Copyright 2009 Koninklijke Philips Electronics N.V.
All rights reserved. No part of this publication may be reproduced, stored in a
retrieval system or transmitted, in any form or by any means, electronic, mechanical,
photocopying, or otherwise without the prior permission of Philips.
Published by JA/MW 0964 BU TV Consumer Care, the NetherlandsSubject to modificationEN 3122 785 18481
2009-Apr-24
Page 2
EN 2LCD Sharp 2k91.
Revision List
1.Revision List
Manual xxxx xxx xxxx.0
•First release.
Manual xxxx xxx xxxx.1
•Added LK520D3LA13.
2.Technical Specifications and Connections
Index of this chapter:
2.1 Introduction
2.2 General
2.3 Technical Specifications
2.4 Pixel Specifications
Note: Specifications are indicative (subject to change).
2.2General
1234567891011
LK5 58Z3LA13
1 - Display Technology
LDFull HD1920x1080A
2 - Production Plant
K
…
3, 4, 5 - Display Size
3151…
3703
4205
4702
52041st digit
55862nd digit
………
LCD
Kameyama
32 inch
37 inch
42 inch
47 inch
52 inch
56 inch
2.1Introduction
In this Service Manual you will find all necessary information to
perform the Board Level Repair (= board swap) scenario on
LCD panels. These LCD repair manuals are created per brand,
and they will contain all necessary information for the different
panels used in Philips flat LCD TVs.
Number for production month
(1-9. X= 10, Y=11, Z=12)
Number for A production year
(Number on manufacturing year's right edge)
/QFWNG0Q
$CTEQFG
.QV0Q
Serial number of product
Product Factory
Management number
18480_002_090401.eps
090401
Figure 2-2 Serial number explanation
Page 3
Technical Specifications and Connections
EN 3LCD Sharp 2k92.
2.3Technical Specifications
Below find attached the data sheets of the different LCD
panels. Click on the “model number” to open.
•LK520D3LA13
•LK558Z3LA1P (= LK558Z3LA13 with inverters)
2.4Pixel Specifications
Philips CE
Flat Panel SQA
Reference:
FPSQ090101SI
Starting point for judgment of cosmetic defects: any cosmetic defect is unacceptable
when visible within 10 seconds at a viewing distance of 4 x height of the display
Note 1. At all realistic test patterns and specied viewing angles
Note 2. At ambient room conditions (25 ± 3
Note 3. Customer opinion prevails.
Date:
1-Jan-2009
Cosmetic spec waiver
12NC:
All TV model
o
C, 65 ± 5 % RH) with non -directive lighting (luminance 150 Lux)
Part name:
All TV model
Expire date:
31-Dec-2009
1,2,3
2009 waiver for Sharp LCD panels:
DefectA grade (0/7/7)Remarks
Bright defect (full/half dot defect,
foreign material in panel or
under polarizer)
Dark defect (dot defect or
foreign material on backlight)
Polarizer scratchMax 5 W<0.2 mm, L<5 mmShould not be visible when panel is switched o,
Non-uniformity (mura)Black uniformity: judge at 150 Lux
Min distance between defects: 15 mm.
No full bright dots.
Max 10 weak bright defects:
• Point defects: ≤50% sub-pixel area or not visible
using 2% ND lter.
• Long defect: not visible using 2% ND lter,
L<5mm
Max 7 dark dots (adjacent dark dots count as 2).
Max 14 half/dark dots (1 dark dot count for 2x½ DD)
Max 5 point defect D<1.2 mm
Max 5 long defect W<1mm, L<5 mm
Mid-grey mura: judge in moving picture (for
example Philips “air show” or “Scooby Doo” clip)
Figure 2-3 Cosmetic specification waiver
2% ND lter judgment using black test pattern
under 150 Lux environmental lighting :
HD: max 1 pair of adjacent dark dots, volume
limit is 2% (dGG < 0.2%).
FHD: max 2 pair of adjacent dark dots, volume
limit is 5% (dGG < 0.5%).
at 4xH distance, over the specied viewing angle
range.
Supplier responsible to calibrate with internal
panel inspection method.
18470_003_090403.eps
090403
2009-Apr-24
Page 4
EN 4LCD Sharp 2k92.
㪣㪢 㪌㪌㪏㪱㪊㪣㪘㪈㪊
㪣㪢㪌㪌㪏㪱㪊㪣㪘㪈㪧
2.5Board and Label Locations
2.5.132-inch models
Label sticking position (LK558Z3LZ1P)
Control-PWB
Technical Specifications and Connections
Inverter-PWB
91 K00001
91 K00001
Figure 2-4 Board and label location
Bar code label
18480_004_090403.eps
090403
2009-Apr-24
Page 5
Precautions, Notes, and Abbreviation List
3.Precautions, Notes, and Abbreviation List
EN 5LCD Sharp 2k93.
Index of this chapter:
3.1 General
3.2 Safety Precautions
3.3 Servicing Precautions
3.4 Notes
3.5 Abbreviation List
3.1General
Notes:
•Only authorised persons should perform servicing of this
module.
•When using/handling this unit, pay special attention to the
LCD Module: it should not be enforced into any other way
then next rules, warnings, and/or cautions.
•"Warning" indicates a hazard that may lead to death or
injury if the warning is ignored and the product is handled
incorrectly.
•"Caution" indicates a hazard that can lead to injury or
damage to property if the caution is ignored and the
product is handled incorrectly.
3.2Safety Precautions
3.2.1Warning
•Do not supply a voltage higher than specified to this
product. This may damage the product or can create
hazardous situations.
•Do not use this product in locations where the humidity is
extremely high, where it may be splashed with water, or
where flammable materials surround it.
•Do not install or use the product in a location that does no
satisfy specified environmental conditions. This may
damage the product or can create hazardous situations.
•If a foreign substance (such as water, metal, or liquid) gets
inside the product, immediately turn “OFF” the power.
Continuing to use the product may cause electric shock or
can create hazardous situations.
•If the product emits smoke and abnormal smell, or makes
an abnormal sound, immediately turn “OFF” the power.
Continuing to use the product may cause electric shock or
can create hazardous situations.
•Do not (dis)connect the connector while power to the
product is “ON”. It takes some time for the voltage to drop
to a sufficiently low level after the power has been turned
“OFF”. Confirm that the voltage has dropped to a safe level
before (dis)connecting the connector.
•Do not pull out or insert the power cable from/to an outlet
with wet hands. It may cause electric shock.
•If the power cable is damaged, or if the connector is loose,
do not use the product, otherwise, this can lead to
hazardous situations or may cause electric shock.
•The LCD Backlight Inverter unit uses a high voltage for the
lamps. Keep the cautions concerning electric shock and do
not touch the device circuitry handling the inverter unit. And
because the capacitors of the device circuitry may remain
charged at the moment of Power “OFF”, standing for 1
minute is required in order to discharge the device circuitry.
3.2.2Caution
•Do not place this product in a location that is subject to
heavy vibration, or an unstable surface such as an inclined
surface. The product may fall off or fall over, causing
injuries.
•Before disconnecting cable from the product, be sure to
turn off the power. Be sure to hold the connector when
disconnecting cables. Pulling a cable with excessive force
may cause the core of the cable to be exposed or break the
cable, and this can lead to fire or electric shock.
•This product contains glass. If shock, vibration, heat or
distortion is applied to the product, the glass may be
broken.
•If glass surface of the display breaks or is scratched, do not
touched the broken pieces or the scratched with bare
hands. You may be injured.
•LCD Module requires to be handled with special care. LCD
Module is not to be touched with metal or hard materials.
Must not be stressed by heat or mechanical impact.
•There are some particular components on the rear panel of
this product. Skin contact with these components may
cause an electric shock. So, handle with care.
•While moving the product, be sure to turn off the power,
disconnect all cables and watch your step. Dropping the
product may cause injuries from electric shock. So, while
moving the product handle with care.
•When cleaning the panel is necessary, wipe it with a soft
and moistened cloth a neural detergent. Caution on
connector area. Do not use chemicals such as thinner or
benzene.
•LCD Module emits heat from the Lamp, Backlight lamp,
and component parts. Therefore, the environmental
temperature must not exceed 50 deg. C. LCD Module
Backlight Inverter system is driven by high voltage, so it
must avoid conductive materials.
•If repairing components with a lead line, high voltage or
high temperature components must be put out from a lead
line and fix.
•Do not place an object on the surface of the display. The
glass may break or be scratched.
•This product may be damaged if it is subject to excessive
stresses (such as excessive voltage, current, or
temperature). The absolute maximum ratings specify the
limits of these stresses.
•Do not cover or wrap with any covering materials while
power is applied to the product.
•This product is made from various materials such as glass,
metal, and plastic. When discarding it, be sure to contact a
purchase place.
•If a discrepancy occurs due to any arbitrary modification or
disassembly, supplier is not responsible for function,
quality or other items.
•Within the warranty period, general faults may be charged
for depending on responsibility for the faults. You handle
with care
3.3Servicing Precautions
A colour TFT LCD Module can easily be damaged by both
electrical and mechanical stresses. Users therefore, are
requested to implement the following rules.
3.3.1System Assembler
•Follow the power sequence: An abnormal power
sequence may cause critical malfunction or electrical
damage.
•Prevent physical stress.
•Prevent overheat:
– High temperatures on the surface of the screen may
cause poor quality. Please use the LCD Module on the
specified temperatures.
– Low temperatures (under 10 deg. C) makes the LCD
Module respond slowly, make the Backlight worse
operated, and will shorten very much the lifetime
accordingly.
2009-Apr-24
Page 6
EN 6LCD Sharp 2k93.
Precautions, Notes, and Abbreviation List
•Keep LCD Module dust-free: The LCD Module is
sensitive against dust; it can cause visual or functional
problems.
•Do not touch TCP area: Do not touch TCP area at any
case. It can cause Driver IC cracks, film cracks, etc. The
TCP is the weakest point of the LCD Module.
•Do not pull Backlight wire: Please do not pull the
Backlight wire, as it can cause the wire to become
disconnected or damaged.
•Check the connections of the Inverter & Backlight connectors: Incomplete connection can cause burnt in
Backlight connectors or damage the inverter.
•Handle with care:
– Please do not drop, bend, or hit the LCD Module.
– Physical stress can cause defects as broken panels.
•Keep mounting screw length and motor driver’s torque: Strong motor driver’s torque can make a
mechanical defect on LCD Module. Please keep within the
specifications.
•Do not operate for a long time under the same pattern:
Operating the LCD Module for a long time with the same
video pattern can cause image persistence and can
eventually damage it.
•Defective panels must also be handled with care:
– To prevent making other defects, please handle the
defective LCD Module as a good one.
– Defective LCD Modules must be repaired.
•Do not stack LCD Modules: The LCD Module consists of
fragile components such as TCPs or Glasses. Stacking the
LCD Modules can cause undesired defects.
•Do not provide strong pressure at connecting: Strong
pressure can transfer the force to the TCP, which is the
weakest part of the LCD Module. It eventually can make
the TCP crack or lead to other unexpected defects.
•Let the Backlight Wire at the backside of the LCD Module: If let the Backlight wire in front of the LCD Module,
the Backlight connector can hurt the surface of the
polariser.
•Never (dis)connect at power “ON”: The LCD Module
consists of CMOS components, which are known as weak
components against EOS. It can damage the product.
•Electrostatic discharge can make damage:
– Semi-assembled product should be handled with wrist
strap.
– Earth human body when handle the LCD Module.
– Please do not touch the interface connector pin.
3.3.2System Assembler/End User
•Keep the surface clean :
– Please wear rubber gloves when you touch the surface
of the LCD Module screen.
– Please use soft and anti-static material with n-Hexane
as cleaner.
•Be careful not to scratch the polariser :
– Surface of polariser is soft, so it’s easily scratched.
– Please do not touch, press or rub on polariser surface
with materials over HB hardness.
•Be careful with swift temperature and humidity changes: Swift temperature and or humidity change can
make dew condensation or ice, which can cause nonconformance such as malfunctioning.
•Keep out of water:
– Water on in the LCD Module can cause electrical short
or corrosion.
– Please wipe out or dry water carefully.
•Keep the LCD Module free from corrosive gasses:
Corrosive gas can chemically damage the polariser and
the circuitry parts and eventually will cause defects.
•Keep the suitable temperature and humidity: High
temperatures and high humidity will shorten the lifetime
3.4Notes
3.4.1Spare Parts
For the latest spare part overview, please consult your Philips
Spare Part web portal.
3.5Abbreviation List
AUOAcer Unipack Optronics (supplier)
CCFLCold Cathode Fluorescent Lamp
CMOChi Mei Optoelectronics (supplier)
COFChip On Flex / Foil / Film
CPTChunghwa Picture Tubes (supplier)
DCDirect Current
FETField Effect Transistor
FFCFlat Foil Cable
FPCFlexible Printed Circuit
ICIntegrated Circuit
IPBIntegrated Power Board (PSU incl.
inverter)
LCDLiquid Crystal Display
LCMLiquid Crystal Module
LEDLight Emitting Diode
LGDLG Displays (supplier)
LPLLG Philips LCD (supplier)
PCBPrinted Circuit Board (same as PWB)
PSUPower Supply Unit
PWBPrinted Wiring Board (same as PCB)
RGBRed, Green, Blue colour space
TCPTape Carrier Package
2009-Apr-24
Page 7
4.Mechanical Instructions
Mechanical Instructions
EN 7LCD Sharp 2k94.
Index of this chapter:
4.1 General
4.2 Model LK520D3LA13
4.3 Model LK558Z3LA1P
4.4 Model LK558Z3LA13
4.1General
4.1.1Warnings
•Figures can deviate due to the different module executions.
•During repair, place the set face down on a soft surface
(e.g. on foam bars as mentioned in next paragraph), in
order to prevent damaging the display.
Note: With some chassis, it is possible to measure and
replace the boards while the TV is still on its stand.
•All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD w). Careless handling
during repair can reduce life drastically. Make sure that,
during repair, you are connected with the same potential as
the mass of the set by a wristband with resistance. Keep
components and tools also at this same potential.
Figure 4-1 ESD wristband
•Be careful during measurements in the high voltage
section. Never pull plugs out under operation conditions,
just to prevent danger caused by electrical sparks.
•Never replace modules or other components while the unit
is switched “on”.
•Connectors “to” and “from” the Inverter Boards must be
thoroughly connected to avoid any electrical sparks during
operation.
H_16920_001.eps
060407
4.1.2Foam Bars
1
Required for sets
1
42"
E_06532_018.eps
171106
Figure 4-2 Foam bars
The foam bars (order code 3122 785 90580 for two pieces) can
be used for all types and sizes of flat displays. See figure
“Foam bars” for details. Displays with a size of 42” and larger,
require four foam bars [1]. Ensure that the foam bars are
always supporting the cabinet and never only the display.
Caution: Failure to follow these guidelines can seriously
damage the display!
By laying the TV face down on the (ESD protective) foam bars,
a stable situation is created to perform measurements and
alignments. By placing a mirror under the display, you can
monitor the screen.
4.1.3Torque Values
Table 4-1 Recommended Torque Values
Screw Type (cross head) Recommended Torque Value
M2 2.0 kg*F ± 0.1 kg*F
M2.5 3.0 kg*F ± 0.5 kg*F
M2.6 3.0 kg*F ± 0.5 kg*F
M3 6.0 kg*F ± 0.5 kg*F
2009-Apr-24
Page 8
EN 8LCD Sharp 2k94.
4.2Model LK520D3LA13
Mechanical Instructions
4.2.1Control Board
Disassembly
1. Place the panel face down on the foam bars, and locate the
Control board.
Figure 4-3 Control board location
2. Remove the screws of the metal cover.
C-PWB Cover
18481_201_090423.eps
Reassembly
To reassemble, perform all processes in reverse order.
Important: Be sure to insert the FFCs correctly.
090423
screw
× 4
6 mm
18481_202_090423.eps
Figure 4-4 Cover screws removal
3. Carefully disconnect the flat cable/FFCs from their
connectors.
The FPC salient is put in the concave connector
part, and the connector is locked properly
Ferrite core Ferrite core
18481_203_090423.eps
Figure 4-5 Flat cable removal
4. You now can remove the Control Board.
090423
090423
2009-Apr-24
Page 9
4.2.2Inverter Board
(
Disassembly
1. Place the panel face down on the foam bars, and locate the
Inverter boards.
2. Remove the cover screws, and remove the cover.
3. Unplug and remove the Inverter boards as shown in next
figure
Mechanical Instructions
EN 9LCD Sharp 2k94.
12 Lamp connectors
10 Lamp connectors
3: Detach lamp
connector on
12&10 places
Inverter
Rear view
㧝: Detach screw
at 6 places each
RDENC2559TPZF
slave - 1 side)
Figure 4-6 Unplug and remove Inverter board
Reassembly
To reassemble, perform all processes in reverse order.
2: Detach
RDENC2560TPZF
(master - 1 side)
connections
18481_204_090424.eps
090424
2009-Apr-24
Page 10
EN 10LCD Sharp 2k94.
s
3
s
3
4.3Model LK558Z3LA1P
Mechanical Instructions
4.3.1Control Board
Disassembly
1. Place the panel face down on the foam bars, and locate the
Control board.
Control-PWB
Inverter-PWB
Figure 4-7 Control board location
2. Remove the screws of the metal cover.
Inverter-PWB
18480_202_090403.ep
09040
Reassembly
To reassemble, perform all processes in reverse order.
Important: Be sure to insert the FFCs correctly.
18480_201_090403.ep
Figure 4-8 Cover screws removal
3. Carefully disconnect the flat cable/FFCs from their
connectors.
18480_203_090403.eps
Figure 4-9 Flat cable removal
4. You now can remove the Control Board.
09040
090403
2009-Apr-24
Page 11
4.3.2Inverter Board
Disassembly
1. Place the panel face down on the foam bars, and locate the
Inverter board (refer to figure “4.3 Control board location”).
2. Remove the cover screws, and remove the cover.
3. Unplug and remove the Inverter board as shown in next
figure
Mechanical Instructions
EN 11LCD Sharp 2k94.
LK558Z3LA13:
Without Inverters
8mm
Inverter-PWB Cover
Inverter-PWB Cover
Figure 4-10 Unplug and remove Inverter board
Reassembly
To reassemble, perform all processes in reverse order.
4.4Model LK558Z3LA13
The (dis)assembly process is identical to the LK558Z3LA1P.
The only difference is that the LK558Z3LA13 comes without
Inverters.
18480_204_090403.eps
090403
2009-Apr-24
Page 12
EN 12LCD Sharp 2k95.
y
y
y
Service Modes, Error Codes, and Fault Finding
5.Service Modes, Error Codes, and Fault Finding
Index of this chapter:
5.1 Service Modes
5.2 Error Codes
5.3 Fault Finding
5.3.1 General
5.3.2 LK520D3LA13
5.3.3 LK558Z3LA1P and LK558Z3LA13
5.1Service Modes
Not applicable.
5.2Error Codes
Not applicable.
5.3Fault Finding
5.3.1General
No displa
Half displa
Figure 5-1 Symptoms for checking the Control Board
Horizont al stripe
Wavystripedispla
I_17811_026.eps
260908
No back light / Flickering
Low brightness / Shut down
I_17811_027.eps
Figure 5-2 Symptoms for checking the Inverter Board