Philips HTS-3592-Mk2 Service Manual
Home Theater BD Player
Second Generation
Service
HTS3592/93
TABLE OF CONTENTS
Location of PCB Boards & version variation & repair scenario matrix.....................
Production Speci cations ...............................................................................................1-3
Safety Instruction, Warning & Notes................................................................................1-
D Instruction................................................................................................................2-1
FU
Mechanical and Dismantling Instructions ........................................................................3-1
Software Upgrades........................................................................................................... -1
Trouble Shooting Chart .................................................................................................... -1
Wiring Diagrams ................................................................................................6-1
Electrical Diagrams and Print-layouts .................................................................7-1
Set Mechanical Exploded view ....................................................................................... -1
Revision List .................................................................................................................
This service manual is for HTS3592 Second Generation model,
which is different from the previous generation HTS3592/93
model.
For Second Generation model the serial number begin with
KX2AXXXXXXXXXX.Refer to the rating lable illustration at right.
©
Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without
the prior permission of Philips.
Published by Helen-RY 1207 Service Audio Printed in The Netherlands Subject to modification
Page
1-2
6
4
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8
..
9
-1
CLASS 1
LASER PRODUCT
GB
GB
313978536101
©
Version 1.
Version 1.1
Version 0.0
A
1-2
PCB BOARD LOCATION:
MAIN BOARD
LOADER
MPLIFIER BOARD
POWER BOARD
Version Variation
Type/Versions
HTS3592M2
Features
/93
Power supply rating:220-240V ,50Hz X
Power consumption:110W X
Repair Scenario Matrix
Type/Versions
Board in used
Main Board C
Front Control Board C
HTS3592M2
/93
Amplifier Board C
Power Board C
*Bd:Board Level Replacement
*C:Component Level Repair
1-3
HTS3592M2/93
Product Specifications:
Note
Specifi cations and design are subject to change
•
without notice.
Region codes
The type plate on the back or bottom of the
home theater shows which regions it supports.
Country
China
DVD BD
Media formats
•
AVCHD, BD, BD-R/ BD-RE, BD-Video,
DVD-Video, DVD+R/+RW, DVD-R/-RW,
DVD+R/-R DL, CD-R/CD-RW, Audio CD,
Video CD/SVCD, Picture fi les, MP3 media,
WMA media, DivX Plus HD media, USB
storage device
RMVB (Available only in Asia Pacifi c and China)
•
CC
Video
Signal system: PAL / NTSC
•
•
HDMI output: 480i/576i, 480p/576p, 720p,
1080i, 1080p, 1080p24
Audio
•
S/PDIF Digital audio input:
Coaxial: IEC 60958-3
•
•
Optical: TOSLINK
•
Sampling frequency:
MP3: 32 kHz, 44.1 kHz, 48 kHz
•
•
WMA: 44.1 kHz, 48 kHz
Constant bit rate:
•
•
MP3: 32 kbps - 320 kbps
• WMA: 48 kbps - 192 kbps
Radio
•
Tuning range:
•
Europe/Russia/China: FM 87.5-108 MHz
(50 kHz)
•
Asia Pacifi c/Latin America: FM 87.5-108
MHz (50/100 kHz)
Signal-to-noise ratio: FM > 45 dB
•
Frequency response: FM 180 Hz-12.5 kHz /
•
±3 dB
USB
File formats
•
Audio: .aac, .mka, .mp3, .wma, .wav, .mp4, .m4a
Video:
•
•
.avi, .divx, .mp4, .mkv, .asf, .wmv, .mpg,
.mpeg,
• .rmvb, .rm (Available only in Asia Pacifi c
and China)
•
Picture: .jpg, .jpeg, .gif, .png
Amplifi er
•
Total output power: 600W RMS (30% THD)
•
Frequency response: 20 Hz-20 kHz / ±3 dB
Signal-to-noise ratio: > 65 dB (CCIR) /
•
(A-weighted)
Input sensitivity:
•
AUX: 2 V
•
•
Music iLink: 1 V
• Compatibility: Hi-Speed USB (2.0)
Class support: USB Mass Storage Class
•
(MSC)
•
File system: FAT16, FAT32, NTFS
Maximum memory suppor t: < 160 GB
•
Main unit
Power supply: 220-240 V~, 50 Hz
•
Power consumption: 110 W
•
Standby power consumption: 0.9 W - 0.5 W
•
•
Dimensions (WxHxD): 360 x 58 x 325 mm
Weight: 2.62 kg
•
Subwoofer
Output power: 100 W RMS (30% THD)
•
Impedance: 4 ohm
•
Speaker drivers: 133 mm (5.25") woofer
•
Dimensions (WxHxD): 160 x 267.5 x 265
•
mm
Weight: 2.55 kg
•
Speakers
Center speaker:
• Output power: 100 W RMS (30% THD)
Speaker impedance: 4 ohm
•
Speaker drivers: 1 x 63.5 mm (2.5") woofer
•
Dimensions (WxHxD): 160 x 85 x 95 mm
•
•
Weight: 0.37 kg
Front/Rear speaker:
•
Output power: 4 x 100 W RMS (30% THD)
•
Speaker impedance: 4 ohm
•
Speaker drivers: 1 x 76.2 mm (3") twin driver
•
Dimensions (WxHxD):
Speakers: 85 x 160 x 95mm
•
• Tall speakers: 240 x 1007 x 240 mm
Weight:
•
Speakers: 0.35 kg/each
•
Tall speakers: 1.57 kg/each
•
1-4
Remote control batteries
•
2 x AAA-R03-1.5 V
Laser
Laser Type (Diode): InGaN/AIGaN (BD),
•
AIGaInP (DVD/CD)
•
Wave length: 405 +7 nm/-7 nm (BD), 655
+10 nm/-10 nm (DVD), 790 +10 nm/-20 nm
(CD)
Output power (Max. ratings): 20 mW (BD), 6
•
mW (DVD), 7 mW (CD)
1-5
Safety instruction, Warning & Notes
Safety instruction
1. General safety
Safety regulations require that during a repair:
. Connect the unit to the mains via an isolation transformer.
. Replace safety components indicated by the symbol
only by components identical to the original ones. Any
other component substitution (other than original type)
may increase risk of fire or electrical shock hazard.
Safety regulations require that after a repair, you must
return the unit in its original condition. Pay, in particular,
attention to the following points:
. Route the wires/cables correctly, and fix them with the
mounted cable clamps.
. Check the insulation of the mains lead for external
damage.
. Check the electrical DC resistance between the mains
plug and the secondary side:
1) Unplug the mains cord, and connect a wire between
the two pins of the mains plug.
2) Set the mains switch the “on” position (keep the
mains cord unplug).
3) Measure the resistance value between the mains
plug and the front panel, controls, and chassis
bottom.
4) Repair or correct unit when the resistance
measurement is less than 1M
5) Verify this, before you return the unit to the
customer/user (ref. UL-standard no. 1492).
6) Switch the unit “off”, and remove the wire between
the two pins of the mains plug.
¡
.
2.Laser safety
This unit employs a laser. Only qualified service personnel
,
may remove the cover, or attempt to service this device
(due to possible eye injury).
Laser device unit
Type : Semiconductor laser GaAlAs
Wavelength : 650nm (DVD)
: 780nm (VCD/CD)
Output power : 7mW (DVD)
: 10mW (DVD /CD)
Beam divergence: 60 degree
Note: Use of controls or adjustments or performance of
procedure other than those specified herein, may result in
hazardous radiation exposure. Avoid direct exposure to
beam.
Warning
1-6
1.General
. All ICs and many other semiconductors are susceptible to
electrostatic discharges (ESD). Careless handing during
repair can reduce life drastically. Make sure that, during
repair, you are at the same potential as the mass of the
set by a wristband with resistance. Keep components and
tools at this same potential. Available ESD protection
equipment:
1) Complete kit ESD3 (small tablemat, wristband,
connection box, extension cable and earth cable)
4822 310 10671.
2) Wristband tester 4822 344 13999.
. Be careful during measurements in the live voltage
section. The primary side of the power supply , including
the heat sink, carries live mains voltage when you
connect the player to the mains (even when the player is
“off”!). It is possible to touch copper tracks and/or
components in this unshielded primary area, when you
service the player. Service personnel must take
precautions to prevent touching this area or components
in this area. A “lighting stroke” and a stripe-marked
printing on the printed wiring board, indicate the primary
side of the power supply.
. Never replace modules, or components, while the unit is
“on”.
2. Laser
. The use of optical instruments with this product, will
increase eye hazard.
. Only qualified service personnel may remove the cover
or attempt to service this device, due to possible eye
injury.
. Repair handing should take place as much as possible
with a disc loaded inside the player.
. Text below is placed inside the unit, on the laser cover
shield:
CAUTION: VISIBLE AND INVISIBLE LASER
RADIATION WHEN OPEN, AVOID EXPOSURE
TO BEAM.
Notes: Manufactured under licence from Dolby
Laboratories. The double-D symbol is trademarks of Dolby
Laboratories, Inc. All rights reserved.
1-7
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Notes
Lead-Free requirement for service
1-8
INDENTIFICATION:
Regardless of special logo (not always indicated)
One must treat all sets from 1.1.2005 onwards, according
next rules.
Important note
be treated in this way as long as you avoid mixing
solder-alloys (leaded/ lead-free). So best to always use
SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be
respected by the workshop during a repair:
x Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is
required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste within
workshops should be avoided because paste is not easy
to store and to handle.
x Use only adequate solder tools applicable for lead-free
solder alloy. The solder tool must be able
x Adjust your solder tool so that a temperature around
360°C
joint. Heating-time of the solder-joint should not exceed
~ 4 sec. Avoid temperatures above 400°C otherwise
wear-out of tips will rise drastically and flux-fluid will be
destroyed. To avoid wear-out of tips switch off un-used
equipment, or reduce heat.
x Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends
strongly to avoid mixed
solder alloy types (leaded and lead-free). If one cannot
avoid, clean carefully the
solder-joint from old solder alloy and re-solder with new
solder alloy (SAC305).
: In fact also products a little older can also
o To reach at least a solder-temperature of 400°C,
o To stabilize the adjusted temperature at the
solder-tip
o To exchange solder-tips for different applications.
– 380°C is reached and stabilized at the solder
x Use only original spare-parts listed in the
Service-Manuals. Not listed standard-material
(commodities) has to be purchased at external
companies.
x Special information for BGA-ICs:
- always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for
de-soldering always use highest lead-free
temperature profile, in case of doubt)
- lead free BGA-ICs will be delivered in so-called
‘dry-packaging’ (sealed pack including a silica gel
pack) to protect the IC against moisture. After
opening, dependent of MSL-level seen on
indicator-label in the bag, the BGA-IC possibly
still has to be baked dry. This will be
communicated via AYS-website.
Do not re-use BGAs at all.
x For sets produced before 1.1.2005, containing
leaded soldering-tin and components, all needed
spare-parts will be available till the end of the
service-period. For repair of such sets nothing
changes.
x On our website:
www.atyourservice.ce.Philips.com
You find more information to:
BGA-de-/soldering (+ baking instructions)
Heating-profiles of BGAs and other ICs used in
Philips-sets
You will find this and more technical information
within the “magazine”, chapter “workshop news”.
For additional questions please contact your local
repair-helpdesk.
Brief Guide
EN Before using your product, read all accompanying safety
information
2-1
User manual
HDMI
4x
4x
8x
MIC-IN Converter
4x
4x
1
EN Stand mount the speakers
2-2
1
2
2-3
2x
3
1x
2
EN Connect the home theater
2-4
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB-
WOOFER
SUB
WOOFER
REAR
LEFT
FRONT
LEFT
FRONT
CENTER
FRONT
RIGHT
REAR
RIGHT
FRONT
RIGHT
FRONT
LEFT
FRONT
CENTER
REAR
RIGHT
REAR
LEFT
SUB
WOOFER
3
EN Connect to TV in one of these ways
2-5
HDMI ARC
HDMI OUT (ARC)
HDMI + OPTICAL
HDMI OUT (ARC)
OPTICAL
HDMI IN
HDMI IN (ARC)
OPTICAL
OPTICAL OUT
HDMI + COAXIAL
2-6
COAXIAL
DIGITAL IN
COAXIAL
HDMI OUT (ARC)
HDMI + AUDIO L/R
LR
AUDIO IN
HDMI OUT (ARC)
COAXIAL
HDMI IN
LR
HDMI IN
AUDIO OUT
AUDIO L/R
4
EN Switch on the home theater
1
2-7
2
3
5
EN Complete the fi rst time setup
1
2-8
HDMI
2
3
4
5
6
HOME THEATERHOME THEATER
TV
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EN Use your home theater
2-9
2
1
3
2
3
4
MUSIC iLINK
2
1
1
3
2
3
3.5MM
STEREO
2-10
2-11
1
LAN
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