Philips LC8.1L LA Service Manual

0 (0)
Color Television Chassis
MG8
ME8
LC8.1L
MG8
ME8
Contents Page Contents Page
1. Technical Specifications, Connections, and Chassis Overview 2
2. Safety Instructions, Warnings, and Notes 5
3. Directions for Use 6
4. Mechanical Instructions 7
5. Service Modes, Error Codes, and Fault Finding 16
6. Block Diagrams, Test Point Overview, and
Waveforms
Wiring Diagram 32" LCD 27 Wiring Diagram 42" LCD 28 Block Diagram Video 29 Block Diagram Audio 30 Block Diagram Control & Clock Signals 31 SSB: Test Points (Overview Bottom Side) 32-36 I2C IC Overview 37 Supply Lines Overview 38
7. Circuit Diagrams and PWB Layouts Diagram PWB Main Power Supply (32"): Part 1 (A1) 39 41-42 Main Power Supply (32"): Part 2 (A2) 40 41-42 SSB: DC/DC (B01) 43 56-65 SSB: Tuner IF & Demodulator (B02) 44 56-65 SSB: Micro Processor (B03) 45 56-65 SSB: Trident CX32 (B04A) 46 56-65 SSB: LVDS Connectors (B04B) 47 56-65 SSB: Audio Processor Micronas (B05A) 48 56-65 SSB: Audio Class-D (B05B) 49 56-65 SSB: YPbPr & SVHS (B06A) 50 56-65 SSB: I/O Cinch 1 & 2 (B06B) 51 56-65 SSB: VGA & Audio, ComPair, & UART (B06C) 52 56-65 SSB: HDMI Main (B06D) 53 56-65 SSB: SRP List Explanation 54 SSB: SRP List 55 Keyboard Control Panel (E) 66 66 IR & LED Panel (J) 67 68
©
Copyright 2008 Koninklijke Philips Electronics N.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
8. Alignments 69
9. Circuit Descriptions, Abbreviation List, and IC Data Sheets 72 Abbreviation List 77 IC Data Sheets 79
10. Spare Parts List & CTN Overview 84
11. Revision List 84
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Published by TY 0867 BU TV Consumer Care Printed in the Netherlands Subject to modification EN 3122 785 17911
EN 2 LC8.1L LA1.
Technical Specifications, Connections, and Chassis Overview

1. Technical Specifications, Connections, and Chassis Overview

Index of this chapter:

1.1 Technical Specifications

1.2 Connection Overview
1.3 Chassis Overview
Notes:
Figures can deviate due to the different set executions.
Specifications are indicative (subject to change).
1.1 Technical Specifications

1.1.1 Vision

Display type : LCD Screen size : 32" (82 cm), 16:9
Resolution (HxV pixels) : 1366 × 768 Dyn. contrast ratio : 26000:1 Min. light output (cd/m Typ. response time (ms) : 8 Viewing angle (HxV degrees) : 178 × 178 Tuning system : PLL Presets/channels : 125 presets Tuner bands : VHF, UHF, S, H TV Color systems : PAL N, M
Video playback : NTSC
Supported computer formats : 640 × 480
Supported video formats : 480i @ 60 Hz
2
) : 500
: 42" (107 cm), 16:9
:NTSC M
: PAL : SECAM
: 720 × 400 : 800 × 600 : 1024 × 768 : 1280 × 768 : 1280 × 1024 : 1360 × 768
: 480p @ 60 Hz : 576i @ 50 Hz : 576p @ 50 Hz : 720p @50, 60 Hz : 1080i @ 50, 60 Hz : 1080p @ 24, 25, 30,
50, 60 Hz

1.1.3 Miscellaneous

Power supply:
- Mains voltage (V
- Mains frequency (Hz) : 50 / 60
Ambient conditions:
- Temperature range (°C) : +5 to +40
- Maximum humidity : 90% R.H.
Power consumption (values are indicative)
- Normal operation (W) : 130 (32")
- Stand-by (W) : < 0.165
Dimensions (W × H × D mm) : 809 × 544 × 92
Weight (kg) : 14.5 (32")
) : 100 - 240
AC
: 200 (42")
(32PFL3xxx)
: 819 × 518 × 92
(32PFL5xxx)
: 1033 × 666 × 88
(42PFL3xxx)
: 1046 × 645 × 88
(42PFL5xxx)
: 20.5 (42")

1.1.2 Sound

Sound systems : BTSC Stereo
Maximum power (W
):2 × 15
RMS
: FM Mono
®
: BBE : SAP
Technical Specifications, Connections, and Chassis Overview
3
EN 3LC8.1L LA 1.

1.2 Connection Overview

HDMI
HDMI 2
HDMI 1
8
SERV. CPBS SX
4
5
75X
TV ANTENNA

Figure 1-1 Side and rear I/O connections

Note: The following connector color abbreviations are used
(acc. to DIN/IEC 757): Bk= Black, Bu= Blue, Gn= Green, Gy= Grey, Rd= Red, Wh= White, and Ye= Yellow.

1.2.1 Side Connections

1 - Head phone - Out
Bk - Head phone 32 - 600 ohm / 10 mW rt
2 - Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
3 - S-Video (Hosiden): Video Y/C - In
1 -Ground Y Gnd H 2 -Ground C Gnd H 3 - Video Y 1 V 4 - Video C 0.3 V

1.2.2 Rear Connections

4 - Service Connector (Serial Express)
Only for iTV applications.
AUDIO IN VGASPDIF OUT
RL
Y
Pb
Pr
L
R
CVI-1
Y
Pb
VIDEO
Pr
L
L
R
R
AV1 I N
CVI-2
1110106
I_17910_005.eps
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
/ 75 ohm j
PP
P / 75 ohm j
PP
070408
16 - DDC_SDA DDC data jk 17 - Ground Gnd H 18 - +5V j 19 - HPD Hot Plug Detect j 20 - Ground Gnd H
7
9
1
2
8 - Cinch: S/PDIF - Out
Bk - Coaxial 0.4 - 0.6V
/ 75 ohm kq
PP
9 - PC: VGA: Video RGB - In, Cinch: Audio - In
1
5
6
11
10
15
E_06532_002.eps
050404
Figure 1-2 VGA Connector
3
1 - Video Red 0.7 V 2 - Video Green 0.7 V 3 - Video Blue 0.7 V 4-n.c.
/ 75 ohm j
PP
/ 75 ohm j
PP
/ 75 ohm j
PP
5 - Ground Gnd H 6 - Ground Red Gnd H 7 - Ground Green Gnd H 8 - Ground Blue Gnd H 9-+5V 10 - Ground Sync Gnd H
+5 V j
DC
11 - n.c. 12 - DDC_SDA DDC data j 13 - H-sync 0 - 5 V j 14 - V-sync 0 - 5 V j 15 - DDC_SCL DDC clock j Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
10 - CVI1 and 2: Cinch: Video YPbPr - In, Audio - In
Gn - Video Y 1 V Bu - Video Pb 0.7 V Rd - Video Pr 0.7 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
11 - AV In: Cinch: Video CVBS - In, Audio - In
Ye - Video CVBS 1 V Wh - Audio L 0.5 V Rd - Audio R 0.5 V
/ 75 ohm jq
PP
/ 10 kohm jq
RMS
/ 10 kohm jq
RMS
5 - Service Connector (ComPair)
1 - SDA-S I 2 - SCL-S I
2
C Data (0 - 5 V) jk
2
C Clock (0 - 5 V) j
3 - Ground Gnd H
6 - Aerial - In
- - F-type (US) Coax, 75 ohm D
7 - HDMI1 and 2: Digital Video, Digital Audio - In
1 - D2+ Data channel j 2 - Shield Gnd H 3 - D2- Data channel j 4 - D1+ Data channel j 5 - Shield Gnd H 6 - D1- Data channel j 7 - D0+ Data channel j 8 - Shield Gnd H 9 - D0- Data channel j 10 - CLK+ Data channel j 11 - Shield Gnd H 12 - CLK- Data channel j 13 - n.c. 14 - n.c. 15 - DDC_SCL DDC clock j
EN 4 LC8.1L LA1.

1.3 Chassis Overview

MAIN POWER
A
SUPPLY PANEL
Technical Specifications, Connections, and Chassis Overview
KEYBOARD CONTROL
E
PA NE L
IR & LED PANEL
J
MAIN POWER
A
SUPPLY PANEL
KEYBOARD CONTROL
E
PA NE L

Figure 1-3 PWB/CBA locations xxPFL3xxx (MG8 styling)

SMALL SIGNAL
BOARD
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SMALL SIGNAL
BOARD
B
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B
IR & LED PANEL
J

Figure 1-4 PWB/CBA locations xxPFL5xxx (ME8 styling)

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Safety Instructions, Warnings, and Notes

2. Safety Instructions, Warnings, and Notes

EN 5LC8.1L LA 2.
Index of this chapter:

2.1 Safety Instructions

2.2 Warnings

2.3 Notes

2.1 Safety Instructions
Safety regulations require the following during a repair:
Connect the set to the Mains/AC Power via an isolation transformer (> 800 VA).
Replace safety components, indicated by the symbol h, only by components identical to the original ones. Any other component substitution (other than original type) may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, the set must be returned in its original condition. Pay in particular attention to the following points:
Route the wire trees correctly and fix them with the mounted cable clamps.
Check the insulation of the Mains/AC Power lead for external damage.
Check the strain relief of the Mains/AC Power cord for proper function.
Check the electrical DC resistance between the Mains/AC Power plug and the secondary side (only for sets that have a Mains/AC Power isolated power supply):
1. Unplug the Mains/AC Power cord and connect a wire
between the two pins of the Mains/AC Power plug.
2. Set the Mains/AC Power switch to the “on” position
(keep the Mains/AC Power cord unplugged!).
3. Measure the resistance value between the pins of the
Mains/AC Power plug and the metal shielding of the tuner or the aerial connection on the set. The reading should be between 4.5 MΩ and 12 MΩ.
4. Switch “off” the set, and remove the wire between the
two pins of the Mains/AC Power plug.
Check the cabinet for defects, to prevent touching of any inner parts by the customer.
2.2 Warnings
All ICs and many other semiconductors are susceptible to electrostatic discharges (ESD w). Careless handling during repair can reduce life drastically. Make sure that, during repair, you are connected with the same potential as the mass of the set by a wristband with resistance. Keep components and tools also at this same potential.
Be careful during measurements in the high voltage section.
Never replace modules or other components while the unit is switched “on”.
When you align the set, use plastic rather than metal tools. This will prevent any short circuits and the danger of a circuit becoming unstable.
2.3 Notes

2.3.1 General

Measure the voltages and waveforms with regard to the chassis (= tuner) ground (H), or hot ground (I), depending on the tested area of circuitry. The voltages and waveforms shown in the diagrams are indicative. Measure them in the Service Default Mode (see chapter 5) with a colour bar signal and stereo sound (L: 3 kHz, R: 1 kHz unless stated otherwise) and picture carrier at 475.25 MHz for PAL, or
61.25 MHz for NTSC (channel 3).
Where necessary, measure the waveforms and voltages
with (D) and without (E) aerial signal. Measure the voltages in the power supply section both in normal operation (G) and in stand-by (F). These values are indicated by means of the appropriate symbols.
Manufactured under license from Dolby Laboratories. “Dolby”, “Pro Logic” and the “double-D symbol”, are trademarks of Dolby Laboratories.

2.3.2 Schematic Notes

All resistor values are in ohms, and the value multiplier is often used to indicate the decimal point location (e.g. 2K2 indicates 2.2 kΩ).
Resistor values with no multiplier may be indicated with either an “E” or an “R” (e.g. 220E or 220R indicates 220 Ω).
All capacitor values are given in micro-farads (μ=× 10 nano-farads (n =× 10
Capacitor values may also use the value multiplier as the decimal point indication (e.g. 2p2 indicates 2.2 pF).
An “asterisk” (*) indicates component usage varies. Refer to the diversity tables for the correct values.
The correct component values are listed in the Spare Parts List. Therefore, always check this list when there is any doubt.

2.3.3 BGA (Ball Grid Array) ICs

Introduction
For more information on how to handle BGA devices, visit this URL: www.atyourservice.ce.philips.com (needs subscription, not available for all regions). After login, select “Magazine”, then go to “Repair downloads”. Here you will find Information on how to deal with BGA-ICs.
BGA Temperature Profiles
For BGA-ICs, you must use the correct temperature-profile, which is coupled to the 12NC. For an overview of these profiles, visit the website www.atyourservice.ce.philips.com (needs subscription, but is not available for all regions) You will find this and more technical information within the “Magazine”, chapter “Repair downloads”. For additional questions please contact your local repair help desk.

2.3.4 Lead-free Soldering

Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free soldering tin Philips SAC305 with order code 0622 149 00106. If lead-free solder paste is required, please contact the manufacturer of your soldering equipment. In general, use of solder paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free soldering tin. The solder tool must be able: – To reach a solder-tip temperature of at least 400°C. – To stabilize the adjusted temperature at the solder-tip. – To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature of around 360°C - 380°C is reached and stabilized at the solder joint. Heating time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C, otherwise wear-out of tips will increase drastically and flux-fluid will be destroyed. To avoid wear-out of tips, switch “off” unused equipment or reduce heat.
Mix of lead-free soldering tin/parts with leaded soldering tin/parts is possible but PHILIPS recommends strongly to
-9
), or pico-farads (p =× 10
-12
-6
),
).
EN 6 LC8.1L LA3.
Directions for Use
avoid mixed regimes. If this cannot be avoided, carefully clear the solder-joint from old tin and re-solder with new tin.

2.3.5 Alternative BOM identification

It should be noted that on the European Service website,
“Alternative BOM” is referred to as “Design variant”.
The third digit in the serial number (example: AG2B0335000001) indicates the number of the alternative B.O.M. (Bill Of Materials) that has been used for producing the specific TV set. In general, it is possible that the same TV model on the market is produced with e.g. two different types of displays, coming from two different suppliers. This will then result in sets which have the same CTN (Commercial Type Number; e.g. 28PW9515/12) but which have a different B.O.M. number. By looking at the third digit of the serial number, one can identify which B.O.M. is used for the TV set he is working with. If the third digit of the serial number contains the number “1” (example: AG1B033500001), then the TV set has been manufactured according to B.O.M. number 1. If the third digit is a “2” (example: AG2B0335000001), then the set has been produced according to B.O.M. no. 2. This is important for
ordering the correct spare parts!
For the third digit, the numbers 1...9 and the characters A...Z can be used, so in total: 9 plus 26= 35 different B.O.M.s can be indicated by the third digit of the serial number.
Identification: The bottom line of a type plate gives a 14-digit serial number. Digits 1 and 2 refer to the production center (e.g. AG is Bruges), digit 3 refers to the B.O.M. code, digit 4 refers to the Service version change code, digits 5 and 6 refer to the production year, and digits 7 and 8 refer to production week (in
example below it is 2006 week 17). The 6 last digits contain the serial number.
MODEL :
PROD.NO:

2.3.6 Board Level Repair (BLR) or Component Level Repair (CLR)

If a board is defective, consult your repair procedure to decide if the board has to be exchanged or if it should be repaired on component level. If your repair procedure says the board should be exchanged completely, do not solder on the defective board. Otherwise, it cannot be returned to the O.E.M. supplier for back charging!

2.3.7 Practical Service Precautions

It makes sense to avoid exposure to electrical shock.
Always respect voltages. While some may not be
32PF9968/10
AG 1A0617 000001
Figure 2-1 Serial number (example)
While some sources are expected to have a possible dangerous impact, others of quite high potential are of limited current and are sometimes held in less regard.
dangerous in themselves, they can cause unexpected reactions that are best avoided. Before reaching into a powered TV set, it is best to test the high voltage insulation. It is easy to do, and is a good service precaution.
MADE IN BELGIUM
220-240V 50/60Hz
~
VHF+S+H+UHF
BJ3.0E LA
S
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128W
260308

3. Directions for Use

You can download this information from the following websites: http://www.philips.com/support http://www.p4c.philips.com

4. Mechanical Instructions

Index of this chapter:

4.1 Cable Dressing

4.2 Service Positions
4.3 Assy/Panel Removal ME8 Styling
4.4 Assy/Panel Removal MG8 Styling
4.5 Set Re-assembly
4.1 Cable Dressing
Mechanical Instructions
Notes:
Figures below can deviate slightly from the actual situation, due to the different set executions.
EN 7LC8.1L LA 4.

Figure 4-1 Cable dressing 32PFL3xxx (MG8 styling)

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EN 8 LC8.1L LA4.
Mechanical Instructions

Figure 4-2 Cable dressing 32PFL5xxx (ME8 styling)

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Figure 4-3 Cable dressing 42PFL3xxx (MG8 styling)

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Mechanical Instructions
EN 9LC8.1L LA 4.

Figure 4-4 Cable dressing 42PFL5xxx (ME8 styling)

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EN 10 LC8.1L LA4.
Mechanical Instructions

4.2 Service Positions

For easy servicing of this set, there are a few possibilities created:
The buffers from the packaging (see figure “Rear cover”).
Foam bars (created for Service).

4.2.1 Foam Bars

1
Required for sets
1
42"
The foam bars (order code 3122 785 90580 for two pieces) can be used for all types and sizes of Flat TVs. See figure “Foam bars” for details. Sets with a display of 42" and larger, require four foam bars [1]. Ensure that the foam bars are always supporting the cabinet and never only the display. Caution: Failure to follow these guidelines can seriously damage the display! By laying the TV face down on the (ESD protective) foam bars, a stable situation is created to perform measurements and alignments. By placing a mirror under the TV, you can monitor the screen.

4.3 Assy/Panel Removal ME8 Styling

4.3.1 Rear Cover

Warning: Disconnect the mains power cord before you remove
the rear cover. Note: it is not necessary to remove the stand while removing the rear cover.
Refer to next figures for details.
1. Remove the screws [1].
2. Lift the back cover from the TV. Make sure that wires and flat coils are not damaged while lifting the rear cover from the set.
Figure 4-5 Foam bars
1 1 1
1
1
E_06532_018.eps
171106
1
1
1
Figure 4-6 Back Cover Removal
1111
I_17820_024.eps
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Mechanical Instructions
s 8
EN 11LC8.1L LA 4.

4.3.2 Speakers

Refer to next figure for details.
1. Remove the screws [1] and lift the whole unit from the back cover.
Take the speakers out together with their casing. When defective, replace the whole unit.
11
Figure 4-7 Speaker

4.3.3 IR & LED Panel

Refer to next figure for details.
1. Unplug connectors [1].
2. Use a flat screw driver to release the clip by pushing in the indicated direction [2].
3. Lift the board and take it out of the set.
When defective, replace the whole unit.
I_17750_008.eps
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4.3.4 Keyboard Control Panel

Refer to next figure for details.
1. Unplug the key board connector from the IR & LED board.
2. Remove the screws [1].
3. Lift the unit and take it out of the set. When defective, replace the whole unit.
1
H_17650_094.eps
180108
1
2
Figure 4-8 IR & LED Board
H_17650_098.eps
180108
Figure 4-9 Key Board

4.3.5 Main Power Supply Panel

Refer to next figure for details.
1. Unplug connectors [1].
2. Remove the fixation screws [2].
3. Take the board out. When defective, replace the whole unit.
2
1
1
2
2
1
2x)
(
2
2
2
I_17820_025.ep
13030
Figure 4-10 Main Power Supply Panel
EN 12 LC8.1L LA4.

4.3.6 Small Signal Board (SSB)

Refer to next figure for details. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. Refer to next figures or details.
1. Unplug the LVDS connector [1]. Caution: be careful, as this is a very fragile connector!
2. Unplug the connectors [2].
3. Remove the screws [3].
4. The SSB can now be taken out of the set, together with the side cover.
5. To remove the side cover, push back the clamp [4] using a screw driver.
6. Pull the cover sidewards from the SSB.
Mechanical Instructions
3
3
1
2
4x)
(
3
3
Figure 4-11 Small Signal Board

4.3.7 LCD Panel

Refer to next figures for details.
1. Unplug the LVDS connector [1]. Caution: be careful, as this is a very fragile connector!
2. Unplug the connectors [2].
3. Release the tape which fixes the wiring [3].
4. Release the speaker connectors [4].
5. Remove the fixation screws [5] from the support and take it out. The support hinges from the bottom side.
6. Remove the fixation screws [6] from the SSB support and take the SSB out together with it’s support.
7. Remove the fixation screws [7] and remove the clamps.
8. Remove the fixation screws [8], that hold the subframe and the fixation screws [9], that hold the LCD panel.
9. Lift out the sub frame.
10. The LCD panel can now be lifted from the front cabinet.
3
4
3
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Mechanical Instructions
EN 13LC8.1L LA 4.
8
7
9 9
8
8
1
2
1
2
(
4x)
3
7
2 4
9
4
8
8
4
8
8
4
9
8
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5
Figure 4-13 Support
5 5
Figure 4-12 LCD Panel
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6
6
6
6
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Figure 4-14 SSB Support
EN 14 LC8.1L LA4.
Mechanical Instructions

4.4 Assy/Panel Removal MG8 Styling

4.4.1 Rear Cover

Warning: Disconnect the mains power cord before you remove
the rear cover. Remove the stand before removing the backcover.
Refer to ME8 description.

4.4.2 Speakers

Refer to next figure for details.
1. Unplug the connectors [1].
2. Remove the screws [2] and lift the speaker from the back cover.
1
2x
)
(
2
2

4.4.4 Keyboard Control Panel

Refer to next figure for details.
1. Unplug the key board connector from the IR & LED board.
2. Remove the screws [1].
3. Lift the unit and take it out of the set. When defective, replace the whole unit.
1
1
I_17911_003.eps
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Figure 4-15 Speakers

4.4.3 IR & LED Panel

Refer to next figure for details.
1. Unplug connectors [1].
2. Release the clips and take the panel out.
When defective, replace the whole unit.
1
Figure 4-17 Key Board
I_17911_001.eps
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4.4.5 Main Power Supply Panel 32"

Refer to next figure for details.
1. Unplug connectors [1].
2. Remove the fixation screws [2].
3. Take the board out. When defective, replace the whole unit.
2
2
1
2
2
1
(2x)
2
1
1
2
I_17911_004.eps
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Figure 4-16 IR & LED Board
I_17911_002.eps
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Figure 4-18 Main Power Supply Panel 32"

4.4.6 Main Power Supply Panel 42"

Refer to next figure for details.
1. Unplug connectors [1].
2. Remove the fixation screws [2].
3. Take the board out. When defective, replace the whole unit.
Mechanical Instructions
EN 15LC8.1L LA 4.
2
1
(2x)
3
3
3
4
1
2
3
2
1
(2x)
2
2
(
3x)
2
2
1
3 3
Figure 4-20 Small Signal Board
3
I_17911_006.eps
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4.4.8 LCD Panel

2
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2
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The exchange of the LCD panel is not described in this manual.

4.5 Set Re-assembly

Figure 4-19 Main Power Supply Panel 42"

4.4.7 Small Signal Board (SSB)

Refer to next figure for details. Caution: it is mandatory to remount all different screws at their original position during re-assembly. Failure to do so may result in damaging the SSB. Refer to next figures or details.
1. Unplug the LVDS connector [1]. Caution: be careful, as this is a very fragile connector!
2. Unplug the connectors [2].
3. Remove the screws [3].
4. The SSB can now be taken out of the set, together with the side cover.
5. To remove the side cover, push back the clamp [4] using a screw driver.
6. Pull the cover sidewards from the SSB.
To re-assemble the whole set, execute all processes in reverse order.
Notes:
While re-assembling, make sure that all cables are placed and connected in their original position. See figure “Cable dressing”.
Pay special attention not to damage the EMC foams on the SSB shields. Ensure that EMC foams are mounted correctly.
EN 16 LC8.1L LA5.
Service Modes, Error Codes, and Fault Finding

5. Service Modes, Error Codes, and Fault Finding

Index of this chapter:

5.1 Test Points

5.2 Service Modes

5.3 Service Tools
5.4 Error Codes
5.5 The Blinking LED Procedure
5.6 Software Upgrading
5.7 Fault Finding and Repair Tips
5.1 Test Points
In the chassis schematics and layout overviews, the test points (Fxxx) are mentioned. In the schematics, test points are indicated with a rectangular box around “Fxxx” or “Ixxx”, in the layout overviews with a “half-moon” sign. As most signals are digital, it will be difficult to measure waveforms with a standard oscilloscope. Several key ICs are capable of generating test patterns, which can be controlled via ComPair. In this way it is possible to determine which part is defective.
Perform measurements under the following conditions:
Service Default Mode.
Video: Color bar signal.
Audio: 3 kHz left, 1 kHz right.
5.2 Service Modes
The Service Mode feature is split into four parts:
Service Default Mode (SDM).
Service Alignment Mode (SAM).
Customer Service Mode (CSM).
Digital Customer Service Mode (DCSM).
Computer Aided Repair Mode (ComPair).
SDM and SAM offer features, which can be used by the Service engineer to repair/align a TV set. Some features are:
A pre-defined situation to ensure measurements can be made under uniform conditions (SDM).
Activates the blinking LED procedure for error identification when no picture is available (SDM).
The possibility to overrule software protections when SDM was entered via the Service pins.
Make alignments (e.g. white tone), (de)select options, enter options codes, reset the error buffer (SAM).
Display information (“SDM” or “SAM” indication in upper right corner of screen, error buffer, software version, operating hours, options and option codes, sub menus).
The CSM is a Service Mode that can be enabled by the consumer. The CSM displays diagnosis information, which the customer can forward to the dealer or call centre. In CSM mode, “CSM”, is displayed in the top right corner of the screen. The information provided in CSM and the purpose of CSM is to:
Increase the home repair hit rate.
Decrease the number of nuisance calls.
Solved customers' problem without home visit.
ComPair Mode is used for communication between a computer and a TV on I2C /UART level and can be used by a Service engineer to quickly diagnose the TV set by reading out error codes, read and write in NVMs, communicate with ICs and the uP (PWM, registers, etc.), and by making use of a fault finding database. It will also be possible to up and download the software of the TV set via I2C with help of ComPair. To do this, ComPair has to be connected to the TV set via the ComPair connector, which will be accessible through the rear of the set (without removing the rear cover).

5.2.1 General

Some items are applicable to all Service Modes or are general. These are listed below.
Life Timer
During the life time cycle of the TV set, a timer is kept. It counts the normal operation hours (not the Stand-by hours). The actual value of the timer is displayed in SDM and CSM in a decimal value. Every two soft-resets increase the hour by +1.
Software Identification, Version, and Cluster
The software ID, version, and cluster will be shown in the main menu display of SDM, SAM, and CSM. The screen will show: “AAAABCD X.YY”, where:
AAAA is the chassis name: LC81.
B is the region indication: E= Europe, A= AP/China, U= NAFTA, L= LATAM.
C is the display indication: L= LCD, P= Plasma.
D is the language/feature indication: 1= standard, H= 1080p full HD.
X is the main version number: this is updated with a major change of specification (incompatible with the previous software version). Numbering will go from 1 - 9 and A - Z. – If the main version number changes, the new version
number is written in the NVM.
– If the main version number changes, the default
settings are loaded.
YY is the sub version number: this is updated with a minor change (backwards compatible with the previous versions) Numbering will go from 00 - 99. – If the sub version number changes, the new version
number is written in the NVM.
– If the NVM is fresh, the software identification, version,
and cluster will be written to NVM.
Display Option Code Selection
When after an SSB or display exchange, the display option code is not set properly, it will result in a TV with “no display”. Therefore, it is required to set this display option code after such a repair. To do so, press the following key sequence on a standard RC transmitter: “062598” directly followed by MENU and “xxx”, where “xxx” is a 3 digit decimal value of the panel type: see column “Display code” in table “Option code overview” (ch. 8), or see sticker on the side/bottom of the cabinet. When the value is accepted and stored in NVM, the set will switch to Stand-by, to indicate that the process has been completed.
Display Option
Code
39mm
040
PHILIPS
MODEL:
32PF9968/10
27mm
PROD.SERIAL NO:
AG 1A0620 000001
(CTN Sticker)
E_06532_038.eps
Figure 5-1 Location of Display Option Code sticker
During this algorithm, the NVM-content must be filtered, because several items in the NVM are TV-related and not SSB­related (e.g. Model and Prod. S/N). Therefore, “Model” and “Prod. S/N” data is changed into “See Type Plate”. In case a call centre or consumer reads “See Type Plate” in CSM mode, he needs to look to the side/bottom sticker to identify the set, for further actions.
240108
Service Modes, Error Codes, and Fault Finding
s 8
s 7

5.2.2 Service Default Mode (SDM)

Purpose
Set the TV in SDM mode in order to be able to:
Create a pre-defined setting for measurements to be made.
Override software protections.
Start the blinking LED procedure.
Read the error buffer.
Check the life timer.
Specifications
Table 5-1 SDM default settings
Region Freq. (MHz) Default syst.
Europe (except France), AP-PAL/-Multi
France SECAM L
NAFTA, AP-NTSC 61.25 (channel 3) NTSC M
LATAM PAL M
Set linear video and audio settings to 50%, but volume to 25%. Stored user settings are not affected.
All service-unfriendly modes (if present) are disabled, since they interfere with diagnosing/repairing a set. These service unfriendly modes are: – (Sleep) timer. – Blue mute/Wall paper. – Auto switch “off” (when there is no “ident” signal). – Hotel or hospital mode. – Child lock or parental lock (manual or via V-chip). – Skipping, blanking of “Not favourite”, “Skipped” or
“Locked” presets/channels.
– Automatic storing of Personal Preset or Last Status
settings.
– Automatic user menu time-out (menu switches back/
OFF automatically.
– Auto Volume levelling (AVL).
475.25 PAL B/G
EN 17LC8.1L LA 5.
SDMSDM
I_17820_029.ep
13030
Figure 5-2 Service jumper (SSB component side)
On Screen Menu
After activating SDM, the following screen is visible, with SDM in the upper right corner of the screen to indicate that the television is in Service Default Mode.
HHHHH A A A A B CD - X. Y Y ERR XX XX XX XX XX O P X X X X X X X X X X X X X X X X X X
Figure 5-3 SDM menu
SDM
G_16860_030.ep
26010
How to Activate
To activate SDM, use one of the following methods:
Press the following key sequence on the remote control transmitter: “062596” directly followed by the MENU button (do not allow the display to time out between entries while keying the sequence).
Short one of the “Service” jumpers on the TV board during cold start (see Figures “Service jumper”). Then press the mains button (remove the short after start-up). Caution: Activating SDM by shorting “Service” jumpers will override the DC speaker protection (error 1), the General I2C error (error 4), and the Trident video processor error (error 5). When doing this, the service-technician must know exactly what he is doing, as it could damage the television set.
Menu explanation:
HHHHH: Are the operating hours (in decimal).
AAAABCD-X.YY: See paragraph “Service Modes” -> “General” -> “Software Identification, Version, and Cluster” for the SW name definition.
SDM: The character “SDM” to indicate that the TV set is in Service mode.
ERR: Shows all errors detected since the last time the buffer was erased. Five errors possible.
OP: Used to read-out the option bytes. See “Options” in the Alignments section for a detailed description. Seven codes are possible.
How to Navigate
As this mode is read only, there is not much to navigate. To switch to other modes, use one of the following methods:
Command MENU from the user remote will enter the normal user menu (brightness, contrast, color, etc...) with “SDM” OSD remaining, and pressing MENU key again will return to the last status of SDM again.
To prevent the OSD from interfering with measurements in SDM, command “OSD” (“STATUS” for NAFTA and LATAM) from the user remote will toggle the OSD “on/off” with “SDM” OSD remaining always “on”.
Press the following key sequence on the remote control transmitter: “062596” directly followed by the OSD/ STATUS/INFO/i+ button to switch to SAM (do not allow the display to time out between entries while keying the sequence).
EN 18 LC8.1L LA5.
Service Modes, Error Codes, and Fault Finding
How to Exit
Switch the set to STANDBY by pressing the mains button on the remote control transmitter or on the television set. If you switch the television set “off” by removing the mains (i.e., unplugging the television), the television set will remain in SDM when mains is re-applied, and the error buffer is not cleared. The error buffer will only be cleared when the “clear” command is used in the SAM menu.
Note:
If the TV is switched “off” by a power interrupt while in SDM, the TV will show up in the last status of SDM menu as soon as the power is supplied again. The error buffer will not be cleared.
In case the set is in Factory mode by accident (with “F” displayed on screen), by pressing and hold “VOL-” and “CH-” together should leave Factory mode.

5.2.3 Service Alignment Mode (SAM)

Purpose
To change option settings.
To display / clear the error code buffer.
To perform alignments.
Specifications
Operation hours counter (maximum five digits displayed).
Software version, error codes, and option settings display.
Error buffer clearing.
Option settings.
Software alignments (Tuner, White Tone, and Audio).
NVM Editor.
ComPair Mode switching.
Set the screen mode to full screen (all contents on screen are viewable).
How to Activate
To activate SAM, use one of the following methods:
Press the following key sequence on the remote control transmitter: “062596” directly followed by the OSD/ STATUS/INFO/i+ button (it depends on region which button is present on the RC). Do not allow the display to time out between entries while keying the sequence.
Or via ComPair.
After entering SAM, the following screen is visible, with SAM in the upper right corner of the screen to indicate that the television is in Service Alignment Mode.
LLLL L A AAABCD- X. YY ERR XX XX XX XX XX O P X X X X X X X X X X X X X X X X X X
C l e a r > Y e s O p t i o n s > T u n e r > R G B A l i g n > N V M E d i t o r > C o m p a i r > S W E V E N T S >
Figure 5-4 SAM menu
Menu explanation:
1. LLLLL. This represents the run timer. The run timer counts normal operation hours, but does not count Stand-by hours.
2. AAAABCD-X.YY. See paragraph “Service Modes” -> “General” -> “Software Identification, Version, and Cluster” for the SW name definition.
3. SAM. Indication of the Service Alignment Mode.
4. ERR (ERRor buffer). Shows all errors detected since the last time the buffer was erased. Five errors possible.
SAM
G_16860_031.eps
260107
5. OP (Option Bytes). Used to read-out the option bytes. See “Options” in the Alignments section for a detailed description. Seven codes are possible.
6. Clear. Erases the contents of the error buffer. Select the CLEAR menu item and press the MENU RIGHT key. The content of the error buffer is cleared.
7. Options. Used to set the option bits. See “Options” in the “Alignments” chapter for a detailed description.
8. Tuner. Used to align the tuner. See “Tuner” in the “Alignments” chapter for a detailed description.
9. RGB Align. Used to align the White Tone. See “White Tone” in the “Alignments” chapter for a detailed description.
10. NVM Editor. Can be used to change the NVM data in the television set. See also paragraph “Fault Finding and Repair Tips” further on.
11. ComPaIr. Can be used to switch the television to “In Application Programming” mode (IAP), for software uploading via ComPair. Read paragraph “Service Tools” ­> “ComPair”. Caution: When this mode is selected without ComPair connected, the TV will be blocked. Remove the AC power to reset the TV.
12. SW Events. Only to be used by development to monitor SW behavior during stress test.
How to Navigate
In the SAM menu, select menu items with the MENU UP/ DOWN keys on the remote control transmitter. The selected item will be indicated. When not all menu items fit on the screen, use the MENU UP/DOWN keys to display the next / previous menu items.
With the MENU LEFT/RIGHT keys, it is possible to: – Activate the selected menu item. – Change the value of the selected menu item. – Activate the selected sub menu.
When you press the MENU button twice while in top level SAM, the set will switch to the normal user menu (with the SAM mode still active in the background). To return to the SAM menu press the MENU button.
Command OSD/STATUS/INFO/i+ button from the user remote will toggle the OSD “on/off” with “SAM” OSD remaining always “on”.
Press the following key sequence on the remote control transmitter: “062596” directly followed by the MENU button to switch to SDM (do not allow the display to time out between entries while keying the sequence).
How to Store SAM Settings
To store the settings changed in SAM mode (except the OPTIONS settings), leave the top level SAM menu by using the POWER button on the remote control transmitter or the television set.
How to Exit
Switch the set to STANDBY by pressing the mains button on the remote control transmitter or the television set.
Note:
When the TV is switched “off” by a power interrupt while in SAM, the TV will show up in “normal operation mode” as soon as the power is supplied again. The error buffer will not be cleared.
In case the set is in Factory mode by accident (with “F” displayed on screen), by pressing and hold “VOL-” and “CH-” together should leave Factory mode.
Service Modes, Error Codes, and Fault Finding
EN 19LC8.1L LA 5.

5.2.4 Customer Service Mode (CSM)

Purpose
The Customer Service Mode shows error codes and information on the TV’s operation settings. A call centre can instruct the customer (by telephone) to enter CSM in order to identify the status of the set. This helps them to diagnose problems and failures in the TV before making a service call. The CSM is a read-only mode; therefore, modifications are not possible in this mode.
Specifications
Ignore “Service unfriendly modes”.
Line number for every line (to make CSM language independent).
Set the screen mode to full screen (all contents on screen are viewable).
After leaving the Customer Service Mode, the original settings are restored.
Possibility to use “CH+” or “CH-” for channel surfing, or enter the specific channel number on the RC.
How to Activate
To activate CSM, press the following key sequence on the remote control transmitter: “123654” (do not allow the display to time out between entries while keying the sequence).
Upon entering the Customer Service Mode, the following screen will appear:
1 M O D E L : 3 2 P F L 5 4 0 3 / 5 5 2 P R O D S / N : AG1A0812123456 3 S W I D : L C 8 1 L L 1 - 0 . x x 4 O P : X X X X X X X X X X X X X X X X X X X X X 5 C O D E S : X X X X X X X X X X 6 S S B : 3 1 39 123 63431 7 N V M : X X X X X X X X 8 F l a s h D a t a : X X . X X . X X . X X 9 D I S P L A Y : xxxx xxx xxxxx
P A G E D O W N
B y
CS M
I_17910_003.eps
030408
Menu Explanation
1. MODEL. Type number, e.g. 32PFL5403/55. (*)
2. PROD S/N. Product serial no., e.g. AG1A0712123456. (*)
3. SW ID. Software cluster and version is displayed.
4. OP. Option code information.
5. CODES. Error buffer contents.
6. SSB. Indication of the SSB factory ID (= 12nc). (*)
7. NVM. The NVM software version no.
8. Flash Data. PQ (picture quality) and AQ (audio quality) data version. This is a sub set of the main SW.
9. DISPLAY. Indication of the display ID (=12 nc).
10. TUNER. Indicates the tuner signal condition: “Weak” when signal falls below threshold value, “Medium” when signal is at mid-range, and “Strong” when signal falls above threshold value.
11. SYSTEM. Gives information about the video system of the selected transmitter (PAL/SECAM/NTSC).
12. SOUND. Gives information about the audio system of the selected transmitter (MONO/STEREO/NICAM/BTSC).
13. HDAU. HDMI audio stream detection. “YES” means audio stream detected. “NO” means no audio stream present. Only displayed when HDMI source is selected.
14. FORMAT. Gives information about the video format of the selected transmitter (480i/480p/720p/1080i).
15. Reserved.
16. FPGA FW. Only applicable to sets with an FPGA.
17. Reserved.
18. Reserved.
(*) If an NVM IC is replaced or initialized, the Model Number, Serial Number, and SSB Code Number must be re-written to the NVM. ComPair will foresee in a possibility to do this.
How to Exit
To exit CSM, use one of the following methods:
Press the MENU button twice, or POWER button on the remote control transmitter.
Press the POWER button on the television set.
Figure 5-5 CSM menu -1- (example)
1 0 T U N E R : W E A K / G O O D / S T R O N G 1 1 S Y S T E M : P A L / N T S C / S E C A M 1 2 S O U N D : M O N O / S T E R E O / N I C A M 1 3 H D A U : Y E S / N O 1 4 F O R M A T : X X X X X X X X 1 5 : 1 6 F P G A F W : xx.xx.xx 1 7 : 1 8 : P A G E U P :
B y
Figure 5-6 CSM menu -2- (example)
CS M
I_17820_041b.eps
140308
EN 20 LC8.1L LA5.
Service Modes, Error Codes, and Fault Finding

5.3 Service Tools

5.3.1 ComPair

Introduction
ComPair (Computer Aided Repair) is a Service tool for Philips Consumer Electronics products. and offers the following:
1. ComPair helps you to quickly get an understanding on how to repair the chassis in a short and effective way.
2. ComPair allows very detailed diagnostics and is therefore capable of accurately indicating problem areas. You do not have to know anything about I2C or UART commands yourself, because ComPair takes care of this.
3. ComPair speeds up the repair time since it can automatically communicate with the chassis (when the uP is working) and all repair information is directly available.
4. ComPair features TV software up possibilities.
Specifications
ComPair consists of a Windows based fault finding program and an interface box between PC and the (defective) product. The (new) ComPair II interface box is connected to the PC via an USB cable. For the TV chassis, the ComPair interface box and the TV communicate via a bi-directional cable via the service connector(s).
How to Connect
This is described in the ComPair chassis fault finding database.
TO TV
TO
UART SERVICE
I2C SERVICE
CONNECTOR
CONNECTOR
2
C
I
PC
ComPair II Developed by Philips Brugge
Optional power
5V DC
TO
RS232 /UART
E_06532_036.eps
150208
TO
UART SERVICE
CONNECTOR
ComPair II
RC in
Optional
Switch
Power ModeLink/
Activity
HDMI I
2
C only
RC out
Multi
function
Figure 5-7 ComPair II interface connection
Caution: It is compulsory to connect the TV to the PC as
shown in the picture above (with the ComPair interface in between), as the ComPair interface acts as a level shifter. If one connects the TV directly to the PC (via UART), ICs will be blown!
How to Order
ComPair II order codes:
ComPair II interface: 3122 785 91020.
The latest ComPair software can be found on the Philips Service website.
•ComPair I
2
C interface cable: 9965 100 07325 (to be used
for upgrading the Main software).
Note: If you encounter any problems, contact your local support desk.

5.4 Error Codes

5.4.1 Introduction

Error codes are required to indicate failures in the TV set. In principle a unique error code is available for every:
Activated protection.
Failing I2C device.
General I2C error.
SDRAM failure.
The last errors, stored in the NVM, are shown in the Service menu’s. This is called the error buffer. The error code buffer contains all errors detected since the last time the buffer was erased. The buffer is written from left to right. When an error occurs that is not yet in the error code buffer, it is displayed at the left side and all other errors shift one position to the right. An error will be added to the buffer if this error differs from any error in the buffer. The last found error is displayed on the left. An error with a designated error code may never lead to a deadlock situation. This means that it must always be diagnosable (e.g. error buffer via OSD or blinking LED procedure, ComPair to read from the NVM). In case a failure identified by an error code automatically results in other error codes (cause and effect), only the error code of the MAIN failure is displayed.
Example: In case of a failure of the I2C bus (CAUSE), the error code for a “General I2C failure” and “Protection errors” is displayed. The error codes for the single devices (EFFECT) is not displayed. All error codes are stored in the same error buffer (TV’s NVM) except when the NVM itself is defective.

5.4.2 How to Read the Error Buffer

You can read the error buffer in 3 ways:
On screen via the SAM/SDM/CSM (if you have a picture). Example: – ERROR: 0 0 0 0 0: No errors detected – ERROR: 6 0 0 0 0: Error code 6 is the last and only
detected error
– ERROR: 9 6 0 0 0: Error code 6 was detected first and
error code 9 is the last detected (newest) error
Via the blinking LED procedure (when you have no picture). See “The Blinking LED Procedure”.
•Via ComPair.

5.4.3 Error Codes

In case of non-intermittent faults, write down the errors present in the error buffer and clear the error buffer before you begin the repair. This ensures that old error codes are no longer present. If possible, check the entire contents of the error buffer. In some situations, an error code is only the result of another error and not the actual cause of the problem (for example, a fault in the protection detection circuitry can also lead to a protection).

5.3.2 LVDS Tool

Support of the LVDS Tool has been discontinued.
Service Modes, Error Codes, and Fault Finding
EN 21LC8.1L LA 5.
Table 5-2 Error code overview
Error
1)
code
0 No error.
1 DC Protection of speakers.
2 +12V protection error. 12V missing or “low”.
3 Reserved.
4 General I2C error. note 2
5 Trident Video Processor
6 I2C error while communicating
7 I2C error while communicating
8 I2C error while communicating
9 I2C error communicating with
10 SDRAM defective. 7C04
11 I2C error while communicating
12 Brazil/China ISDTV digital
13 Reserved
14 SDRAM defective. 7C05
15 Reserved
16 Reserved
17 Reserved (7700 or
18 Reserved (iTV) (iTV)
19 I2C error while communicating
20 Reserved
21 Reserved (7M07) I2C error while
22 Reserved.
23 Reserved.
Description Item no. Remarks
communication error.
with the NVM.
with the Tuner.
with the IF Demodulator.
the Sound Processor.
with the HDMI IC.
bolt-on module communication failure
with bolt-on DFI
7C02 When Trident IC is
defective, error 10 and 14 might also be reported. Trident communicates via parallel bus, not via the I2C bus. The I2C bus of Trident is only used in ComPair mode.
7L23 The TV will not start-up
due to critical data not available from the NVM, but the LED will blink the error code.
1101
7113
7411
7N17
I2C error while
external)
communicating with FPGA (only applicable to AmbiLight sets)
1080p 100Hz sets only
communicating with the HDMI mux IC
Notes
1. Some of the error codes reported are depending on the option code configurations.
2. This error means: no I2C device is responding to the particular I2C bus. Possible causes: SCL/SDA shorted to GND, SCL shorted to SDA, or SCL/SDA open (at uP pin). The internal bus of the Trident platform should not cause the entire system to halt as such an error can be reported.

5.5 The Blinking LED Procedure

5.5.1 Introduction

The software is capable of identifying different kinds of errors. Because it is possible that more than one error can occur over time, an error buffer is available, which is capable of storing the last five errors that occurred. This is useful if the OSD is not working properly.
Errors can also be displayed by the blinking LED procedure. The method is to repeatedly let the front LED pulse with as many pulses as the error code number, followed by a period of
1.5 seconds in which the LED is “off”. Then this sequence is repeated.
Example (1): error code 4 will result in four times the sequence LED “on” for 0.25 seconds / LED “off” for 0.25 seconds. After this sequence, the LED will be “off” for 1.5 seconds. Any RC5 command terminates the sequence. Error code LED blinking is in red color.
Example (2): the content of the error buffer is “129600” After entering SDM, the following occurs:
1 long blink of 5 seconds to start the sequence,
12 short blinks followed by a pause of 1.5 seconds,
9 short blinks followed by a pause of 1.5 seconds,
6 short blinks followed by a pause of 1.5 seconds,
1 long blink of 1.5 seconds to finish the sequence,
The sequence starts again with 12 short blinks.

5.5.2 Displaying the Entire Error Buffer

Additionally, the entire error buffer is displayed when Service Mode “SDM” is entered. In case the TV set is in protection or Stand-by: The blinking LED procedure sequence (as in SDM­mode in normal operation) must be triggered by the following RC sequence: “MUTE” “062500” “OK”. In order to avoid confusion with RC5 signal reception blinking, this blinking procedure is terminated when a RC5 command is received.
To erase the error buffer, the RC command “MUTE” “062599
“OK” can be used.

5.6 Software Upgrading

In this chassis, the following SW “stack” is used:
TV main SW (processor and processor NVM).

5.6.1 TV Main SW Upgrade

For instructions on how to upgrade the TV Main software, refer to ComPair.

5.4.4 How to Clear the Error Buffer

The error code buffer is cleared in the following cases:
By using the CLEAR command in the SAM menu: – To enter SAM, press the following key sequence on the
remote control transmitter: “062596” directly followed by the OSD/STATUS/INFO/i+ button (do not allow the display to time out between entries while keying the sequence).
– Make sure the menu item CLEAR is selected. Use the
MENU UP/DOWN buttons, if necessary.
– Press the MENU RIGHT button to clear the error
buffer. The text on the right side of the “CLEAR” line will change from “CLEAR?” to “CLEARED”
If the contents of the error buffer have not changed for 50 hours, the error buffer resets automatically.
Note: If you exit SAM by disconnecting the mains from the television set, the error buffer is not reset.
EN 22 LC8.1L LA5.
Service Modes, Error Codes, and Fault Finding

5.7 Fault Finding and Repair Tips

Notes:
It is assumed that the components are mounted correctly with correct values and no bad solder joints.
Before any fault finding actions, check if the correct options are set.

5.7.1 NVM Editor

In some cases, it can be convenient if one directly can change the NVM contents. This can be done with the “NVM Editor” in SAM mode. With this option, single bytes can be changed.
Caution:
Do not change the NVM settings without understanding the function of each setting, because incorrect NVM settings may seriously hamper the correct functioning of the TV set!
Always write down the existing NVM settings, before changing the settings. This will enable you to return to the original settings, if the new settings turn out to be incorrect.
Table 5-3 NVM editor overview
Hex Dec Description
.ADR 0x000A 10 Existing value
.VAL 0x0000 0 New value
.Store Store?
Alternative method (1):
1. Go to SAM.
2. Select NVM Editor.
3. Select ADR (address) to 1 (dec).
4. Change the VAL (value) to 170 (dec).
5. Store the value.
6. Do a hard reset to make sure new default values took place.
Alternative method (2):
It is also possible to upload the default values to the NVM with ComPair in case the SW is changed, the NVM is replaced with a new (empty) one, or when the NVM content is corrupted. After replacing an EEPROM (or with a defective/no EEPROM), default settings should be used to enable the set to start-up and allow the Service Default Mode and Service Alignment Mode to be accessed.

5.7.3 Start-up/Shut-down Flowcharts

On the next pages you will find start-up and shut-down flowcharts, followed by a trouble shooting flowchart, which might be helpful during fault finding. Please note that some events are only related to PDP sets, and therefore not applicable to this LCD chassis.

5.7.2 Load Default NVM Values

It is possible to download default values automatically into the NVM in case a blank NVM is placed or when the NVM first 20 address contents are “FF”. After the default values are downloaded, it is possible to start-up and to start aligning the TV set. To initiate a forced default download the following action has to be performed:
1. Switch “off” the TV set with the mains cord disconnected from the wall outlet (it does not matter if this is from “Stand-by” or “Off” situation).
2. Short-circuit the SDM jumpers on the SSB (keep short circuited).
3. Press “P+” or “CH+” on the local keyboard (and keep it pressed).
4. Reconnect the mains supply to the wall outlet.
5. Release the “P+” or “CH+” when the set is “on” or blue LED is blinking.
When the downloading has completed successfully, the set should be into Stand-by, i.e. red LED on.
Service Modes, Error Codes, and Fault Finding
EN 23LC8.1L LA 5.
LC08E
Start U p
No
Disable Audio Mute
Standby Soft Mode
(NO LED)
Port Assignment in STANDBY
Wait for Power Local Key
Notes:
---------
1.Ini tialise HD MI MUX IIC address ( ED ID,CEC)
2. Enable Mute mean ANTI _PLOP= LOW , MU TEn= HI GH
3. Disable Mute mean ANTI _ PLOP = H IGH, MUTEn =LOW
Standby Norm al
Erro r 2
[Protection]
V1.0
21 Aug 2007
Mode
Standby Norm al Mode
(RED LED)
Disable Audio Mute
Port Assignment in STANDBY
Wait for RC key or
Wake up event
Wait for 100ms
Time out = 2000ms
Erro r 6 - N VM
[Pr ot ec tio n]
No
Yes
AC ON
+3V3STBY Available
160ms
Yes
100ms
300ms
1700ms
Error 7
M16 C PO R by +3VSTBY
STANDBY = HIGH
InitC old Compone nt:
1. Ch eck SDM port.
- If SDM pin = LOW and NVM first 20Byte = 0xFF, reload Software default NVM value.
2. Ch eck Panel port.
- If Panel Pin = LOW and check slave address 0x65 = 0xA5, Enter Panel Mode.
Last status is ON?
Yes
Read NVM completed.
STOP I²C activities .
LED = WHITE for Normal mode
LED = RED for Recording mode
BLOCK RC Key
(M16 C) SVPCX_RST = HIGH HDMI_RX_BUF_RST = LOW
HDMI_MUX_RST =LOW
AUD_RST = LOW
Enable Audio Mute
Wait for 5 0ms
LCD_PWR_ON = LOW
SDI PDP => CTRL_DISP1 = LOW
BL_On_Off = HIGH (PDP only)
STANDBY = LOW
Same function as CTRL-DISP3)
(
Wait for 100ms
Is Power Down
No
(SVP_Trident) M16C SVPCX_RST = LOW
KMNPLL Latch data need 50us setup time
BL_ADJ = HIGH (100% Duty Cycle) first!!
= HIGH?
Yes
Wait for 300ms
HDMI_RX_BUF_RST= HIGH
HDMI_MUX_RST =HIGH
AUD_RST = HIGH
Enable Power Down INT
Enable DC_PROT INT
Initialise Trident CX
DPTVInit( )
Initialise Tuner
(Same function as CTRL-DISP2)
SDI PDP => CTRL_DISP1 = LOW
BL_On_Off=HIGH (PDP only)
20ms
1000ms to
1500ms
For LCD:
BL_ON_OFF = HIGH
* BL_ADJ keep 100% for 3000ms
before dimming.
Picture Mode Setup & Detection
No
Error 5 - Trident
[Pr ot ec tio n]
Erro r 10 – SDRAM 7C04
[Pr ot ec tio n]
Erro r 14 – SDRAM 7C05
[Protection]
User wake up the sets
in DVB r ecording m ode
LCD_PW R_ON = HIGH
Wait for 2 0 ms
Switch ON LVDS Signal
Init. Warm Component
(Fo r software)
Blank Picture
unBlank Picture &
UnMute Audio
End
For PDP:
3000ms delay
For DVB Sets only (Semistandby) Recording mode
SDI PDP => CT RL_DISP1 = H IGH
FHP PDP
=> CTRL_DISP4 = LOW
BL_On_Off=LOW (PDP only )
Recording Mode finished
Software Shutdown:
WP for N VM
Port Assignment in STANDBY
STANDBY = LOW
Standby
Normal Mode
Yes
Error 8
Error 9
Erro r 11
Erro r 21
Erro r 3
[Protection]
Initialise IF Demodulator, Afric
TDA9886T
Initialise Micronas
Mute Audio
Initialise HDMI Receiver, Sil 9025
Initialise HDMI Mux, Sil 9185
AmbiLight Set Only
Initialise AmbiLight
Initialise FHP Panel (Provision)
* For FHP PDP Sets only
Initialise Bolt -ON
(100 Hz, iTV , USB) TBC
Enable RC Key
DVB recording mode
Figure 5-8 Start-up flowchart
Erro r 17 – AmbiLight
Error 18 – iTV
Error 19 – DFI/Bolt-On
I_17820_030.eps
130308
EN 24 LC8.1L LA5.
Service Modes, Error Codes, and Fault Finding
STAND BY / TAC T SWITCH STAND BY
300ms
20ms
Start
Mute Audio
BL_ADJ
(PWM d uty cycle 100%)
BL_ON_OFF = LOW
Wait 300ms
Switch OFF LVDS
Wait 20ms
LCD_PWR_ON = LOW
Software Shutdown:
(ANT I_PLOP =LOW)
(MUTEn =HIGH)
For DVB Sets only (Semistandby)
Wait for 3000ms
Except power tact switch
SDI PDP => CT RL_DISP1 = HIGH FHP PD P => CTRL_DISP4 = LOW
Off Air Downloading/ Recording Mode
IBOZ send shut down command
LED = RED No
40ms
Total = 360ms
Standby using
“power key
Yes
LED = NO LED
for Standby soft mode
Disable Power Down INT &
DC_PROT_INT
BL_ADJ = LOW
(PWM d uty cycle 0%)
WP for NVM
Enable Audio Mute
Port Assignment in STANDBY
STANDBY = HIGH
Wait for 3000ms
Disable Audio Mute
(ANT I_PLOP =HI GH )
(MU TEn = LOW)
Sets go to standby here
Blocking for the next start up to ensure power supply discard properly.
(ANT I_PLOP =HI GH )
(MU TEn = LOW)
End
Figure 5-9 Stand-by / Tact Switch Stand-by flowchart
I_17820_031.eps
130308
Service Modes, Error Codes, and Fault Finding
EN 25LC8.1L LA 5.
Power Down INT:
AC OFF or Transient IN T
Avoid false trigger
No
End
Notes :
1. Power Down INT will based on f all edge triggering
2. +3V3STBY will stay for 15ms, software must perform WP for NVM within 15ms.
Start
Poll the Power Down
INT for 5 times
Yes
Mute Audio & VIdeo
WP for NVM
STANDBY = HIGH
Wait 5000 ms
Re-start: Start up
End
DC_PROT INT
Avoid false trigger
No
End
Error 1
[Protection]
Start
is DC_PROT = LOW
for 3 sec?
Yes
Mute Audio & VIdeo
Log Error Code
WP for NVM
STANDBY = HIGH
End
I_17820_032.eps
130308
Figure 5-10 Power Down & DC_PROT flowchart
EN 26 LC8.1L LA5.
Personal Notes:
Service Modes, Error Codes, and Fault Finding
E_06532_012.eps
131004
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