Philips HTS-5200 Service Manual

1 - 1

Service

Service

DVD Home Theater System

HTS5200/12/98/51

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Service

Service Manual

TABLE OF CONTENTS

Location of PCB Boards ............................................ 1-2

Versions Variation ...................................................... 1-2

Specifications ............................................................ 1-3

Measurement Setup .................................................. 1-4

Service Aids .............................................................. 1-5

ESD & Safety Instruction .......................................... 1-6

Lead-free soldering Information ................................ 1-7

Setting procedure & Repair Instructions........................ 2

Disassembly Instructions & Service positions .............. 3

Block & Wiring Diagram ................................................ 4

VFD+USB+AUX Board .................................................. 5

Main+LED Board............................................................ 6

Power Board .................................................................. 7

AMP Board .................................................................... 8

Touch Board .................................................................. 9

Mechanical Exploded view .......................................... 10

Revision List ................................................................ 11

Chapter

©

Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by RY1014 Service Audio Printed in The Netherlands Subject to modification

Version 1.1

3139 785 35301

GB

LOCATION OF PCB BOARDS

POWER PCB

TOUCH PCB

VFD PCB

LED PCB

1 - 2

MAIN PCB

AUX PCB

MAIN PCB

DOOR LED PCB

TOP VIEW BOTTOM VIEW

VERSION VARIATION:

Type/Versions

Features

Output Power - 400W

Voltage (110~127V)

POWER PCB

/12

x

AMP PCB

USB PCB

HTS5200

/98

x

x

/51

x

Voltage (220~240V)

REPAIR SCENARIO MATRIX:

Type/Versions

Board in used

Main+Led Board

Power Board

VFD+USB+UAX Board

AMP Board

Touch Board

*C = Component Level Repair

x

/12

C

C

C

C

C

x

HTS5200

/98

C

C

C

C

C

x

/51

C

C

C

C

C

SPECIFICATIONS

1 - 3

Playback media

DVD-Video, DVD+R/+RW, DVD-R/-RW, DVD+R DL,CD-R/CD­RW, Audio CD, Video CD/SVCD, Picture CD, MP3-CD, WMA­CD, DivX-CD, USB storage device (for /12/98)

AVCHD, BD-RE, BD-Video, DVD-Video, DVD+R/+RW, DVD­R/-RW, DVD+R/-RDL, CD-R/CD-RW, Audio CD, Video CD/
SVCD, Picture CD, MP3-CD, WMA-CD, DivX (Ultra)-CD, USB
storage device (for /51)

File Format

Audio ................................................... .mp3, .wma (for /12/98)

Audio ................................................. .mp3, .wma.wav (for /51)

Video ....... .divx, .divx ultra, .mpeg, .mpg, .wmv (simple pro le)

..................................................................................(for /12/98)

Video .................... .avi, .divx, .mp4, .mkv, .mov, .wmv (for /51)

Picture .................................................... .jpeg, .jpg (for /12/98)

Picture ................................................... .jpg, .gif, .png (for /51)

Amplifier

Total output power .............................. 400 W RMS (for /12/98)

Total output power ............... 1000 W RMS (30%THD) (for /51)

Frequency response ................................ 20 Hz-20 kHz / ±3dB

Signal-to-noise ratio .................. > 65 dB (CCIR) / (A-weighted)

Input sensitivity ..........................................................................

AUX ....................................................... 1000 mV (for /12/98)

AUX .............................................................. 900 mV (for /51)

MP3 LINK ................................................ 550 mV (for /12/98)

MP3 LINK ..................................................... 500 mV (for /51)

Video

Signal system ........................................................ PAL / NTSC

Component video output ...........................................................

............................... 480i/576i, 480p/576p, 720p, 1080i (for /51)

HDMI output ..............................................................................

.............. 480i/576i, 480p/576p, 720p, 1080i, 1080p (for /12/98)

HDMI output ..............................................................................

.... 480i/576i, 480p/576p, 720p,1080i, 1080p, 1080p24 (for /51)

Audio

S/PDIF Digital audio input .........................................................

Coaxial ................................................................ IEC 60958-3

Sampling frequency ...................................................................

MP3 ................................................ 32 kHz, 44.1 kHz, 48 kHz

WMA ............................................................ 44.1 kHz, 48 kHz

Constant bit rate ........................................................................

MP3 ........................................................ 112 kbps - 320 kbps

WMA ......................................................... 48 kbps - 192 kbps

Radio

Tuning range ................... FM 87.5-108 MHz (50 kHz) (for /12)

Tuning range ....... FM 87.5-108 MHz (50/100 kHz) (for /98/51)

Signal-to-noise ratio ................................................... FM 50 dB

Frequency respose ..................... FM 180 Hz~12.5 kHz / ±3dB

USB

Compatibility .............................................. Hi-Speed USB (2.0)

Class support ........................ UMS (USB Mass Storage Class)

File system ........................................................ FAT16, FAT32

Maximum memory support ........................................ < 160GB.

Main Unit

Power supply .............................................................................

Russia/China/India .................................... 220-240V; ~50 Hz

Asia Paci c/Latin America .......................................................

................................110-127V/220-240V; ~50-60Hz switchable

Power consumption ..................................... 100 W (for /12/98)

Power consumption .......................................... 135 W (for /51)

Standby power consumption ..................... ≤ 0.3 W (for /12/98)

Standby power consumption .......................... < 0.9 W (for /51)

Dimensions (WxHxD) .......... 434 x 253 x 129 (mm) (for /12/98)

Dimensions (WxHxD) ................. 435 x 58 x 358 (mm) (for /51)

Weight .......................................................... 3.6 kg (for /12/98)

Weight ............................................................. 3.87 kg (for /51)

Speakers

System .......................................................... full range satellite

Speaker impedance ...................................... 6 ohm (for /12/98)

Speaker impedance ...................................................................

..............................3 ohm (center), 5 ohm (Front/Rear) (for /51)

Speaker drivers ........... 1 x 3” full range + 1” twitter (for /12/98)

Speaker drivers .................................. 2 x 3” full range (for /51)

Frequency response .......................................... 150 Hz-20 kHz

Dimension (WxHxD) ..................................................................

..............................................114 x 316 x 114 (mm) (for /12/98)

Center ..........................................280 x 95 x 92 (mm) (for /51)

Speaker ...................................100 x 280 x 115 (mm) (for /51)

Tall speaker ........................... 260 x 1101 x 260 (mm) (for /51)

Weight .......................................................................................

.................................................................... 1.03 kg (for /12/98)

Center ............................................................ 1.40 kg (for /51)

Speaker ....................................... 0.98~1.05 kg/each (for /51)

Tall speaker ................................. 3.73~3.81 kg/each (for /51)

Cable length ..............................................................................

.......................................................................... 2 m (for /12/98)

Center .................................................................. 3 m (for /51)

Front .................................................................... 4 m (for /51)

Rear ................................................................... 10 m (for /51)

Subwoofer

Impedance ...................................................................... 3 ohm

Speaker drivers ................... 165 mm (6.5”) woofer (for /12/98)

Speaker drivers ........................... 203 mm (8”) woofer (for /51)

Frequency response ........................................... 40 Hz-150 Hz

Dimensions (WxHxD) ............................ 196 x 395 x 342 (mm)

Weight .......................................................... 4.7 kg (for /12/98)

Weight ............................................................. 5.37 kg

Cable length ....................................................................... 4 m

Laser specification

Type ................. Semiconductor laser GaAIAs (CD) (for /12/98)

Laser Type (Diode) ....................................................................

.....InGaN/AIGaN (BD), InGaAIP (DVD), A IGaAs (CD) (for /51)

Wave length ...............................................................................

.................650 - 660 nm (DVD), 784 - 796 nm (CD) (for /12/98)

Wave length ...............................................................................

....................... 405 +5nm/-5nm (BD), 650+13nm/-10nm (DVD),

................................................ 790 +15nm/-15nm (CD) (for /51)

Output power ......... 6 mW (DVD), 7 mW (VCD/CD) (for /12/98)

Output power (Max. ratings) ......................................................

....................................... 20mW (BD), 7mW (DVD/CD) (for /51)

Beam divergence ................................. 60 degrees. (for /12/98)

(for /51)

Speci cations subject to change without prior notice.

MEASUREMENT SETUP

Tuner FM

1 - 4

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

CD

Use Audio Signal Disc
(replaces test disc 3)

DUT

SBC429 4822 397 30184

L

R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

1 - 5

GB

A

WARNING

1 - 6

ESD

WAARSCHUWING

NL

ll ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

F

ATTENTION

Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.

GB

Complete Kit ESD3 (small tablemat, wristband,

connection box, estention cable and earth cable ....... 4822 310 10671

Wristband tester ................................................................. 4822 344 13999

D

WARNUNG

Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

ESD PROTECTION EQUIPMENT

Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

I

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

GB

Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.

Safety components are marked by the symbol

!

.

CLASS 1

LASER PRODUCT

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

De Veiligheidsonderdelen zijn aangeduid met het symbol

!

.

3122 110 03420

F

Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

Less composants de sécurité sont marqués

!

.

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

Sicherheitsbauteile sind durch das Symbol

!

markiert.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

Componenty di sicurezza sono marcati con

!

.

GB

After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.

GB

Warning !

Invisible laser radiation when open.
Avoid direct exposure to beam.

S

Varning !

Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

Varoitus !

SF

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK Advarse !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.

F

"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".

Pb(Lead) Free Solder

When soldering , be sure to use the pb free solder.

INDENTIFICATION:

Regardless of special logo (not always indicated)

onemusttreatallsetsfrom1 Jan 2005 onwards,according
next rules:

Important note: In fact also products of year 2004 must
be treated in this way as long as you avoid mixing solder­alloys (leaded/ lead-free). So best to always use SAC305
and the higher temperatures belong to this.

Due to lead-free technology some rules have to be
respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with

order code 0622 149 00106. If lead-free solder-paste
is required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste
within workshops should be avoided because paste is
not easy to store and to handle.

• Use only adequate solder tools applicable for lead-

free solder alloy. The solder tool must be able
– To reach at least a solder-temperature of 400@C,
– To stabilize the adjusted temperature at the solder-

tip

– To exchange solder-tips for different applications.

• Adjust your solder tool so that a temperature around

360@C – 380@C is reached and stabilized at the solder
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400@C otherwise
wear-out of tips will rise drastically and flux-fluid will
be destroyed. To avoid wear-out of tips switch off un­used equipment, or reduce heat.

• Mix of lead-free solder alloy / parts with leaded solder

alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed solder alloy types (leaded and
lead-free).
If one cannot avoid or does not know whether product
is lead-free, clean carefully the solder-joint from old
solder alloy and re-solder with new solder alloy
(SAC305).

• Use only original spare-parts listed in the Service-

Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.

• Special information for BGA-ICs:
– Always use the 12nc-recognizable soldering

temperature profile of the specific BGA (for de­soldering always use the lead-free temperature profile,
in case of doubt)

– Lead free BGA-ICs will be delivered in so-called ‘dry-

packaging’ (sealed pack including a silica gel pack) to
protect the IC against moisture. After opening,

1 - 7

dependent of MSL-level seen on indicator-label in the
bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be
communicated via AYS-website.
Do not re-use BGAs at all.

• For sets produced before 1.1.2005 (except products

of 2004), containing leaded solder-alloy and
components, all needed spare-parts will be available
till the end of the service-period. For repair of such
sets nothing changes.

• On our website www.atyourservice.ce.Philips.com

you find more information to:

• BGA-de-/soldering (+ baking instructions)

• Heating-profiles of BGAs and other ICs used in
Philips-sets

You will find this and more technical information
within the “magazine”, chapter “workshop news”.

For additional questions please contact your local
repair-helpdesk.

System , Region Code , etc. Setting Produre

2 - 12 - 1

c) Remove solder joint on the ESD protection point.

1)Restore factory setting

a) Press <SETUP> button on R/C

b) Select <preference setup> ,then press < OK >

c) Select <default>,then press <OK> to con rm

2)Region code change

a) Open the Door,then,press “1” “5” “9” on RC

b) Press <OK> button on RC

c) TV will show message as follow:

Current model: 5200-12/98/51
Version:00.08.00_1 Release:2009.12.16
Region: 2 Servo:D1.72.01.00
8032: 05.00.04.06 Risc: BB.00.00.00
MCU: 06.01 Touch: 0044 Dock: Error

if current model doesnot match your set,
use down arrow key on the remote to change
OK

d) If current model doesnot match your set, use down arrow key on

the remote to change.

3)Password change

a) Press <SETUP> button on R/C

b) Select <preference setup> ,then press <OK>

c) Select <password> <change>,then press <OK> to con rm

“0000” is default password supplied.

6) Upgrading new software

a) Copy the latest upgrading software onto a CD-R or USB storage

device

b) Insert the CD-R program disc or connect the USB storage device

to the home theater

c) TV will show message as follow

Upgrade fi le detected
Do you wish to continue with
the software upgrade?

OK Cancel

d) Select <OK>,the home theater will start to upgrading
automatically

Note: when upgrade in progress, please do not unplug or switch off
the device.
when the updated is complete ,the home theater automatically
switch to standby.

7) Produce to change Tuner grid (for /98)

Only applicable for certain regions, in some countries, the

frequency step between adjancent channels in the FM hand is

50KHZ(100KHZ in some areas)

a) Press<radio> on R/C to select “FM”

b) In “FM” playbak mode,press & hold< play/pause> button until

“grid 9” or “grid 10” appears

Note: repeaing the same action will toggle back to it previous

tunning grid setting.

* “grid 10” is default for /55/98 version.

The ESD protection point
on the top side view of OPU

Note: The ESD protection point on any one side must be soldered if

- the DVD Loader is OK and needs to be disconnected from

connector CN802, CN803 and CN801 of the main board.

- the defective DVD Loader is needed to be send back to supplier

for failure analysis and to support back charging evidence.

The Top side view of OPU

CAUTION!
This information is confi dential and may not be

distributed.Only a qualifi ed service person should
reprogram the Region Code.

4)Trade model

a) Press <Open/Close>button on R/C

b) Press “2” “5” “9” on R/C,VFD will display “TRA ON “ or “TRA

OFF“

5)Check on software version

a) Press <SETUP> button on R/C

b) Select <preference setup> ,then press <OK>

c) Select <version info>,then press <OK>

d) TV will show message as follow:

Preference setup
Version Info.

Current model: 5200-12/98/51
Version :00.08.00_1 Release: 2009.12.16
Region: 2 Servo: D1 .72.01.00
8032:05.00.04.06 Resc: BB.00.00.00
MCU: 06.01 Touch: 0044

OK

Press SETUP to exit menu

8)How to replace the defective DVD Loader

a) Remove the defective DVD Loader (see chapter 3).

b) Accordingly connect DVD Loader and “CN802”, “CN803”,

“CN801” on the top of main board as shown below:

CN802

CN803

CN801

REPAIR INSTRUCTIONS (One)

2 - 22 - 2

REPAIR INSTRUCTIONS (Two)

2 - 32 - 3

REPAIR INSTRUCTIONS (Three)

2 - 42 - 4

DISASSEMBLY INSTRUCTIONS

3 - 1 3 - 1

Dismantling of Rear Panel

1) Using hands to push the cable door to remove it as shown in  gure 1.

2) Loosen 2 screws “A” to remove footstand ass’y as shown in  gure 2.

3) Loosen 9 screws “B” to remove rear panel as shown in  gure 3.

PUSH

Dismantling of the Main PCB

1) Loosen 8 screws “C” to remove main PCB bracket as shown in  gure 4.

2) Loosen 3 screws “D” and loosen 7 screws “E” at the main PCB bracket as shown in  gure 5&6 to remove main PCB.

C

Figure 1

A

Figure 2

Figure 4

D

Figure 5

B

Figure 3

E

Figure 6