Philips HTS-6510 Service manual

Published by KC-TE 0626 AV Systems Printed in the Netherlands Subject to modification EN 3139 785 32230
HTS6510/05/12
DVD Receiver
CLASS 1
LASER PRODUCT
1 Technical Specifications and Connection Facilities 2 2 Measurements Setup, Service Aid & Lead Free Requirements 4 Service Hints 8 3 Directions For Use 9 4 Dismantling Instructions & Service Positions 11 5 Service Test Program 14 6 Block Diagram and Wiring Diagram 17 Wiring Diagram 17 7 Circuit Diagram and PWB Layout 18 AV Board: Circuit Diagram (Part 1) 18 AV Board: Circuit Diagram (Part 2) 19 AV Board: Circuit Diagram (Part 3) 20 AV Board: Circuit Diagram (Part 4) 21 Layout: AV Board (Top view) 22 Layout: AV Board (Bottom view) 23 PCBA 9.1: Circuit Diagram (Part 1) 24 PCBA 9.1: Circuit Diagram (Part 2) 25 PCBA 9.1: Circuit Diagram (Part 3) 26 Layout: PCBA 9.1 (Top view) 27 Layout: PCBA 9.1 (Bottom view) 28
©
Copyright 2006 Philips Consumer Electronics B.V. Eindhoven, The Netherlands. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
Version 1.0
Contents PageContents Page
FB Control Board: Circuit Diagram 29 Layout: FB Control Board (Top view) 30 Layout: FB Control Board (Bottom view) 31 FB Display Board: Circuit Diagram 32 Layout: FB Display Board(Top view) 32 Layout: FB Display Board(Bottom view) 32 FB Volume: Circuit Diagram 33 Layout: FB Volume(Top view) 33 Layout: FB Volume(Bottom view) 33 HDD USB: Circuit Diagram 34 Layout: HDD USB(Top view) 35 Layout: HDD USB(Bottom view) 36 Volume USB: Circuit Diagram 37 Layout: Volume USB(Top view) 38 Layout: Volume USB(Bottom view) 38 For Information Only: PSU Module 39 8 Exploded View & Spare Parts List 41 Exploded View of the set 41 Spare Parts List 42
EN 2
3139 785 322301.
LOCATION OF PC BOARDS
Technical Specifi cations and Connection Facilities
VERSION VARIATIONS:
Type /Versions:
Features &
Video (Yellow, Cinch) Component Video, (Y/Pb/Pr) -P-scan SCART (CVBS/RGB)
Digital In - Coaxial
TV In (Left/Right) Auxiliary (Left/Right) HDMI
Power / Amp(VGA)
HTS6510/05/12
x x
x
x _
x
x _
Technical Specifi cations and Connection Facilities
1. Specifi cations
3139 785 32230
1.
EN 3
1.1 General:
Mains voltage : 230V Mains frequency : 50Hz Power consumption : < 80W at 1/8 P
rated
< 1W Eco Standby Power
Dimension main unit : 340 x 70 x 330mm
1.2 Tuner
FM
Tuning range : 87.5-108MHz Grid : 50kHz IF frequency : 10.7MHz ± 25kHz Aerial input : 75Ω coaxial Sensitivity at 26dB S/N : < 7μV Selectivity at 59/300kHz bandwidth : > 25dB IF rejection : > 60dB Image rejection : > 25dB Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : 8μV
Crosstalk at RF=1mV, dev. 67.5kHz : > 28dB
1.4 COMPACT DISC/VCD/DVD:
Video Decoding : MPEG-1/MPEG-2/
DivX 3/4/5/6, Ultra Video DAC : 12 Bits Signal System : PAL / NTSC Video Format : 4:3 / 16:9
CVBS Out
1)
CVBS level : 1.0 ± 0.1V Luminance S/N : >= 55dB
RGB/YUV Out Amplitude : 0.7 ± 0.1V
1)
p-p
S/N : >= 60dB
S-Video Out Y level : 1.0 ± 0.1V
1)
p-p
Y S/N : >= 60dB C level (burst) : 286mV
+1/-4dB
p-p
(NTSC) 300mV
+1/-4dB
p-p
(PAL)
p-p
1.3 AMPLIFIER:
Total output power : 500W L/R output power : 1 x 70W type: 75W Centre : 1 x 95W type: 100W Surround : 1 x 70W type: 75W Subwoofer : 1 x 95W type: 100W
Frequency response ±3dB : 150Hz-20kHz Hum (Volume Minimum) : 200nW Residual noise (Volume Minimum) : 40nW
Input sensitivity Aux In : 1V ± 3dB at 39kΩ Scart In : 0.5V ± 3dB at 39kΩ
1)
Output terminals to be terminated with 75Ω
EN 4
3139 785 322302.
Measurements Setup, Service Aid & Lead Free Requirements
2. Measurements Setup, Service Aid & Lead Free Requirements
MEASUREMENT SETUP
Tuner FM
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage. Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc (replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
Fe SBC420 4822 397 30071
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Measurements Setup, Service Aid & Lead Free Requirements
SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................. 4822 395 91019
Torx bit T10 150mm ............................................. 4822 395 50456
Torx driver set T6 - T20 ......................................... 4822 395 50145
Torx driver T10 extended ...................................... 4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ............................ 4822 397 30096
SBC442 Audio Burn-in Test disc 1kHz ................. 4822 397 30155
SBC429 Audio Signals disc .................................. 4822 397 30184
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
3139 785 32230
2.
EN 5
HANDLING CHIP COMPONENTS
EN 6
3139 785 322302.
Measurements Setup, Service Aid & Lead Free Requirements
GB
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
F
WARNING
ATTENTION
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, extention cable and earth cable) ...........4822 310 10671
Wristband tester ....................................................................4822 344 13999
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open. Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
S
SF
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
Measurements Setup, Service Aid & Lead Free Requirements
2.1 Lead Free Requirements
3139 785 32230
2.
EN 7
Pb(Lead) Free Solder
When soldering , be sure to use the pb free solder.
INDENTIFICATION:
Regardless of special logo (not always indicated)
one must treat all sets from 1 Jan 2005 onwards, according next rules:
Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder-alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-free solder alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C, o To stabilize the adjusted temperature at the solder-tip o To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around 360°C – 380°C is reached and stabilized at the solder joint. Heating­time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400°C otherwise wear-out of tips will rise drastically and fl ux-fl uid will be destroyed. To avoid wear-out of tips switch off un-used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead­free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-Manuals. Not listed standard-material (commodities) has to be purchased at external companies.
Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature profi le of the specifi c BGA (for de-soldering always use the lead-free temperature profi le, in case of doubt)
- lead free BGA-ICs will be delivered in so-called ‘dry­packaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening, dependent of MSL­level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website.
Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.
On our website www.atyourservice.ce.Philips.com you fi nd more information to:
BGA-de-/soldering (+ baking instructions)Heating-pro les of BGAs and other ICs used in
Philips-sets
You will fi nd this and more technical information within the
“magazine”, chapter “workshop news”.
For additional questions please contact your local repair-helpdesk.
EN 8
3139 785 322302.
Measurements Setup, Service Aid & Lead Free Requirements
2.2 Service Hints
CAUTION
CHARGED CAPACITORS ON THE SERVO BOARD MAY DAMAGE THE DRIVE ELECTRONICS WHEN CONNECTING A NEW DRIVE.THAT’S WHY, BESIDES THE SAFETY MEASURES LIKE
• SWITCH OFF POWER SUPPLY
• ESD PROTECTION ADDITIONAL ACTIONS MUST BE TAKEN BY THE REPAIR TECHNICIAN.
The following steps have to be done when replacing the defective loader :
1. Dismantling of the loader to access the ESD protection point if necessary.
2. Solder the ESD protection point*.
3. Disconnect fl exfoil cable from the defective loader.
4. Put a paper clip on the fl exfoil to short-circuit the contacts (fi g.1)
5. Replace the defective loader with a new loader.
6. Remove paperclip from the fl exfoil and connect it to the new loader.
7. Remove solder joint on the ESD protection point.
ATTENTION: The laser diode of this loader is protected against ESD by a solder joint which shortcircuits the laserdiode to ground.
Type 1 Type 2
(ESD protection point is accessible from top of loader) (ESD protection point is accessible from bottom of the loader)
*Only applicable for defective loader needed to be sent back to supplier for failure analysis and to support backcharging evidence. This is also applicable for all partnership workshops.
For proper functionality of the loader this solder joint must be remove after connection loader to the set.
Directions for Use
3139 785 32230
3.
3. Directions For Use
The following except of the Quick Use Guide serves as an introduction to the set. The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center:
www.p4c.philips.com
MW
LEFT
FRONT
FM/MW ANTENNA
~
MAINS
FM 75
EN 9
and subwoofer
Connect the SonoWave speakers
C
Connect the left speaker to the FRONT LEFT socket,
Connect
1
Placement
A
Proper speakers system placement is important to
ensure optimum sound performance.
RIGHT
FRONT
right speaker to the FRONT RIGHT socket and the
subwoofer to the SUBWOOFER socket at the rear of
the DVD system.
SUBWOOFER
FRONT
FRONT
SUB-
listening ear level, equal distance from the TV and
face straight ahead towards the listening area.
A Place the SonoWave speakers at the normal
DVD system (rear)
LEFT
RIGHT
WOOFER
B Place the subwoofer on the floor, at least one
L
R
LEFT
FRONT
RIGHT
FRONT
SUB-
HDMI OUT
WOOFER
metre away from the TV.
Connect the radio antennas
B
socket.
fully inserted in to the
Ensure that this portion is
12 mm
Keep the antennas away from the electronic devices to
prevent unwanted interference.
C
B
MW
FM/MW ANTENNA
~
MAINS
FRONT
FRONT
SUB-
FM 75
L
R
LEFT
RIGHT
HDMI OUT
WOOFER
A
DVD System (rear)
the wire and fix its end to the wall.
into the slot.
sockets.
A Connect the FM antenna to the FM socket. Extend
B Unfold the AM/MW loop antenna and fix the claw
C Push the tabs and insert the wires into the AM/MW
DVD HOME THEATER SYSTEM HTS6510
Connect
1
Quick Start Guide
Enjoy
Set up
2
3
What’s in the box?
Scart cable
Remote Control
DVD system
and 2 batteries
Micro  bre
cleaning cloth
MP3 direct cable for
portable audio player
User Manual
antenna
AM/MW loop
FM wire antenna
and subwoofer
2 SonoWave speakers
EN 10
AUDIO
OUT
3139 785 322303.
for the message to appear on the screen.
USB device.
to ‘DISC’ mode. You can unplug your USB device
now.
Playback from the USB
A Insert your USB device into the USB port and wait
B Press DISC/USB to access the contents on your
C Press OK to start playback.
D To stop playback, press DISC/USB again to switch
Directions for Use
Note You can only control the playback features
headphone output socket on your portable audio/
HDD player to the MP3 DIRECT socket.
Playback from the portable
audio/HDD player
A Use the supplied MP3 direct cable to connect the
B Press MP3 DIRECT on the remote control.
using your portable audio/HDD player.
start playback.
C Press PLAY on your portable audio/HDD player to
2005 C Koninklijke Philips N.V.
All rights reserved.
12 NC 3139 245 21781
www.philips.com
Enjoy
3
Start disc playback
Set up
Finding the viewing channel
2
A
Connect the DVD system to TV
D
EJECT
facing up.
A Insert a disc into the disc slot with the disc label
appears on the display panel.
A Press STANDBY ON on the DVD system.
B Press SOURCE on the DVD system until “DISC”
Television ( rear)
SCART IN
B Playback will start automatically.
C If the disc menu appears, use TS keys to select an
select the correct viewing channel for the DVD
C Turn on the TV. Use the TV’s remote control to
Note To search for the correct viewing channel,
system.
TV.
You should see the blue DVD background on the
SCART IN
To off-air
antenna or
set-top box
SonoWave speakers, press SURROUND to turn
option in the menu and press PLAY X to start
press the Channel Down button on the TV’s remote
FM/MW ANTENNA
MAINS
on the multi-channel surround mode.
playback.
To enjoy the powerful surround sound from the
z
button) until
°
control repeatedly (or AV, SELECT,
you see the blue DVD background.
MW
FM 75
~
L
R
LEFT
FRONT
RIGHT
FRONT
SUB-
HDMI OUT
WOOFER
DVD System (rear)
Note When you press PLAY button again,
the playback will resume from where it last
stopped. To start playback from the beginning,
you have to press STOP button two times to
cancel the resume mode, then press PLAY
button.
Troubleshooting
D Press STOP x to stop playback.
E Press EJECT Z to remove the disc.
Setting up the SonoWave speakers
enter the SonoWave speaker settings mode.
ACOUSTICS, SPEAKER DISTANCE, LISTENING
POSITION) and press OK to select.
setting and press OK to confirm.
B
A Press and hold SOUND on the remote control to
B Use W X keys to view the available settings (ROOM
C Use W X keys to select a most suitable predefined
Note It is important to connect the DVD system
directly to your TV. When watching the TV
programmes, you can press TV on the remote control
socket on this DVD system to the SCART IN socket
on your TV.
AC power outlet.
A Use the supplied scart cable to connect the SCART
B Plug in the power cable from the DVD system to an
to get the sound output from the speakers system.
For more troubleshooting tips, see the user manual.
device to DVD system (optional)
Connect the audio from other
E
Use the red and white audio cables (not supplied) to
No picture.
• Press DISC/USB button on the remote control.
• Check the connection to the TV and ensure the plugs are  rmly in place.
No sound.
• Check the speaker connections and settings.
• Check the audio connections and press SOURCE button to select the correct input source.
• Press SURROUND button to turn on the multi-channel surround output.
The DVD system does not work.
• Disconnect the power cord from the power outlet for a few minutes. Reconnect the power cord and try again.
Need help?
User Manual
See the user manual that cames with your Philips DVD System
ROOM ACOUSTICS
NEAR - ‘X’ is less than 1 metre.
DEFAULT - ‘X’ is between 1~2.5 metres.
FAR - ‘X’ is more than 2.5 metres.
LISTENING POSITION
NEAR - ‘Z’ is less than 1.5 metre.
HARD - for concrete/glass walls.
SOFT - for wooden walls.
SPEAKER DISTANCE
Television ( rear)
AUDIO OUT
AUDIO
connect the AUX IN (R/L) sockets on this DVD system
to the AUDIO output sockets on your Audio/Video
device (for example, DVD recorder, VCR).
b
OUT
AUDIO IN
DEFAULT - ‘Z’ is between 1.5~2.5 metres.
MW
FM 75
FM/MW ANTENNA
~
MAINS
DVD System (rear)
L
R
RIGHT
FRONT
LEFT
FRONT
SUB-
HDMI OUT
WOOFER
Online
Go to www.philips.com/support
FAR - ‘Z’ is more than 2.5 metres.
Note The underlined options are the default setting.
Note Press AUX/DI on the remote control to get
the sound output from the speakers system when
watching the TV programme.
Dismantling Instructions & Service Positions
4. Dismantling Instructions
3139 785 32230
4.
EN 11
4.1 Dismantling of the Tray Cover
1) Loosen 5 screws and remove Panel Left (P129) & Panel Right (Pos 130) by sliding the panels forward as shown in Figure 1.
A
Figure 4-1
2) Loosen 1 screw each on the left & right side to remove the Cover Top as shown in Figure 4-2.
B
4.2 Dismantling of the Front Assy, Amplifi er Board & DVD Loader.
1) Release 4 snap hooks to remove the Front Board.
- 1 snap hook each on the left & right side
- 2 snap hooks on the bottom side
2) Loosen 2 screws (See Figure 4-3) to remove the Cab Front Base (Pos 103).
C
Figure 4-2
Figure 4 3
3) Loosen 4 screws (See Figure 4-4) to remove the Front Assy.
D
Figure 4-4
EN 12
3139 785 322304.
Dismantling Instructions & Service Positions
4) Loosen 4 screws (See Figure 4-5) to remove the DVD Loader.
E
Figure 4 5
5) Loosen 4 screws (See Figure 4-6) to remove Amplifi er Board.
6) Loosen 4 screws (See Figure 4-7) to remove PSU Module.
G
Figure 4-7
F
F
Figure 4-6
Dismantling Instructions & Service Positions
3139 785 32230
4.
EN 13
4.3 Dismantling of the PCBAS 9.1 Board, Tuner Module & AV Board.
1) Loosen 2 screws (See Figure 4-8 & Figure 4-9) to remove the Frame PSU (Pos 162).
H
H
Figure 4-8 Figure 4-9
2) Loosen 1 screw (See Figure 4-10) to remove the Tuner Module.
I
4.4 Service Position
Figure 4-15
Insulation
Sheet
Figure 4-10
3) Loosen 5 screws (See Figure 4-11 & Figure 4-12) to remove the AV Board.
J
J
Figure 4-11 Figure 4-12
4) Loosen 2 screws (See Figure 4-13 & Figure 4-14) to remove PBCAS 9.1 Board.
K
Figure 4-13 Figure 4-14
K
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