Copyright 2005 Philips Consumer Electronics B.V. Eindhoven, The Netherlands.
All rights reserved. No part of this publication may be reproduced, stored in
a retrieval system or transmitted, in any form or by any means, electronic,
mechanical, photocopying, or otherwise without the prior permission of Philips.
Published by KC-TE 0519 AV Systems Printed in he Netherlands Subject to modifi cation EN 3139 785 31180
Contents Page
Layout: Standby Board (Bottom view) 35
USB Board: Circuit Diagram 36
Layout: USB Board (Topview) 37
Layout: USB Board (Bottom view) 38
PSU Circuit Diagram (For information only) 39
9 Exploded View &
Module PWR 04-01 Non-Wireless 41
Exploded View of the set 41
Module PWR 04-01 Non-Wireless 42
Overview - introduction 42
Electrical specifi cation 42
Key components 42
Introduction & defi nitions 43
Overview of Testpoints 44
Test Setup and start up 44
DC MEASUREMENTS 45
AUDIO MEASUREMENTS 48
Connections 50
Block diagram 51
Mute circuitry 52
Amplifi er considerations 53Volume chip M62429FP 54
Module PWR 04-01 Non-Wireless: Circuit Diagram (Part 1) 55
Module PWR 04-01 Non-Wireless: Circuit Diagram (Part 2) 56
Module PWR 04-01 Non-Wireless: Circuit Diagram (Part 3) 57
Layout: Module PWR 04-01
Non-Wireless (Topview) 58
Layout: Module PWR 04-01 Non-Wireless (Bottom view) 59
10 Spare Parts List 61
Version 1.0
EN 2
HTS5000W1.
Technical Specifi
cations and Connection Facilities
VERSION VARIATIONS:
Video (Yellow, Cinch)xx
Component Video, (Y/Pb/Pr) -P-scanxx
SCART (CVBS/RGB)xDigital In - Coaxialxx
TV In (Left/Right)-x
Auxiliary (Left/Right)xx
Line out (Audio)xx
HTS5000W/12HTS5000W/51
Technical Specifi
1. Specifi cations
cations and Connection Facilities
HTS5000W
1.
EN 3
1.1 General:
Mains voltage : 230V for /12, /51
Mains frequency : 50Hz for /12, /51
Power consumption : 100W
< 0.5W Eco standby
power
< 100W at 1/8 P
(For main unit)
Dimension main unit : 360 x 54 x 324mm
rated
1.2 Tuner
FM
Tuning range : 87.5-108MHz
Grid : 50kHz for /12, /05, /51
IF frequency : 10.7MHz ± 25kHz
Aerial input : 75Ω coaxial
Sensitivity at 26dB S/N : < 7μV
Selectivity at 600kHz bandwidth : > 25dB
IF rejection : > 60dB
Image rejection : > 25dB
Distortion at RF=1mV, dev. 75kHz : < 3%
-3dB Limiting point : < 8μV
Crosstalk at RF=1mV, dev. 67.5kHz : > 28dB
Crosstalk at RF=1mV, dev. 40kHz : > 18dB
Measurements Setup, Service Aid & Lead Free Requirements
2. Measurements Setup, Service Aid & Lead Free Requirements
MEASUREMENT SETUP
Tuner FM
Bandpass
LF Voltmeter
e.g. PM2534
RF Generator
e.g. PM5326
DUT
250Hz-15kHz
e.g. 7122 707 48001
Ri=50Ω
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
RF Generator
e.g. PM5326
Ri=50Ω
DUT
Frame aerial
e.g. 7122 707 89001
Bandpass
250Hz-15kHz
e.g. 7122 707 48001
LF Voltmeter
e.g. PM2534
S/N and distortion meter
e.g. Sound Technology ST1700B
To avoid atmospheric interference all AM-measurements have to be carried out in a Faraday´s cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
CD
Use Audio Signal Disc
(replaces test disc 3)
DUT
L
R
SBC429 4822 397 30184
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Recorder
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette
LF Generator
e.g. PM5110
FeSBC420 4822 397 30071
DUT
L
R
S/N and distortion meter
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
Measurements Setup, Service Aid & Lead Free Requirements
Dolby Pro-logic Test Disc ...................................... 4822 395 10216
HTS5000W
2.
EN 5
HANDLING CHIP COMPONENTS
EN 6
HTS5000W2.
Measurements Setup, Service Aid & Lead Free Requirements
GB
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.
Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.
ESD PROTECTION EQUIPMENT:
NL
Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen (ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.
Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.
WAARSCHUWING
I
AVVERTIMENTO
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbool
!
F
Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.
Less composants de sécurité sont marqués
!
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
CLASS 1
LASER PRODUCT
GB
Invisible laser radiation when open.
Avoid direct exposure to beam.
Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.
SF
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!
DK
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.
S
Warning !
Varning !
Varoitus !
Advarse !
GB
After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground to
assure no shock hazard exist. The leakage current must not exceed
0.5mA.
F
"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".
Measurements Setup, Service Aid & Lead Free Requirements
2.1 Lead Free Requirements
HTS5000W
2.
EN 7
Pb(Lead) Free Solder
When soldering , be sure to use the pb free solder.
INDENTIFICATION:
Regardless of special logo (not always indicated)
one must treat all sets from 1 Jan 2005 onwards, according next
rules:
Important note: In fact also products of year 2004 must be treated in
this way as long as you avoid mixing solder-alloys (leaded/ lead-free).
So best to always use SAC305 and the higher temperatures belong
to this.
Due to lead-free technology some rules have to be respected by the
workshop during a repair:
• Use only lead-free solder alloy Philips SAC305 with order
code 0622 149 00106. If lead-free solder-paste is required,
please contact the manufacturer of your solder-equipment.
In general use of solder-paste within workshops should be
avoided because paste is not easy to store and to handle.
• Use only adequate solder tools applicable for lead-free solder
alloy. The solder tool must be able
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the solder-tip
o To exchange solder-tips for different applications.
• Adjust your solder tool so that a temperature around 360°C
– 380°C is reached and stabilized at the solder joint. Heatingtime of the solder-joint should not exceed ~ 4 sec. Avoid
temperatures above 400°C otherwise wear-out of tips will rise
drastically and fl ux-fl uid will be destroyed. To avoid wear-out
of tips switch off un-used equipment, or reduce heat.
• Mix of lead-free solder alloy / parts with leaded solder alloy /
parts is possible but PHILIPS recommends strongly to avoid
mixed solder alloy types (leaded and lead-free).
If one cannot avoid or does not know whether product is leadfree, clean carefully the solder-joint from old solder alloy and
re-solder with new solder alloy (SAC305).
• Use only original spare-parts listed in the Service-Manuals.
Not listed standard-material (commodities) has to be
purchased at external companies.
• Special information for BGA-ICs:
- always use the 12nc-recognizable soldering temperature
profi le of the specifi c BGA (for de-soldering always use the
lead-free temperature profi le, in case of doubt)
- lead free BGA-ICs will be delivered in so-called ‘drypackaging’ (sealed pack including a silica gel pack) to protect
the IC against moisture. After opening, dependent of MSLlevel seen on indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. (MSL=Moisture Sensitivity Level).
This will be communicated via AYS-website.
Do not re-use BGAs at all.
• For sets produced before 1.1.2005 (except products of 2004),
containing leaded solder-alloy and components, all needed
spare-parts will be available till the end of the service-period.
For repair of such sets nothing changes.
• On our website www.atyourservice.ce.Philips.com you fi nd
more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profi les of BGAs and other ICs used in
Philips-sets
You will fi nd this and more technical information within the
“magazine”, chapter “workshop news”.
For additional questions please contact your local repair-helpdesk.
EN 8
HTS5000W3.
Directions For Use
3. Directions For Use
The following except of the Quick Use Guide serves as an introduction to the set.
The Complete Direction for the Use can be downloaded in different languages from the internet site of Philips Customer care Center:
www.p4c.philips.com
HTS5000W
QUICK START GUIDE
12nc: 3139 115 63522
1 what’s in the box
main unit
A
Front/Rear/Center speakers
D
B
Subwoofer
Remote control
C
includes 2x AA batteries
2 connect TV
OUT IN
VIDEO
AUD
Video and S-Video cable
not supplied
OR
E
H
Scart cable
Wireless
Receiver
F
I
FM wire
antenna
Table stand
G
MW loop
antenna
L
R
Note: For connecting to a Progressive Scan TV,
refer to the user manual for proper
connections and detailed set up.
3 connect subwoofer, speakers and antennas
3a Placement of speakers
CENTRE
TV
FRONT L
REAR L
Subwoofer
FRONT R
REAR R
3c Connect the wireless rear
H
TV
E
OR
Pr
Pb
A
speakers to the wireless
receiver (refer to the user
manual for “WIreless Receiver
system”)
REAR L
3e Connect the mains
cord to the power
supply
REAR R
CENTRE
WIRELESS REAR
SPEAKER ANTENNA
FRONT R
3d Connect the
FM and MW
antennas
Y
Pr
Pb
3b Connect the front
FRONT L
➠
G
F
A
speakers and subwoofer to
the DVD system (refer to the
user manual for “Individual
speaker volume adjustment”)
4 play a disc
Directions For Use
HTS5000W
3.
EN 9
DISC
4a Press DISC.
4b Insert a disc.
4c Select correct
AV In channel
Point the remote control
towards the DVD system.
Press EJECT to eject in the
disc.
Switch to the correct
input source by using the
TV remote control.
More settings and featuresGET SOUND
General Setup Page
Disc Lock
Display Dim
Program
OSD Language
Screen Saver
DIVX(R) VOD Code
2
1
Refer to chapters “DVD Setup Menu Options” in the user manual
Video Setup Page
TV Type
TV Display
Progressive
Picture Setting
Component
for detailed descriptions.
Audio Setup Page
Speakers Volume
Speakers Distance
Night Mode
CD Upsampling
Preference Page
Audio
Subtitle
Disc Menu
Parental
PBC
MP3/JPEG Nav
Password
DivX Subtitle
Default
GET PICTURE
•
Check the connection of the DVD system
to TV is in place (see 2 Connect TV).
•Check the AV mode on TV. It may be
called FRONT, A/V IN, or VIDEO. Choose
the different modes using TV remote
control.
•Or, use the TV remote control to select
Channel 1 on TV, then press Channel down
button until you get the picture.
•See your TV manual for more details.
No sound from rear
speakers?
Press SURR button to select
“Multi-Channel”.
To enhance the sound
quality
Press SOUND button to
select a predefined digital
sound effect.
Detailed playback features and additional
functions ar
e described in the user manual.
5 wireless receiver setup
5a Turn on the DVD system and playback a disc.
5b Select the same transmission frequency channel
for both wireless transmitter and receiver.
The wireless system will automatically turn on when receiving an
audio signal and vice versa.)
On the wireless transmitter :
The default preset frequency is (1).
Press and hold SOUND button on the remote until the best
frequency that obtains optimal reception.
SOUND
Refer to chapters “Wireless Receiver system” in the
auto installation. It will
start to programme all
available radio stations.
6c Once complete, use
S / T to select a
preset radio station.
EN 10
HTS5000W4.
4. Dismantling Instructions
Dismantling Instructions & Service Positions
4.1 Dismantling of the PSU Board
1) The disc can be manually remove by inserting a minus
screw driver and push the lever in the direction as shown
in Figure 3-1 to unlock the tray and eject the disc out.
Figure 4-1
2) Loosen 5 screws Pos 272 to remove the Front Top.
- 1 screw each on the left and right side.
- 3 screws at the rear of the set.
3) Loosen 4 screws Pos 258 to remove PSU Board as
shown in Figure 3-2.
Dismantling of the Mono Board
4.3
1) Loosen 2 screws Pos 273 to remove the Transmitter
Board. (See Figure 3-3 & 3-4)
C
Figure 4-3 Figure 4-4
B
2) Loosen 1 screw Pos 260 to remove Tuner Module.
D
A
Figure 4-2
4.2 Dismantling of the Front Panel
1) Release 4 catches to remove the Front Panel Assy.
- 1 catch each on the left and the right side.
- 2 catches at the bottom of the set.
Figure 4-5
3) Loosen 4 screws Pos 257 as shown in Figure 3-6
E
Figure 4-6
Dismantling Instructions & Service Positions
4) Loosen 8 screws to remove Mono Board.
- 2 screws Pos 262
- 1 screw Pos 265
- 1 screw Pos 268
- 1 screw Pos 264
- 1 screw Pos 267
- 2 screws Pos 269
HTS5000W
4.
EN 11
F
F
Figure 4-7
F
4.4 Dismantling of the DVD LOADER
1) Loosen 4 screws Pos 254 to remove the DVD LOADER.
G
Figure 4-8
EN 12
HTS5000W4.
4.5 Service Positions
Insulation Sheet
PSU Board
Dismantling Instructions & Service Positions
Mono Board
Insulation Sheet
Figure 4-9
Service Position
PSU Board
Insulation Sheet
Front Panel
Figure 4-11
Service Position
Front Panel
Figure 4-10
Service Position
Mono Board
5. Service Test Program
A
A
Service Test Program
HTS5000W
5.
EN 13
To start service test program
open the tray with remote control
or front panel key, while plugging
in the mains cord press 2, 5, 8 on
remote control, the tray will close
by itself and the set will display
shown “S-Vxx-yy”
Display shows
“SERVICE”
followed by ROM version
“S-Vxx-yy”
Main Menu
Display Test
key
"DisplayTest"
triggered?
y
ctivate and display
"Pattern1"
n
S refers to Service Mode
V refers to Version
xx refers to Software version number of BEA
(counting up from 01 to 99)
yy refers to Software version number of Front uP
(counting up from 01 to 99)
4.1 Display Test
Purpose:
This test is used to check the driving circuits, the display and whether there are
any short-circuits, open-circuits or any other defects.
Player:
Following display patterns are used to test the display and its connections to μP.
Pattern 1: Default: All display control pins are ON
-
to check the open-circuits
Pattern 2: Alternate display control pins are on (Test Pattern: 0x55)
- to check the short-circuits on Data port
key
"DisplayTest"
triggered?
y
ctivate and display
"Pattern2"
key
" "
triggered?
y
n
Receiver:
Following display patterns are used to test the display and its connections to μP.
Pattern 1: Default: All display control pins are ON
- to check the open-circuits
Pattern 2: Alternate display control pins are on (Test Pattern: 0x55)
n
- to check the short-circuits on Data port
TESTActivated withACTION
ROTARY
ENCODER TEST
Volume
Knob
Display shows value for 2 seconds.
Volume values increases or decreases in
steps of 1
until 0 (VOL MIN) or 40 (VOL MAX) is
reached.
LEAVE SERVICE
TEST PROGRAM
Disconnect
mains cord
EN 14
HTS5000W5.
Service Test Program
5.1.1 Reprogramming of DVD version Matrix
After repair, the customer setting and region code may be lost.
Reprogramming will put the set back in the state in which it has left
the factory, ie. with the default setting and the allowed region code.
Model Region Region Code TV Type
HTS 5000W/12 EU 2 PAL
HTS 5000W/51Russia 5 PAL
To reprogram do as follows:
1) Power up the set and select DISC source.
2) Open tray by press “OPEN/CLOSE” button on the set or press
and hold “STOP” button on the RC.
3) Press the following buttons on the Remote Control:
<9> <9> <9> <9> <AUDIO> <6> ......... for HTS 5000W/12
<9> <9> <9> <9> <AUDIO> <7> ......... for HTS 5000W/51
4) The display shows ‘YYYY-ZZ’ and the tray will close.
YYYY = model number (eg. 8300, 8500, etc.)
ZZ = slash stroke version (eg. 01, 69, etc.)
5.1.2 Procedure for check Software version
1) Power up the set and select DISC source.
2) Open tray by press “OPEN/CLOSE” button on the set or press
and hold “STOP” button on the RC.
3) Press “DISPLAY” button on the Remote control.
4) The TV screen will shows:
5.1.5 Procedure to check the fi rmware version to confi rm
upgrading
1. Power up the set and open tray.
2. Press the <Menu Display> button on the Remote Control.
3. The fi rmware version will be displayed on the top left hand corner of the OSD.
5.1.6 Trade Mode
Trade mode is a feature that will block all set keys when enabled.
It is for dealers to prevent customers from removing disc, changing
source etc using the set keys.Rotary and Remote Control (RC) keys
are still allowed inTrade mode.
To activate Trade Mode:
1) Power up the set and select DISC source.
2) Open tray by press “OPEN/CLOSE” button on the set
or press and hold “STOP” button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows ‘TRA ON’ and the tray will close.
Trade Mode is now enabled.
To deactivate Trade Mode:
1) Power up the set and select DISC source.
2) Open tray by press and hold “STOP”button on the RC.
3) Then press buttons <2> <5> <9> on the RC.
4) The display shows ‘TRA OFF’ and the tray will close.
Trade Mode is now disabled.
PPPP-Vxx YYYYY-ZZ
SERVO: GGGG GGGG REG:DD
PPPP = LX1S, LX1D or LX2W
xx = version number
YYYYY = model # - 3000S/20000/5000W
ZZ = stroke version
DD = region code
GGGG GGGG = version for servo code
5.1.3 Burning of fi rmware
1. Unzip the zip-archive attached with this service information.
2. Start the CD burning software and create a new CD Project
(Data disc) with the following settings:
a. File System: ISO9660
b. Format: MODE 2/XA
c. Recording format: Single Session (Track at once),
Finalized CD
3. Place the content of the zip-archive into the root directory of the
new CD project.
4. Burn the data onto a blank CDR or CDRW.
Note: ISO9660 is mandatory, UDF discs are not supported!
The fi nal CDROM must not contain any other data except
the fi le from the zip-archive.
5.1.4 Procedure to upgrade the fi rmware
1. Power up the set and open tray.
2. Insert the prepared Upgrade CDROM and close the tray.
3. The set will display:
LOAD -> MULTICH ->…………. ->UPG END.
The whole process takes less than 2 minutes.
Note: Do not press any button or interrupt the main supply upgrading
process,Otherwise the set may become defective.
4. When the upgrade is completed, the tray will close automatic.
5. The tray will close and the set will go to Standby mode
automatically when the upgrade process is completed.
FTD Display Pin Connection
6. FTD Display Pin Connection
HTS5000W
6.
EN 15
EN 16
Notes:
6.
HTS5000W
FTD Display Pin Connection
EN 17
HTS5000W
7.
Block Diagram, Wiring Diagram
AUX
IN
FTD DISPLAY
1702
VSTB 1
VSTA 2
VSCK 3
GND_MTK 4
40KHZ 5
IR 6
ioSTBY 7
8
9
VGL-1
-24V
+12VL
FRONT BOARD
3139 11335761
7400
TDA8922
7401
TDA8920
7402
TDA8922
Clock Generator
Curcuit
7301
HEF4013BT
CLOCK
OUT 1OUT 2OUT 3
OUT 4
OUT 5
OUT 6
VddVddVdd
VGL-2
7701
IR
-V-FI L
(-17.8V)
+Vcc 1
+Vcc 2
+Vcc 3
AMP_GND 4
AMP_GND 5
AMP_GND 6
-Vcc 7
-Vcc 8
-Vcc 9
NC 10
CN2
CN1
SMPS04-01
Mitsumi
3139 117 11061
IC101
+5VL
T101
T102
IC151
VCC
D101 - D04
L100
LINE
OUT
CN3
SURR
RIGHT
1505
7708
V63111
Controller / Driver
1 1
Filament
DRIVER
40KHZ
1 +5VL
2 +12VL
3 GND_D
4 +5VEV
5 -24V
Drain
FB
GND
IC301
STBY ON/OFF
CN100
FUSE
STBY ON/OFF
POWER DOWN
Vss
Vss
Vss
1 +3V3
2
GND D
3 +3V3
4 +5
VL
5 GND D
6 +12VA
7 GND A
8 12VA
9 STBY ON/OFF
10 POWER DOWN
11 +12VL
12 GND