Philips HTS3548/51/98 Schematic

1 - 1
HTS3548/98/51
©
Copyright 2007 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise without the prior permission of Philips.
HC
!1
DVD Hometheater System
Version 1.0
TABLE OF CONTENTS
Page
Location of PC Boards ................................................1-2
Versions Variation & Package .................................... 1-2
Specifications .............................................................. 1-3
Service Aids ................................................................1-4
ESD & Safety Instruction ............................................1-5
Lead-free solding Information ....................................1-6
Repair Instructions ......................................................... 2
Disassembly Instructions & Service positions .............. 3
Block & Wiring Diagram ................................................ 4
Control Board ................................................................. 5
Main Board ..................................................................... 6
Power Board .................................................................. 7
DVD loader....................................................................8
Mechanical Exploded View & Parts...............................9
Service Manual
Service
Tfswjdf
Tfswjdf
LOCATION OF PCB BOARDS
Type/Versions
Features & Board in used
HTS3548
/98
Main (Output Power-1000W)
Composite Video Out
Power Voltage (120/230V)
AC Cord (Detachable)
/51
CONTROL PCB
STANDBY PCB
MAIN PCB
POWER PCB
USB PCB
PHONE JACK PCB
MIC VOL PCB
1 - 2
VERSION VARIATION:
Speci cations (
1 - 3
red colour for/51)
AMPLIFIER
Total output power: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000W
Frequency Response: ...... ................. 180 Hz – 14 kHz / ±3 dB
Signal-to-Noise Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . > 60 dB (A-weighted)
Input Sensitivity
- AUX In : . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 mV
- TV In: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250 mV
- MP3 Line-In: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 mV
* (1% THD 1kHz)
RADIO
Tuning Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 87.5–108 MHz
................................................................................(50/100kHz)
.......................................................... AM 531–1602 kHz (9kHz)
........................................................ AM 530–1700 kHz (10kHz)
Tuning Range: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 87.5–108 MHz
.......................................................................................(50kHz)
......................................................... MW 531–1602 kHz (9kHz)
26 dB Quieting
Sensitivity: ............. ................ ......... . FM 22 dBf, AM 5000μV/m
IF Rejection Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 60 dB, AM 24 dB
Signal-to-Noise Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 50 dB, AM 30 dB
MW Suppression Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 30 dB
Harmonic Distortion: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM Mono 3%
............................................................................ FM Stereo 3%
........................................................................................AM 5%
Sensitivity: ............. ................ ......... FM 22 dBf, MW 5000μV/m
IF Rejection Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 60 dB, MW 24 dB
Signal-to-Noise Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 50 dB, MW 30 dB
MW Suppression Ratio: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 30 dB
Harmonic Distortion: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM Mono 3%
............................................................................ FM Stereo 3%
.......................................................................................MW 5%
Frequency Response ...... .............. FM 180 Hz–10 kHz / ±6 dB
Stereo Separation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 26 dB (1 kHz)
Stereo Threshold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FM 23.5 dB
MAIN UNIT
Power Supply Rating: . . . . . . . . . . . . . . ............ 110-127 V / 220-240 V~
................................................................... 50-60 Hz switchable
Power Consumption: . .. .. .. ... .. .......................................... 180 W
Dimensions: . . . . . . . . . . . . . . ............................... 435 x 55 x 367 (mm)
...................................................................................(w x h x d)
Weight: .... ....... ...............................................................4.04 kg
FRONT AND REAR SPEAKERS
System: . . . . . . . . . . . . . . .......................................... Full range satellite
Impedance: . . . . . . . . . . . . . . ............................................................3 Ω
Speaker drivers: ...... .................................3” full range speaker
Frequency response: . . . . . . . . . . . . . . ........................ 120 Hz – 20 kHz
Dimensions: . . . . . . . . . . . . . . ............................ 95 x 1184 x 73.7 (mm)
...................................................................................(w x h x d)
Weight: .... ....... ......................................................5.99 kg/each
CENTER SPEAKER
System: . . . . . . . . . . . . . . .......................................... Full range satellite
Impedance: . . . . . . . . . . . . . . ............................................................3 Ω
Speaker drivers: ...... ......................... 2 x 2.5” full range woofer,
..............................................................................1 x 2” tweeter
Frequency response: . . . . . . . . . . . . . . ........................ 150 Hz – 20 kHz
Dimensions: . . . . . . . . . . . . . . .............................. 435 x 93.5 x 67 (mm)
...................................................................................(w x h x d)
Weight: .... ....... ................................................................1.26kg
SUBWOOFER
Impedance: . . . . . . . . . . . . . . ............................................................ 3 Ω
Speaker drivers: ...... .................................. 203 mm (8”) woofer
Frequency response: . . . . . . . . . . . . . . .......................... 40 Hz – 150 Hz
Dimensions: . . . . . . . . . . . . . . ....................... 159.5 x 355.5 x 370 (mm)
...................................................................................(w x h x d)
Weight: .... ....... ...............................................................4.78 kg
DISC
Laser Type Semiconductor
Disc Diametre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12cm / 8cm
Video Decoding . .. . .. .. .. .. .. .. .. . .. .. .. .. .. .. .. . .. .. .. MPEG-1 / MPEG-2 /
.................................................................... / DivX 3/4/5/6, Ultra
Video DAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Bits
Signal System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PAL / NTSC
Video Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4:3 / 16:9
Video S/N .... ....... ....... ....... ....... ....... ....... ....... ....... ....... ..... 56 dB
Composite Video
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.0 Vp-p, 75Ω
Component Video Output
........................................................................ (Y)1.0 Vp-p, 75Ω
..................................................................... (Pb) 0.7 Vp-p, 75Ω
...................................................................... (Pr) 0.7 Vp-p, 75Ω
Audio DAC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Bits / 96 kHz
Frequency Response ...... ................... 4 Hz–20 kHz (44.1 kHz)
................................................................ 4 Hz–22 kHz (48 kHz)
................................................................ 4 Hz–44 kHz (96 kHz)
PCM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . IEC 60958
Dolby Digital ...... .................... ............... IEC 60958, IEC 61937
DTS .... ....... ....... ....... ....... ....... ....... ....... . IEC 60958, IEC 61937
Speci cations subject to change without prior notice.
Service Tools:
Universal Torx driver holder .................................4822 395 91019
Torx bit T10 150mm ...........................................4822 395 50456
Torx driver set T6-T20 .........................................4822 395 50145
Torx driver T10 extended .....................................4822 395 50423
Compact Disc:
SBC426/426A Test disc 5 + 5A ...........................4822 397 30096
SBC442 Audio Burn-in test disc 1kHz .................4822 397 30155
SBC429 Audio Signals disc .................................4822 397 30184
Dolby Pro-logic Test Disc ....................................4822 395 10216
SERVICE AIDS
HANDLING CHIP COMPONENTS
1 - 4
1 - 5
NL
WAARSCHUWING
Alle IC’s en vele andere halfgeleiders zijn gevoelig voor electrostatische ontladingen (ESD). Onzorgvuldig behandelen tijdens reparatie kan de levensduur drastisch doen verminderen. Zorg ervoor dat u tijdens reparatie via een polsband met weerstand verbonden bent met hetzelfde potentiaal als de massa van het apparaat. Houd componenten en hulpmiddelen ook op ditzelfde potentiaal.
I
AVVERTIMENTO
Tutti IC e parecchi semi-conduttori sono sensibili alle scariche statiche (ESD). La loro longevità potrebbe essere fortemente ridatta in caso di non osservazione della più grande cauzione alla loro manipolazione. Durante le riparazioni occorre quindi essere collegato allo stesso potenziale che quello della massa dell’apparecchio tramite un braccialetto a resistenza. Assicurarsi che i componenti e anche gli utensili con quali si lavora siano anche a questo potenziale.
GB
Safety regulations require that the set be restored to its original condition and that parts which are identical with those specified, be used.
Safety components are marked by the symbol
!
.
NL
Veiligheidsbepalingen vereisen, dat het apparaat bij reparatie in zijn oorspronkelijke toestand wordt teruggebracht en dat onderdelen, identiek aan de gespecificeerde, worden toegepast.
De Veiligheidsonderdelen zijn aangeduid met het symbol
!
.
F
Les normes de sécurité exigent que l’appareil soit remis à l’état d’origine et que soient utiliséés les piéces de rechange identiques à celles spécifiées.
Less composants de sécurité sont marqués
!
.
D
Bei jeder Reparatur sind die geltenden Sicherheitsvorschriften zu beachten. Der Original zustand des Geräts darf nicht verändert werden; für Reparaturen sind Original-Ersatzteile zu verwenden.
Sicherheitsbauteile sind durch das Symbol
!
markiert.
I
Le norme di sicurezza esigono che l’apparecchio venga rimesso nelle condizioni originali e che siano utilizzati i pezzi di ricambio identici a quelli specificati.
Componenty di sicurezza sono marcati con
!
.
GB
After servicing and before returning set to customer perform a leakage current measurement test from all exposed metal parts to earth ground to assure no shock hazard exist, The leakage current must not exceed 0.5mA.
CLASS 1
LASER PRODUCT
3122 110 03420
GB
Warning !
Invisible laser radiation when open. Avoid direct exposure to beam.
S
Varning !
Osynlig laserstrålning när apparaten är öppnad och spärren är urkopplad. Betrakta ej strålen.
SF
Varoitus !
Avatussa laitteessa ja suojalukituksen ohitettaessa olet alttiina näkymättömälle laserisäteilylle. Älä katso säteeseen!
GB
WARNING
All ICs and many other semi-conductors are susceptible to electrostatic discharges (ESD). Careless handling during repair can reduce life drastically. When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap with resistance. Keep components and tools also at this potential.
F
ATTENTION
Tous les IC et beaucoup d’autres semi-conducteurs sont sensibles aux décharges statiques (ESD). Leur longévité pourrait être considérablement écourtée par le fait qu’aucune précaution n’est prise à leur manipulation. Lors de réparations, s’assurer de bien être relié au même potentiel que la masse de l’appareil et enfiler le bracelet serti d’une résistance de sécurité. Veiller à ce que les composants ainsi que les outils que l’on utilise soient également à ce potentiel.
ESD
D
WARNUNG
Alle ICs und viele andere Halbleiter sind empfindlich gegenüber elektrostatischen Entladungen (ESD). Unsorgfältige Behandlung im Reparaturfall kan die Lebensdauer drastisch reduzieren. Veranlassen Sie, dass Sie im Reparaturfall über ein Pulsarmband mit Widerstand verbunden sind mit dem gleichen Potential wie die Masse des Gerätes. Bauteile und Hilfsmittel auch auf dieses gleiche Potential halten.
DK
Advarse !
Usynlig laserstråling ved åbning når sikkerhedsafbrydere er ude af funktion. Undgå udsaettelse for stråling.
F
"Pour votre sécurité, ces documents doivent être utilisés par des spécialistes agréés, seuls habilités à réparer votre appareil en panne".
GB
ESD PROTECTION EQUIPMENT
Complete Kit ESD3 (small tablemat, wristband,
connection box, estention cable and earth cable ....... 4822 310 10671
Wristband tester ................................................................. 4822 344 13999
1 - 6
Pb(Lead) Free Solder
When soldering , be sure to use the pb free solder.
INDENTIFICATION:
Regardless of special logo (not always indicated)
one must treat all sets from 1 Jan 2005onwards, according next rules:
Important note: In fact also products of year 2004 must be treated in this way as long as you avoid mixing solder­alloys (leaded/ lead-free). So best to always use SAC305 and the higher temperatures belong to this.
Due to lead-free technology some rules have to be respected by the workshop during a repair:
Use only lead-free solder alloy Philips SAC305 with
order code 0622 149 00106. If lead-free solder-paste is required, please contact the manufacturer of your solder-equipment. In general use of solder-paste within workshops should be avoided because paste is not easy to store and to handle.
Use only adequate solder tools applicable for lead-
free solder alloy. The solder tool must be able – To reach at least a solder-temperature of 400?C, – To stabilize the adjusted temperature at the solder-
tip
– To exchange solder-tips for different applications.
Adjust your solder tool so that a temperature around
360?C – 380?C is reached and stabilized at the solder joint. Heating-time of the solder-joint should not exceed ~ 4 sec. Avoid temperatures above 400?C otherwise wear-out of tips will rise drastically and flux-fluid will be destroyed. To avoid wear-out of tips switch off un­used equipment, or reduce heat.
Mix of lead-free solder alloy / parts with leaded solder
alloy / parts is possible but PHILIPS recommends strongly to avoid mixed solder alloy types (leaded and lead-free). If one cannot avoid or does not know whether product is lead-free, clean carefully the solder-joint from old solder alloy and re-solder with new solder alloy (SAC305).
Use only original spare-parts listed in the Service-
Manuals. Not listed standard-material (commodities) has to be purchased at external companies.
Special information for BGA-ICs:Always use the 12nc-recognizable soldering
temperature profile of the specific BGA (for de­soldering always use the lead-free temperature profile, in case of doubt)
Lead free BGA-ICs will be delivered in so-called ‘dry-
packaging’ (sealed pack including a silica gel pack) to protect the IC against moisture. After opening,
dependent of MSL-level seen on indicator-label in the bag, the BGA-IC possibly still has to be baked dry. (MSL=Moisture Sensitivity Level). This will be communicated via AYS-website. Do not re-use BGAs at all.
For sets produced before 1.1.2005 (except products
of 2004), containing leaded solder-alloy and components, all needed spare-parts will be available till the end of the service-period. For repair of such sets nothing changes.
On our website www.atyourservice.ce.Philips.com
you find more information to:
• BGA-de-/soldering (+ baking instructions)
• Heating-profiles of BGAs and other ICs used in Philips-sets
You will find this and more technical information within the “magazine”, chapter “workshop news”.
For additional questions please contact your local repair-helpdesk.
2 - 1 2 - 1
REPAIR INSTRUCTION (Part One)
MA IN UNIT REPAIR CHART 1/ 3
A
All function
No working
Check all system
all cable is loose
or bad INT
Panel stanby LED show working or Not
Re-insert and fix
the cable
Check back power
PC
B
F901 bad cause damage
Change F901
Check CN905 2pin
BK5V if right
Check repair control PCB Standby circui t
Check +5V power
supply circuit
Check RB901 1pin
+5V=5V
Check repair switch
power circuit ( See B)
Check all Voltage
3.3V and 1.8V give circuit
VCC=5V
VD33=3.3V
VD18=1.8V
Check IC208 Pin234 OSC
frequency 27MHz
Repair main pcb between
IC202 IC206 IC208and IC602
circuit
YES
NO
NO
BAD
NO
OK
YES
WORK
NO
CHECK
CORRECT
YES
YES
B
Power Supply
No working
All Voltage
No Output
Check F 901
Bad Cause Damage
Check BK5V +5V
Working or Not
No
YES
No
+35.5V Voltage
No Output
Check Repair IC901 IC902
And Its conn circuit
-27V Voltage No Output
+12V Voltage
No Output
+5V Voltage
No Output
Check Q901 Q909 IC901
And Its Conjoint Part
Check Q912 IC902
And Its Conjoint Part
Check Q912 IC902
And Its Conjoint Part
Check Q912 IC902
And Its Conjoint Part
No
C
All Function
No Sound
Check POWER IC
Voltage +35.5V
Yes
See Contents B
CheckQ306 D304 ZD303
And Its conn part s
Yes
No
Check Q305 C
Voltage 3.3V
OK
No
BK5V Voltage
No Output
Check Q912 IC902
And Its Conjoint Part
CheckQ501 Q502 IC505
And Its conn part s
OK
LOW
CheckQ902 ZD905 IC505
And Its conn part s
Check Q902 C
Voltage 3.3V
OK
No
Check IC505 51PIN
HIGH(3.3V) OR LOW(0V)
Check IC501 IC502 IC503 IC504
And Its Conjoint Part
A
A ll F unctio n
No Wo rkin g
B
Po wer Su
pply
No Wo rkin g
C
A ll F unctio n
No So und
E
A udi o line IN
No Ou tput
G
DVD A udi o
No So und
H
MP 3 In
No So und
I
CO AX IA L In
No So und
L
T uner No So und
M
No Sv ideo Output
O
HD MI No Ou tput
P
No CVBS Ou tput
Q
No Y Pr Pb ou tput
MA IN UNIT REPAIR CHART 2/3
G
DVD Audio
No Sound
Check CN801 to
DVD loader Cable Loose
No
OK
Check Open/Close
Working or Not
Check CN802 CN803
Check IC801
And Its conjoint parts
No
Re-Insert and fix
the cable
YES
Determine Picture Output
OK
Check IC208 And
Their Conjoint Parts
No
Check Q801 Q802 Q803
OK
to DVD Loader Cable loose
or Bad INT
or Bad INT
Yes
Yes or No
Q804 And Their Conjoint Parts
I
COAXIAL In
No Sound
INT
OK
Check JK702 Pin5
INT OR NO
REPAIR ok
Check And Repair
FB202 FB203
No
Check IC201 IC208 And
OK
Check IC201 Pin6 pin 23
approx +5.0V
Its Conjoint Part s
Yes or No
E
AUX/TV IN
No Output
Check JK302
Check IC304 IC305 Pin7
INT or No
approx -5.6V Pin16 approx +5.6V
Check ZD301ZD302
Check FB307 FB308
Change this JK
Check IC306
And Its Conjoint parts
OK
No
OK
Check IC306 Pin1 Pin3 6 13
Voltage Correct is 5.0V
Yes
INT
No
See C
OK
Yes or No
FB309 Q904
H
Check JK302
Check IC304 IC305 Pin7
INT or No
approx -5.6V Pin16 approx +5.6V
Check ZD301ZD302
Check FB307 FB308
Change this JK
Check IC306
And Its Conjoint parts
OK
No
OK
Check IC306 Pin1 Pin3 6 13
Voltage Correct is 5.0V
Yes
INT
No
See C
OK
Yes or No
FB309 Q904
REPAIR INSTRUCTION (Part Two)
2 - 2 2 - 2
REPAIR INSTRUCTION (Part Three)
MA IN UNIT REPAIR CHART 3/3
L
Tuner No Sound
Output
Check CN301 Pin9= +9V
Check CN301 Q901ZD904
No
And Its Conjoint Parts
Check SW Power
See B
Yes
Check CN1 to CN301
Cable Loose or IN T
Check CN1 Pin2/Clock
Pin3/Data,Pin4/CE
Affirm Correct
Yes
No
Check IC102 IC108
And Its Conjoint Part s
No
Check IC1 And
No
Its Conjoint Parts
Check VT Valtage
No
Low Freq=0.8--1.8V
Hi Freq=8.0 --9.0V
Check IC1 OSC Input
Pin5---AM OSC
VT No Change
Pin3---FM OSC
Repair FM osc Section
And Its Conjoint Part s
No AMNo FM
L6 or DT4
Repair AM osc Section
And Its Conjoint Part s
L12 or DT5
Check Repair CN302 IC301
And Its Conjoint Part s
Check CN1 L12 CF3
And Its Conjoint Parts
OK
Check CN302 IC301
And Its Conjoint Parts
Check CF2 And
Its Conjoint Parts
L6 DT4
And Its Conjoint Part s
AM Function No Sound
FM Function No Sound
OK
OK
OK
OK
Check IC1 X1 C39
And Its Conjount Parts
OK
Check Main Pcb Of Tuner Input Circuit
M
No Svideo output
Check JK701 Pin1 Pin3
Video signal
Yes
Check IC208 PIN133 PIN140
To JK701 Conjoint Parts
O
HDMI No Output
Yes
Insert And Pull out HDMI
cable
See C
OK
CheckQ610 Q611 Q609
And Conjoint Parts
No
Check IC602 3.3V And 1.8V
Check Q203 Q204
And Conjoint Parts
No
OK
Check C300
CheckC300
And Conjoint Parts
No
OK
Check IC602 PIN72:ASPDIF
Check IC602 IC208
And Conjoint Part s
No
PIN77:ALCK
p
No CVBS output
Check JK701 Pin5
Video signal
Yes
Check IC208 PIN134
To JK701 Conjoint Parts
Q
No Y Pr Pb output
Check JK702 Pin12 Pin4
Pin5 Video signal
Yes
Check IC208 PIN137 PIN138
pin139 To JK702 Conjoint Parts
2 - 3 2 - 3
3 - 1 3 - 1
DISASSEMBLY INSTRUCTIONS
Dismantling of the Front Panel Assembly
1) Open the DVD Tray by using the Open/Close Button while the Set is ON and disconnect the mains supply after removing the Tray Cover.
Note: If this is not possible, the DVD Tray
has to be open manually.
Take a mini screw driver about 2mm diameter and make a
marking 24mm from the tip as shown in  gure 2 . Place the set on its side, insert the mini screw driver till the marking and slide it towards the right as shown in  gure 1 until the Tray moves out of the Front Panel.
2) Return the set to its upright position and remove the Tray Cover as shown in Figure 3 and close the tray manually by pushing it back in.
3) Loosen 5 screws and remove the Top Cover by lifting the rear portion upwards before sliding it out towards the rear.
- 3 screws on the back
- 1 screws each on the left & right side
4) Loosen 5 screws & lift up the top edge of Front Panel assembly to free some catches before sliding it out towards the front.
- 3 screws on the bottom
- 1 screw each on the left & right side
24mm
mm2
Figure 3
Figure 2
Dismantling of the Main PCB
2) Loosen 3 screw “ A “ on the top of main board as shown in  g ure 4.
1) Loosen 6 screw “B” at the back panel as shown in  gure 5.
A
Figure 4
Figure 5
PULL
Figure 1
B
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