Philips HTS-3560 Service Manual

1 - 1

BD Home Theater System

HTS3560/12/51/98/78/X78

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Service

Service Manual

TABLE OF CONTENTS

ocation of PC B B o a r d s ............................................ 1-2

L

Versions Variation ...................................................... 1-2

Specifications ............................................................ 1-3

Measurement S e t u p .................................................. 1-4

Service Aids .............................................................. 1-5

ESD & Safety I n s t r u c t i o n .......................................... 1-6

Lead-free soldering Information ................................ 1-7

Setting procedure & Repair Instructions........................ 2

Disassembly Instructions & Service positions .............. 3

Block & Wiring Diagram ................................................ 4

Quick Start Guide ..........................................................5

VFD+VOL+USB+MP3 PCB .......................................... 6

MAIN PCB......................................................................7

OWER PCB ................................................................8

P

BD PCB..........................................................................9

TOUCH PCB ................................................................ 10

Mechanical E x p l o d e d v iew .......................................... 1 1

Revision Li s t ................................................................ 12

©

Copyright 2010 Philips Consumer Electronics B.V. Eindhoven, The Netherlands

All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or
transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise
without the prior permission of Philips.

Published by RY_HY1125 Service Audio

Printed in The Netherlands Subject to modification

Chapter

GB

31

39 785 35463

ersion 1.3

V

LOCATION OF PCB BOARDS

TOUCH PCB

VFD PCB

1 - 2

BD PCB

MAIN PCB

POWER PCB

Vol+USB+MP3 PCBB

VERSION VARIATION:

Type/Versions

Features

Output Power - 1000W(800W for /78)

Voltage (220~240V)

Voltage (110-127V/220-240V)

AUX/MP3

SERVICE SCNARIO MATRIX:

Type/Versions

Board in used

/12

x

x

x

/12

/51

x

x

x

/51

HTS3560

/98

x

x

x

HTS3560

/98

/78

x

x

x

/78

X78

x

x

x

X78

Main Board

Power Board

VFD+VOL+USB+MP3 Board

BD Board

Touch Board

*C = Component Level Repair
*Bd = Board Level Replacement

C

C

C

Bd

C

C

C

C

Bd

C

C

C

C

Bd

C

C

C

C

Bd

C

C

C

C

Bd

C

1 - 3

SPECIFICATIONS(Red colour for /98/78, Green colour for/78)

Playback media

BD-Video, DVD-Video, DVD+R/+RW,DVD-R/-RW, DVD+R/­R DL, CD-R/CDRW,Audio CD, Video CD/SVCD, PictureCD,
MP3-CD, WMA-CD, DivX (Ultra)-CD, USB  ash drive.

File Format

Audio ........................................................................mp3, .wma

Video ...................................................... .avi, .divx, .mkv, .wmv

Picture ...................................................................jpg, .gif, .png

Amplifier

Total output power .............................. 1000 W RMS (30%THD)

Total output power ............................. 800 W RMS (10%THD)

Frequency response .................................. 20 Hz-20 kHz /±3dB

Signal-to-noise ratio... .................

Input sensitivity:
AUX

.............................................................................. 500 mV

MP3 LINK ...................................................................... 250 mV

Video

Signal system ........................................................ PAL / NTSC

HDMI output .............480i/576i, 480p/576p,720p, 1080i, 1080p

Audio

Sampling frequency:

MP3 .................................................. 32 kHz, 44.1 kHz, 48 kHz

WMA ............................................................... 44.1 kHz, 48 kHz

Constant bit rate:

MP3 ........................................................... 112 kbps - 320 kbps

WMA ............................................................ 48 kbps - 192 kbps

> 65 dB (CCIR) /(A-weighted)

Dimensions (WxHxD)

Center .......................................................... 161x 92 x 95 (mm)

Speaker ........................................................ 95 x161 x 87(mm)

Weight:

Center ............................................................................ 0.77 kg

Speaker .................................................................0.56 kg/each

Cable length:

Center .................................................................................. 3 m

Front/Rear ........................................................................... 4 m

Subwoofer

Impedance ....................................................................... 4 ohm

Speaker drivers .......................................165 mm (6.5”) woofer

Frequency response ............................................ 40 Hz-150 Hz

Dimensions (WxHxD) .................................. 123x309x369(mm)

Weight ............................................................................3.81 kg

Cable length ........................................................................ 4 m

Laser specification

Laser Type (Diode) ......................................InGaN/AIGaN (BD)

...................................................InGaAIP (DVD), A IGaAs (CD)

Wave length ..............................................405 +5nm/-5nm (BD)

............................................................ 650+13nm/-10nm (DVD)

...............................................................790 +15nm/-15nm(CD)

Output power (Max. ratings) ......... 20mW(BD), 7mW (DVD/CD)

Speci cations subject to change without prior notice.

Radio

Tuning range ..................................FM 87.5-108 MHz (50 kHz)

Signal-to-noise ratio ....................................................FM 55 dB

Frequency response .......................FM 180 Hz-12.5 kHz/ ±3dB

USB

Compatibility ...............................................Hi-Speed USB (2.0)

Class support ......................... UMS (USB Mass Storage Class)

File system ............................................. FAT16, FAT32, NTFS

Maximum memory support .......................................... < 160GB

Main Unit

Power supply ................................................ 220-240V; ~50 Hz

Power supply.........................110-127V/220-240V; ~50-60 Hz

Power consumption ......................................................... 100 W

Standby power consumption

Dimensions (WxHxD) ................................ 360 x 58 x 351(mm)

Weight ............................................................................3.22 kg

Speakers

System ........................................................... full range satellite

Speaker impedance ............ 4 ohm (center), 4ohm (Front/Rear)

Speaker drivers .................................................1 x 3” full range

Frequency response ...........................................150 Hz-20 kHz

........................................

≤ 0.9 W

MEASUREMENT SETUP

Tuner FM

1 - 4

Bandpass

LF Voltmeter

e.g. PM2534

RF Generator

e.g. PM5326

DUT

250Hz-15kHz

e.g. 7122 707 48001

Ri=50

S/N and distortion meter

e.g. Sound Technology ST1700B

Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).

CD

Use Audio Signal Disc
(replaces test disc 3)

DUT

SBC429 4822 397 30184

L

R

S/N and distortion meter

e.g. Sound Technology ST1700B

LEVEL METER

e.g. Sennheiser UPM550

with FF-filter

SERVICE AIDS

Service Tools:

Universal Torx driver holder .................................4822 395 91019

Torx bit T10 150mm ...........................................4822 395 50456

Torx driver set T6-T20 .........................................4822 395 50145

Torx driver T10 extended .....................................4822 395 50423

Compact Disc:

SBC426/426A Test disc 5 + 5A ...........................4822 397 30096

SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155

SBC429 Audio Signals disc .................................4822 397 30184

Dolby Pro-logic Test Disc ....................................4822 395 10216

HANDLING CHIP COMPONENTS

1 - 5

GB

A

WARNING

1 - 6

ESD

WAARSCHUWING

NL

ll ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.

F

ATTENTION

Tous les IC et beaucoup d’autres
semi-conducteurs sont sensibles aux
décharges statiques (ESD).
Leur longévité pourrait être considérablement
écourtée par le fait qu’aucune précaution n’est
prise à leur manipulation.
Lors de réparations, s’assurer de bien être relié
au même potentiel que la masse de l’appareil et
enfiler le bracelet serti d’une résistance de
sécurité.
Veiller à ce que les composants ainsi que les
outils que l’on utilise soient également à ce
potentiel.

GB

Complete Kit ESD3 (small tablemat, wristband,

connection box, estention cable and earth cable .......4822 310 10671

Wristband tester .................................................................4822 344 13999

D

WARNUNG

Alle ICs und viele andere Halbleiter sind
empfindlich gegenüber elektrostatischen
Entladungen (ESD).
Unsorgfältige Behandlung im Reparaturfall kan
die Lebensdauer drastisch reduzieren.
Veranlassen Sie, dass Sie im Reparaturfall über
ein Pulsarmband mit Widerstand verbunden
sind mit dem gleichen Potential wie die Masse
des Gerätes.
Bauteile und Hilfsmittel auch auf dieses gleiche
Potential halten.

ESD PROTECTION EQUIPMENT

Alle IC’s en vele andere halfgeleiders zijn
gevoelig voor electrostatische ontladingen
(ESD).
Onzorgvuldig behandelen tijdens reparatie kan
de levensduur drastisch doen verminderen.
Zorg ervoor dat u tijdens reparatie via een
polsband met weerstand verbonden bent met
hetzelfde potentiaal als de massa van het
apparaat.
Houd componenten en hulpmiddelen ook op
ditzelfde potentiaal.

I

AVVERTIMENTO

Tutti IC e parecchi semi-conduttori sono
sensibili alle scariche statiche (ESD).
La loro longevità potrebbe essere fortemente
ridatta in caso di non osservazione della più
grande cauzione alla loro manipolazione.
Durante le riparazioni occorre quindi essere
collegato allo stesso potenziale che quello della
massa dell’apparecchio tramite un braccialetto
a resistenza.
Assicurarsi che i componenti e anche gli utensili
con quali si lavora siano anche a questo
potenziale.

GB

Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used.

Safety components are marked by the symbol

!

.

CLASS 1

LASER PRODUCT

NL

Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in
zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen,
identiek aan de gespecificeerde, worden toegepast.

De Veiligheidsonderdelen zijn aangeduid met het symbol

!

.

3122 110 03420

F

Les normes de sécurité exigent que l’appareil soit remis à l’état
d’origine et que soient utiliséés les piéces de rechange identiques
à celles spécifiées.

Less composants de sécurité sont marqués

!

.

D

Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu
beachten. Der Original zustand des Geräts darf nicht verändert werden;
für Reparaturen sind Original-Ersatzteile zu verwenden.

Sicherheitsbauteile sind durch das Symbol

!

markiert.

I

Le norme di sicurezza esigono che l’apparecchio venga rimesso
nelle condizioni originali e che siano utilizzati i pezzi di ricambio
identici a quelli specificati.

Componenty di sicurezza sono marcati con

!

.

GB

After servicing and before returning set to customer perform a leakage
current measurement test from all exposed metal parts to earth ground
to assure no shock hazard exist, The leakage current must not
exceed 0.5mA.

GB

Warning !

Invisible laser radiation when open.
Avoid direct exposure to beam.

S

Varning !

Osynlig laserstrålning när apparaten är öppnad och spärren
är urkopplad. Betrakta ej strålen.

Varoitus !

SF

Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina
näkymättömälle laserisäteilylle. Älä katso säteeseen!

DK Advarse !

Usynlig laserstråling ved åbning når sikkerhedsafbrydere er
ude af funktion. Undgå udsaettelse for stråling.

F

"Pour votre sécurité, ces documents doivent être utilisés par
des spécialistes agréés, seuls habilités à réparer votre
appareil en panne".

Pb(Lead) Free Solder

When soldering , be sure to use the pb free solder.

INDENTIFICATION:

Regardless of special logo (not always indicated)

onemusttreatallsetsfrom1 Jan2005onwards,according
next rules:

Important note: In fact also products of year 2004 must
be treatedin this way as long as youavoid mixing solder­alloys(leaded/ lead-free). Sobest to always use SAC305
and the higher temperatures belong to this.

Due to lead-free technology some rules have to be
respected by the workshop during a repair:

• Use only lead-free solder alloy Philips SAC305 with

ordercode062214900106. Iflead-freesolder-paste
is required, please contact the manufacturer of your
solder-equipment. In general use of solder-paste
withinworkshopsshouldbeavoidedbecausepaste is
not easy to store and to handle.

• Use only adequate solder tools applicable for lead-

free solder alloy. The solder tool must be able
– To reach at least a solder-temperature of 400@C,
– T o stabilize theadjustedtemperature atthesolder-

tip

– T o exchange solder-tips fordifferent applications.

• Adjust your solder tool so that a temperature around

360@C – 380@C is reachedand stabilized at thesolder
joint.Heating-timeofthesolder-jointshould notexceed
~ 4 sec. A void temperaturesabove 400@C otherwise
wear-out of tips will rise drastically and flux-fluid will
be destroyed. T o avoidwear-out of tips switch off un­used equipment, or reduce heat.

• Mix of lead-free solderalloy / partswith leadedsolder

alloy / parts is possible but PHILIPS recommends
strongly to avoidmixed solderalloy types (leadedand
lead-free).
Ifonecannot avoid ordoes not knowwhetherproduct
is lead-free, clean carefully the solder-joint from old
solder alloy and re-solder with new solder alloy
(SAC305).

• Use only original spare-parts listed in the Service-

Manuals. Not listed standard-material (commodities)
has to be purchased at external companies.

• Special information for BGA-ICs:
– Always use the 12nc-recognizable soldering

temperature profile of the specific BGA (for de­solderingalwaysuse thelead-free temperatureprofile,
in case of doubt)

– Lead free BGA-ICs will be deliveredin so-called‘dry-

packaging’(sealedpack including a silica gel pack) to
protect the IC against moisture. After opening,

1 - 7

dependent of MSL-level seenonindicator-labelin the
bag, the BGA-IC possibly still has to be baked dry.
(MSL=Moisture Sensitivity Level). This will be
communicated via AYS-website.
Do not re-use BGAs at all.

• Forsets producedbefore 1.1.2005(except products

of 2004), containing leaded solder-alloy and
components,allneededspare-partswillbe available
till the end of the service-period. For repair of such
sets nothing changes.

• On our websitewww.atyourservice.ce.Philips.com

you find more information to:

• BGA-de-/soldering (+ baking instructions)

• Heating-profiles of BGAs and other ICs used in
Philips-sets

You will find this and more technical information
within the “magazine”, chapter “workshop news”.

For additional questions please contact your local
repair-helpdesk.

System , Region Code , etc. Setting Produre

1)Restore factory setting

a) Press “ ” <Home> button on R/C.

b) Select <SETUP>, then press “OK” button on R/C.

c) Select <Advanced setup> ,then press < OK > button on R/C.

d) Select <Restore default settings>,then press <OK> to confirm.

2)Password change

a) Press “

” <Home> button on R/C.

b) Select <SETUP>, then press “OK” button on R/C.

c) Select <preference setup>, then press <OK> button on R/C.

d) Select <Change Password> <Confirm>, then press <OK> button

on R/C.

“0000” is default password supplied.

3)Trade mode

5) Upgrading new software

Method 1: Update software from a USB storage device or CD-R

a) Create a folder named “UPG” in your CD-R or USB storage

device, and Copy the latest upgrading software into the folder.

b) Insert the CD-R program disc or connect the USB storage device

to the home theater.

c) Press “

d) Select <Advance Setup> <Software Update> <USB>.

e) TV will show message as follow:

Now searching for upgrade software!
Please wait...!

” <Home> button on R/C, and select <Setup>.

Software upgrade will take 5 minutes

Do not switch off!

Package version: 000029.0

Software BE Completed

Software FE Completed

Software MCU1: Not started

Software Dock: 2%

Software MCU3: Not started

Software upgrade will take 5 minutes

Do not switch off!

2 - 12 - 1

b) Press “

” <Home> button on R/C, and select <Setup>.

c) Select <Advance Setup> <Software Update> <Network>.

d) TV will show message as follow:

Now searching for upgrade software!
Please wait...!

Software updates for this player have been found. Do you want to
upgrade?

a) In open model,press “

” <Home> button on R/C.

b) Press “2” “5” “9” on R/C,VFD will display “TRA ON” or “TRA

OFF”.

4)Check software version

a) Press “

” <Home> button on R/C

b) Select <Setup>, then press <OK> button on R/C.

c) Select <Advanced Setup> <Version Info.>,then press <OK>

button on R/C.

d) TV will show message as follow:

Model:HTS3560/12/51/98/78/x78

!

Version:
System SW:29.00
Subsystem SW:28-00-00-00
Ethernet MAC:00-25-D1-02-25-D4
http://www.philips.com/support

Close

e) Select <Close> on the version display screen and press <OK>

button to exit .

Software updates for this player have been found. Do you want to
upgrade?

Cancel

Start

f) Select <Start>, press <OK> button on R/C.

Software upgrade will take 5 minutes

Do not switch off!

Package version: 000029.0

Package version: 000029.0

Software BE Completed

Software FE Completed

Software MCU1: 1%

Software Dock: Failed

Software MCU3:

g)The set will shut down automatically when the software upgrade
is completed.

Method 2: Update software from the network

Note: To check for new updates, compare the current software

version of your home theater with the latest software version (if

available) on the Philips web site, and for BD-Live application and

software update, make sure that the network router has access to

the Internet and the firewall is disabled.

a) The “LAN” jack at the back panel of the set must be connect to

the network router via network cable and the set connect to TV,

Prepare the connection as shown follow:

Cancel

e) Select <Start>, press <OK> button on R/C.

Software upgrade will take 5 minutes

Do not switch off!

Package version: 000029.0

Software BE 80%

Software FE Completed

Software MCU1:

Software Dock:

Software MCU3:

Start

Software BE 80%

Software FE Completed

Software MCU1:

Software Dock:

Software MCU3:

LAN

www

Software upgrade will take 5 minutes

Do not switch off!

Package version: 000029.0

Software BE Completed

c) Assembly Blu-ray Loader to “J802”,”J900”,”J906” on the top of

BD Board as shown below.

e) Insert empty USB device of MSC type and press <OK> button

with R/C as shown follow:

2 - 22 - 2

j) If laser check fails press “

” <Home> button and repeat OPU

matching procedure.

8)DVD Region Code Change

a) In open mode, press “8” “6” “8” “9” “3” “1” on R/C,then input

desired number to change region code:

Software FE Completed

Software MCU1: Not started

Software Dock: 2%

Software MCU3: Not started

Software upgrade will take 5 minutes

Do not switch off!

Package version: 000029.0

Software BE Completed

Software FE Completed

Software MCU1: 1%

Software Dock: Failed

Software MCU3:

J906

J900

J802

d) Remove soldered joint on the ESD protection points.

The ESD protection points
on the bottom of board.

The ESD protection points
on the top of board.

Top side view of OPU

Bottom side view of OPU

Note: The 2 ESD protection points on any one side must be

soldered if

o the Blu-ray Loader is OK and needs to be disconnected

from connector J802, J900 and J906 of the BD Board.

o the defective Blu-ray Loader is needed to be send back to

supplier for failure analysis and to support backcharging evidence.

” buttons on R/C input the 6-digits OPU data

f) Using “

given on the 1D barcode (see label on the Loader) with the on-

screen selection and press <OK> button to save each digit entered
as shown follow:

1 2 3 4 1 2

g) Press <Back> followed by <OK> button to finish OPU matching

and “

”<Home> button to exit.

h) Repeat step c) and select item [6] ,then press <OK> button on

R/C as shown follow:

1 USA

2 EU

3 APAC

4 Australia ,NZ, Latam

5 Russia ,India

6 China

9) Produce to change Tuner grid(only for /98/51 version)

In some countries, you can switch the FM tuning grid between 50

kHz and 100 kHz. Changing the tuning grid erases all preset radio

stations.

a) Press<radio> button on R/C

b) Press <Stop> button on R/C.

c) Press and hold <Play> until (50 kHz) or (100 kHz) is displayed.

Note: repeaing the same action will toggle back to it previous

tunning grid setting.

f) The set will shut down automatically when the software upgrade
is completed.

6)How to replace the defective Blu-ray Loader

a) Remove the defective Blu-ray Loader.

b) Remove the shield cover at the top of Blu-ray Loader as shown

below.

7)BD board and Blu-ray Loader OPU matching procedure

Note: This procedure must be performed whenever the defective

Blu-ray Loader or BD Board has been replaced .

a) Assembly Blu-ray Loader to BD Board.

b) Remove soldered joint on the ESD protection points.

c) Power on the set , press “

” <Home> button and input “5” “1”

“7” “7” on R/C.

d) Go into OSD Select mode and select item [5] ,then press <OK>

button on R/C as shown follow:

i)

Wait laser check to complete,press <stop> button to exit as

shown follow:

CAUTION!
This information is confi dential and may not be

distributed.Only a qualifi ed service person should
reprogram the Region Code.

REPAIR INSTRUCTIONS

2 - 32 - 3

MAIN UNIT REPAIR CHART

DISASSEMBLY INSTRUCTIONS

3 - 1 3 - 1

Dismantling of theTop & Front Panel Assemble

1) Open the BD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray
Cover.

Note: If this is not possible, the BD Tray has to be open manually.

Take a mini screw driver about 2mm diameter and make a marking 24mm from the tip as shown in  gure 2 . Place the set on its

side, insert the mini screw driver till the marking and slide it towards the left as shown in  gure 1 until the Tray moves out of the Front
Panel.

2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back
in.

Qvti

3) Loosen 6 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.

- 4 screws “A” at the back panel as shown in  gure 4.

- 1 screw “B” each on the left & right side as shown in  gure 5.

4) Remove Volume KNOB as shown in  gure 6 and using sleeve to lossen screw as shown in  gure 7 & 8 to remove the front panel.

A

Figure 4

B

Push

Figure 5

mm2

24mm

Figure 6

Figure 1

Figure 7

Figure 8

Figure 2

Dismantling of the BD Module

1) Loosen 4 screws “ C “ at the BD Module as shown in  gure 9.

Figure 3

C

Figure 9

3 - 2 3 - 2

Dismantling of the VFD+VOL+USB+MP3 Board

1) Loosen 6 screws “D” on the top of VFD+VOL+USB+MP3 Board as shown in  gure 10.

D

Figure 10

Dismantling of the TOUCH Board

1) Loosen 4 screws “ E ” on the top of touch Board bracket as shown in  gure 11.

Dismantling of the MAIN Board

1) Loosen 3 screws “ H ” on the top of MAIN Board as shown in  gure 14.

2) Loosen 3 screws “ I ” at the back panel as shown in  gure 15.

H

E

Figure 11

Dismantling of the BD Board

1) Loosen 4 screws “ F ” on the top of BD Board as shown in  gure 12

2) At the back panel, loosen 2 screws “G” as shown in  gure 13

F

Figure 14

I

Figure 15

Dismantling of the POWER Board

1) Loosen 5 screws “J ” on the top of Power Board as shown in  gure 16.

k

Figure 12

G

Figure 13

J

Figure 16

SERVICE POSITIONS

3 - 3 3 - 3

Note:In some service positions the components or copper patterns of one board may risk touching its neighbouring pc boards or

metallic parts. To prevent such short-circuit use a piece of hard paper or other insulating material between them.

BLOCK DIAGRAM

4 - 1 4 - 1

WIRING DIAGRAM

4 - 2 4 - 2

V3

V7

V4

V9

V8

V5

V2

V1

V6