Philips MCD183 Service Manual

DVD Micro System
MCD183
TABLE OF CONTENTS
Electronic Specification
Measurement Setup ................................................ 1-3
Service Aids............................................................... 1-4
Instruction On CD Playability ........................... 1-5 to 1-6
Software Version Check & Upgrade ........................ 2-1
Malfuction Check Chart ............................................. 2-2
Disassembly Diagram................................................ 3-1
Block Diagram ......................................................... 4-1
Wiring Diagram ......................................................... 4-2
Small Board.................................................................. 5
Circuit diagram ...................................................... 5-1
Layout diagram ...................................................... 5-1
LCD Display Board ...................................................... 6
Circuit diagram ...................................................... 6-1
Layout diagram ...................................................... 6-2
Power Board ............................................................... 7
Circuit diagram ............................................. 7-1 to 7-2
Layout diagram ...................................................... 7-3
............................................. 1-2
Recordable
ReWritable
Decoder Board ............................................................ 8
Circuit diagram ............................................. 8-1 to 8-7
Layout diagram ...................................................... 8-8
Exploded View ......................................................... 9-1
Service Partlist .......................................... 10-1 to 10-2
Factory Partlist ...................................................... 11-1
2009
DB 0916
3141 785 34010
Location of PC Boards
1-1
VFD Display Board
Power Board
USB/Headphone Board
VERSION VARIATION
Board in used:
USB/HEADPHONE BOARD LCD DISPLAY BOARD
POWER BOARD
DECODER BOARD
Features
RDS VOLTAGE SELECTOR ECO STANDBY - DARK
TDS
* TIPS : C -- Component Level Repair.
M -- Module Level Repair
-- Used
S
:
Type /Versions:
Service policy
Type /Versions:
Feature diffrence
Decoder Board
/12
/05
M
C M M
/12
/05
/37
/37
/55
M C
M M
/55
/58
/58
MCD183
/61
MCD183
/61
/79
/79
/93
M C
M M
/93
/94
/94
/96
/96
/98
M C
M M
/98
Electronic Specification
1-2
AMPLIFIER
Rated Output Power ................ 50W+2X25W RMS
Signal-to-noise ratio ...................................65dBA
Frequency response .............. 100Hz--15kHz ±3dB
Aux Input ................................ 0.5V/ RMS 47kohm
DISC
Laser Type .................................... Simeconductor
Disc Diameter ....................................... 12cm/8cm
Support Disc ...............................................CD-DA,
CD-R,CD-RW,MP3,DVD,DVD-RW,DVD+RW
Audio DAC ......................................................1kHz
Total Harmonic Distortion .............................. < 1%
Frequency Response ..................... 20Hz ~ 20KHz
S/N Ration ..................................................>65dBA..
TUNER
FM Tuning Range .......................... 87.5--108 MHz
Tuning grid .................................................. 50KHz
Sensitivity
– Mono, 80dB S/N Ratio ................................. 5uV.
– Stereo, 80dB S/N Ration .......................... 100uV
Selectivity ................................................... 22dB
Image Rejection ......................................... 25dB
Total Harmonic Distortion ................................. 3%
Signal to Noise Ration .............................. 65dBA
SPEAKERS
Speaker Impedance ................................. 2x4ohm+8ohme..
Speaker Driver, base .....................................................5”
Speaker Driver, tweeter ............................................... 3”
Frequency Response ................. 100Hz +5dB+/-5 15KHz
GENERAL INFORMATION
Total Output power .........................................100W RMS
AC Power ......................................................230V / 50Hz...
Operation Power Consumption ................................ 45W
Standby Power Consumption ................................. 6W
Eco Standby Power Consumption .......................... 1W
Headphone Output ............................... 2x15mW 32ohm..
USB Direct ..................................................... Version 2.0
Dimensions
– Main unit (w x h x d) .......................... 200x125x270mm
– Speaker box (w x h x d) ............... ... 135x255x150mm
– SUBwoofer(w x h x d) .........................160x245x245mm
Weight
With Packing ....................................................... 8.5KG
Main Unit .............................................................1.3 KG
Speaker box ...................................................1.25x2KG
SUBwoofer..................................................... .... 2.7KG
Specifications and external appearance are subject to change without notice.
e
MEASUREMENT SETUP
Tuner FM
1-3
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50:
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50:
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
-
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
Fe SBC420 4822 397 30071
DUT
L
R
S/N and distortion met
e.g. Sound Technology ST170
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
SERVICE AIDS
1-4
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
WARNING
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
ESD
CLASS 1
LASER PRODUCT
Lead free
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
check playability
1
1-
playability
ok ?
Y
Play a CD
for at least 10 minutes
check playability
playability
ok ?
Y
N
"fast" lens cleaning
check playability
playability
ok ?
N
3
N
Y
For flap loaders (= access to CD drive possible) cleaning method
4 is recommended
add Info for customer
"SET OK"
2
return set
1 - 4 For description - see following pages
Exchange CDM
INSTRUCTIONS ON CD PLAYABILITY
1-
1
PLAYABILITY CHECK
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint) TR 8 (600μ Black dot) maximum at 01:00
• playback of these two tracks without audible disturbance playing time for: Fingerprint t10seconds
Black dot from 00:50 to 01:10
• jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600μ Black dot) maximum at 01:15 TR 19 (Fingerprint) TR 10 (1000μ wedge)
• playback of all these tracks without audible disturbance playing time for: 1000μ wedge t10seconds
Fingerprint t10seconds Black dot from 01:05 to 01:25
• jump forward/backward (search) within a reasonable time
4
LIQUID LENS CLEANING
Before touching the lens it is advised to clean the surface of the lens by blowing clean air over it. This to avoid that little particles make scratches on the lens.
Because the material of the lens is synthetic and coated with a special anti-reflectivity layer, cleaning must be done with a non-aggressive cleaning fluid. It is advised to use “Cleaning Solvent
The actuator is a very precise mechanical component and may not be damaged in order to guarantee its full function. Clean the lens gently (don’t press too hard) with a soft and clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in the picture below.
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which informs the customer that the set has been checked carefully - but no fault was found. The problem was obviously caused by a scratched, dirty or copy-protected CD. In case problems remain, the customer is requested to contact the workshop directly. The lens cleaning (method 3) should be mentioned in the addendum sheet.
The final wording in national language as well as the printing is under responsibility of the Regional Service Organizations.
Software Version Check & Upgrade
Upgrade software
1.Download the software from Philips support website:
http://www.philips.com/support
2. Load the CD Disc or USB device with software,Software upgrade procedure starts automatically
Upgrading
Waiting a minute
Read USB
2-1
Software upgrade finish.
Software version and date check
1, Power on the unit whithout loading the USB and Disc in it, then press the “811502” on remote control
Ver: MCD183/xx Vxxx Date: Mmm dd yyyy Time: hh:mm:ss
Malfunction Follow Check Chart
2-2
2-2
No power
Check if the Power Cord is connected
Y
Check the AC outlet
No
Y
Check if the Dc output provided voltage (about 34.5V)
Replace a new AC Cable
Replace a new
No
Power Board
No sound
Adjust the volume
Y
Check if the speakers are connected correctly
Y
Check if the USB or other devices are connected
Y
Time/Clock does not work
Plug in the power cord
Switch on the Timer
Reset the Time/Clock
No display
Check the files or folders in USB or others devices has not exceeded the certain limit
Check the data wire which connected the Main Board, if has provided voltage
Check if the VFD Board has provided voltage
Replace the IC PT6311
No
/SC16311/CD16311
Y
Check if the Main Board has provided voltage
Replace a new
No
one
Check if the USB or other devices are incompatible
Y
Check if has voltage supply to the USB Board
Y
Check if the CPU IC has provided voltage
No
Replace the
No
Main Board
Replace a new one
Check if the Main Board has provided voltage
Check if the CPU IC has provided voltage
No
No
Replace a new one
Replace the Main Board
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