Philips LX-8500-W Service manual

Service Manual
Service
Service
DVD Receiver
Service Service
Service
LX8500W/01/04/69/93
©
Copyright 2004 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by BB0435 Service AV Systems Printed in The Netherlands Subject to modification
Version 1.0
Page
Location of pc boards & Version variations................1-2
Technical Specifications ............................................. 1-3
Measurement setup ....................................................1-4
Service Aids, Safety Instruction, etc. .........................1-5
Disassembly Instructions & Service positions .............. 2
Service Test Program .................................................3-1
Region code, Software version & upgrades...............3-2
Set Block diagram ......................................................4-1
Set Wiring diagram .....................................................5-1
Panel Front Boards........................................................ 6
AV Board........................................................................ 7
Box Spk Assy SW8500LX ............................................. 8
Module SD6.3 ST AV2 ...................................................9
Set Mechanical Exploded view & parts list ................. 10
Speaker Box Exploded view & parts list .................. 11-1
Speaker Box Disassembly Instructions .................... 11-2
CLASS 1
LASER PRODUCT
GB
3139 785 30820

LOCATION OF PC BOARDS

Tuner Module
1-2
AV Board
DVD Loader
Front IR/FTD/LED Board
Front Key Board
SD6.3 Board
Front Board
VERSION VARIATIONS:
Type /Versions: LX8500W
Features & Board in used:
Progressive Scan xxxx Voltage Selector x x Digital In xxxx TV-In x x Aux-In xxxx Line-Out xxxx Video Output xxxx S-Video Output xxxx SCART x x Y/Pb/Pr (YUV) Component Video Output xxxx
/01 /04 /69 /93

SPECIFICATIONS

GENERAL:
Mains voltage : 120V for /17
220-240V for /01/04
110-127V/220-240V Switchable for /69/93 Mains frequency : 50/60Hz Power consumption : < 1W at Standby
< 130W at 1/8 P < 35W at 1/8 P
(For main & subwoofer unit)
rated
(For surround unit)
rated
Dimension main unit : 360 x 40 x 305mm
TUNER:
FM
Tuning range : 87.5-108MHz Grid : 50kHz
100kHz for /17/69 IF frequency : 10.7MHz ± 25kHz Aerial input : 75 coaxial Sensitivity at 26dB S/N : < 7µV Selectivity at 600kHz bandwidth : > 25dB IF rejection : > 60dB Image rejection : > 25dB Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : 8µV Crosstalk at RF=1mV, dev. 67.5kHz : > 28dB Crosstalk at RF=1mV, dev. 40kHz : > 18dB /17/69
MW
Tuning range : 531-1602kHz
530-1700kHz for /17/69 Grid : 9kHz
10kHz for /17/69 IF frequency : 450kHz ± 1kHz Aerial input : Frame aerial Sensitivity at 26dB S/N : < 4.0mV/M Selectivity at 18kHz bandwidth : > 20dB IF rejection : > 45dB Image rejection : > 28dB Distortion at RF=50mV, m=80% : < 5%
1-3
Input sensitivity
Aux In : 1V ± 3dB at 47k
Scart In : 500mV ± 3dB at 47k
Output sensitivity
Line Out (Left/Right) : 1V ± 1.5dB at 4.7k
Scart Out (Left/Right) : 1V ± 1.5dB at 4.7k
COMPACT DISC/VCD/DVD:
Video Decoding : MPEG-1/MPEG-2/MPEG-4/DivX 3.11,
4.x & 5.x Video DAC : 12 Bits Signal System : PAL / NTSC Video Format : 4:3 / 16:9
CVBS Out
1)
CVBS level : 1.0 ± 0.1V
p-p
Luminance S/N : >= 55dB
S-Video Out
1)
Y level : 1.0 ± 0.1V
p-p
Y S/N : >= 60dB
C level (burst) : 286mV
RGB/YUV Out
1)
Amplitude : 0.7 ± 0.1V
+1/-4 dB
p-p
p-p
S/N : >= 60dB
1)
Output terminals to be terminated with 75
AMPLIFIER:
Output power Front : 100W RMS / channel Rear : 75W RMS / channel Center : 100W RMS Subwoofer : 150W RMS
Frequency response ±3dB : 20Hz-50kHz Hum (Volume Minimum) : 200nW Residual noise (Volume Minimum) : 40nW

MEASUREMENT SETUP

Tuner FM
1-4
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
Fe SBC420 4822 397 30071
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter

SERVICE AIDS

Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
1-5
HANDLING CHIP COMPONENTS
1-6
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
F
WARNING
ATTENTION
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ...........4822 310 10671
Wristband tester ....................................................................4822 344 13999
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".

DISMANTLING INSTRUCTIONS

2-1 2-1
Dismantling of the DVD Loader
1) The tray can be manually open by inserting a minus
screw driver and push the lever in the direction as shown
in Figure 1 to unlock the tray before sliding it out.
2) Slide out the tray and remove the Cover Tray (pos 110)
as shown in Figure 2.
3) Loosen 2 screws each to remove the Panel Cover Left
(pos 231) and Panel Cover Right (pos 232).
4) Loosen 3 screws to remove the Front Top (pos 240).
- 1 screw each on the left & right side (pos 272)
- 1 screw at the bottom (pos 268)
5) Loosen 4 screws G (see Figure 6) to remove the DVD
Loader (pos 1602).
Dismantling of the Tuner Module, AV Board, Front Board and SD6.3 ST AV2 Board
1) Loosen 2 screws A (see Figure 5) to remove the Tuner
Module (pos 1801).
2) Loosen 9 screws B (see Figure 5) and 2 scews H (see
Figure 6) to remove the AV Board (pos 1501).
Figure 5
3) Loosen 2 screws E (see Figure 6) to remove the Front
Board (pos 1201).
4) Loosen 2 screws F (see Figure 6) to remove the SD6.3
ST AV2 Board (1601).
Dismantling of the Front Key Board
1) Loosen 4 screws C (see Figure 3) to remove the Bracket
Support Control (pos 130) and the Front Key Board (pos
1401).
Figure 2Figure 1
2) Loosen 6 screws D (see Figure 4) to remove the Front
Key Board (pos 1401) from the Bracket Support Control
(pos 130).
Figure 3
Figure 4
Figure 6

SERVICE POSITIONS

2-2
2-2
SD6.3 ST AV2 BoardDVD Loader Thick Insulation Sheet Front Key BoardThick Insulation Sheet
AV Board

SERVICE TEST PROGRAM

3-1
To start service test program
hold BII and
buttons depressed while
plugging in the mains cord
Display shows
"SERVICE"
followed by ROM version
"S-Vxx-yy"
S
MAIN MENU
DISPLAY TEST
BII
Button pressed?
Y
Display shows Figure 1
and switch "SACD" LED on
Hold BII and buttons depressed
S refers to Service Mode V refers to Version xx refers to Software version number of BEA (counting up from 01 to 99) yy refers to Software version number of Front uP (counting up from 01 to 99)
N
S
Figure 1
till the Display shown "S-Vxx-yy"
BII
Button pressed?
Y
Display shows Figure 2
and switch "SACD" LED off
9
Button pressed?
Y
TEST
EEPROM FORMAT TEST
ROTARY ENCODER TEST
LEAVE SERVICE TEST PROGRAM
N
Figure 2
N
Various
other Tests
Activated with
S
S to Exit
Volume
Knob
Disconnect mains cord
ACTION
Load default data. Display shows "NEW".
Caution! All presets from the customer will be lost!!
Display shows value for 2 seconds. Volume values increases or decreases in steps of 1 until 0 (VOL MIN) or 40 (VOL MAX) is reached.
LX8300SA & LX8320SA & LX8500W_Service Test Program_dd wk0429
3-2
Reprogramming of DVD version Matrix
After repair, the customer setting and region code may be lost. Reprogramming will put the set back in the state in which it has left the factory, ie. with the default setting and the allowed region code.
Model Region Region Code TV Type
LX8300SA/01 Europe 2 PAL LX8300SA/05 Europe 2 PAL LX8320SA/69 AP 3 PAL LX8300SA/04 Russia 5 PAL LX8320SA/93 China 6 PAL LX8500W/01 Europe 2 PAL LX8500W/04 Russia 5 PAL LX8500W/69 AP 3 PAL LX8500W/93 China 6 PAL
To reprogram do as follows:
1) Power up the set and select DISC source.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Press the following buttons on the Remote Control:
<9> <9> <9> <9> <AUDIO> <1> ......... for LX8300SA/01
<9> <9> <9> <9> <AUDIO> <2> ......... for LX8300SA/05
<9> <9> <9> <9> <AUDIO> <3> ......... for LX8320SA/69
<9> <9> <9> <9> <AUDIO> <4> ......... for LX8300SA/04
<9> <9> <9> <9> <AUDIO> <5> ......... for LX8320SA/93
<9> <9> <9> <9> <AUDIO> <6> ...........for LX8500W/01
<9> <9> <9> <9> <AUDIO> <7> ...........for LX8500W/04
<9> <9> <9> <9> <AUDIO> <8> ...........for LX8500W/69
<9> <9> <9> <9> <AUDIO> <9> ...........for LX8500W/93
4) The display shows 'YYYY-ZZ' and the tray will close.
YYYY = model number (eg. 8300, 8500, etc.) ZZ = slash stroke version (eg. 01, 69, etc.)
Procedure for check Software version
1) Power up the set and select DISC source.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Press "DISPLAY" button on the Remote control.
4) The TV screen will shows:
SD6.3 Vxx YYYY-ZZ A BB SERVO: nnnnnnnn REG:A
xx = version number YYYY = model number (eg. 8300, 8500, etc.) ZZ = slash stroke version (eg. 01, 69, etc.) A = region code BB = Front uP software version number nnnnnnnn = servo version number
Procedure to upgrade software
1) Power up the set and select DISC source.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Place upgrade CD-ROM onto tray and close.
4) The set will response and display the following:
- LOAD [After the disc is read, the tray will open for you to remove the disc]
- ERASE [Erasing disc]
- WRITE [Writing disc]
- ERROR [if upgrade is unsuccessful]
- UPG END [if upgrade is successful]
- DISC->CLOSE->LOAD [Tray will close indicating that the upgrade process is completed]
5) The whole process should not take more than 5 minutes.
Caution: Do not unplug the set until upgrade is completed.
Trade Mode
Trade mode is a feature that will block all set keys when enabled. It is for dealers to prevent customers from removing disc, changing source etc using the set keys. Rotary and Remote Control (RC) keys are still allowed in Trade mode.
To activate Trade Mode:
1) Power up the set and select DISC source.
2) Open tray by press "OPEN/CLOSE" button on the set or press and hold "STOP" button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows 'TRA ON' and the tray will close. Trade Mode is now enabled.
To deactivate Trade Mode:
1) Power up the set and select DISC source.
2) Open tray by press and hold "STOP"button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows 'TRA OFF' and the tray will close. Trade Mode is now disabled.
Procedure to change Tuner Grid (not for all versions)
1) By holding "SOURCE" and "PREV" buttons depressed while switching on the mains supply, the tuning grid frequency is toggled between 9kHz and 10kHz.
2) Hold the "SOURCE" and "PREV" buttons depressed until the display shown the new tuning grid 'GRID 9' or 'GRID 10'.
Note: Repeating the same action will toggle back to its
previous tuning grid setting.

SET BLOCK DIAGRAM

4-1
4-1
10K
TUNER
(TM 08)
74HC4052
1n0
UCD
L/R POWER AMP
RDS IC
SAA6581T
10K
M62320FP
*
CS2
CS1
CS0
SCL
SDA
VDD
GND
CHIP SELECT
I2C BUS
TRANSCEIVER
PWR
OUT I/O IN
RES
D5
D6
D7
SHIFT
REG
8
88
DATA LATCHES 88 8
I/O PORT
D4
D1
D2
D3
SO
D0
SCL
SDA
UCD
UCD
UCD
SURROUND POWER AMP
IN
L7808
GND
2
4
5
C
A
B
3
1
VS
OUT
GND
OUT
8MHz
Block Diagram_LX8500W_dd wk0428

SET WIRING DIAGRAM

voIB 1
1300
voIA
5-1
key1
key0
GND_D
3
4
5
2
5-1
26
EH
1101
1G 1
2
1201
1
SFW30R-2STE1
1G
0200
Dipmate
1 2 3 4 5 6
3G 3
2
3
3G
2G
1 2 3 4 5 6
+5VDSTBY ioRC6 GND_D STDBY_LED +5VL SACD_LED
4G
5G6G7G
456
456
4G
5G
6G
+5VDSTBY ioRC6 GND_D STDBY_LED +5VL SACD_LED
1100
2
345
1
key0
voIA
voIB
key1
GND_D
+5V6_ECO
Channel Switch
ioIIC_Data_Wireless
1107
SFW30R-2STE1
P3
P2
P5
P4
P8
P72GP6
11
P15
P13
P14 121314
12
13
P13
P14
P9
P12
P11
P10
15
161718
19
161718
19
15
14
P8
P7
P9
P11
P12
P10
8G
P16
P17
P15
7
8
9
10
11
7
8
9
10
7G
8G
P16
P17
21222324252627
20
21
22
20
23
24
P2
P3
P4
P5
P6
P1
GND
V_FL
+12VL 28
27
26
25
28
P1
GND
V_FL
+12VL
FP_IRQ
SDA
SCL
GND_D
Stdby
VolA VolB
09FMN-BTRK-A
+5V6
+12VL
GND_D
GND_D
-33V NTC
GND
40kHz 29
30
29
30
GND
40kHz
1103
1 2 3 4 5
NC
6
IR
7 8 9
1105
2
1
4
3
6
7
5
8
1102
1 2 3 4 5 6 7 8 9
1507
1 2 3 4 5 6 7 8 9
+5V6 +12VL GND_D +5V6_ECO Channel Switch GND_D ioIIC_Data_Wireless
-33V NTC
1509
To control
DAC
GND_D GND_D
+1V8 +1V8 +5VL +5VL +5VL
GND_D
GND_D
PWR_ON
RDS_DAT
VSCK VSDA GND_D
1 2 3
+8V
4 5 6 7 8 9 10
+8V
11 12 13 14 15 16
16FNM-STK-A
1511
Data for
To Tuner
GND_D
Tu_SD
S1_L3_1
S0_L3_0 AV_Mute
GND_D
GND_D
GND_D
CVBS
GND_D
GND_D
B_Cb
GND_D
GND_D PCM_BCLK PCM_LTRT
GND_D
PCM_MCLK PCM_LRCK
GND_D
SPDIF_OUT
GND_D
PCM_MIC_IN
GND_D
MIC_DET
GND_D
PCM_LR
GND_D
PCM_LsRs
GND_D
PCM_CLfe
GND_D
PCM_Cs
GND_D
ADC
SCL_DAC SDA_DAC
GND_D TU_SD TU_CE
TU_DI
TU_DO_ST
TU_CLK
GND_D
SPDIF_IN
SPDIF_GND
AMP_On
Mute_TV
PW_DN
Freq_Hop
HP_Det
GND_D RDS_CLK RDS_DAT
GND_D
GND_a
Tu_SD
RDS_Mux
Tu_CE
Tu_DI
Tu_DO_ST
Tu_CLK
1 2 3
L2
4 5 6 7 8
Y
9 10
C
11 12 13
G_Y
14 15 16 17
R_Cr
18 19 20 21 22 23 24 25 26 27 28 29 30
SFW30R-2STE1
ERR
SFW30R-2STE1
11
NC
10
9 8
+9V1
7
Rch
6 5 4
Lch
3 2 1
11FE-BT-VK-N11FE-BT-VK-N
SCL
SDA
FP_IRQ
1401
1200
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1100
1301
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SFW30R-2STE1
1302
SFW30R-2STE1
CN1
11FE-BT-VK-N
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30
1 2 3 4 5 6 7 8
9 10 11
IR
GND_D
PCM_LRCLK
GND_D Tu_SD L2 S1_L3_1 S0_L3_0 AV_Mute GND_D Y GND_D C GND_D CVBS GND_D G_Y GND_D B_Cb GND_D R_Cr GND_D PCM_SCLK PCM_LTRT GND_D PCM_MCLK PCM_LRCK GND_D SPDIF_OUT GND_D PCM_MIC_IN GND_D MIC_DET
1
GND_D
2
PCM_LR
3
GND_D PCM_LsRs
4 5
GND_D
6
PCM_CLfe
7
GND_D PCM_Cs
8
GND_D
9
SCL_DAC SDA_DAC GND_D TU_SD TU_CE TU_DI TU_DO_ST TU_CLK GND_D SPDIF_IN GND_D ERR AMP_On Mute_TV_ PW_DN_ Freq_Hop HP_Det GND_D RDS_CLK RDS_DAT GND_D
GND_a NC Tu_SD +9V1 NC Rch Tu_CE Lch Tu_DI Tu_DO_ST Tu_CLK
VolA
Stdby_ctrl
9
09FMN-BTRK-A
VolB
16FNM-STK-A
1104
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16
GND_D GND_D +8V +1V8 +1V8 +5VL +5VL +5VL GND_D +8V GND_D PWR_ON RDS_DAT VSCK VSDA GND_D
3139 111 04311 CBLE PH 06P/100/06P PH 28ST BK
3139 110 27831 CBLE PH 05P/120/05P PH 260S BK
1
3139 241 00851 FFC FOIL 24P/180/24P AD 0.5MMP
26
1
Wiring Diagram_3139 119 38131_dd wk0428
6-1 6-1

FTD DISPLAY PIN CONNECTION

8G 7G 6G 5G 4G 3G 2G 1G

PANEL FRONT BOARDS

TABLE OF CONTENTS
FTD Display Pin Connection ........................................... 6-1
Front Board - Component & Chip Layout ........................ 6-2
Front Board - Circuit Diagram ......................................... 6-3
IR/FTD/LED Board - Component & Chip Layout ............ 6-4
IR/FTD/LED Board - Circuit Diagram .............................. 6-5
Front Key Board - Component & Chip Layout ................ 6-6
Front Key Board - Circuit Diagram .................................. 6-7
Electrical parts list............................................................ 6-7
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
8G
Dp2
col3
col2 Dp1
col1
a
j
h
f
g
e
r
k
b
p
m
j
n
c
( 1G - 8G )
d
7G
a
k
j
h
b
f
m
p
g
c
e
n
r
-
d
-
-
a
k
j
h
b
f
m
p
g
c
e
n
r
col3
d
-
Dp2
6G
a
k
j
h
b
f
m
p
g
c
e
n
r
d
-
5G
a
k
j
h
b
f
m
p
g
c
e
n
r
col2
d
-
-
4G
3G
a
k
j
h
b
f
m
p
g
c
e
n
r
d
-
-
a
k
j
h
b
f
m
p
g
c
e
n
r
d
-
2G
a
k
j
h
b
f
m
p
g
c
e
n
r
col1
d
-
Dp1
1G
a
k
j
h
b
f
m
p
g
c
e
n
r
-
d
-
-
6-2

FRONT BOARD - COMPONENT LAYOUT FRONT BOARD - CHIP LAYOUT

6-2
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3551 pt5 dd wk0428
3139 113 3551 pt5 dd wk0428

FRONT BOARD - CIRCUIT DIAGRAM

G
6-3 6-3
12345678910111213
40kHZ
V_FIL
+12VL
A
uP BOARD
7
8
ioKey1
2123
05FE-BT-VK-N
B
C
5 4 3 2 1
B6B-EH-A
1101
1 2 3 4 5 6
1100
2126
330p
+5VDSTBY
ioRC6
stdy
+5VL SACD_LED
VolB
2125
330p
VolA
2124
330p
ioKey0
330p
30
29
25
26
27
28
D
4101
4103
330p
2115
1N4148
-VKK
NTC
330p
2128
6100
6101
1N4148
2116
2129
2130
IR
330p
+5V6ECO
330p
330p
330p
3157
100R
2102
+5V6
Wireless
25V47u
2103
1N4148
ioIIC_Data_Wireless
3153
100R
3158
100R
stdy
+5VDSTBY
100n
6102
3154
100R
3155
10K
3156
10K
2100
+5VL
3150
2104
22n
4102
+5VL
2101
100n
47u 25V
-Vkk
+5VL
10K
4K7
4K7
3151
3152
ioIIC_Data
ioIIC_Clk
ioIIC_IntReq
6104
3141
BZX384-C4V7
V_FIL
10K
1102
FE-BT-VK-N
1
2
+12VL
3
4
E
5
6
7
8
FROM AV PCB
9
F
2119
330p
2114
1103
1
VSTB
2
VSDA
3
VSCK
4
GND_MTK
5
2127
H
6 7 8
VOLA
9
VOLB
330p
09FMN-BTRK-A
VolA
VolB
3119
3121
3122
3123
3124
2105
21
3116
3117
3118
47n
2121
1K0
3120
1K0
1K0
1K0
1K0
1K0
20
18
19
15
16
17
3115
3114
1K0
1K0
14
3113
1K0
3112
1K0
12
13
3111
1K0
7103
1K0
1K0
1K0
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
50V 47u
V24 V25
V26
V27
V28
V29
V30
V31
V32
V33
V34
V35
V36 VKK
-SCK1
SI1
1
V23
SO1
V21
V20
V22
8-Bit h. break. v.
80k pull
down
8-Bit h. breakdown v.
out. port w. latch P9
PD
source open
drain 80k p.d.
5-Bit h. breakd. v.
out w. latch
8-Bit Input/Output (tri-state)
P04
P05
P03
4
3
V19
P06
22
23
24
I
1234567
9
10
11
3109
3108
3110
1K0
1K0
1K0
585966061626364
V16
V17
V18
VFT driver circuit (automatic display)
P0
VSS
XOUT
P07
8809
7
4K7
3128
5102
22p
2106
2107
10K
3159
8 9 10 11 12 13
6
V13
V14
V15
8-Bit high breakdown voltage 8-Bit high breakdown v. output port with latch output port with latchout w. latch P8
sink o.
8-Bit I/O P2
XIN
-RESET XTOUT
11 12 13
10
22p
2122
2p2
2108
22p
7104
BC847B
3
4
5
1
2
1107
6117
BAS316
6118
BAS316
6116
BAS316
6119
6120
BAS316
BAS316
6121
BAS316
6115
6114
6112
6113
1K0 3107
BAS316
BAS316
BAS316
BAS316
V5
V6
V7
V8
V9
V11
V10
V12
P7 P6
80k pull down80k pull down
P6-P9 source open drain
ROMRAM
CPU
sink o.drain
XTIN
Program Counter
8-Bit A/D
Converter
drain
8-Bit Input/Output
(tri state)
TEST
14 15 16 17 18 19220 21 22 23 24
-STOP
-INT0
-INT1
TC2
-DV0
TC4
100R
3129
5101
32K768
22p
stdy
2120
3134
1K0
7101
BC847B
10n
2109
2110
6111
BAS316
V4
80k pull down
P1
TC1
3162
1K0
40kHz
2111
10n
3135
3100
6110
1K0
BAS316
4344454647484955051525354555657
V2
V3
3-B. I/O P3
( tristate )
INT4
INT2
100R
3131
3130
470n
3136
100K
SIN-01T-1.8
1121
1
3101
82K
3102
82K
82K
3103
310482K
310582K
3106
82K
4142
V1
V0
VDD
VAREF
VASS
AIN13
P5
AIN12
AIN11
AIN10
4-Bit In/Output
(tri-state)
AIN7
P4
AIN6
AIN5
AIN4
AIN3
8-Bit Input/Output
AIN2
(tri-state)
AIN1
AIN0
-SCKO
SCA
SCL
22R
3133
1K0
22R
3132
6103
1N4148
9132
100K
40
39
38
37
36
35
34
33
32
31
30
29
28
27
26
25
+5VDSTBY
3161
SIN-01T-1.8
1120
-Vkk
1K0
1K0 3125
1K0
31261K0
ioIIC_Data
ioIIC_Clk
ioRC6
5100
2u2
1
3142
100R
9131
2117
ioRC6
2112
3160
SACD_LED
ioIIC_IntReq
+5VDSTBY
100n
2118
100n
2113
ioIIC_Data_Wireless
Wireless
NTC
7102
BC847B
3144
4u7
1K2
10K
3143
3145
47K
+5VDSTBY
100u 10V
+5VDSTBY
2K7
2K7
3138
3139
ioKey1
ioKey0
3139 113 35425_3139 113 3551 pt5_dd wk0428
IR
3146
10K
1100 B1 1101 C1 1102 D1 1103 G2 1107 A9 1120 B11 1121 B11 2100 E4 2101 E4 2102 D3
A
2103 D3 2104 H4 2105 G6 2106 H8 2107 H8 2108 H8 2109 I9 2110 I10 2111 I10 2112 E11 2113 E12 2114 G2
B
2115 G2 2116 G2 2117 C11 2118 C12 2119 F1 2120 H9 2121 G7 2122 H9 2123 B4 2124 B3 2125 B3
C
2126 C2 2127 H1 2128 H2 2129 E2 2130 F2 3100 D10 3101 C10 3102 C10 3103 C10 3104 C10 3105 C10 3106 D10
D
3107 D9 3108 D8 3109 D8 3110 D8 3111 D8 3112 D8 3113 D7 3114 D7 3115 D7 3116 E7 3117 E7 3118 E7
E
3119 E6 3120 E7 3121 E6 3122 E6 3123 F6 3124 F6 3125 F11 3126 F11 3128 G8 3129 G9 3130 H10
F
3131 H10 3132 H10 3133 G10 3134 H9 3135 I10 3136 I10 3138 F12 3139 F12 3141 G6 3142 B11 3143 C12 3144 C12
G
3145 C12 3146 C13 3150 G4 3151 G4 3152 G4 3153 G3 3154 G4 3155 H4 3156 I4 3157 H3 3158 H3 3159 I8
H
3160 F11 3161 F11 3162 G10 4101 E2 4102 H4 4103 E2 5100 H11 5101 H9 5102 H8 6100 D2 6101 D2
I
6102 E3 6103 H11 6104 G6 6110 D10 6111 D10 6112 D10 6113 D9
6114 D9 6115 D9 6116 C9 6117 C10 6118 C10 6119 C9 6120 C9 6121 D9 7101 I10 7102 B13 7103 D7 7104 I8 9131 F11 9132 I11

IR/FTD/LED BOARD - COMPONENT LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
6-4
6-4
3139 113 3550 pt5 dd wk0428

IR/FTD/LED BOARD - CHIP LAYOUT

This assembly drawing shows a summary of all possible versions. For components used in a specific version see schematic diagram and respective parts list.
3139 113 3550 pt5 dd wk0428

IR/FTD/LED BOARD - CIRCUIT DIAGRAM

6-5
6-5
A
B
C
D
123456789
+5VDSTBY
+5VL
56K
1K0
6200
BC857B 7201
3202
LTL-816EELC
SACD_LED
3204
12K
3218
10K
1K0
6201
3205
7202 BC847B
A
LTL-816TDK3
200
1 2 3 4 5 6
WH06D-1
+5VDSTBY
ioRC6
Standby_LED
+5VL
SACD_LED
7200
VS
OUT
GND
TSOP4836YA1
2200
100n
2201
3200
2202
1K0
4u7
2n2
3201
6202
10K
BZX384-C5V6
Standby_LED
3217
3203
12K
B
ioRC6
1202 FV818GN
P13
P14
P15
P16
P17
NC
8G
16
15
14
13
17
12
11
3G
4G
5G
6G
7G
6
7
8
9
10
F1
1G
2G
1
4
5
3214
22R
33R
3215
VGL-1
C
D
VGL-1
2203
33n
2204
+12VL
16V47u
3207
330R
+5VL
3209
47K
40kHZ
VGL+1
3212
22R
33R
3213
P2
P3
F2
32
P4
P1
P5
28
27
26
29
25
P10
P11
P6
P7
24
23
P12
P8
P9
20
19
18
22
21
200 A1 1201 E6 1202 B8 2200 A4 2201 A4 2202 B4 2203 D2 2204 D2 2205 E1 2206 D2 2207 D4 3200 A4 3201 A5 3202 A6 3203 A6 3204 A8 3205 A8 3206 D1 3207 D3 3208 D3 3209 D4 3210 D4 3211 E4 3212 C5 3213 D5 3214 C8 3215 D8 3216 D2 3217 A6 3218 B8 6200 A6 6201 A8 6202 B5 7200 A3 7201 A6 7202 A8 7203 D3 7204 E3 7205 D4
E
VGL+1
10u35V
2205
3206
470R
V_FIL
3216
470R
2206
35V10u
7203
BC817-25
7204
BC857B
3208
330R
7205
BC817-25
3210
3211
10K
10K
2207
22p
40kHZ
V_FIL
+12VL
E
30
29
28
27
26
25
24
23
22
21
20
19
1201
18
17
16
15
14
13
12
11
10
9
8
5
6
7
3
4
3139 113 35425_3139 113 3550 pt5_dd wk0428
1
2
123456789
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