T 50MM
TC801 996500041709 IFT 049K10668 TYPE 7CDA BLACK

!

996510001346 MAIN PWB ASSEMBLY -/79/93/58

996510001458 MAIN PWB ASSEMBLY -/98

AC POWER PWB ASSEMBL

994000004243 FUSE PTU 1A 250V 3.9X10.5MM

!

996510001361 AC POWER PWB ASSEMBLY -/79/93/58
996510001459 AC POWER PWB ASSEMBLY -/98

Y

11 - 2

ELECTRICAL PARTSLIST

DISPLAY ASSEMBLY MCD196

IR801 996510001366 IR SENSOR (OPTO)

996510001371 REMOTE SENSOR BRACKET
LCD801 996510001367 LCD B05720 30PIN VBEST
LED1 996510001364 LED BRIGHT ELLIPSE WHITE
LED2 996510000292 LED 3MM 3R4HD-7(RED) TAPING

Q804 994000004223 TRANSISTOR 3CA8550 HFE=120-220
SW801 996510001369 SWITCH-TACT TSA-064301-250
SW802 996510001369 SWITCH-TACT TSA-064301-250
SW803 996510001369 SWITCH-TACT TSA-064301-250
SW804 996510001369 SWITCH-TACT TSA-064301-250

SW805 996510001369 SWITCH-TACT TSA-064301-250
SW806 996510001370 SWITCH-TACT TSJ-064301-250
SW807 996510001369 SWITCH-TACT TSA-064301-250
SW808 996510001369 SWITCH-TACT TSA-064301-250
SW809 996510001369 SWITCH-TACT TSA-064301-250

SW810 996510001369 SWITCH-TACT TSA-064301-250
SW811 996510001369 SWITCH-TACT TSA-064301-250

U801 996510001365 IC,MCU UPD78F0535 NEC
U802 996500041716 IC, CMOS RESET BD4844G SSOP5
U803 994000005674 IC BR24L02F-WE2

U805 994000004256 IC HT1622 LCD DRIVER
VR801 996510001368 ENCODER E1211A3AV1NG0043
Y801 996510000295 XTAL 8.38MHZ +/-20PPM CAP=20PF
Y802 994000005671 XTAL 32.768KHZ +/-20PPM 12PF

996510001363 DISPLAY ASSEMBLY MCD196/79

996510001460 DISPLAY ASSEMBLY MCD196/98

996510001982 DISPLAY ASSEMBLY MCD196/93

996510004982 DISPLAY ASSEMBLY MCD196/58

Note: Only these parts mentioned in the list are

normal service parts.

e

.

11 - 3

ELECTRICAL PARTSLIST

SERVO AND MPEG PWB ASSEMBLY

UD004 996510000290 IC AM5669M28-E1 MOTOR DRIVER

Note: Only these parts mentioned in the list ar

normal service parts