Philips HTS-5220 Service Manual
1 1
Service
Service
BD Home Theater System
HTS5220/12/51
Service
Service Manual
TABLE OF CONTENTS
Location of PCB Boards ............................................ 1-2
Versions Variation...................................................... 1-2
Specifications ............................................................ 1-3
Measurement Setup .................................................. 1-4
Service Aids .............................................................. 1-5
ESD & Safety Instruction .......................................... 1-6
Lead-free soldering Information ................................ 1-7
Setting procedure & Repair Instructions........................ 2
Disassembly Instructions & Service positions .............. 3
Quick Start Guide .......................................................... 5
Block & Wiring Diagram ................................................ 4
VFD+USB+Aux+Door LED Board..................................6
Main+LED Bo a r d............................................................7
Power Board ..................................................................8
AMP Board .................................................................... 9
Touch Board ................................................................ 10
BD Board...................................................................... 11
Mechanical Exploded view ..........................................12
Revision List ................................................................ 13
Chapter
©
Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.
Published by RY_HF1027 Service AudioPrinted in The Netherlands Subject to modification
Version 1.2
3139 785 35392
GB
LOCATION OF PCB BOARDS
POWER PCB
TOUCH PCB
VFD PCB
1 - 2
LED PCB
DOOR LED PCB
TOP VIEW
VERSION VARIATION:
Type/Versions
Features
Output Power - 400W
Voltage (220~240V)
MAIN PCB
BD PCB
HTS5220
/12
x
x
AUX PCB
AMP PCB
POWER PCB
USB PCB
BOTTOM VIEW
/51
x
Voltage (110-127V/220~240V)
Scart
REPAIR SCENARIO MATRIX:
Type/Versions
Board in used
Main+LED Board
Power Board
VFD+USB+AUX+Door LED Board
BD Board
Touch Board
AMP Board
*Bd = Board Level Replacement
*C = Component Level Repair
x
HTS5220
/12
C
C
C
Bd
C
C
x
x
/51
C
C
C
Bd
C
C
SPECIFICATIONS
1 - 3
Playback media
AVCHD, BD-RE, BD-Video, DVD-Video,DVD+R/+RW, DVD-/RW, DVD+R/-RDL, CD-R/CD-RW, Audio CD, Video CD/SVCD,
Picture CD, MP3-CD, WMA-CD,DivX (Ultra)-CD, USB storage
device
File Format
Audio ............................................................ .mp3, .wma, .wav
Video ................................... avi, .divx, .mp4, .mkv, .mov, .wmv
Picture ................................................................. .jpg, .gif, .png
Amplifier
Total output power ................................................. 400 W RMS
Frequency response ................................. 20Hz-20 kHz / ±3dB
Signal-to-noise ratio .................. > 65 dB (CCIR) / (A-weighted)
Input sensitivity ..........................................................................
AUX1, AUX2 ................................................................ 1000 mV
MP3 LINK ...................................................................... 550 mV
Video
Signal system ........................................................ PAL / NTSC
Component video output .....480i/576i, 480p/576p, 720p, 1080i
HDMI output ...........480i/576i, 480p/576p, 720p, 1080i, 1080p,
1080p24
Audio
S/PDIF Digital audio input .........................................................
Coaxial .................................................................. IEC 60958-3
Sampling frequency ...................................................................
MP3 .................................................. 32 kHz, 44.1 kHz, 48 kHz
WMA .............................................................. 44.1 kHz, 48 kHz
Constant bit rate ........................................................................
MP3 .......................................................... 112 kbps - 320 kbps
WMA ........................................................... 48 kbps - 192 kbps
Speakers
System .......................................................... full range satellite
Speaker impedance ......................................................... 6 ohm
Speaker drivers ..........1 x 76mm(3”)woofer +25mm(1”) tweeter
Frequency response .......................................... 150 Hz-20 kHz
Dimension (WxHxD) ................................. 114 x 316 x114(mm)
Weight ............................................................................1.03 kg
Cable length: ....................................................................... 2 m
Subwoofer
Impedance ....................................................................... 3 ohm
Speaker drivers .......................................165 mm (6.5”) woofer
Frequency response ............................................ 40 Hz-150 Hz
Dimensions (WxHxD) ............................. 196 x 395 x 342 (mm)
Weight ........................................................................... 5.25 kg
Cable length ........................................................................ 4 m
Laser specification
Laser Type (Diode) .....................................InGaN/AIGaN (BD),
InGaAIP (DVD), A IGaAs (CD)
Wave length ......................................405 +5nm/-5nm (BD), 650
+13nm/-10nm (DVD), 790 +15nm/-15nm(CD)
Output power (Max. ratings) ........ 20mW (BD),7mW (DVD/CD)
Speci cations subject to change without prior notice.
Radio
Tuning range ..................................FM 87.5-108 MHz (50 kHz)
Signal-to-noise ratio ....................................................
Frequency respose ........................ FM 60 Hz~12.5 kHz / ±3dB
USB
Compatibility .............................................. Hi-Speed USB (2.0)
Class support ........................ UMS (USB Mass Storage Class)
File system ........................................................ FAT16, FAT32
Maximum memory support .......................................... < 160GB
Main Unit
Power supply .............................................................................
Aisa Paci
Russia/China/India ......................................... 220-240V,~50Hz
Power consumption ......................................................... 100W
Standby power consumption ........................................ ≤ 0.3 W
Dimensions (WxHxD) ............................ 434 x 253 x 129 (mm)
Weight ............................................................................. 3.6 kg
c/Latin America .......110-127V/220-240V; ~50-60 Hz
FM 55 dB
MEASUREMENT SETUP
Tuner FM
1 - 4
Bandpass
LF Voltmeter
e g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
SBC429 4822 397 30184
L
R
S/N and distortion meter
e g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
SERVICE AIDS
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
HANDLING CHIP COMPONENTS
1 - 5
GB
A
WARNING
1 - 6
ESD
WAARSCHUWING
NL
ll ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
F
ATTENTION
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
GB
Complete Kit ESD3 (small tablemat, wristband,
connection box, estention cable and earth cable .......4822 310 10671
Wristband tester .................................................................4822 344 13999
D
WARNUNG
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
ESD PROTECTION EQUIPMENT
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.
Safety components are marked by the symbol
!
.
CLASS 1
LASER PRODUCT
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbol
!
.
3122 110 03420
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
.
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.
GB
Warning !
Invisible laser radiation when open.
Avoid direct exposure to beam.
S
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
Varoitus !
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
Pb(Lead) Free Solder
When soldering , be sure to use the pb free solder.
INDENTIFICATION:
Regardless of special logo (not always indicated)
onemusttreatallsetsfrom1 Jan2005onwards,according
next rules:
Important note: In factalso products of year 2004must
be treatedin this way as long as you avoidmixingsolderalloys(leaded/ lead-free). Sobest to always use SAC305
and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with
ordercode 0622149 00106. Iflead-free solder-paste
is required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste
withinworkshopsshouldbeavoided becausepaste is
not easy to store and to handle.
• Use only adequate solder tools applicable for lead-
free solder alloy. The solder tool must be able
– To reach at least a solder-temperature of 400@C,
– T o stabilize theadjustedtemperature atthesolder-
tip
– T o exchange solder-tips fordifferent applications.
• Adjust your solder tool so that a temperature around
360@C – 380@C is reachedand stabilized at thesolder
joint.Heating-timeofthesolder-jointshould notexceed
~ 4 sec. A void temperaturesabove 400@C otherwise
wear-out of tips will rise drastically and flux-fluid will
be destroyed. To avoid wear-out of tips switch off unused equipment, or reduce heat.
• Mix of lead-free solderalloy / parts with leadedsolder
alloy / parts is possible but PHILIPS recommends
strongly to avoidmixed solderalloy types (leaded and
lead-free).
Ifone cannot avoidordoes not know whetherproduct
is lead-free, clean carefully the solder-joint from old
solder alloy and re-solder with new solder alloy
(SAC305).
• Use only original spare-parts listed in the Service-
Manuals. Not listed standard-material(commodities)
has to be purchased at external companies.
• Special information for BGA-ICs:
– Always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for desolderingalwaysuse thelead-free temperatureprofile,
in case of doubt)
– Lead free BGA-ICs willbe deliveredin so-called ‘dry-
packaging’(sealedpack including a silica gelpack) to
protect the IC against moisture. After opening,
1 - 7
dependent of MSL-level seenonindicator-labelin the
bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be
communicated via AYS-website.
Do not re-use BGAs at all.
• Forsets producedbefore 1.1.2005 (except products
of 2004), containing leaded solder-alloy and
components,all neededspare-parts willbe available
till the end of the service-period. For repair of such
sets nothing changes.
• On our websitewww.atyourservice.ce.Philips.com
you find more information to:
• BGA-de-/soldering (+ baking instructions)
• Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
Software upgrade & Procedure to restore product setting
1)Restore factory setting
a) Press “ ” <Home> button on R/C.
b) Select <SETUP>, then press “OK” button on R/C.
c) Select <Advanced setup> ,then press < OK > button on R/C.
d) Select <Restore default settings>,then press <OK> to con rm.
2)Password change
a) Press “
” <Home> button on R/C.
b) Select <SETUP>, then press “OK” button on R/C.
c) Select <preference setup>, then press <OK> button on R/C.
d) Select <Change Password> <Con rm>, then press <OK> button
on R/C.
“0000” is default password supplied.
3)Trade mode
5) Upgrading new software
Method 1: Update software from a USB storage device or CD-R
a) Create a folder named “UPG” in your CD-R or USB storage
device, and Copy the latest upgrading software into the folder.
b) Insert the CD-R program disc or connect the USB storage device
to the home theater.
c) Press “
” <Home> button on R/C, and select <Setup>.
d) Select <Advance Setup> <Software Update> <USB>.
e) TV will show message as follow:
Now searching for upgrade software!
Please wait...!
Software upgrade will take 5 minutes
Do not switch off!
Package version: 000034.0
Software BE Completed
Software FE Completed
Software MCU1: Not started
Software Dock: 2%
Software MCU3: Not started
Software upgrade will take 5 minutes
Do not switch off!
2 - 12 - 1
b) Press “
” <Home> button on R/C, and select <Setup>.
c) Select <Advance Setup> <Software Update> <Network>.
d) TV will show message as follow:
Now searching for upgrade software!
Please wait...!
Software updates for this player have been found. Do you want to
upgrade?
a) In open model,press “
” <Home> button on R/C.
b) Press “2” “5” “9” on R/C,VFD will display “TRA ON” or “TRA
OFF”.
4)Check software version
a) Press “
” <Home> button on R/C
b) Select <Setup>, then press <OK> button on R/C.
c) Select <Advanced Setup> <Version Info.>,then press <OK>
button on R/C.
d) TV will show message as follow:
Model:HTS5220/12/51
Version:
System SW:34.00
Subsystem SW:32-00-00-00
Ethernet MAC:00-25-D1-01-87-39
http://www.philips.com/support
Close
e) Select <Close> on the version display screen and press <OK>
button to exit .
Software updates for this player have been found. Do you want to
upgrade?
Cancel
Start
f) Select <Start>, press <OK> button on R/C.
Software upgrade will take 5 minutes
Do not switch off!
Package version: 000034.0
Package version: 000034.0
Software BE Completed
Software FE Completed
Software MCU1: 1%
Software Dock: Failed
Software MCU3:
g)The set will shut down automatically when the software upgrade
is completed.
Method 2: Update software from the network
Note: To check for new updates, compare the current software
version of your home theater with the latest software version (if
available) on the Philips web site, and for BD-Live application and
software update, make sure that the network router has access to
the Internet and the rewall is disabled.
a) The “LAN” jack at the back panel of the set must be connect to
the network router via network cable and the set connect to TV,
Prepare the connection as shown follow:
Cancel
e) Select <Start>, press <OK> button on R/C.
Software upgrade will take 5 minutes
Do not switch off!
Package version: 000034.0
Software BE 80%
Software FE Completed
Software MCU1:
Software Dock:
Software MCU3:
Start
Software BE 80%
Software FE Completed
Software MCU1:
Software Dock:
Software MCU3:
LAN
LAN
www
Software upgrade will take 5 minutes
Do not switch off!
Package version: 000034.0
Software BE Completed
Software FE Completed
Software MCU1: Not started
Software Dock: 2%
Software MCU3: Not started
Software upgrade will take 5 minutes
7)BD board and Blu-ray Loader OPU matching procedure
Note: This procedure must be performed whenever the defective
Blu-ray Loader or BD Board has been replaced .
a) Loosen the short circuit socket and remove it
b) Assembly Blu-ray Loader to BD Board.
c) Power on the set , press “
” <Home> button and input “5” “1”
“7” “7” on R/C.
d) Go into OSD Select mode and select item [5] ,then press <OK>
button on R/C as shown follow:
g) Press <Back> followed by <OK> button to nish OPU matching
and “
”<Home> button to exit.
h) Repeat step c) and select item [6] ,then press <OK> button on
R/C as shown follow:
2 - 22 - 2
Do not switch off!
Package version: 000034.0
Software BE Completed
Software FE Completed
Software MCU1: 1%
Software Dock: Failed
Software MCU3:
f) The set will shut down automatically when the software upgrade
is completed.
6)How to replace the defective Blu-ray Loader
a) Remove the defective Blu-ray Loader.
b) loosen the short circuit socket and remove it as shown follow:
note: 1.the short circuit socket connect 45p VFC cable on the BD
Loader ;2.the socket make the ESD protection points short circuit.
e) Insert empty USB device of MSC type and press <OK> button
with R/C as shown follow:
f) Using
“
” buttons on R/C input the 6-digits OPU data
given on the 1D barcode (see label on the Loader) with the on-
screen selection and press <OK> button to save each digit entered
as shown follow:
i)Wait laser check to complete,press <stop> button to exit as
shown follow:
j) If laser check fails press “
matching procedure.
8) Produce to change Tuner grid(only for /98/51 version)
In some countries, you can switch the FM tuning grid between 50
kHz and 100 kHz. Changing the tuning grid erases all preset radio
stations.
a) Press<radio> button on R/C
b) Press <Stop> button on R/C.
c) Press and hold <Play> until (50 kHz) or (100 kHz) is displayed.
Note: repeaing the same action will toggle back to it previous
tunning grid setting.
” <Home> button and repeat OPU
c) Assembly Blu-ray Loader to “J802”,”J900”,”J906” on the top of
BD Board as shown below.
J900
J906
J802
123412
9) Menu Language setup (only for 51 version)
a) Press “ ” <Home> button on R/C.
b) Select <SETUP>, then press “OK” button on R/C.
c) Select <preference setup>, then press <OK> button on R/C.
d) Select <Menu language>, then press <OK> button on R/C.
C) Select <English>, then press <OK> button on R/C.
CAUTION!
This information is confi dential and may not be
distributed.Only a qualifi ed service person should
reprogram the Region Code.
REPAIR INSTRUCTIONS (One)
2 - 32 - 3
REPAIR INSTRUCTIONS (Two)
2 - 42 - 4
M8530 BD Board Repair Block Diagram
DISASSEMBLY INSTRUCTIONS
3 - 1 3 - 1
Dismantling of Rear Panel
1) Push the cable door to remove it as shown in gure 1.
2) Loosen 2 screws “A” to remove footstand ass’y as shown in gure 2.
3) Loosen 9 screws “B” to remove rear panel as shown in gure 3.
PUSH
Dismantling of VFD+LED+TOUCH+Door LED PCB
1) Loosen 7 screws “C” on the bracket to remove front cabinet as shown in gure 4.
2) Loosen 3 screws “D” to remove the VFD PCB as shown in gure 5.
3) Loosen 2 screws “E” to remove the LED PCB as shown in gure 6.
4) Loosen 4 screws “F” on the bracket to remove the TOUCH PCB as shown in gure 7.
5) Loosen 2 screws “G” to remove the Door LED PCB as shown in gure 8
C
Figure 4
Figure 1
A
Figure 2
B
Figure 6
E
D
Figure 5
G
Figure 7
Figure 3
F
Figure 8
3 - 2 3 - 2
Dismantling of the BD PCB
1) Loosen 2 screws on the bracket “H1” and 4 screws on the ESD cover “H2” as shown in gure 9.
2) Loosen 5 screws “I” at the main pcb bracket as shown in gure 10.
Dismantling of the BD LOADER
1) Loosen 3 screws “O” on the plate_Tin as shown in gure 16.
2) Loosen 4 screws “P” at the BD Loader as shown in gure 17.
H2
I
H1
Figure 9
Dismantling of MAIN +AUX +USB PCB
1) Loosen 4 screws “J” on the top of MAIN PCB and 1 screws “K” on the MAIN PCB bracket to remove the MAIN PCB as shown in
gure 11& gure 12.
2) Loosen 2 screws “L” on the MAIN PCB bracket to remove AUX PCB as shown in gure 13.
3) Loosen 2 screws “M” on the USB bracket and 2 screws ”N” on the top of USB PCB to remove the USB PCB as shown in gure 14 &
gure 15.
Figure 10
O
Figure 16
Dismantling of the AMP PCB
1) Loosen 4 screws “Q” on the bottom of AMP PCB as shown in gure 18.
P
Figure 17
J
Figure 11
M
Figure 14
K
Figure 12
Q
L
Figure 13
Figure 18
N
Figure 15
Dismantling of the POWER PCB
3 - 3 3 - 3
1) Loosen 4 screws “R” on the bottom of Power PCB as shown in gure 19.
R
Service Position B - AMP & Power Board
SERVICE POSITIONS
Service Position A - BD & MAIN Board
Figure 19
Service Position C – All Boards
Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or
metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.
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